CN110650174B - MES system with distributed architecture and interaction method of client and server thereof - Google Patents
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Abstract
The invention discloses an MES system with a distributed architecture and an interaction method of a client and a server thereof, wherein the system comprises an MES server and an MES client, the MES server comprises web service, file service, database service and data resource service, the MES client comprises edge calculation, data acquisition, data verification and data analysis, and the MES client and the MES server perform data interaction and service interaction through an Ethernet interface protocol. The MES server comprises an application server module and a data server module, and the MES client comprises a distributed client module. The MES client of the system has a general real-time data interface and a Docker Engine with high processing capacity, lays a foundation for distributed processing, and can also acquire historical data from the service end of the original MES system. The invention has higher distributed processing capacity, independent operation capacity and system response capacity.
Description
Technical Field
The invention relates to the technical field of enterprise management systems, in particular to an MES system with a distributed architecture and a client-server interaction method thereof, wherein the MES system has very high distributed processing capacity, independent operation capacity and system response capacity.
Background
With the increasing management demands of enterprises on production process execution at present, industrial intelligent manufacturing is widely popularized, and in the industrial intelligent manufacturing, the acquisition and analysis of production data has extremely high value on the improvement of the production process.
MES (Manufacturing Execution System), namely a manufacturing enterprise production process execution system, is a set of production informatization management systems facing the workshop execution layer of the manufacturing enterprise. The MES can provide management modules for enterprises, such as manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, tool fixture management, purchasing management, cost management, project signboard management, production process control, bottom-layer data integration analysis, upper-layer data integration decomposition and the like, and a solid, reliable, comprehensive and feasible manufacturing collaborative management platform is created for the enterprises.
At present, MES system is widely applied in the process of manufacturing enterprise production process execution management, and plays an important role in data acquisition, production traceability, data analysis and decision support. With the perfection of technology, the functions of the MES system are increasingly developed and perfected.
The Chinese patent with the application number of CN201610787183.5 discloses a B/S architecture-based MES data acquisition and release system, which comprises three subsystems, wherein the bottom data acquisition subsystem comprises a sensor, a data acquisition module and an upper computer, the database management subsystem comprises a workshop database server, the upper computer is connected with the workshop database server through an intranet, and the workshop database server is connected with a workshop application layer subsystem through the intranet.
Another chinese patent application No. CN201710283483.4 discloses a platform intelligent manufacturing MES system, comprising: and the business field model library is used for storing the business model, the field model and the database model. The business model comprises corresponding requirements and associations of personnel, processes, materials, equipment, tools and inspection; the domain model includes: work dependency and decomposition relationships, associations between work and materials and production units, field problem components; the database model stores related data and data association in the business model and the domain model; and the integrated collaborative manufacturing subsystem is used for making a job plan and managing and scheduling the whole job process based on the data and the data association in the service field model library.
Chinese patent application number CN201610668986.9 discloses an MES system based on a modular control unit, the control unit of which includes a capability module and a control module; the capability module is used for reading an operation logic file and a function library which are sent from the outside; the control module is used for loading and operating the operation logic file and the function library.
The above prior art has the disadvantages that:
1. a platform intelligent manufacturing MES system or a BS-architecture-based MES data acquisition and release system realizes monitoring and management of an on-site production process by the MES system so as to realize functions of data acquisition, equipment monitoring, parameter adjustment, various signal alarms and the like. However, if the internal network is disconnected or the data volume of the interaction between the bottom data and the server is large, the running capability and the data processing capability of the current similar products are greatly reduced, the processing capability and the performance requirement on the server are extremely high, otherwise, the risk of losing the data after the server is down and the data is congested often occurs.
2. The MES system based on the modularized control unit only reads external logic files and functions, and then loads and operates the functions, has no capability of local processing and analysis, has extremely high real-time interactive performance requirements on data, does not occupy large network bandwidth, has low processing speed and messy information, and is unfavorable for the stability of a system architecture and the smoothness of operation.
In summary, the requirements for the architecture stability and the system fast response capability of the MES system are urgent, and in particular, the requirements for a distributed architecture MES system are urgent under the requirements of intelligent manufacturing and informatization manufacturing.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the MES system with the distributed architecture and the interaction method of the client and the server thereof, which greatly improve the distributed processing capacity, the independent operation capacity and the system response capacity, and meanwhile, the system architecture has strong stability and smooth system operation, thereby effectively ensuring the stability of the server and avoiding the risk of data loss.
In order to solve the problems existing in the prior art, the adopted specific technical scheme is as follows:
the MES system comprises an MES server and an MES client, wherein the MES server comprises web services, file services, database services and data resource services, the MES client comprises edge calculation, data acquisition, data verification and data analysis, and the MES client and the MES server perform data interaction and service interaction through an Ethernet interface protocol; the MES server comprises an application server module and a data server module, and the MES client comprises a distributed client module; the application server module is used for outputting services for a local or remote third party interface; the data server module is used for processing the data uploaded by the distributed client module and can be used for data analysis and data decision on the data of the application server module; the distributed client module is used for carrying out data acquisition, data calculation, data analysis and local data verification on the equipment layer; the application server module and the data server module are integrated, and the application server module calls the data of the data server module; the distributed client module is communicated with the data server module and the application server module through the Ethernet interface, and uploads the data acquired by the equipment end to the server after carrying out data local processing.
Preferably, the access of the application server module to the local interface includes system management, plan management, process management, equipment management, traceability management, billboard management, production monitoring, maintenance management, basic data and report management services.
Further preferred embodiments of the present invention provide for the application server module to access third party system interfaces including transaction management services, third party system services, log services, and file services.
Still further preferred embodiments, the data server module includes data decision making, data analysis, data security, data streaming services, and data management services. All data are summarized in a database, and quick support response can be carried out when the data are required to be called in the application service process.
Still further preferably, the distributed client module is configured to implement services for interaction with device layer data and data processing, including distributed data collection, distributed data computation, data processing, result data feedback, and application program invocation.
The invention relates to a kernel level architecture of an MES system with a distributed architecture, which mainly comprises: the system comprises a process control subsystem, a file subsystem, a hardware controller and a system debugging interface; the user-level architecture mainly comprises: a Docker Engine, a function library; the hardware level architecture mainly comprises: PLC hardware and other hardware
The distributed client module adopts a Docker Engine architecture. The Docker Engine comprises a Docker client, a Docker process and a Docker driver, wherein the Docker driver is driven in a bridge connection mode, an Internet protocol connection mode, a port connection mode and an interface connection mode and is transmitted to the Docker process for data interface interaction.
The invention also provides an interaction method of the MES system client and the server of the distributed architecture, which comprises the following steps:
s1, starting a client application program, attempting to connect a server host, if the connection is successful, sending a service command, storing acquired data into a real-time database under a local client, calling a required new service from the server to the client for starting, uploading a result of local data processing to a server, and finally exiting and disconnecting after all the services are completed; once the MES client fails to connect with the MES server, waiting for a set delay and reapplying for connecting with the MES server;
s2, after the port application program is created by the server side, actively issuing data and services of the MES client side, waiting for response operation feedback of the MES client side, and realizing cyclic calling of the application service program of the MES server side.
By adopting the scheme, the MES system with the distributed architecture and the interaction method of the client and the server thereof have the technical effects that compared with the prior art, the MES system with the distributed architecture has the following technical effects:
1. the system of the invention is an MES system with a distributed architecture, can realize the distributed operation and data processing of the system operation, and can improve the distributed processing capacity, the independent operation capacity and the system response capacity.
2. The MES client of the system has a general real-time data interface and a Docker Engine with high processing capacity, lays a foundation for distributed processing, and can also acquire historical data from the service end of the original MES system. The server and the client realize complementation.
3. The system is designed for high concurrency of distributed data, and fully considers the response speed of the system and the independent operation capability of the system.
4. The system records the result data and the process data of production in real time, so that the comprehensive data tracing of the production process can be performed.
5. The MES system with the distributed architecture can receive real-time data from an MES client, store the data to an MES server at regular intervals, form the cluster capacity of the MES client, and transmit the result of the cluster data of the MES client to the MES server in real time or at regular time to form complete traceability and analysis effects, so that the distributed processing capacity, independent operation capacity and system response capacity are further reflected. After the design is implemented, the distributed processing capacity, the independent operation capacity and the system response of the invention are improved by more than 10 times compared with the traditional MES system.
Drawings
FIG. 1 is a functional diagram of information interaction of a MES system of the distributed architecture of the present invention;
FIG. 2 is a diagram of the overall architecture of the MES system of the distributed architecture of the present invention;
FIG. 3 is a diagram of the system kernel, hardware and user architecture of the MES system of the distributed architecture of the present invention;
FIG. 4 is a specific architecture diagram of a Docker Engine;
FIG. 5 is a flow chart of a method for implementing the MES system of the distributed architecture of the present invention;
FIG. 6 is a flow chart of a second method for implementing the MES system of the distributed architecture of the present invention.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings in conjunction with the specific examples. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
The MES system of the distributed architecture of the present invention is shown in FIGS. 1 and 2. FIG. 1 is an illustration of information interaction between an MES client and an MES server. Wherein, MES client service function mainly includes: edge calculation, data acquisition, data verification, data analysis and the like; the MES server side mainly comprises the following functions: web services, file services, database services, and data resource services, among others. And the mutual information of the MES client and the MES server performs data interaction and service interaction through an Ethernet interface protocol.
As shown in FIG. 2, the MES system of the distributed architecture is mainly composed of an application server module, a data server module and a distributed client module. The application server module mainly performs service output for a local or remote third party interface; the data server module is mainly used for processing the data uploaded by the distributed client and simultaneously can be used for carrying out data analysis and data decision on the data of the server; the distributed client module is mainly used for carrying out data acquisition, data calculation, data analysis and local data verification on the equipment layer. The application server module and the data server module are integrated, and the application server invokes relevant data of the data server; the distributed client module is communicated with the data server module and the application server module mainly through an Ethernet interface, and uploads data acquired by the equipment end to the server module after carrying out data local processing.
The application server module mainly comprises: system management, plan management, process management, equipment management, traceability management, billboard management, production monitoring, maintenance management, basic data and report management services, wherein the data and services of a server are accessed to the data locally; meanwhile, the application server also needs to access the interface of the third party system, and mainly comprises the following steps: transaction management services, third party system services, log services, and file services. The data server module is mainly used for serving data and has the main functions of: data decision making, data analysis, data security, data streaming services and data management services. All data are summarized in a database, and quick support response can be carried out when the data are required to be called in the application service process. The distributed client module is mainly used for realizing the service of data interaction and data processing with equipment layer data, and has the main functions of: distributed data acquisition, distributed data calculation, data processing, result data feedback and application program calling.
As shown in FIG. 3, the system core, hardware and user architecture of the MES system of the distributed architecture of the present invention is shown. The kernel-level architecture mainly includes: the system comprises a process control subsystem, a file subsystem, a hardware controller and a system debugging interface; the user-level architecture mainly comprises: a Docker Engine, a function library; the hardware level architecture mainly comprises: PLC hardware and other hardware.
As shown in fig. 4, for the specific architecture of the Docker Engine, it is mainly composed of three parts, including: the method comprises the following steps of a Docker client, a Docker process and a Docker driver. The Docker driver is mainly driven by bridge connection, internet protocol connection, port connection and interface connection and is transmitted to a Docker process for data interface interaction. Dock is an open-source application container engine, which allows the developer to package applications and rely on packages to a portable container, and then issue them to the touch screen of the Linux system, so as to implement virtualization. The containers are completely sandboxed without any interface to each other. Without performance consumption, can be easily run on the device. Most importantly, the Docker container is independent of any language, framework, including systems.
The implementation method of the MES system with the distributed architecture of the present invention is shown in fig. 5 and 6, and the following details of fig. 5 and 6 are described below:
as shown in fig. 5 and 6, the specific control interaction process of the client and the server is described in detail as follows:
1. as shown in fig. 5, the client application program starts, tries to connect with the server host, if the connection is successful, sends a service command, stores the collected data in a real-time database under the local client, calls the required new service from the server to the client for starting, uploads the result of local data processing to the server, and finally exits and disconnects after all the services are completed; once the MES client fails to connect with the MES server, the MES client waits for a set delay and applies for connecting with the MES server again.
2. As shown in FIG. 6, after the service end creates the port application program, the data and the service of the MES client end can be actively issued, and response operation feedback of the MES client end is waited, so that the cyclic calling of the application service program of the MES service end is realized.
The foregoing description of the preferred embodiments of the invention is not intended to limit the scope of the invention, but rather to cover any modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
1. The MES system with the distributed architecture is characterized by comprising an MES server and an MES client, wherein the MES server comprises web services, file services, database services and data resource services, the MES client comprises edge calculation, data acquisition, data verification and data analysis, and the MES client and the MES server perform data interaction and service interaction through an Ethernet interface protocol; the MES server comprises an application server module and a data server module, and the MES client comprises a distributed client module; the application server module is used for outputting services for a local or remote third party interface; the data server module is used for processing the data uploaded by the distributed client module and can be used for data analysis and data decision on the data of the application server module; the distributed client module is used for carrying out data acquisition, data calculation, data analysis and local data verification on the equipment layer; the application server module and the data server module are integrated, and the application server module calls the data of the data server module; the distributed client module is communicated with the data server module and the application server module through the Ethernet interface, and uploads the data acquired by the equipment end to the server after carrying out data local processing;
a method for use with the system, comprising the steps of:
s1, starting a client application program, attempting to connect a server host, if the connection is successful, sending a service command, storing acquired data into a real-time database under a local client, calling a required new service from the server to the client for starting, uploading a result of local data processing to a server, and finally exiting and disconnecting after all the services are completed; once the MES client fails to connect with the MES server, waiting for a set delay and reapplying for connecting with the MES server;
s2, after the port application program is created by the server side, actively issuing data and services of the MES client side, waiting for response operation feedback of the MES client side, and realizing cyclic calling of the application service program of the MES server side.
2. The MES system of claim 1, wherein the access to the local interfaces by the application server module includes system management, planning management, process management, equipment management, retrospective management, signage management, production monitoring, maintenance management, basic data, and report management services.
3. The MES system of claim 1, wherein the access to the third party system interface by the application server module includes transaction management services, third party system services, log services, and file services.
4. The MES system of claim 1, wherein the data server modules include data decisions, data analysis, data security, data streaming services, and data management services.
5. The MES system of claim 1, wherein the distributed client modules are configured to implement services for interacting with equipment layer data and data processing, including distributed data collection, distributed data computation, data processing, resulting data feedback, and application invocation.
6. The MES system of claim 1, wherein the distributed client modules employ a dockerin engine architecture.
7. The MES system of claim 6, wherein the Docker Engine includes a Docker client, a Docker process, and a Docker driver, the Docker driver being driven by bridge connection, internet protocol connection, port connection, and interface connection, and being transferred to the Docker process for data interface interaction.
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| EP3907672A1 (en) * | 2020-05-04 | 2021-11-10 | Siemens Aktiengesellschaft | Distributing order execution in a mom system |
| CN111553665A (en) * | 2020-05-13 | 2020-08-18 | 山东浪潮商用***有限公司 | Distributed tax office order management method and system |
| CN111930822A (en) * | 2020-09-11 | 2020-11-13 | 山东钢铁集团日照有限公司 | Software framework device and method for asynchronous distributed information cooperative control |
| CN114584540A (en) * | 2022-02-22 | 2022-06-03 | 广东精工智能***有限公司 | MES application method and system based on cloud end and edge end |
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| CN105843203A (en) * | 2016-06-12 | 2016-08-10 | 连云港杰瑞深软科技有限公司 | Intelligent production line process monitoring system |
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