CN110614700A - Multifunctional turntable device for ceramic processing - Google Patents
Multifunctional turntable device for ceramic processing Download PDFInfo
- Publication number
- CN110614700A CN110614700A CN201910806969.0A CN201910806969A CN110614700A CN 110614700 A CN110614700 A CN 110614700A CN 201910806969 A CN201910806969 A CN 201910806969A CN 110614700 A CN110614700 A CN 110614700A
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- clamping
- rotary table
- main body
- ceramic processing
- body part
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- 238000004814 ceramic processing Methods 0.000 title claims abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 23
- 239000000919 ceramic Substances 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 230000008901 benefit Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/06—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds on a turntable
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
A multifunctional turntable device for ceramic processing comprises: the rotary table comprises a main body part, a rotary table and a rotary shaft arranged between the main body part and the rotary table, wherein the rotary shaft is fixedly connected with the rotary table, the rotary shaft is rotatably connected with the main body part, eight rotary table mechanical arms are distributed on the rotary table along the direction of the rotary shaft in an array mode and are divided into four groups, the positions of the two groups of rotary table mechanical arms correspond to the positions of two rolling forming machines one by one, and a lifting cylinder is arranged at the lower end of the main body part. Compared with the prior art, the automatic mold taking and feeding device has the advantages that the automatic mold taking, the automatic material feeding, the automatic roll forming and the automatic mold releasing are realized, the automation degree is high, and the working efficiency is high. Compared with the one-time rolling forming of the traditional single-head rolling forming machine, the rotary table device can be used for one-time rolling forming of blanks in two molds by utilizing the original single-head rolling forming machine, so that the work efficiency is improved by nearly one time, and the manufacturing cost is reduced.
Description
Technical Field
The invention belongs to the technical field of ceramic production equipment, and particularly relates to a multifunctional turntable device for ceramic processing.
Background
At present, a large number of single-roller ceramic rolling forming machines exist in the industry. Compared with the existing double-roller-head ceramic rolling forming machine, the efficiency is nearly half low. However, if the double-roller-head ceramic rolling forming machine is purchased again, the production cost will be increased sharply. Meanwhile, the automation degree in the processes of mold taking, feeding, roll forming and mold releasing is low.
Therefore, it is necessary to provide a new multifunctional turntable device for ceramic processing to solve the above technical problems.
Disclosure of Invention
The invention aims to solve the technical problem of providing a multifunctional turntable device for ceramic processing, which has the advantages of simple structure, high efficiency and high automation degree.
The invention solves the technical problem and adopts the technical proposal that a multifunctional turntable device for ceramic processing comprises: the rotary table comprises a main body part, a rotary table and a rotary shaft arranged between the main body part and the rotary table, wherein the rotary shaft is fixedly connected with the rotary table, the rotary shaft is rotatably connected with the main body part, eight rotary table mechanical arms are distributed on the rotary table along the direction of the rotary shaft in an array mode and are divided into four groups, the positions of the two groups of rotary table mechanical arms correspond to the positions of two rolling forming machines one by one, and a lifting cylinder is arranged at the lower end of the main body part.
Preferably, the position of one of the two remaining groups of rotary disc manipulators corresponds to the position of the embryo body conveying production line, and the position of the other group of rotary disc manipulators corresponds to the position of the mud throwing machine.
Preferably, the multifunctional turntable device for ceramic processing further comprises a support, the lifting cylinder is mounted on the support, and the main body part is connected with the support in a sliding manner.
Preferably, the multifunctional turntable device for ceramic processing further comprises a motor mounted on the main body part, and the motor is in driving connection with the rotating shaft.
Preferably, the carousel robot includes: the clamping device comprises a clamping assembly, a clamping cylinder and a connecting plate, wherein the clamping assembly is connected with the clamping cylinder through the connecting plate, and the number of the clamping assembly, the connecting plate and the clamping cylinder is two; the two clamping components are oppositely arranged and form a shape matched with the mold for clamping the mold.
Preferably, the clamping assembly comprises: the clamping block is fixedly connected with the connecting plate and the clamping plate respectively, and the clamping wheel is installed on the clamping plate; the clamping wheels on the two clamping plates are oppositely arranged to form a shape matched with the mold and used for clamping the mold.
Preferably, the clamping wheel is of a circular truncated cone structure.
Preferably, the number of the clamping wheels on one of the clamping plates is two.
Preferably, one end of the clamping plate, which is close to the clamping wheel, is arc-shaped, and the arc is matched with the mold.
Preferably, the multifunctional turntable device for ceramic processing further comprises a support base arranged at the bottom of the support, and the support base is fixed with the support through a threaded connecting piece.
Compared with the prior art, the rotary table device realizes automatic mold taking, automatic feeding, automatic roll forming and automatic mold releasing, and has high automation degree and high working efficiency. Compared with the one-time rolling forming of the traditional single-head rolling forming machine, the rotary table device can be used for one-time rolling forming of blanks in two molds by utilizing the original single-head rolling forming machine, so that the work efficiency is improved by nearly one time, and the manufacturing cost is reduced. Meanwhile, the turntable device is simple in structure and convenient to manufacture and popularize on a large scale.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of the present invention;
fig. 3 is a top view of the present invention.
In the figure:
1. the automatic clamping device comprises a main body part, 2 parts of a turntable, 3 parts of a rotating shaft, 4 parts of a turntable manipulator, 5 parts of a lifting cylinder, 6 parts of a support, 7 parts of a motor, 8 parts of a supporting base, 41 parts of a clamping assembly, 42 parts of a clamping cylinder, 43 parts of a connecting plate, 411 parts of a clamping block, 412 parts of a clamping plate and 413 parts of a clamping wheel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-3, the present embodiment includes: the rotary table comprises a main body part 1, a rotary table 2 and a rotary shaft 3 arranged between the main body part 1 and the rotary table 2, wherein the rotary shaft 3 is fixedly connected with the rotary table 2, the rotary shaft 3 is rotatably connected with the main body part 1, eight rotary table manipulators 4 are distributed on the rotary table 2 in an array mode along the direction of the rotary shaft 3, the eight rotary table manipulators 4 are divided into four groups, the positions of the two groups of rotary table manipulators 4 correspond to the positions of two rolling forming machines one by one, and a lifting cylinder 5 is arranged at the lower end of the main body part. One roll former completes the roll forming of one blank, and two roll formers complete the roll forming of two blanks by means of a turntable device, and the time spent by the two roll formers is basically the same. This application has improved nearly one time production efficiency on utilizing original equipment basis.
The position of one of the rest two groups of turntable manipulators 4 corresponds to the position of the blank conveying production line, so that the turntable manipulators 4 can automatically take and place the mold. The other group of the position corresponds to the position of the mud feeder, which is beneficial to the automatic blank feeding of the turntable manipulator 4. The automation of the embryo production is improved as a whole.
This embodiment still includes support 6, and lift cylinder 5 installs on support 6, is sliding connection between main part 1 and the support 6. When the output end of the lifting cylinder 5 extends upwards, the main body part 1 is driven to slide upwards, and when the output end of the lifting cylinder 5 contracts downwards, the main body part 1 is driven to slide downwards. The lifting cylinder 5 is arranged to facilitate the clamping or loosening of the mold by the turntable manipulator 4 and to facilitate the smooth transfer of the mold to the next station by the turntable manipulator 4.
The present embodiment further comprises a motor 7 mounted on the main body 1, and the motor 7 is in driving connection with the rotating shaft 3. The motor 7 drives the rotating shaft 3 to rotate, thereby driving the turntable manipulator 4 to rotate.
The carousel manipulator 4 includes: the clamping device comprises a clamping assembly 41, a clamping cylinder 42 and a connecting plate 43, wherein the clamping assembly 41 is connected with the clamping cylinder 42 through the connecting plate 43, and the number of the clamping assembly 41, the connecting plate 43 and the clamping cylinder 42 is two; the two clamping assemblies 41 are oppositely arranged and are configured to be matched with the mold for clamping the mold. When the output end of the clamping cylinder 42 extends forwards, the two clamping assemblies 41 move back to back, and the clamping assemblies 41 loosen the die; when the output end of the clamping cylinder 42 retracts, the two clamping assemblies 41 move in opposite directions, and the clamping assemblies 41 clamp the mold.
The clamping assembly 41 includes: the clamping block 411, the clamping plate 412 and the clamping wheel 413, the clamping block 411 is fixedly connected with the connecting plate 43 and the clamping plate 412 respectively, and the clamping wheel 413 is installed on the clamping plate 412; the clamping wheels 413 of the two clamping plates 412 are oppositely arranged to form a shape matched with the mold, and the four clamping wheels 413 surround the mold in the middle so as to clamp the mold.
The clamping wheel 413 is of a circular truncated cone structure. The diameter of the die is big end up, the diameter of the circular truncated cone is big end down, and this design does benefit to when the centre gripping wheel 413 cliies the die, and the centre gripping wheel 413 can be more closely must laminate on the die, and the centre gripping wheel 413 of being convenient for cliies the die more firmly.
The number of the gripping wheels 413 on one gripping plate 412 is two. The two clamping plates 412 have four clamping wheels 413, and the four clamping wheels 413 enclose the mold in the middle, so that the mold can be clamped more stably.
The end of the clamping plate 412 near the clamping wheel 413 is arc-shaped, and the arc shape is matched with the mold, so that the mold can be clamped conveniently.
The embodiment also comprises a supporting base 8 arranged at the bottom of the bracket 6, and the supporting base 8 is fixed with the bracket 6 through a threaded connecting piece. The height of the supporting base 8 can be adjusted conveniently according to the ground condition by the arrangement of the threaded connecting piece. The turntable device can be stably installed on the ground.
The working process of the multifunctional turntable device for ceramic processing provided by the invention is as follows:
1. the blank conveying assembly line conveys two empty molds to the lower part of the turntable device, the output end of the lifting cylinder 5 retracts, and the turntable manipulator 4 moves downwards to clamp the empty molds; then the lifting cylinder 5 pushes upwards to enable the turntable manipulator 4 to move upwards, the turntable 2 starts to rotate, and the empty mold is transferred to the next station, namely the empty mold is transferred to the position corresponding to the mud feeder.
2. And (5) feeding the blank into the empty die by a mud feeder. After the two empty molds are fed, the turntable 2 starts to rotate, and the mold with the blank is transferred to a position corresponding to a single-head rolling forming machine.
3. The turntable manipulator 4 puts a mould with a blank on a single-head rolling forming machine, the single-head rolling forming machine rolls the blank in the mould, after the blank is formed, the turntable 2 starts to rotate, and the mould is transferred to a position corresponding to the other single-head rolling forming machine.
4. The turntable manipulator 4 puts another mould with blank on the single-head rolling forming machine, the single-head rolling forming machine rolls the blank in the mould, after the blank is formed, the turntable 2 starts to rotate, and the mould is transferred to a position corresponding to the blank conveying production line. After two times of rolling by the single-head rolling forming machine, the blanks in the two dies become blanks.
5. The turntable manipulator 4 puts two moulds with blanks on the blank conveying production line, and after the blank conveying production line runs, the empty moulds are continuously conveyed below the turntable device, and the blank manufacturing of the next round is carried out again.
The rotary table device realizes automatic mold taking, automatic material feeding, automatic roll forming and automatic mold placing, and has high automation degree and high working efficiency. Compared with the one-step roll forming of the traditional single-head roll forming machine, the combination of the turntable device and the single-head roll forming machine can be used for roll forming of blanks in two molds at one time, the work efficiency is improved by nearly one time, and the manufacturing cost is reduced. Meanwhile, the turntable device is simple in structure and convenient to manufacture and popularize on a large scale.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a multi-functional carousel device is used in ceramic machining which characterized in that includes: the rotary table comprises a main body part, a rotary table and a rotary shaft arranged between the main body part and the rotary table, wherein the rotary shaft is fixedly connected with the rotary table, the rotary shaft is rotatably connected with the main body part, eight rotary table mechanical arms are distributed on the rotary table along the direction of the rotary shaft in an array mode and are divided into four groups, the positions of the two groups of rotary table mechanical arms correspond to the positions of two rolling forming machines one by one, and a lifting cylinder is arranged at the lower end of the main body part.
2. The multi-functional turntable device for ceramic processing according to claim 1, wherein one of the remaining two sets of turntable robots is positioned to correspond to the position of the green body transfer line, and the other set is positioned to correspond to the position of the mud thrower.
3. The multifunctional turntable device for ceramic processing of claim 2, further comprising a support, wherein the support is slidably connected with the main body portion, and the lifting cylinder is mounted on the support.
4. The multi-functional rotary disk apparatus for ceramic processing according to claim 3, further comprising a motor mounted on the main body portion, the motor being drivingly connected to the rotary shaft.
5. The multi-functional turntable device for ceramic processing of claim 4, wherein the turntable robot comprises: the clamping device comprises a clamping assembly, a clamping cylinder and a connecting plate, wherein the clamping assembly is connected with the clamping cylinder through the connecting plate, and the number of the clamping assembly, the connecting plate and the clamping cylinder is two; the two clamping components are oppositely arranged and form a shape matched with the mold for clamping the mold.
6. The multi-functional turntable device for ceramic processing of claim 5, wherein the clamping assembly comprises: the clamping block is fixedly connected with the connecting plate and the clamping plate respectively, and the clamping wheel is installed on the clamping plate; the clamping wheels on the two clamping plates are oppositely arranged to form a shape matched with the mold and used for clamping the mold.
7. The multifunctional turntable device for ceramic processing of claim 6, wherein the clamping wheel is of a circular truncated cone structure.
8. The multi-functional turntable device for ceramic processing of claim 7, wherein there are two of said clamping wheels on one of said clamping plates.
9. The multi-functional turntable device for ceramic processing of claim 8, wherein the end of the clamping plate close to the clamping wheel is arc-shaped, and the arc-shape is adapted to the mold.
10. The multi-functional turntable device for ceramic processing of claim 9, further comprising a support base provided at a bottom of the support frame, the support base being fixed to the support frame by a threaded connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806969.0A CN110614700B (en) | 2019-08-30 | 2019-08-30 | Ceramic processing is with multi-functional carousel device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806969.0A CN110614700B (en) | 2019-08-30 | 2019-08-30 | Ceramic processing is with multi-functional carousel device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110614700A true CN110614700A (en) | 2019-12-27 |
| CN110614700B CN110614700B (en) | 2024-06-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910806969.0A Active CN110614700B (en) | 2019-08-30 | 2019-08-30 | Ceramic processing is with multi-functional carousel device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110614700B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480798A (en) * | 2019-08-31 | 2019-11-22 | 湖南高峰陶瓷制造有限公司 | A kind of ceramic idiosome molding automatic assembly line |
| CN111805705A (en) * | 2020-06-18 | 2020-10-23 | 陈学龙 | Porcelain processing is with happy dish making devices |
| CN114474314A (en) * | 2021-12-31 | 2022-05-13 | 广东明泰盛陶瓷有限公司 | Ceramic roller press with multi-rotary-head switching function |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171029A (en) * | 2013-04-18 | 2013-06-26 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type automatic ceramic roll forming system |
| CN203611337U (en) * | 2013-09-26 | 2014-05-28 | 邓刚锋 | Mechanical arm device |
| CN205766725U (en) * | 2016-05-21 | 2016-12-07 | 曲靖珠源瓷业有限公司 | A kind of porcelain base automatic rolling forming device |
| CN211762281U (en) * | 2019-08-30 | 2020-10-27 | 湖南高峰陶瓷制造有限公司 | Multifunctional turntable device for ceramic processing |
-
2019
- 2019-08-30 CN CN201910806969.0A patent/CN110614700B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171029A (en) * | 2013-04-18 | 2013-06-26 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type automatic ceramic roll forming system |
| CN203611337U (en) * | 2013-09-26 | 2014-05-28 | 邓刚锋 | Mechanical arm device |
| CN205766725U (en) * | 2016-05-21 | 2016-12-07 | 曲靖珠源瓷业有限公司 | A kind of porcelain base automatic rolling forming device |
| CN211762281U (en) * | 2019-08-30 | 2020-10-27 | 湖南高峰陶瓷制造有限公司 | Multifunctional turntable device for ceramic processing |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480798A (en) * | 2019-08-31 | 2019-11-22 | 湖南高峰陶瓷制造有限公司 | A kind of ceramic idiosome molding automatic assembly line |
| CN111805705A (en) * | 2020-06-18 | 2020-10-23 | 陈学龙 | Porcelain processing is with happy dish making devices |
| CN111805705B (en) * | 2020-06-18 | 2021-11-16 | 江苏西查建设工程有限公司 | Porcelain processing is with happy dish making devices |
| CN114474314A (en) * | 2021-12-31 | 2022-05-13 | 广东明泰盛陶瓷有限公司 | Ceramic roller press with multi-rotary-head switching function |
| CN114474314B (en) * | 2021-12-31 | 2024-04-30 | 广东明泰盛陶瓷有限公司 | Ceramic roller press with multi-rotating-head switching function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110614700B (en) | 2024-06-07 |
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