CN110640389B - Stainless steel barrel welding machine - Google Patents
Stainless steel barrel welding machine Download PDFInfo
- Publication number
- CN110640389B CN110640389B CN201910910413.6A CN201910910413A CN110640389B CN 110640389 B CN110640389 B CN 110640389B CN 201910910413 A CN201910910413 A CN 201910910413A CN 110640389 B CN110640389 B CN 110640389B
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- welding
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- frame
- stainless steel
- steel barrel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides a stainless steel barrel welding machine, comprising: the welding device comprises a welding cabinet, wherein an operating platform is arranged in the welding cabinet; the fixed rotating assembly comprises a rotating base and a rotating motor, the rotating base is arranged on the operating platform in a penetrating mode, and a rotating fixing frame is arranged at the top of the rotating base; a rotating shaft is arranged at the bottom of the rotating base, and a driven gear is arranged at the bottom end of the rotating shaft; the rotating motor is erected below the operating platform, an output shaft of the rotating motor is provided with a driving gear, and the driving gear is meshed with the driven gear; the welding device is simple in structure, convenient and fast to operate, the rotating speed during welding can be adjusted, the stainless steel barrel body and the barrel cover can be welded together in the stable rotating process, welding spots are smooth and attractive, the welding efficiency is greatly improved, and the production quality requirements of products are met.
Description
Technical Field
The invention relates to the technical field of welding, in particular to a stainless steel barrel welding machine.
Background
Welding is a common process flow in the metal production and processing process, the welding quality directly determines the final quality of a product, generally, the process flow is that welding technicians manually perform welding operation, the welding quality directly depends on the welding technical level of the welding technicians, the manual welding efficiency of the welding technicians is low, the quality fluctuation is large, welding spots often shake, the welding spots are not smooth and attractive enough, and the product quality is not up to the standard; the stainless steel heating barrel usually needs to weld the barrel cover and the barrel body together in the production process, namely, the edge of the stainless steel barrel is welded, manual welding is usually adopted in production, but the manual welding efficiency is low, the quality fluctuation is large, and in the prior art, a circular welding machine is adopted for welding operation, so that the accuracy is poor, the automation degree is low, and the production efficiency is influenced.
Disclosure of Invention
The invention provides a stainless steel barrel welding machine, and aims to improve the welding accuracy and the production efficiency.
In order to achieve the above object, an embodiment of the present invention provides a stainless steel barrel welding machine, including:
the welding device comprises a welding cabinet, wherein an operating platform is arranged in the welding cabinet;
the fixed rotating assembly comprises a rotating base and a rotating motor, the rotating base is arranged on the operating platform in a penetrating mode, and a rotating fixing frame is arranged at the top of the rotating base; a rotating shaft is arranged at the bottom of the rotating base, and a driven gear is arranged at the bottom end of the rotating shaft; the rotating motor is erected below the operating platform, an output shaft of the rotating motor is provided with a driving gear, and the driving gear is meshed with the driven gear;
the welding assembly comprises a welding frame, the welding frame is arranged behind the rotary fixing frame, two lifting slide rails are arranged on two support columns of the welding frame respectively, lifting frames are arranged on the two lifting slide rails, the lifting frames are connected with the lifting slide rails in a sliding mode through sliding blocks, a lifting cylinder is arranged at the top of the welding frame, a push rod of the lifting cylinder is connected with the top of the welding cabinet, and the other end of the lifting cylinder is fixedly connected with the lifting frames; the bottom of crane is provided with two flexible slide rails, two be provided with a expansion plate on the flexible slide rail, the expansion plate with through slider sliding connection between the flexible slide rail, the expansion plate rear is provided with a telescopic cylinder, telescopic cylinder's push rod with the expansion plate is connected, be provided with a welder support on the expansion plate, be provided with welder on the welder support.
The fixed rotating assembly and the welding assembly are respectively provided with two sets which are respectively arranged on two sides in the welding cabinet.
The welding cabinet is characterized in that a plurality of smoke outlets are formed in the top of the welding cabinet, and the smoke outlets are respectively arranged above the fixed rotating assemblies and the welding assemblies in each group.
The rotary base is provided with a rotary boss, the rotary boss is used for placing a fixed barrel wall, a through hole is formed in the top of the rotary fixing frame, and the fixed barrel wall penetrates through the through hole of the rotary fixing frame.
The rotary fixing frame is characterized in that a dismounting groove is formed in one side of the through hole of the rotary fixing frame, and positioning buckles are respectively arranged at the front end and the rear end of the through hole of the rotary fixing frame.
The welding gun support is provided with a fixing plate, a plurality of fixing screw holes are formed in the fixing plate, a rotating frame is mounted on the fixing plate, an arc-shaped groove and a main fixing hole are formed in the rotating frame, the rotating frame is mounted on the fixing plate in a matched mode through bolts, the arc-shaped groove and the main fixing hole, and the welding gun is mounted on the rotating frame.
And a touch control screen is also arranged between the two welding frames.
The scheme of the invention has the following beneficial effects:
the welding machine is characterized in that a welding cabinet is used as a base, an operation platform is arranged in the welding cabinet, a fixed rotating assembly is arranged on the operation platform, after a stainless steel barrel body and a barrel cover are placed at proper positions, the fixed rotating assembly can drive the stainless steel barrel body to rotate, the welding assembly with the welding height and the welding angle preset in advance can weld the stainless steel barrel body and the barrel cover, the production efficiency is greatly improved due to the two groups of the fixed rotating assembly and the welding assembly, waste gas generated by welding can be discharged in time through a smoke outlet, the position where the stainless steel barrel body is placed can be better positioned through the barrel wall, the angle of a welding gun can be adjusted through a rotating frame, and an operator can operate the welding machine more conveniently due to a touch screen arranged in the middle of the rotating frame; the welding device is simple in structure, convenient and fast to operate, adjustable in welding rotation speed, capable of welding the stainless steel barrel body and the barrel cover together in the process of stable rotation, smooth and attractive in welding spot, greatly improved in welding efficiency and capable of meeting the production quality requirements of products.
Drawings
FIG. 1 is a first structural schematic diagram of a stainless steel barrel welding machine of the present invention;
FIG. 2 is a schematic view of a partial structure of a stainless steel barrel welding machine of the present invention;
FIG. 3 is a schematic view of a partial structure of a stainless steel barrel welding machine of the present invention;
FIG. 4 is a third schematic view of the partial structure of the stainless steel barrel welding machine of the present invention.
[ description of reference ]
1-welding cabinet; 2-operating the platform; 3-rotating the base; 4-a rotating electrical machine; 5-rotating the fixed frame; 6-a rotating shaft; 7-a driven gear; 8-a drive gear; 9-welding a frame; 10-lifting slide rails; 11-a lifting frame; 12-a lifting cylinder; 13-a telescopic slide rail; 14-a retractable plate; 15-telescopic cylinder; 16-welding a bracket; 17-a welding gun; 18-a smoke outlet; 19-rotating the boss; 20-fixing the barrel wall; 21-disassembling the groove; 22-positioning fastener; 23-fixing the plate; 24-a rotating frame; 25-touch control screen.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
The invention provides a stainless steel barrel welding machine, aiming at the problems that the existing manual welding machine has low efficiency and large quality fluctuation, a circular welding machine is adopted for welding operation, the accuracy is poor, the automation degree is low, and the production efficiency is influenced.
As shown in fig. 1 to 4, an embodiment of the present invention provides a stainless steel barrel welding machine, including: the welding device comprises a welding cabinet 1, wherein an operating platform 2 is arranged in the welding cabinet 1; the fixed rotating assembly comprises a rotating base 3 and a rotating motor 4, the rotating base 3 is arranged on the operating platform 2 in a penetrating mode, and a rotating fixing frame 5 is arranged at the top of the rotating base 3; a rotating shaft 6 is arranged at the bottom of the rotating base 3, and a driven gear 7 is arranged at the bottom end of the rotating shaft 6; the rotating motor 4 is erected below the operating platform 2, an output shaft of the rotating motor 4 is provided with a driving gear 8, and the driving gear 8 is meshed with the driven gear 7; the welding assembly comprises a welding frame 9, the welding frame 9 is arranged behind the rotary fixing frame 5, two supporting columns of the welding frame 9 are respectively provided with a lifting slide rail 10, two lifting slide rails 10 are provided with lifting frames 11, the lifting frames 11 are in sliding connection with the lifting slide rails 10 through sliding blocks, the top of the welding frame 9 is provided with a lifting cylinder 12, a push rod of the lifting cylinder 12 is connected with the top of the welding cabinet 1, and the other end of the lifting cylinder 12 is fixedly connected with the lifting frames 11; the bottom of crane 11 is provided with two flexible slide rails 13, two be provided with a expansion plate 14 on the flexible slide rail 13, expansion plate 14 with through slider sliding connection between the flexible slide rail 13, 14 backs of expansion plate are provided with a telescopic cylinder 15, telescopic cylinder 15's push rod with expansion plate 14 connects, be provided with a welder support 16 on the expansion plate 14, be provided with welder 17 on the welder support 16.
According to the stainless steel barrel welding machine disclosed by the embodiment of the invention, the stainless steel barrel body and the barrel cover are placed on the rotating base 3, the rotating motor 4 starts to rotate, the rotating speed of the rotating motor 4 is adjustable, the driving gear 8 is arranged on the output shaft of the rotating motor 4, the driving gear 8 drives the driven gear 7 to drive the rotating shaft 6 and the rotating base 3 to rotate, and therefore the fixed stainless steel barrel body and the barrel cover can rotate along with the rotating base 3 according to the rotating speed of the rotating motor 4; the welding frame 9 is provided with the lifting frame 11, the lifting frame 11 realizes up-and-down displacement through the lifting slide rail 10 and the lifting cylinder 12, the lifting frame 11 is provided with the expansion plate 14, the expansion plate 14 realizes front-and-back displacement through the expansion slide rail 13 and the expansion cylinder 15, the welding gun support 16 is arranged on the expansion plate 14, so that the welding gun support 16 can flexibly move up and down and back and forth, the welding gun 17 also moves along with the welding gun support 16, and a stainless steel barrel body and a barrel cover are welded at a proper position.
The fixed rotating assembly and the welding assembly are respectively provided with two sets which are respectively arranged on two sides in the welding cabinet.
As shown in fig. 1, a plurality of smoke outlets 18 are formed in the top of the welding cabinet, and the smoke outlets 18 are respectively arranged above each group of the fixed rotating assemblies and the welding assemblies.
According to the stainless steel barrel welding machine disclosed by the embodiment of the invention, the fixed rotating assembly and the welding assembly are respectively provided with two sets, and the top of the welding cabinet is respectively provided with the smoke outlet 18, so that redundant waste gas generated by welding can be timely discharged while double-station efficient welding is realized, and an operator can operate the welding machine in a better environment.
The rotary base 3 is provided with a rotary boss 19, the rotary boss 19 is used for placing a fixed barrel wall 20, a through hole is formed in the top of the rotary fixing frame 5, and the fixed barrel wall 20 penetrates through the through hole of the rotary fixing frame 5.
As shown in fig. 4, a dismounting groove 21 is formed at one side of the through hole of the rotary fixing frame 5, and a positioning buckle 22 is respectively arranged at the front end and the rear end of the through hole of the rotary fixing frame 5.
According to the welding machine for the stainless steel barrel, the fixed barrel wall 20 is manually placed in the through hole of the rotary fixing frame 5, the positioning buckle 22 is further arranged on the rotary fixing frame 5, the fixed barrel wall 20 can be fixed by the positioning buckle 22 after being placed in the through hole of the rotary fixing frame 5, the disassembly groove 21 is beneficial for an operator to disassemble the fixed barrel wall 20, and after the fixed barrel wall 20 is arranged, the positioning can be completed only by placing a stainless steel barrel body and a barrel cover in the fixed barrel wall 20.
As shown in fig. 3 and 4, the welding gun support 16 is provided with a fixing plate 23, the fixing plate 23 is provided with a plurality of fixing screw holes, the fixing plate 23 is provided with a rotating frame 24, the rotating frame 24 is provided with an arc-shaped groove and a main fixing hole, the rotating frame 24 is installed on the fixing plate through a bolt, the arc-shaped groove and the main fixing hole in a matching manner, and the welding gun 17 is installed on the rotating frame 24.
According to the welding machine for the stainless steel barrel in the embodiment of the invention, the arc-shaped groove and the main fixing hole are formed in the rotating frame 24, so that the position of the rotating frame 24 relative to the fixing plate 23 can be adjusted after the bolt of the rotating frame 24 is loosened, the rotating frame 24 is fixed again at a proper position through the matching of the bolt and the fixing screw hole in the fixing plate 23, and the welding gun 17 can change the welding angle along with the position change of the rotating frame 24.
Wherein, a touch control screen 25 is further arranged between the two welding frames 9.
According to the stainless steel barrel welding machine disclosed by the embodiment of the invention, the touch control screen 25 is placed in the middle of the equipment, so that an operator can operate the machine conveniently.
According to the stainless steel barrel welding machine provided by the embodiment of the invention, the welding cabinet is used as a base, the operation platform is arranged in the welding cabinet, the fixed rotating assembly is arranged on the operation platform, and after the stainless steel barrel body and the barrel cover are placed behind the fixed barrel wall, the rotating motor can drive the whole fixed rotating assembly to rotate, so that the stainless steel barrel body can start to rotate, the welding assembly which adjusts the up-down front-back position and the rotating angle of the rotating frame in advance can weld the stainless steel barrel body and the barrel cover, the production efficiency is greatly improved by arranging two groups of the fixed rotating assembly and the welding assembly, the exhaust port can timely exhaust waste gas generated by welding, the fixed barrel wall can be manually fixed in the rotating fixing frame, the position where the stainless steel barrel body is placed can be better positioned, and the touch screen arranged in the middle part enables an operator to operate the welding machine more conveniently; the welding device is simple in structure, convenient and fast to operate, the rotating speed during welding can be adjusted, the stainless steel barrel body and the barrel cover can be welded together in the stable rotating process, welding spots are smooth and attractive, the welding efficiency is greatly improved, and the production quality requirements of products are met.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (5)
1. A stainless steel barrel welding machine, characterized by, includes:
the welding device comprises a welding cabinet, wherein an operating platform is arranged in the welding cabinet;
the fixed rotating assembly comprises a rotating base and a rotating motor, the rotating base is arranged on the operating platform in a penetrating mode, and a rotating fixing frame is arranged at the top of the rotating base; a rotating shaft is arranged at the bottom of the rotating base, and a driven gear is arranged at the bottom end of the rotating shaft; the rotating motor is erected below the operating platform, an output shaft of the rotating motor is provided with a driving gear, and the driving gear is meshed with the driven gear; the rotary base is provided with a rotary boss, the rotary boss is used for placing a fixed barrel wall, the top of the rotary fixing frame is provided with a through hole, and the fixed barrel wall is arranged in the through hole of the rotary fixing frame in a penetrating manner; a disassembly groove is formed in one side of the through hole of the rotary fixing frame, and positioning buckles are respectively arranged at the front end and the rear end of the through hole of the rotary fixing frame;
the welding assembly comprises a welding frame, the welding frame is arranged behind the rotary fixing frame, two lifting slide rails are arranged on two support columns of the welding frame respectively, lifting frames are arranged on the two lifting slide rails, the lifting frames are connected with the lifting slide rails in a sliding mode through sliding blocks, a lifting cylinder is arranged at the top of the welding frame, a push rod of the lifting cylinder is connected with the top of the welding cabinet, and the other end of the lifting cylinder is fixedly connected with the lifting frames; the bottom of crane is provided with two flexible slide rails, two be provided with a expansion plate on the flexible slide rail, the expansion plate with through slider sliding connection between the flexible slide rail, the expansion plate rear is provided with a telescopic cylinder, telescopic cylinder's push rod with the expansion plate is connected, be provided with a welder support on the expansion plate, be provided with welder on the welder support.
2. The stainless steel barrel welding machine according to claim 1, wherein the fixed rotating assembly and the welding assembly are respectively provided with two sets, and the two sets are respectively arranged on two sides in the welding cabinet.
3. The stainless steel barrel welding machine according to claim 2, wherein a plurality of smoke outlets are formed in the top of the welding cabinet, and the smoke outlets are respectively arranged above each group of the fixed rotating assemblies and the welding assemblies.
4. The stainless steel barrel welding machine according to claim 1, wherein a fixing plate is arranged on the welding gun support, a plurality of fixing screw holes are formed in the fixing plate, a rotating frame is arranged on the fixing plate, an arc-shaped groove and a main fixing hole are formed in the rotating frame, the rotating frame is arranged on the fixing plate in a matched mode through a bolt, the arc-shaped groove and the main fixing hole, and the welding gun is arranged on the rotating frame.
5. The stainless steel barrel welding machine according to claim 1, wherein a touch control screen is further arranged between the two welding frames.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910910413.6A CN110640389B (en) | 2019-09-25 | 2019-09-25 | Stainless steel barrel welding machine |
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CN201910910413.6A CN110640389B (en) | 2019-09-25 | 2019-09-25 | Stainless steel barrel welding machine |
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CN110640389A CN110640389A (en) | 2020-01-03 |
CN110640389B true CN110640389B (en) | 2021-09-24 |
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CN201910910413.6A Active CN110640389B (en) | 2019-09-25 | 2019-09-25 | Stainless steel barrel welding machine |
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CN113369714A (en) * | 2021-06-29 | 2021-09-10 | 张志东 | Intelligent laser beveling device |
CN114799715A (en) * | 2022-04-18 | 2022-07-29 | 张景心 | Intelligent stainless steel bucket welding machine |
CN116921934B (en) * | 2023-08-24 | 2024-02-02 | 青岛特固机械有限公司 | Steel plate welding device with angle control function for bridge support machining |
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CN208866685U (en) * | 2018-09-30 | 2019-05-17 | 重庆君卓机械有限公司 | Rotary welding device |
CN109940279A (en) * | 2019-03-26 | 2019-06-28 | 平庆义 | A kind of mechanical equipment identity device |
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CN109986826A (en) * | 2019-04-19 | 2019-07-09 | 雷秀泗 | A kind of edible oil process apparatus has the pressing device of filtering screening function |
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Patent Citations (7)
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CA2389795C (en) * | 1999-11-03 | 2009-01-20 | Vermaat Technics B.V. | Method and device for welding pipes |
CN101337297A (en) * | 2008-08-12 | 2009-01-07 | 上海汽车改装厂有限公司 | Welding method of oil-box body for concrete pump and cover board and welding device thereof |
CN201261227Y (en) * | 2008-08-15 | 2009-06-24 | 苏宏洲 | Cutting machine |
CN103406680A (en) * | 2013-08-26 | 2013-11-27 | 南通国电电站阀门有限公司 | Process for special-shaped steel butt welding of F22 valve body and P91 matching pipe |
CN207723721U (en) * | 2017-11-20 | 2018-08-14 | 惠州市多科达科技有限公司 | A kind of automatic Soldering lug machine of double-station for battery production |
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