CN110659813B - Informationized management system suitable for management of superimposed sheet storage yard of prefabricated part factory - Google Patents
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Abstract
The invention discloses an informationized management system suitable for managing a superimposed sheet yard of a prefabricated member factory. The management terminal comprises a communication module, an identification module, a production information classification storage module, a virtual stack definition module, an order inquiry management module and a PC display. Through the combination of information management system and two-dimensional code technique, make each link in the production of actual prefabricated component factory concentrate and manage, effectually solved when relying on manual management and put indiscriminate, the arrangement is difficult, problem that delivery efficiency is low has saved manpower and materials and time cost simultaneously.
Description
Technical Field
The invention belongs to the field of informatization management systems, relates to application of informatization management in prefabricated component factories, and particularly relates to an informatization management system suitable for management of superimposed sheet yards of the prefabricated component factories.
Background
The PC component factory for the assembled building is a typical discrete manufacturing industry, and has the characteristics of complex discrete manufacturing matching, high difficulty in production organization, multiple product types, large batch and the like.
At present, the production management site of the PC component of the assembled building still belongs to a rough manual management mode, and the arrangement and classification of a large number of statistical sheets and report sheets occupy most of working time of production management staff. Because the production management is disordered, such as the stack yard management of the superimposed sheet of a prefabricated component factory, the superimposed sheet is disordered in stacking, the components of different buildings and floors are mixed and piled, and the warehouse is free of record after the stacking is completed, a great deal of time is required to be spent for searching the superimposed sheet when the stacked sheet is frequently shipped, and then a great deal of time is required to be consumed for exchanging the superimposed sheet even if the stacked sheet with the same building and floor is found, so that the shipping efficiency is low.
Therefore, how to efficiently and laborsaving finish the production organization and management of the superimposed sheet storage yard of the prefabricated member factory is a problem to be solved at present.
Disclosure of Invention
In order to improve the management efficiency of the superimposed sheet storage yard, the invention provides an information management system suitable for the management of the superimposed sheet storage yard of a prefabricated part factory.
The solution of the invention is as follows:
an information management system suitable for prefabricated component factory superimposed sheet stock yard management, characterized by comprising: the management terminal is communicated with the handheld terminal through a network.
The management terminal comprises a communication module, an identification module, a production information classification storage module, a virtual stack definition module, an order inquiry management module and a PC display.
In a preferred embodiment, the handheld terminal comprises a scanning device and a communication module, wherein the scanning device is used for scanning the two-dimensional code representing the identity information of the superimposed sheet member, and the communication module is used for transmitting the two-dimensional code information scanned by the scanning device to the communication module of the management terminal.
In a preferred embodiment, the communication module of the management terminal is configured to receive the two-dimensional code information sent by the communication module of the handheld terminal, and send the two-dimensional code information to the identification module.
In a preferred embodiment, the identification module is configured to verify the correctness and integrity of the received two-dimensional code information, analyze the verified two-dimensional code information, analyze the identity information representing the superimposed sheet member, and display the identity information on the PC display.
In a preferred embodiment, the production information classification storage module is used for reading and storing the superimposed sheet component information actually input into the system, classifying the superimposed sheet component information, and transmitting the component information to the virtual stack frame definition module after classifying.
In a preferred embodiment, the virtual stack frame definition module is configured to receive the classified superimposed sheet member information, perform virtual stack frame definition on the classified superimposed sheet member information, and then generate a two-dimensional code that uniquely represents the identity information of the superimposed sheet member.
In a preferred embodiment, the order query management module is configured to manage and query the identity information of the superimposed sheet members that have been generated in the informative management system.
Preferably, the informationized management system comprises a management terminal and a handheld terminal, and the core functions of the informationized management system are four components, including a service end terminal framework, a service end service component, a front end interface framework and a front end interface.
Preferably, the informatization management system can be developed by using Java language, provides a Web system architecture with high speed and stable performance, is designed by adopting layering and low coupling characteristics at a management end, adopts a SpringMVC architecture at a service end, and is developed by adopting an Html5 mode at a front end.
Preferably, the informationized management system comprises an input module for inputting and storing the factory information, the project information and the factory management flow in the production information classification storage module.
Preferably, the factory information includes a line number, a line table modulus number and a number.
Preferably, the project information includes a project name, a building, a floor, a component model number, and a number.
Preferably, the production management flow includes production planning management, production quality management, storage yard and shipping management.
Preferably, the production information classification storage module is used for classifying the component information, and particularly dividing the component information according to the project name, building, floor and component model of the component.
Preferably, the virtual heap frame definition module comprises a variable definition module, a visual simulation module and an information generation module.
Preferably, the virtual stack frame definition module at least needs to define a virtual stack frame, which is used for stacking similar superimposed sheet members with the same member information, then carrying out partition numbering on the virtual stack frame, and presetting member identity information for the virtual stack frame with each partition numbering.
Preferably, after the virtual stack frame definition module receives the classified laminated slab component information, for the laminated slab with the same component information, the variable definition module performs optimal stack frame position calculation and variable parameter initialization after reading the laminated slab component information; the visual simulation module reads variable parameters to generate a visual storage yard and defines a position code AXY, wherein A represents the partition number of the visual storage yard, X represents the virtual stack number in the partition of A, and Y represents a component on the virtual stack of X; and the information generation module assigns the real component information to the number AXY, and generates a two-dimensional code containing the number and the component information, wherein the two-dimensional code represents the preset component identity information of the component.
Preferably, the components with the same component information are defined as the same type of components and the same position codes are defined, for example, the first type of components are defined as A01, A represents the partition number of the visual stack field, 0 represents the virtual stack frame number in the partition A, 1 represents the first type of components on the virtual stack frame number 0, and then the stacking of the similar laminated slab frames A0 is carried out by sequentially numbering A02 … … A0N (N is a natural number).
Preferably, when the virtual stack frame definition module performs virtual stack frame definition, the visual simulation module may define a plurality of virtual stack frames, stack the stacked plate members with different types, and stack the stacked plate members simultaneously in multiple tasks.
Preferably, the variable definition module performs optimal stack position calculation and variable parameter initialization after reading component information of different classifications; and after the visual simulation module reads the variable parameters, automatically generating a plurality of different stack partitions A, B, C … …, and starting the plurality of partitions to stack the same type of stacks at the same time according to the method for stacking the same type of stacks A0 until the virtual stack definition module finishes stacking all the classified component information.
Preferably, the method for calculating the optimal stack position by the variable definition module of the virtual stack definition module is as follows: after the virtual stacking frame definition module receives the information of the superimposed sheet members, the variable definition module searches all superimposed sheets meeting the same project names and member names in the same state, and performs optimal stacking position and quantity setting recommendation on the basis of the principle of maximization of field utilization; when the number of the superimposed sheets meeting the condition is smaller than the number of the superimposed sheets which should be stacked by one stack, the variable definition module searches the superimposed sheet components meeting the conditions similar to project names and specifications to conduct optimal recommendation according to the same state, and supports manual operations of adding and deleting the superimposed sheets; when the component information is different, virtual heaps of different partition numbers are divided according to the same method.
Preferably, the virtual heap frame definition module performs preset component identity information, where the component identity information includes a project name, building information, floor information, a component name, a virtual heap frame number, a partition number and a component number to which the component is specifically applied.
Preferably, the order inquiry management module of the management terminal is used for inventory information management, plan inquiry and delivery use of the laminated slab components, and specifically, the inquiry supporting the identity information of the laminated slab components comprises project names, building information, floor information, component names, virtual stack numbers where the components are located and partition numbers, delivery plan printing and searching and replacing of the laminated slab components.
Preferably, the calculation method of the superimposed sheet searching replacement is as follows: when the superimposed sheets of the same type need to be exchanged, the virtual stacking frame definition module queries the members according to the members with the same identity information, then automatically carries out optimal recommendation of the same type, and simultaneously can quickly search according to the virtual stacking frame numbers of the superimposed sheets to select the members to be replaced. And after the replacement is completed, the virtual stack frame definition module automatically updates all information of the superimposed sheet members on the stack frame.
The more preferred calculation method is: the virtual stacking frame definition module automatically searches for components with the same item and model in the system according to the related information of the superimposed sheet components to be replaced, and displays the current state of the components meeting the conditions: and (3) when the virtual stacking frame is not produced, the virtual stacking frame is produced or put in storage, then the virtual stacking frame is selected according to actual requirements, and after the replacement is confirmed, all the superimposed sheet member information of the virtual stacking frame is automatically updated synchronously.
The beneficial effects of the invention are as follows: by adopting an informatization management means, scattered superimposed sheets of the prefabricated part factory are subjected to labor-saving and efficient stack management, the problems that discrete manufacturing products are various, large in batches and difficult to manage are effectively solved, meanwhile, the workload of working management staff of the prefabricated part factory is reduced, and the delivery efficiency of the superimposed sheets is greatly improved.
Drawings
FIG. 1 is a flow chart of business functions of an information management system.
FIG. 2 is a schematic view of actual stacking of on-site superimposed sheets, wherein A01-A06 are superimposed sheets, A07-stacking steel frames and A0-virtual stacking frame identification numbers.
FIG. 3 is a schematic diagram of virtual stacks entered in a visual yard in an information management system, where a-is one of the partitions defined in the visual yard, A0 is one of the stacks of class A in the partition A, A1 is another of the stacks in the partition A, B-is one of the partitions B, B0 is one of the stacks in the partition B, and B1 is another of the stacks in the partition B.
Detailed Description
The invention will be further described with reference to the drawings and examples, to which, however, embodiments of the invention are not limited.
Example 1 (this example writes only zone A)
An information management system suitable for prefabricated component factory superimposed sheet stock yard management, characterized by comprising: the management terminal is communicated with the handheld terminal through a network, and comprises a communication module, an identification module, a production information classification storage module, a virtual stack definition module, an order inquiry management module and a PC display.
Specifically, the production information classification storage module reads and records all superimposed sheet component information of the informationized management system, then the production information classification storage module stores and classifies the superimposed sheet component information, and then the classified superimposed sheet component information is sent to the virtual stack frame definition module.
The virtual stacking frame definition module performs virtual stacking frame definition on the stacked plate members according to the received stacked plate member information, performs optimal stacking position calculation, performs partition numbering on each virtual stacking frame, presets member identity information for each partition numbered virtual stacking frame, performs confirmation of the virtual stacking frame preset member identity information, and generates a two-dimensional code truly representing unique identity information of each stacked plate member after confirmation.
And the virtual stack frame definition module reads the laminated slab component information after receiving the classified laminated slab component information, performs optimal stack frame position calculation and variable parameter initialization, and then generates a visual stack field to perform virtual stack frame definition of the similar components after the visual simulation module reads the variable parameters. As shown in fig. 2, each of the superimposed sheet members is stacked on a stacking steel frame a07 in order from a06 to a01 from bottom to top, and the stack is defined as A0.
Example 2 (this example is written with A, B zones, the stacking of each zone is also described in detail in the manner of example 1)
When stacking the different laminated slab members, as shown in fig. 3, a visual storage yard a is defined, then the areas are A, B, after virtual stacking is defined on the laminated slab members of the same type, such as A0 and A1, B0 and B1, the laminated slab frame stacks of different classifications are stacked in A, B areas.
The handheld terminal is provided with a scanning device for scanning the two-dimensional code of the superimposed sheet member and transmitting the member identity information represented by the two-dimensional code to the communication module of the management terminal; and the communication module receives the information and then sends the information to the identification module for identifying the correctness and the completeness of the identity information of the laminated slab components, the identity information of the laminated slab components is displayed on a PC (personal computer) of the management terminal after the identification is completed, and then the order inquiry management module carries out the management, the plan inquiry and the delivery of the inventory information of the laminated slab components.
Specifically, the overall business function flow of the informationized management system is shown in fig. 1.
The above description of the specific embodiments of the present invention has been given by way of example only, and the present invention is not limited to the above described specific embodiments. Any equivalent modifications and substitutions for the present invention will occur to those skilled in the art, and are also within the scope of the present invention. Accordingly, equivalent changes and modifications are intended to be included within the scope of the present invention without departing from the spirit and scope thereof.
Claims (8)
1. An information management system suitable for prefabricated component factory superimposed sheet component stock yard management, characterized by comprising: the management terminal is communicated with the handheld terminal through a network;
wherein, the handheld terminal includes: a scanning device and a communication module;
the scanning equipment is used for scanning a two-dimensional code representing identity information of the superimposed sheet member;
the communication module is used for transmitting the two-dimensional code information scanned by the scanning equipment to the communication module of the management terminal;
the management terminal includes: the system comprises a communication module, an identification module, a production information classification storage module, a virtual stack definition module, an order inquiry management module and a PC display of a management terminal;
the communication module of the management terminal is used for receiving the two-dimensional code information transmitted by the communication module of the handheld terminal and transmitting the two-dimensional code information to the identification module;
the identification module is used for verifying the correctness and the integrity of the received two-dimensional code information, analyzing the verified two-dimensional code information, analyzing the identity information representing the superimposed sheet member truly, and displaying the identity information on the PC display;
the production information classification storage module is used for reading and storing the superimposed sheet component information actually input into the system, classifying the superimposed sheet component information, and transmitting the component information to the virtual stack frame definition module after classifying;
the virtual stacking frame definition module is used for receiving the classified superimposed sheet component information, carrying out virtual stacking frame definition on the classified superimposed sheet component information, and then generating a two-dimensional code which uniquely represents the identity information of the superimposed sheet component; the virtual stack frame definition module comprises a variable definition module, a visual simulation module and an information generation module; the method for calculating the optimal stacking position by the variable definition module comprises the following steps: after the virtual stacking frame definition module receives the information of the superimposed sheet members, the variable definition module searches all superimposed sheets meeting the same project names and member names in the same state, and performs optimal stacking position and quantity setting recommendation on the basis of the principle of maximization of field utilization; when the number of the superimposed sheets meeting the condition is smaller than the number of the superimposed sheets which should be stacked by one stack, the variable definition module searches the superimposed sheet components meeting the conditions similar to project names and specifications to conduct optimal recommendation according to the same state, and supports manual operations of adding and deleting the superimposed sheets; when the component information is different, dividing virtual heaps with different partition numbers according to the same method; the order inquiry management module is used for managing and inquiring the identity information of the generated superimposed sheet members in the informationized management system.
2. An information management system suitable for prefabricated component factory superimposed sheet component yard management according to claim 1, characterized in that the information management system comprises an input module for inputting and storing factory information, project information and factory management procedures in the production information classification storage module.
3. The informationized management system suitable for the stacked plate component yard management of the prefabricated component factory according to claim 1, wherein the production information classification storage module is used for classifying component information, and particularly is divided according to the project name, building, floor and component model of the component.
4. The informationized management system for stacked plate member yard management of prefabricated member factories according to claim 1, wherein the virtual stack frame definition module at least needs to define a virtual stack frame for stacking similar stacked plate members with the same member information, then performs partition numbering on the virtual stack frame, and presets member identity information for each partition numbered virtual stack frame.
5. The informationized management system suitable for stacked plate member yard management of prefabricated member factories according to claim 4, wherein when the virtual stacking frame definition module performs virtual stacking frame definition, the visual simulation module can define a plurality of virtual stacking frames, stack stacked plate members with different types, and stack the stacked plate members simultaneously in a multi-task manner.
6. The informationized management system suitable for prefabricated component factory superimposed sheet component yard management according to claim 4, wherein the virtual stack frame definition module is used for presetting component identity information, wherein the component identity information comprises project names, building information, floor information, component names, virtual stack frame numbers, partition numbers and component numbers to which components are specifically applied.
7. The information management system for stack yard management of prefabricated building units according to claim 1, wherein the order inquiry management module is used for inventory information management, plan inquiry and delivery use of the prefabricated building units, specifically, the inquiry supporting identity information of the prefabricated building units comprises information such as project names, building information, floor information, component names, virtual stack numbers and partition numbers of the prefabricated building units, delivery plan printing and searching and replacing of the prefabricated building units.
8. The informationized management system for stacked plate member yard management of prefabricated member factories according to claim 7, wherein the calculation method for searching for replacement of the stacked plate is as follows: when the superimposed sheets of the same type need to be exchanged, the virtual stacking frame definition module queries according to the components with the same component identity information, then automatically carries out optimal recommendation of the same type, and simultaneously can quickly search according to the virtual stacking frame number of the superimposed sheets to select the components to be replaced; and after the replacement is completed, the virtual stack frame definition module automatically updates all information of the superimposed sheet members on the stack frame.
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