CN110626006B - Filter element edge pasting machine - Google Patents
Filter element edge pasting machine Download PDFInfo
- Publication number
- CN110626006B CN110626006B CN201910933931.XA CN201910933931A CN110626006B CN 110626006 B CN110626006 B CN 110626006B CN 201910933931 A CN201910933931 A CN 201910933931A CN 110626006 B CN110626006 B CN 110626006B
- Authority
- CN
- China
- Prior art keywords
- edge
- filter element
- edge strip
- limiting
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0082—Making filter elements, e.g. pleated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F5/00—Attaching together sheets, strips or webs; Reinforcing edges
- B31F5/04—Attaching together sheets, strips or webs; Reinforcing edges by exclusive use of adhesives
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a filter element edge pasting machine which comprises an operation table, a feeding mechanism, a limiting mechanism, a cutting mechanism, a gluing mechanism, a clamping turnover mechanism and a filter element transferring mechanism, wherein the feeding mechanism is used for accommodating an edge strip roll to be cut, the limiting mechanism penetrates through and drives the edge strip to be cut to move, the cutting mechanism is used for cutting the edge strip to be cut, the gluing mechanism is used for gluing the edge strip, the clamping turnover mechanism is used for receiving the edge strip penetrating out from the cutting mechanism and driving the edge strip to move and turn over, and the filter element transferring mechanism is used for transferring the filter element to be edge pasted to the clamping turnover mechanism so as to be convenient for pasting the glued edge strip on the filter element. The filter element edge pasting machine has more functional mechanisms, can realize the edge pasting operation of the filter element by one device, and reduces the edge pasting cost of the filter element; the adhesive layer thickness of the edge strips is limited through the height adjusting pieces, so that the product quality is improved; the feeding condition and the glue material dripping condition are monitored through the first infrared distance meter and the second infrared distance meter, and faults of the welting machine can be responded in time.
Description
Technical Field
The invention relates to the technical field of filter element production equipment, in particular to a filter element edge pasting machine for a filter.
Background
The filter is used for removing oil of an automobile engine and impurities in air so as to improve the efficiency of the engine of the automobile, and is also used for removing particles in an automobile air conditioning system so as to improve the quality of the air in an automobile car and improve the driving environment in the automobile. The filter element is used as an important part of the filter and is mainly used for separating impurities from air or oil liquid so as to purify the air or the oil liquid. Common filter core is mainly obtained through folding many times by filter paper, like this, when improving filter core intensity, extension filter core life, can increase the area of contact of air or fluid and filter paper to promote the filter effect of filter core. In view of the filter core is formed by the filter paper is folding, and the stability of filter paper crease department is relatively poor, and filter paper easily resumes deformation and is loose, and like this, the filter core is fragile under the impact of fluid or air current to influence the life of filter, so, in the production process of filter core, need consolidate the filter core at the attached strake of the manger of filter paper end, with the stability of improvement filter core.
However, the traditional filter element edge pasting equipment is simple in structure and single in function, and only can realize edge cutting or edge pasting operation, so that when the filter element is pasted, two or more than two equipment are required to operate together to finish edge pasting of the filter element, the cost of the filter element edge pasting operation is high, and the market competitiveness of products is not favorably improved; moreover, when the traditional filter element welting machine coats glue solution on the edge strips, the thickness of the glue solution layer is difficult to control, the gluing effect of the edge strips is poor, and the welting quality of the filter element is further influenced; in addition, traditional filter core welt machine is difficult to carry out real-time supervision and in time respond to the feeding condition and the rubber coating condition, and the welt machine idles after the material is cut off, influences the normal clear of filter core strake operation of pasting.
Disclosure of Invention
Therefore, it is necessary to provide an edge bonding machine for filter element of filter aiming at the technical problems of single function, difficulty in controlling the thickness of the glue layer and delay of fault response.
The utility model provides a filter element beading machine, this filter element beading machine include operation panel, feed mechanism, stop gear, cut mechanism, rubber coating mechanism, centre gripping tilting mechanism and filter core transport mechanism, feed mechanism stop gear cut the mechanism rubber coating mechanism reaches centre gripping tilting mechanism set up according to the preface in the operation panel, filter core transport mechanism with the operation panel is connected and is corresponded centre gripping tilting mechanism. The feeding mechanism comprises a support frame and a raw material disc, one end of the support frame is connected with the operating platform, the other end of the support frame is connected with the raw material disc, the raw material disc is provided with an accommodating space, and the accommodating space is used for accommodating strips and rolls to be cut. Stop gear includes locating part, first driving piece, roll and first infrared distance meter, the spacing groove has been seted up to the locating part, the spacing groove is used for wearing to establish and waits to cut the strake, first driving piece set up in the locating part, the output of first driving piece with the roll is connected, the roll inserts the spacing groove and with the bottom surface of spacing groove is used for compressing tightly jointly treat to cut the strake, the roll still is used for promote under the effect of first driving piece treat to cut the strake and remove, first infrared distance meter set up in the input of locating part, first infrared distance meter is used for the survey treat the thickness that cuts the strake. The cutting mechanism comprises a mounting frame, a second driving piece, a cutter and a butt piece, the mounting frame is connected with the operating platform, the second driving piece is arranged at the top end of the mounting frame, the butt piece is arranged at the bottom end of the mounting frame, the cutter is connected with the output end of the second driving piece and corresponds to the butt piece, and the cutter and the butt piece are jointly used for cutting the edge strips to be cut. The rubber coating mechanism includes rubber coating rifle, altitude mixture control spare and second infrared distance meter, the rubber coating rifle with the mounting bracket is connected and is corresponded centre gripping tilting mechanism's input, the rubber coating rifle is used for right the strake rubber coating on the centre gripping tilting mechanism, altitude mixture control spare install in the rubber coating rifle and with the output of rubber coating rifle is connected, altitude mixture control spare is used for driving the output of rubber coating rifle removes and adjusts the rubber coating rifle output is to the distance of treating the rubber coating strake, second infrared distance meter set up in the mounting bracket corresponds the strake after the rubber coating, second infrared distance meter is used for the survey the glue film thickness of the strake after the rubber coating. The clamping and overturning mechanism comprises an overturning driving piece and an edge strip jig, the overturning driving piece is connected with the mounting rack in a sliding mode, the output end of the overturning driving piece is connected with the edge strip jig, the overturning driving piece is used for driving the edge strip jig to move and overturn, and the edge strip jig is used for bearing and clamping the edge strip which penetrates out of the butt piece and the cutter. The filter core transport mechanism is including transporting dish, a plurality of filter core anchor clamps and third driving piece, transport the dish with the operation panel rotates to be connected, a plurality of filter core anchor clamps evenly set up in transport on the dish, filter core anchor clamps are used for accepting the welt filter core, the third driving piece set up in the operation panel and with the central part of transporting the dish is connected, the third driving piece is used for the drive transport the dish rotates and makes transport on the dish treat that the welt filter core removes extremely strake tool position.
In one embodiment, the edge strip jig comprises a turnover plate, a fixed plate, a movable plate and a pressure rod, the turnover plate is connected with the output end of the turnover driving piece, the fixed plate is installed on the turnover plate, the movable plate is connected with the turnover plate in a sliding mode and corresponds to the fixed plate, a mounting groove is formed between the fixed plate and the movable plate and is used for accommodating the edge strip penetrating out from the position between the cutter and the abutting piece, the pressure rod is connected with the turnover plate in a swinging mode, and the pressure rod is used for pressing the edge strip to be glued in the mounting groove.
In one embodiment, the turnover driving member includes a base, a rotating shaft, a swinging member and a cylinder, the base is slidably connected to the mounting frame, one end of the rotating shaft is rotatably connected to the base, the other end of the rotating shaft is connected to the swinging member, the rotating shaft is used for receiving the edge strip fixture, the cylinder is disposed on the base and is connected to one end of the swinging member away from the rotating shaft, and the cylinder is used for driving the swinging member to periodically swing and driving the rotating shaft and the edge strip fixture to turn.
In one embodiment, the filter element edge bonding machine further comprises a filter element pressing block, the filter element pressing block is connected with the mounting frame in a sliding mode, and the filter element pressing block and the filter element clamp are used together for limiting the filter element to be edge bonded.
In one of them embodiment, rubber coating mechanism still includes the sizing material flattening board, the sizing material flattening board set up in the sizing gun with transport between the dish and with the sizing gun is connected, the sizing material flattening board is used for scraping evenly sizing material on the strake.
In one embodiment, the stock tray comprises a back plate, a winding rod and a limiting ring, the back plate is mounted on the support frame, the winding rod is connected with the center of the back plate, the winding rod is used for mounting the strip coil to be cut, the limiting ring is sleeved on the winding rod, and the limiting ring and the back plate are used for limiting the width of the strip coil to be cut.
In one embodiment, the limiting mechanism further comprises a pressing part and a tensioning part, the pressing part is far away from the input end of the limiting part and is abutted against the edge of the limiting groove, the tensioning part is located between the roller and the pressing part and is connected with the limiting part, and the tensioning part is used for jacking the edge strip to be cut.
In one embodiment, the tensioning member comprises an upright frame and a roller, the upright frame abuts against two side edges of the limiting groove, and the roller is rotatably connected with the upright frame.
In one embodiment, the roller has a wear layer affixed thereto.
In one embodiment, the cutting mechanism further comprises a cutter fixing block, one end of the cutter fixing block is connected with the output end of the second driving piece, the other end of the cutter fixing block is connected with the cutter, a sliding groove is formed in one surface, adjacent to the mounting frame, of the cutter fixing block, a sliding rail is arranged on the mounting frame, and the sliding rail is clamped in the sliding groove and abuts against the inner surface of the sliding groove.
The filter element edge pasting machine is respectively provided with the feeding mechanism, the cutting mechanism, the gluing mechanism, the clamping and overturning mechanism and the filter element transferring mechanism, can realize edge pasting operation on a filter element only through one device, is favorable for reducing the cost of the edge pasting operation of the filter element, and improves the market competitiveness of a product; moreover, the height adjusting piece is arranged on the gluing mechanism, so that the thickness of the glue layer on the side strip is limited, the uniformity of the thickness of the glue layer is ensured, and the product quality is improved; through setting up the thickness that first infrared distance meter waited to cut the strake to the spacing inslot respectively and survey, set up the glue film thickness of second infrared distance meter on the strake after the rubber coating and survey, but the rubber material drip condition of the material transport condition of real-time supervision spacing inslot and rubber coating rifle is convenient for in time respond the trouble of welt machine to guarantee the efficiency of filter core welt operation.
Drawings
FIG. 1 is a schematic structural view of a filter element edge bonding machine in one embodiment;
FIG. 2 is a schematic structural view of a filter element edge bonding machine in another embodiment;
FIG. 3 is a schematic view of a feeding mechanism according to an embodiment;
FIG. 4 is a schematic structural view of a spacing mechanism in one embodiment;
FIG. 5 is a schematic view of the tension member in one embodiment;
fig. 6 is a schematic structural view of a cutting mechanism in one embodiment;
FIG. 7 is a schematic view of a glue mechanism in one embodiment;
FIG. 8 is a schematic view of an embodiment of a clamping and flipping mechanism;
fig. 9 is a schematic structural diagram of a filter element transfer mechanism in one embodiment.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Referring to fig. 1 to 9, the present invention provides a filter element edge bonding machine 10, the filter element edge bonding machine 10 includes an operation table 100, a feeding mechanism 200, a limiting mechanism 300, a cutting mechanism 400, a gluing mechanism 500, a clamping and turning mechanism 600 and a filter element transferring mechanism 700, the feeding mechanism 200, the limiting mechanism 300, the cutting mechanism 400, the gluing mechanism 500 and the clamping and turning mechanism 600 are sequentially disposed on the operation table 100, and the filter element transferring mechanism 700 is connected to the operation table 100 and corresponds to the clamping and turning mechanism 600. The feeding mechanism 200 includes a supporting frame 210 and a material tray 220, one end of the supporting frame 210 is connected to the operating table 100, the other end of the supporting frame 210 is connected to the material tray 220, the material tray 220 has an accommodating space 221, and the accommodating space 221 is used for accommodating the strip coil to be cut. The limiting mechanism 300 comprises a limiting part 310, a first driving part 320, a roller 330 and a first infrared distance meter 340, a limiting groove 311 is formed in the limiting part 310, the limiting groove 311 is used for penetrating and arranging the edge strip to be cut, the first driving part 320 is arranged on the limiting part 310, the output end of the first driving part 320 is connected with the roller 330, the roller 330 is inserted into the limiting groove 311, the bottom surfaces of the roller 330 and the limiting groove 311 are jointly used for pressing the edge strip to be cut, the roller 330 is further used for pushing the edge strip to be cut to move under the action of the first driving part 320, the first infrared distance meter 340 is arranged at the input end of the limiting part 310, and the first infrared distance meter 340 is used for measuring the thickness. Cutting mechanism 400 includes mounting bracket 410, second drive 420, cutter 430 and butt 440, and mounting bracket 410 is connected with operation panel 100, and second drive 420 sets up in the top of mounting bracket 410, and butt 440 sets up in the bottom of mounting bracket 410, and cutter 430 is connected and corresponds butt 440 with the output of second drive 420, and cutter 430 and butt 440 are used for jointly cutting waiting to cut the strake. Glue coating mechanism 500 includes glue coating gun 510, height adjustment piece 520 and second infrared distance meter 530, glue coating gun 510 is connected with mounting bracket 410 and corresponds the input of centre gripping tilting mechanism 600, glue coating gun 510 is used for the strake rubber coating on the centre gripping tilting mechanism 600, height adjustment piece 520 is installed in glue coating gun 510 and is connected with glue coating gun 510's output, height adjustment piece 520 is used for driving the output of glue coating gun 510 and removes and adjust glue coating gun 510's output to the distance of treating the rubber coating strake, second infrared distance meter 530 sets up in mounting bracket 410 and corresponds the strake after the rubber coating, second infrared distance meter 530 is used for the glue film thickness of the strake after the rubber coating of survey. Clamping turnover mechanism 600 includes upset driving piece 610 and strake tool 620, upset driving piece 610 and mounting bracket 410 sliding connection, the output of upset driving piece 610 is connected with strake tool 620, upset driving piece 610 is used for driving strake tool 620 and removes and produce the upset, strake tool 620 is used for accepting and the centre gripping strake of wearing out between cutter 430 and butt 440. Filter core transport mechanism 700 includes transporting dish 710, a plurality of filter core anchor clamps 720 and third driving piece 730, it rotates with operation panel 100 to transport dish 710 to be connected, a plurality of filter core anchor clamps 720 evenly set up on transporting dish 710, filter core anchor clamps 720 are used for accepting the filter core of waiting to welt, third driving piece 730 sets up in operation panel 100 and is connected with the central part of transporting dish 710, third driving piece 730 is used for driving to transport dish 710 and rotates and make the filter core of waiting to welt on transporting dish 710 remove to strake tool 620 position.
The filter element edge attaching machine 10 is provided with the feeding mechanism 200, the cutting mechanism 400, the gluing mechanism 500, the clamping and turning mechanism 600 and the filter element transferring mechanism 700 respectively, and can realize edge attaching operation on the filter element only by one device, thereby being beneficial to reducing the cost of the edge attaching operation of the filter element and improving the market competitiveness of a product; moreover, the height adjusting piece 520 is arranged on the gluing mechanism 500, so that the thickness of the glue layer on the side strips is limited, the uniformity of the thickness of the glue layer is ensured, and the product quality is improved; through setting up the thickness that waits to cut the strake in the spacing groove 311 respectively of first infrared distance measuring instrument 340, set up the glue film thickness of second infrared distance measuring instrument 530 on the strake after the rubber coating and survey, but the material transport condition in the real-time supervision spacing groove 311 and the rubber material of rubber coating rifle 510 drip the condition of scribbling, the trouble of the welt machine of being convenient for in time response to guarantee the efficiency of filter core welt operation.
The operation table 100 is used for receiving the feeding mechanism 200, the limiting mechanism 300, the cutting mechanism 400, the gluing mechanism 500, the clamping and turning mechanism 600 and the filter element transferring mechanism 700, so as to realize the installation of the mechanisms. In addition, through setting up operation panel 100, promoted the level of each mechanism, can avoid the personnel that cause because of the mistake bumps the device and receive the injury and the equipment damage problem, improved the security of operation.
The feeding mechanism 200 is used for positioning the edge strip roll to be cut, so that the problem of edge strip torsional fracture caused by movement of the edge strip roll to be cut in the operation process is prevented, and effective development of edge strip cutting operation is guaranteed. The supporting frame 210 is used for installing the raw material tray 220, so as to realize the installation and fixation of the raw material tray 220 on the operation table 100. Referring to fig. 3, in an embodiment, the material tray 220 includes a back plate 222, a winding rod 223 and a limiting ring 224, the back plate 222 is mounted on the supporting frame 210, the winding rod 223 is connected to a central portion of the back plate 222, the winding rod 223 is used for mounting the strip roll to be cut, the limiting ring 224 is sleeved on the winding rod 223, and the limiting ring 224 and the back plate 222 are used together for limiting the width of the strip roll to be cut. When the to-be-cut edge strip coil is installed, the limiting ring 224 is firstly taken down, the to-be-cut edge strip coil penetrates through the winding and connecting rod 223, then the limiting ring 224 is sleeved on the winding and connecting rod 223 and is abutted to the side face of the to-be-cut edge strip coil, so that the to-be-cut edge strip coil is limited in the accommodating space 221 under the common constraint of the back plate 222 and the limiting ring 224, and the installation and the positioning of the to-be-cut edge strip coil are achieved.
The limiting mechanism 300 is used for transferring the edge strips to be cut, and on the other hand, the limiting mechanism 300 is further used for limiting the movement path of the edge strips to be cut and pre-tightening the edge strips to be cut, so that the edge strips are prevented from being bent towards the abutting part 440 under the driving of the cutter 430. Referring to fig. 4, in an embodiment, a pre-tightening channel 350 is disposed between the roller 330 and the bottom surface of the limiting groove 311, and the pre-tightening channel 350 is used for penetrating the edge strip to be cut. In the working process of the edge pasting machine, the first driving member 320 drives the roller 330 to rotate, the edge strip to be cut penetrates through the pre-tightening channel 350, when the roller 330 rotates, the edge strip to be cut generates friction force on the roller 330, and similarly, the roller 330 generates a reverse acting force on the edge strip to be cut to drive the edge strip to be cut to move towards the output end of the limiting member 310, so that the edge strip to be cut is transferred and driven. It should be noted that, after the edge strip to be cut moves to the pre-tightening channel 350, two side surfaces of the edge strip to be cut respectively abut against the bottom surface of the limiting groove 311 and the roller 330, and the edge strip to be cut respectively receives friction force from the bottom surface of the limiting groove 311 and the roller 330 when moving, and similarly, tension is generated in the edge strip to be cut to balance the friction force from the bottom surface of the limiting groove 311 and the roller 330, so that the edge strip to be cut is in a tensioning state, and when the cutter 430 presses against the edge strip to be cut, the edge strip to be cut is not easy to move along with the cutter 430 under the action of the tension, so as to facilitate the cutter 430 to cut the edge strip.
In an embodiment, the limiting mechanism 300 further includes a pressing member 360 and a tensioning member 370, the pressing member 360 is far away from the input end of the limiting member 310 and abuts against the edge of the limiting groove 311, the tensioning member 370 is located between the roller 330 and the pressing member 360 and connected with the limiting member 310, and the tensioning member 370 is used for jacking up the edge strip to be cut. It will be understood that the two lengths of edge strip to be cut on both sides of the tensioning member 370 have an included angle of other than 180 degrees, as exemplified herein with respect to the length of edge strip to be cut on the side of the tensioning member 370 adjacent to the roller 330, and the length of edge strip to be cut is subjected to both the frictional force of the roller 330 and the frictional force of the tensioning member 370, so that the length of edge strip to be cut will be tensioned to balance the frictional force of the roller 330 and the frictional force of the tensioning member 370, and thus the length of edge strip to be cut is under tension. Similarly, the edge strip section to be cut of the tensioning piece 370 adjacent to one side of the crimping piece 360 is also in a tensioning state under the combined action of the tensioning piece 370 and the crimping piece 360, so that the tensioning degree of the edge strip to be cut can be further improved, and the cutting effect of the cutter 430 on the edge strip can be improved. Referring to fig. 4 and 5, in an embodiment, the tensioning member 370 includes an upright 371 and a roller 372, the upright 371 abuts against two side edges of the limiting slot 311, and the roller 372 is rotatably connected to the upright 371. Through setting up cylinder 372 on grudging post 371, when waiting to cut the strake around establishing on cylinder 372, wait to cut and produce the rolling frictional force between strake and the cylinder 372, under the same circumstances of contact surface material, rolling frictional force is less than sliding friction power, that is to say, through setting up cylinder 372, has reduced tensioning 370 and has treated the frictional force that cuts the strake, has reduced the friction damage that waits to cut the strake to the quality of strake has been guaranteed. In one embodiment, the roller 372 has a wear layer attached thereto. Through the attached wearing layer in cylinder 372 surface, further reduced the frictional force between waiting to cut edge strip and the cylinder 372, reduced the defective rate of strake cutting operation.
The first infrared distance meter 340 is used for measuring the thickness of the edge strips to be cut in the limiting groove 311, so that an operator can know the real-time material condition in the limiting groove 311 and respond to the material breaking condition in time. In one embodiment, the first infrared distance meter 340 is electrically connected to an external display. Specifically, after the first infrared distance meter 340 is powered on, the emitting end of the first infrared distance meter 340 emits infrared light into the limiting groove 311, the infrared light reaches the bottom surface of the limiting groove 311 and is reflected, and the reflected infrared light returns to the first infrared distance meter 340 along the original path and is received by the first infrared distance meter 340. The first infrared distance meter 340 detects the time difference between the infrared light emitting and the reflected infrared light receiving, and converts the time information into length information through the propagation speed of the infrared light, so as to calculate the distance from the bottom surface of the limit groove 311 to the emitting end of the first infrared distance meter 340, and then the first infrared distance meter 340 transmits the length information to an external display, so that an operator can obtain the edge strip condition in the limit groove 311. When an edge strip is arranged in the limiting groove 311, the length information measured by the first infrared distance meter 340 is twice the distance from the surface of the edge strip to the first infrared distance meter 340; when no edge strip exists in the limiting groove 311, the length information measured by the first infrared distance meter 340 is twice the distance from the bottom surface of the limiting groove 311 to the first infrared distance meter 340, so that the operator can know the insufficient feeding information of the feeding assembly according to the digital information displayed on the display. In addition, because the uneven problem of strake thickness probably appears in the cutting edge strip course of working of waiting to cut, like this, through strake surface to the first infrared distance meter 340 distance value that first infrared distance meter 340 measured in succession be in undulant state, the operation personnel can assess the processingquality of strake through fitting these distance values to in the production technology of optimization strake.
The cutting mechanism 400 is used for cutting the edge strip to obtain an edge strip section with a preset length. Specifically, the second driving member 420 drives the cutting knife 430 to move towards the abutting member 440 after being powered on, when the cutting knife 430 moves to the edge strip, the cutting knife 430 pushes the edge strip to move towards the abutting member 440 synchronously until the edge strip abuts against the cutting knife 430 and the abutting member 440 respectively, in this case, the cutting knife 430 further moves towards the edge strip under the action of the driving member, and the pressure of the cutting knife 430 to the edge strip is large, so that the edge strip is cut off. Referring to fig. 6, in an embodiment, the cutting mechanism 400 further includes a cutter fixing block 450, one end of the cutter fixing block 450 is connected to the output end of the second driving member 420, the other end of the cutter fixing block 450 is connected to the cutter 430, a sliding slot 451 is formed on one surface of the cutter fixing block 450 adjacent to the mounting block 410, a sliding rail 411 is disposed on the mounting block 410, and the sliding rail 411 is clamped in the sliding slot 451 and abuts against the inner surface of the sliding slot 451. It can be understood that the cutter 430 is slidably connected with the mounting frame 410 through the cutter fixing block 450, so that the suspended operation of the cutter 430 under the driving of the driving piece is avoided, the vibration of the cutter 430 is reduced, that is, the stability of the cutter 430 is improved, and the effective operation of the edge strip cutting operation is ensured. In one embodiment, the bottom of the abutment 440 is provided with a shock absorbing block 460. Through set up snubber block 460 in the bottom of butt 440, can reduce cutter 430 and press to butt 440, because of cutter 430 strikes the tremble problem of butt 440 that butt 440 caused, butt 440 is difficult for rocking on mounting bracket 410 to the stability that butt 440 and mounting bracket 410 are connected has been improved.
The gluing mechanism 500 is used for dripping glue solution on the surface of the edge strip so as to realize gluing operation on the edge strip. The glue gun 510 is used for receiving glue solution from an external glue solution pump, continuously dripping the glue solution to the edge strips to be glued under the action of the glue solution pump, and after the glue solution is dripped on the surface of the edge strips, the glue solution flows around under the action of the gravity of the glue solution, so that the surface of the edge strips is covered, and the edge strips can be directly taken and the edge sealing operation can be carried out on the filter element in the subsequent operation. In an embodiment, the glue gun 510 is perpendicular to the plane of the console 100 and is connected to the position-limiting member 310, so that when the glue gun 510 is disposed on the mounting frame 410, the mounting frame 410 can reserve a space for the movement of the output end of the glue gun 510 while lifting the horizontal height of the glue gun 510, so as to facilitate the height-adjusting member 520 to adjust the distance between the output end of the glue gun 510 and the edge strip to be glued.
The height adjusting member 520 is used for driving the output end of the glue gun 510 to move so as to adjust the distance between the output end of the glue gun 510 and the edge strip to be glued. Referring to fig. 7, in an embodiment, the height adjusting member 520 is a micrometer, the inner bottom surfaces of the anvil 521 and the edge strip fixture 620 of the micrometer are located at the same horizontal height, and the end of the micrometer screw 522 of the micrometer and the output end of the glue gun 510 are located in the same plane. It can be understood that the distance between the end of the micrometer screw 522 of the micrometer and the anvil 521 of the micrometer is the sum of the thickness of the edge strip and the thickness of the glue layer, and thus, by rotating the knob 523 of the micrometer, the micrometer screw 522 drives the output end of the glue gun 510 to gradually approach or leave the edge strip, and the adjustment of the thickness of the glue layer on the edge strip can be realized. Adjust glue film thickness through setting up the micrometer, improved the accurate nature that glue film thickness was adjusted, and then improved the glue film quality on the strake.
The second infrared distance meter 530 is used for measuring the distance from the surface of the adhesive layer on the edge strip to the transmitting end of the second infrared distance meter 530, and further calculating the thickness of the adhesive layer on the surface of the edge strip. Specifically, the emitting end of the second infrared distance meter 530 emits infrared light, the infrared light is reflected and folded after reaching the surface of the glue layer, the folded infrared light is received by the second infrared distance meter 530 again, the distance between the surface of the glue layer and the second infrared distance meter 530 can be calculated by the second infrared distance meter 530 according to the time difference from the infrared light emission to the reception, and thus, when the calculated value of the second infrared distance meter 530 is reduced, the worker can judge that the glue on the edge strip is insufficient according to the data, that is, the flow of the glue dispensed by the glue gun 510 is reduced, so that the worker can add the glue amount in the glue gun 510 in time or maintain the glue gun 510, and the effective operation of the glue dispensing operation of the edge strip is ensured.
In an embodiment, the glue mechanism 500 further includes a glue leveling plate 540, the glue leveling plate 540 is disposed between the glue gun 510 and the transfer plate 710 and connected to the glue gun 510, and the glue leveling plate 540 is used for leveling the glue on the edge strips. That is to say, sizing material flattening board 540 acts on the strake after the rubber coating, when the strake that coats and to have the sizing material passes through the gap between sizing material flattening board 540 and strake tool 620, the too thick sizing material on the strake will receive sizing material flattening board 540's the stopper to glue rifle 510 flow dorsad, meanwhile, this part too thick sizing material still moves to the edge of strake under the effect of dead weight, realize the replenishment on the thin position sizing material layer of sizing material on the strake, thereby the homogeneity of strake surface sizing material layer thickness has been improved, the rubber coating effect of strake has been promoted.
Clamping and overturning mechanism 600 is used for the strake after the centre gripping rubber coating and drives this strake to the filter core motion of waiting to stick on transporting dish 710 for the strake is attached at the end of the fluting of filter core, with intensity and the stability that improves the filter core. Wherein, upset driving piece 610 is used for driving the upset of strake tool 620 for the glue solution face upset of the strake on strake tool 620 to with transport dish 710 on the terminal parallel plane in filter core dog, afterwards, strake tool 620 is close to the filter core on the transport dish 710 under the drive of upset driving piece 610, like this, the strake bonds with the end in filter core dog under the bonding of glue solution layer, thereby realizes the welt operation of filter core. Referring to fig. 1 and 8, in an embodiment, the turning driving member 610 includes a base 611, a rotating shaft 612, a swinging member 613 and an air cylinder 614, the base 611 is slidably connected to the mounting frame 410, one end of the rotating shaft 612 is rotatably connected to the base 611, the other end of the rotating shaft 612 is connected to the swinging member 613, the rotating shaft 612 is used for receiving the edge strip fixture 620, the air cylinder 614 is disposed on the base 611 and connected to one end of the swinging member 613 away from the rotating shaft 612, and the air cylinder 614 is used for driving the swinging member 613 to periodically swing and drive the rotating shaft 612 and the edge strip fixture 620 to turn. Preferably, the bottom surface of the edge strip fixture 620 is perpendicular to the central axis of the rotating shaft 612. When the rotating shaft 612 is supported by the swinging part 613, the central axis of the rotating shaft 612 is perpendicular to the surface of the operating platform 100, that is, the plane of the end of the rotating shaft 612 is parallel to the plane of the operating platform 100, and at this time, the plane of the edge strip fixture 620 is parallel to the plane of the operating platform 100, so as to facilitate the entry of the edge strip onto the edge strip fixture 620. When the edge strip completely moves onto the edge strip fixture 620, the cylinder 614 acts and pulls the swinging piece 613, so that the swinging piece 613 drives the rotating shaft 612 to rotate relative to the base 611, thus, the edge strip fixture 620 and the edge strip received on the rotating shaft 612 synchronously rotate relative to the base 611, when the central axis of the rotating shaft 612 is parallel to the table top of the operating table 100, that is, the glue level of the edge strip is parallel to the tail end of the folding groove of the filter element, the cylinder 614 stops moving, the output end of the cylinder 614 abuts against the swinging piece 613, and the swinging piece 613 further supports the rotating shaft 612, so that the glue level of the edge strip is aligned to the tail end of the folding groove of the filter element. Subsequently, base 611 is close to gradually under the effect of external piece of drawing and transports the treat hem filter core on the dish 710, and then drives the strake on the strake tool 620 and be close to the filter core gradually, and until the strake is laminated with the end of filter core fluting under the effect on glue solution layer, so far, realize the hem operation to the filter core promptly.
Referring to fig. 2 again, in an embodiment, the filter element edge bonding machine further includes a filter element pressing block 800, the filter element pressing block 800 is slidably connected to the mounting frame 410, and the filter element pressing block 800 and the filter element fixture 720 are used together for limiting the filter element to be edge bonded. Through setting up filter core compact heap 800, when strake tool 620 is close to under the effect of upset driving piece 610 and treats the welt filter core, filter core compact heap 800 and filter core looks butt, so, filter core and filter core anchor clamps 720 are difficult for removing on transporting dish 710 under filter core compact heap 800's restraint to the realization is to the location of filter core, in order to do benefit to going on of filter core welt operation.
Filter core transport mechanism 700 is used for transporting the filter core of treating the hem to strake tool 620 department to it is terminal with the hem groove of strake adhesion and filter core on strake tool 620 to do benefit to upset driving piece 610. Referring to fig. 9, in an embodiment, four filter element clamps 720 are uniformly disposed on the transfer tray 710, and each filter element clamp 720 is respectively provided with a filter element to be welted. In the operation process of welt machine, third driving piece 730 switches on external power supply, the output of third driving piece 730 rotates and drives and transports dish 710 synchronous rotation, thus, transport treating on the dish 710 that the welt filter core will be followed clockwise or anticlockwise and be close to strake tool 620 gradually, when the folding groove end of treating the welt filter core is parallel with the glue solution face of the strake on the strake tool 620, third driving piece 730 stops the action, that is to say, treat that the welt filter core stops in strake tool 620 department, in order to do benefit to upset driving piece 610 and promote the terminal removal in strake tool 620 and strake to the filter core folding groove, thereby realize the welt operation to the filter core.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A filter element edge pasting machine is characterized by comprising an operation platform, a feeding mechanism, a limiting mechanism, a cutting mechanism, a gluing mechanism, a clamping turnover mechanism and a filter element transferring mechanism, wherein the feeding mechanism, the limiting mechanism, the cutting mechanism, the gluing mechanism and the clamping turnover mechanism are sequentially arranged on the operation platform, the filter element transferring mechanism is connected with the operation platform and corresponds to the clamping turnover mechanism,
the feeding mechanism comprises a support frame and a raw material disc, one end of the support frame is connected with the operating platform, the other end of the support frame is connected with the raw material disc, the raw material disc is provided with an accommodating space, and the accommodating space is used for accommodating strip coils to be cut;
the limiting mechanism comprises a limiting part, a first driving part, a roller and a first infrared distance meter, the limiting part is provided with a limiting groove, the limiting groove is used for penetrating an edge strip to be cut, the first driving part is arranged on the limiting part, the output end of the first driving part is connected with the roller, the roller is inserted into the limiting groove and is used for pressing the edge strip to be cut together with the bottom surface of the limiting groove, the roller is also used for pushing the edge strip to be cut to move under the action of the first driving part, the first infrared distance meter is arranged at the input end of the limiting part and is used for measuring the thickness of the edge strip to be cut;
the cutting mechanism comprises an installation frame, a second driving piece, a cutter and an abutting piece, the installation frame is connected with the operating platform, the second driving piece is arranged at the top end of the installation frame, the abutting piece is arranged at the bottom end of the installation frame, the cutter is connected with the output end of the second driving piece and corresponds to the abutting piece, and the cutter and the abutting piece are jointly used for cutting off the edge strips to be cut;
the glue coating mechanism comprises a glue coating gun, a height adjusting piece and a second infrared distance meter, the glue coating gun is connected with the mounting frame and corresponds to the input end of the clamping and overturning mechanism, the glue coating gun is used for coating glue on the edge strips on the clamping and overturning mechanism, the height adjusting piece is installed on the glue coating gun and is connected with the output end of the glue coating gun, the height adjusting piece is used for driving the output end of the glue coating gun to move and adjusting the distance from the output end of the glue coating gun to the edge strips to be coated, the second infrared distance meter is arranged on the mounting frame and corresponds to the coated edge strips, and the second infrared distance meter is used for measuring the glue layer thickness of the coated edge strips;
the clamping and overturning mechanism comprises an overturning driving piece and an edge strip jig, the overturning driving piece is connected with the mounting frame in a sliding mode, the output end of the overturning driving piece is connected with the edge strip jig, the overturning driving piece is used for driving the edge strip jig to move and overturn, and the edge strip jig is used for receiving and clamping the edge strip penetrating out from between the cutter and the abutting piece;
the filter core transport mechanism is including transporting dish, a plurality of filter core anchor clamps and third driving piece, transport the dish with the operation panel rotates to be connected, a plurality of filter core anchor clamps evenly set up in transport on the dish, filter core anchor clamps are used for accepting the welt filter core, the third driving piece set up in the operation panel and with the central part of transporting the dish is connected, the third driving piece is used for the drive transport the dish rotates and makes transport on the dish treat that the welt filter core removes extremely strake tool position.
2. The filter element edge bonding machine according to claim 1, wherein the edge strip jig comprises a turnover plate, a fixed plate, a movable plate and a pressure rod, the turnover plate is connected with the output end of the turnover driving member, the fixed plate is arranged on the turnover plate, the movable plate is connected with the turnover plate in a sliding manner and corresponds to the fixed plate, a mounting groove is formed between the fixed plate and the movable plate, the mounting groove is used for accommodating the edge strip penetrating through the space between the cutter and the abutting member, the pressure rod is connected with the turnover plate in a swinging manner, and the pressure rod is used for pressing the edge strip to be glued in the mounting groove.
3. The filter element edge bonding machine according to claim 1, wherein the turning driving member comprises a base, a rotating shaft, a swinging member and a cylinder, the base is slidably connected with the mounting frame, one end of the rotating shaft is rotatably connected with the base, the other end of the rotating shaft is connected with the swinging member, the rotating shaft is used for receiving the edge bonding jig, the cylinder is arranged on the base and connected with one end of the swinging member far away from the rotating shaft, and the cylinder is used for driving the swinging member to periodically swing and driving the rotating shaft and the edge bonding jig to turn.
4. The filter element edge bonding machine of claim 1, further comprising a filter element pressing block, wherein the filter element pressing block is slidably connected with the mounting frame, and the filter element pressing block and the filter element clamp are jointly used for limiting the filter element to be edge bonded.
5. The filter element edge bonding machine according to claim 1, wherein the gluing mechanism further comprises a glue leveling plate, the glue leveling plate is arranged between the gluing gun and the transfer disc and connected with the gluing gun, and the glue leveling plate is used for scraping glue on the edge strips evenly.
6. The filter element edge bonding machine according to claim 1, wherein the stock disc comprises a back plate, a winding rod and a limiting ring, the back plate is mounted on the support frame, the winding rod is connected with the center of the back plate, the winding rod is used for mounting the edge strip roll to be cut, the limiting ring is sleeved on the winding rod, and the limiting ring and the back plate are used together for limiting the width of the edge strip roll to be cut.
7. The filter element edge bonding machine according to claim 1, wherein the limiting mechanism further comprises a pressing member and a tensioning member, the pressing member is far away from the input end of the limiting member and abuts against the edge of the limiting groove, the tensioning member is located between the roller and the pressing member and connected with the limiting member, and the tensioning member is used for jacking up the edge strip to be cut.
8. The filter element edge bonding machine according to claim 7, wherein the tensioning member comprises a stand and a roller, the stand abuts against two side edges of the limiting groove, and the roller is rotatably connected with the stand.
9. The filter element hemming machine of claim 8 wherein the roller has a wear layer affixed thereto.
10. The edge bonding machine for the filter element of the filter according to claim 1, wherein the cutting mechanism further comprises a cutter fixing block, one end of the cutter fixing block is connected with the output end of the second driving member, the other end of the cutter fixing block is connected with the cutter, a sliding groove is formed in one surface of the cutter fixing block, which is adjacent to the mounting frame, a sliding rail is arranged on the mounting frame, and the sliding rail is clamped in the sliding groove and abuts against the inner surface of the sliding groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910933931.XA CN110626006B (en) | 2019-09-29 | 2019-09-29 | Filter element edge pasting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910933931.XA CN110626006B (en) | 2019-09-29 | 2019-09-29 | Filter element edge pasting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110626006A CN110626006A (en) | 2019-12-31 |
| CN110626006B true CN110626006B (en) | 2020-12-08 |
Family
ID=68973385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910933931.XA Active CN110626006B (en) | 2019-09-29 | 2019-09-29 | Filter element edge pasting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110626006B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111744724A (en) * | 2020-07-02 | 2020-10-09 | 桐乡市洁安居环保科技有限公司 | Filter core dispensing and edge sealing device |
| CN111761880B (en) * | 2020-08-18 | 2021-03-26 | 合肥壹物新材料科技股份有限公司 | Automatic welt device of filter paper for air cleaner |
| CN114420969B (en) * | 2022-01-19 | 2024-02-23 | 江苏氢导智能装备有限公司 | Frame laminating device and five-in-one former |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0312974A2 (en) * | 1987-10-23 | 1989-04-26 | Grafotec Kotterer Gmbh | Method for joining two material webs |
| CN201271546Y (en) * | 2008-07-02 | 2009-07-15 | 蚌埠凤凰滤清器有限责任公司 | Automatic welting device for producing filter-core of filter |
| CN202727416U (en) * | 2012-08-17 | 2013-02-13 | 付镇武 | Automatic edge adhering device for filter element |
| CN202805759U (en) * | 2012-09-10 | 2013-03-20 | 付镇武 | Filter element welt fitting device |
| CN103939439A (en) * | 2013-01-18 | 2014-07-23 | 东莞市海莎过滤器有限公司 | Automatic welt fitting machine |
| CN107263930A (en) * | 2017-07-31 | 2017-10-20 | 东莞市业润自动化设备有限公司 | A kind of welt fitting machine with deburring |
| CN207747481U (en) * | 2017-07-31 | 2018-08-21 | 东莞市业润自动化设备有限公司 | A kind of welt fitting machine |
| CN207838488U (en) * | 2017-08-11 | 2018-09-11 | 广州市恒超自动化科技有限公司 | Air filtering core both sides automatic edge sealing welt fitting machine |
-
2019
- 2019-09-29 CN CN201910933931.XA patent/CN110626006B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0312974A2 (en) * | 1987-10-23 | 1989-04-26 | Grafotec Kotterer Gmbh | Method for joining two material webs |
| CN201271546Y (en) * | 2008-07-02 | 2009-07-15 | 蚌埠凤凰滤清器有限责任公司 | Automatic welting device for producing filter-core of filter |
| CN202727416U (en) * | 2012-08-17 | 2013-02-13 | 付镇武 | Automatic edge adhering device for filter element |
| CN202805759U (en) * | 2012-09-10 | 2013-03-20 | 付镇武 | Filter element welt fitting device |
| CN103939439A (en) * | 2013-01-18 | 2014-07-23 | 东莞市海莎过滤器有限公司 | Automatic welt fitting machine |
| CN107263930A (en) * | 2017-07-31 | 2017-10-20 | 东莞市业润自动化设备有限公司 | A kind of welt fitting machine with deburring |
| CN207747481U (en) * | 2017-07-31 | 2018-08-21 | 东莞市业润自动化设备有限公司 | A kind of welt fitting machine |
| CN207838488U (en) * | 2017-08-11 | 2018-09-11 | 广州市恒超自动化科技有限公司 | Air filtering core both sides automatic edge sealing welt fitting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110626006A (en) | 2019-12-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110626006B (en) | Filter element edge pasting machine | |
| CN108147180B (en) | Rolling machine | |
| CN110466036B (en) | Double-station automatic switching edge bonding machine | |
| CN102674069B (en) | Novel tape adhering machine | |
| CN203448877U (en) | Automatic feeding mechanism for dual-layer cloth of laser cutting machine | |
| CN205889982U (en) | Full -automatic carton plastic handle splicing machine | |
| CN207747481U (en) | A kind of welt fitting machine | |
| CN106379593A (en) | Automatic film covering machine | |
| CN107658490B (en) | Battery encapsulation machine | |
| CN210525194U (en) | Filter core edge banding cutting device | |
| CN219078624U (en) | Film feeding mechanism | |
| CN216971433U (en) | Charging tray transposition module and coiling mechanism | |
| CN216971434U (en) | Conveying mechanism and winding device | |
| CN111377273A (en) | Laminating device is cut to coil stock | |
| CN216971432U (en) | Cutting assembly and winding device | |
| CN215970348U (en) | Automatic forming device for cup stand in paper bag | |
| CN108859268B (en) | Automatic box sealing tape sticking device for wire winding tube | |
| CN113600424B (en) | Gluing device and system | |
| CN213564971U (en) | Rotary wheel type printing machine | |
| CN116119418A (en) | Unreeling cutter device of coating machine | |
| CN212556960U (en) | Film pasting mechanism | |
| CN111516299B (en) | Horizontal adhesive deposite device | |
| CN211002278U (en) | Label cutting system of hot melt adhesive labeling machine | |
| CN110790071B (en) | Automatic pasting mechanism for dynamic balance pasting type balance block of automobile wheel | |
| CN208344706U (en) | A kind of labeling seat of oil bottle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |