CN110600555A - Antireflection film structure and PERC battery - Google Patents

Antireflection film structure and PERC battery Download PDF

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Publication number
CN110600555A
CN110600555A CN201910806038.0A CN201910806038A CN110600555A CN 110600555 A CN110600555 A CN 110600555A CN 201910806038 A CN201910806038 A CN 201910806038A CN 110600555 A CN110600555 A CN 110600555A
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layer
antireflection
film
film layer
antireflection layer
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CN201910806038.0A
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Inventor
魏青竹
倪志春
苗凤秀
连维飞
李怡洁
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Suzhou Talesun Solar Technologies Co Ltd
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Suzhou Talesun Solar Technologies Co Ltd
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Priority to CN201910806038.0A priority Critical patent/CN110600555A/en
Publication of CN110600555A publication Critical patent/CN110600555A/en
Priority to PCT/CN2020/083206 priority patent/WO2021036264A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/02168Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier
    • H01L31/068Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • H01L31/0682Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells back-junction, i.e. rearside emitter, solar cells, e.g. interdigitated base-emitter regions back-junction cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
    • H01L31/1868Passivation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses an antireflection film structure and a PERC (polymer electrolyte resistance) battery, which can further reduce the reflectivity of a front passivation dielectric film layer and simultaneously further improve the surface passivation effect. An antireflection film structure comprises a first antireflection layer, a second antireflection layer and a third antireflection layer which are sequentially stacked; the first antireflection layer is formed on a silicon substrate and is a SiOx film layer, an AlOx film layer and MgF2The film layer is formed by AlOx film layer and MgF2A laminated structure formed by laminating film layers; the second antireflection layer is a SiNx film layer, a SiC film layer or a TiOx film layer, or is a laminated structure formed by laminating at least two of the SiNx film layer, the SiC film layer and the TiOx film layer; the third antireflection layer is an SiOxCy film layer or a laminated structure formed by laminating an SiOxCy film layer and an SiOxNy film layer.

Description

Antireflection film structure and PERC battery
Technical Field
The invention belongs to the field of crystalline silicon solar cells, and relates to an antireflection film structure, a preparation method of the antireflection film and a PERC cell adopting the antireflection film.
Background
The PERC solar cell is the most mainstream product in the photovoltaic market at present, and the cell has high efficiency and high power due to the excellent passivation effect provided by the back side alumina, so that the cell has strong competitiveness in the market. The front side adopts a selective emitter structure, so that the spectral response of the PERC cell in a short wave band can be further improved, and meanwhile, the composition of a non-doped region is reduced through high sheet resistance diffusion, so that the passivation effect of the cell is improved, and the open voltage is improved.
The front antireflection film of the current industrialized solar cell mainly takes a SiNx film as a main material, the reflection of incident light can be reduced by optimizing the current SiNx film through a process, and the structural reflectivity of the current optimal SiNx film layer can reach 3-5%.
Disclosure of Invention
The invention provides an antireflection film structure and a PERC battery, which can further reduce the reflectivity of a front passivation dielectric film layer and simultaneously further improve the surface passivation effect.
In order to achieve the purpose, the invention adopts a technical scheme as follows:
an antireflection film structure comprises a first antireflection layer, a second antireflection layer and a third antireflection layer which are sequentially stacked; the first antireflection layer is formed on a silicon substrate and is a SiOx film layer, an AlOx film layer and MgF2The film layer is formed by AlOx film layer and MgF2A laminated structure formed by laminating film layers; the second antireflection layer is a SiNx film layer, a SiC film layer or a TiOx film layer, or is a laminated structure formed by laminating at least two of the SiNx film layer, the SiC film layer and the TiOx film layer; the third antireflection layer is an SiOxCy film layer or a laminated structure formed by laminating an SiOxCy film layer and an SiOxNy film layer.
Preferably, the second anti-reflection layer is a stacked structure formed by stacking a SiNx film layer, a SiC film layer, and a TiOx film layer.
Preferably, the refractive index of the second antireflection layer > the refractive index of the third antireflection layer > the refractive index of the first antireflection layer.
More preferably, the refractive index of the first anti-reflective layer is 1.4 to 1.5, the refractive index of the second anti-reflective layer is 2.1 to 2.3, and the refractive index of the third anti-reflective layer is 1.7 to 1.9.
Preferably, the thickness of the first antireflection layer is 5 to 10nm, the thickness of the second antireflection layer is 50 to 70nm, and the thickness of the third antireflection layer is 10 to 30 nm.
In a preferred embodiment, the first anti-reflective layer is a SiOx film layer, the second anti-reflective layer is a SiNx film layer, and the third anti-reflective layer is a SiOxCy film layer.
In a preferred embodiment, the first anti-reflective layer is a SiOx film layer, the second anti-reflective layer is a SiNx film layer, and the third anti-reflective layer is a stacked structure formed by stacking SiOxCy film layers and SiOxNy;
in a preferred embodiment, the first anti-reflective layer is a SiOx film layer, the second anti-reflective layer is a stacked structure formed by stacking a SiNx film layer, a SiC film layer, and a TiOx film layer, and the third anti-reflective layer is a SiOxCy film layer;
in a preferred embodiment, the first anti-reflection layer is MgF2The second antireflection film layer is a SiNx film layer, and the third antireflection film layer is an SiOxCy film layer.
Preferably, the first anti-reflection layer is formed by SiH4And N2The mixed gas of O is formed by deposition under the plasma condition.
Preferably, the second anti-reflection layer is formed by SiH4And NH3Is formed by reaction under plasma conditions, or by reaction of a gas mixture selected from CH4、C2H6、C2H4、C2H2With SiH4Formed by reaction under PECVD conditions, or by reaction of titanium-containing metallo-organic compounds with O2The reaction formation is carried out under plasma conditions.
Preferably, the third anti-reflection layer is formed by SiH4、CH4、N2Carrying out the three mixed gases of O under the condition of plasmaFormed by reaction, or by SiH4And N2The mixed gas of O is formed by reaction under the plasma condition.
The other technical scheme adopted by the invention is as follows:
a PERC cell comprising a silicon substrate and further comprising an antireflection film structure as described above, wherein said first layer of said antireflection film structure is formed on a front side of said silicon substrate.
Compared with the prior art, the invention has the following advantages by adopting the scheme:
the three-layer antireflection film structure with the matched refractive index is low in refractive index, ensures the passivation effect on a silicon wafer, can effectively reduce the reflection of incident light, particularly reduce the reflection of light with the wavelength of less than 500nm, simultaneously improves the spectral response of a long wave band with the wavelength of more than 800nm, and can reduce the reflectivity of a front dielectric film to be within 1 percent. According to the PERC battery supported by the three-layer antireflection film structure, compared with a conventional SiNx antireflection film battery, CTM can be better packaged at the end of the assembly by using a battery piece with the same conversion efficiency, namely the output power of a photovoltaic assembly is improved by 1.0W; compared with the conventional SiNx anti-reflection film, the appearance is darker, and the anti-reflection effect is better;
drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a schematic structural view of a PERC cell of example 1;
fig. 2 is a schematic structural diagram of an antireflection film structure of a PERC cell according to example 2;
fig. 3 is a structural diagram of an antireflection film structure of a PERC cell according to example 3;
fig. 4 is a structural diagram of an antireflection film structure of a PERC cell according to embodiment 4.
Wherein:
100. an antireflection film structure;
111. a SiOx film layer; 112. MgF2A film layer;
121. a SiNx film layer; 122. a SiC film layer; 123. a TiOx film layer;
131. a SiOxCy film layer; 132. a SiOxNy film layer;
200. a silicon substrate.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the invention may be more readily understood by those skilled in the art. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
Fig. 1 shows a partial structure of a PERC cell of example 1. Referring to fig. 1, the PERC cell includes a silicon substrate 200 and an anti-reflective film structure 100 formed on a front surface of the silicon substrate 200. Wherein, the silicon substrate 200 is a doped silicon substrate, and the anti-reflection film structure 100 is formed on the front doped layer of the silicon substrate 200. Specifically, as shown in fig. 1, the anti-reflection film structure 100 is composed of a first anti-reflection layer, a second anti-reflection layer and a third anti-reflection layer which are sequentially stacked, and the first anti-reflection layer is formed on the front surface of the silicon substrate 200 in contact with the silicon substrate.
Wherein the first anti-reflection layer can be SiOx film, AlOx film, MgF2The film layer is formed by AlOx film layer and MgF2A laminated structure formed by laminating film layers; the preparation of the first antireflection layer comprises the step of passing SiH4And N2And depositing the mixed gas of O under the plasma condition. The second antireflection layer is a SiNx film layer, a SiC film layer or a TiOx film layer, or is a laminated structure formed by laminating at least two of the SiNx film layer, the SiC film layer and the TiOx film layer; the preparation of the second antireflection layer comprises passing SiH4And NH3In the mixing ofThe gas is reacted under plasma conditions, or by a gas selected from CH4、C2H6、C2H4、C2H2With SiH4By reaction under PECVD conditions, or by reaction of titanium-containing metallo-organic compounds with O2The step of conducting the reaction under plasma conditions. The third antireflection layer is an SiOxCy film layer or a laminated structure formed by laminating the SiOxCy film layer and the SiOxNy film layer; the preparation of the third antireflection layer comprises the step of passing SiH4、CH4、N2Reacting three mixed gases of O under the condition of plasma, or passing through SiH4And N2And reacting the mixed gas of O under the plasma condition.
The refractive index of the second antireflection layer is greater than the refractive indices of the first antireflection layer and the second antireflection layer. Further, the refractive index of the second antireflection layer > the refractive index of the third antireflection layer > the refractive index of the first antireflection layer. Specifically, in this embodiment, the refractive index of the first antireflection layer is 1.4 to 1.5, the refractive index of the second antireflection layer is 2.1 to 2.3, and the refractive index of the third antireflection layer is 1.7 to 1.9. The anti-reflection film layer structure with the matched refractive index is adopted, so that the passivation effect on the silicon wafer can be ensured, and the reflection of incident light can be effectively reduced.
The thickness of the first antireflection layer is 5-10nm, the thickness of the second antireflection layer is 50-70nm, and the thickness of the third antireflection layer is 10-30 nm.
Specifically, in this embodiment, as shown in fig. 1, the antireflection film structure 100 includes: the first antireflection layer is a SiOx film layer 111 formed on the front surface of the silicon substrate, the refractive index is 1.4-1.5, and the thickness is 5-10 nm; the second antireflection layer is a SiNx film layer 121 formed on the SiOx film layer 111, the refractive index is 2.1-2.3, and the thickness is 50-70 nm; and the third antireflection layer comprises an SiOxCy film layer 131 formed on the SiNx film layer 121, has a refractive index of 1.7-1.9, and has a thickness of 10-30 nm.
The preparation method of the antireflection film structure of the embodiment includes the following steps:
step 1, inSiH is first used in the surface coating process4+N2Depositing a SiOx dielectric film by using O mixed gas under a plasma condition to form the first antireflection layer, wherein the thickness of the dielectric film is 5-10nm, and the refractive index is controlled to be 1.4-1.5;
step 2, SiH is used4+NH3The mixed gas reacts under the plasma condition to prepare the SiNx antireflection dielectric film, namely the second antireflection layer is formed on the SiOx dielectric film, the thickness of the SiNx antireflection dielectric film is 50-70nm, and the refractive index is controlled to be 2.1-2.3;
step 3, SiH is used4+CH4+N2And preparing the SiOxCy antireflection dielectric film by using three mixed gases of O, namely forming the third antireflection layer on the SiNx antireflection dielectric film, wherein the thickness of the SiOxCy antireflection dielectric film is 10-30nm, and the refractive index is controlled to be 1.7-1.9.
The preparation method is easy to integrate into the current production line without adding additional equipment.
The antireflection film structure of the embodiment can further reduce the reflection of the front side to incident light with the wavelength of below 500nm, improve the spectral response of a long wave band with the long wave of above 800nm, and reduce the reflectivity of the front side dielectric film to be within 1%.
Example 2
The antireflection film structure of this example is substantially the same as that of example 1. The difference from example 1 is that: and the third antireflection layer is structured. As shown in fig. 2, the antireflection film structure 100 for a PERC cell in the present embodiment includes: the first antireflection layer is a SiOx film layer 111 formed on the front surface of the silicon substrate, the refractive index is 1.4-1.5, and the thickness is 5-10 nm; the second antireflection layer is a SiNx film layer 121 formed on the SiOx film layer 111, the refractive index is 2.1-2.3, and the thickness is 50-70 nm; the third anti-reflection layer comprises an SiOxCy film layer 131 formed on the SiNx film layer 121 and an SiOxNy film layer 132 formed on the SiOxCy film layer 131, and is a two-layer laminated structure formed by laminating the SiOxCy film layer 131 and the SiOxNy film layer 132, wherein the refractive index is 1.7-1.9, and the thickness is 10-30 nm.
Example 3
The antireflection film structure of this example is substantially the same as that of example 1. The difference from example 1 is that: and the second antireflection layer is structured. As shown in fig. 3, the antireflection film structure for a PERC cell in the present embodiment includes: the first antireflection layer is a SiOx film layer 111 formed on the front surface of the silicon substrate, the refractive index is 1.4-1.5, and the thickness is 5-10 nm; a second anti-reflection layer, including a SiNx film layer 121 formed on the SiOx film layer 111, a SiC film layer 122 formed on the SiNx film layer 121, and a TiOx film layer 123 formed on the SiC film layer 122, the second anti-reflection layer having a three-layer laminated structure formed by laminating the three films, a refractive index of 2.1-2.3, and a thickness of 50-70 nm; the third anti-reflection layer is the SiOxCy film layer 131 formed on the TiOx film layer 123, the refractive index is 1.7-1.9, and the thickness is 10-30 nm.
Example 4
The antireflection film structure of this example is substantially the same as that of example 1. The difference from example 1 is that: and the structure of the first antireflection layer. As shown in fig. 4, the antireflection film structure for a PERC cell in the present embodiment includes: a first antireflection layer of MgF formed on the front surface of the silicon substrate2A film layer 112 with a refractive index of 1.4-1.5 and a thickness of 5-10 nm; a second antireflection layer formed on MgF2The SiNx film layer 121 on the film layer 112 has a refractive index of 2.1-2.3 and a thickness of 50-70 nm; the third anti-reflection layer is an SiOxCy film layer 131 formed on the SiNx film layer 121, and has a refractive index of 1.7-1.9 and a thickness of 10-30 nm.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are preferred embodiments, which are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes or modifications made according to the principles of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. An antireflection film structure characterized in that: the antireflection layer comprises a first antireflection layer, a second antireflection layer and a third antireflection layer which are sequentially stacked; the first antireflection layer is formed on a silicon substrate and is a SiOx film layer or AlOxFilm layer, MgF2The film layer is formed by AlOx film layer and MgF2A laminated structure formed by laminating film layers; the second antireflection layer is a SiNx film layer, a SiC film layer or a TiOx film layer, or is a laminated structure formed by laminating at least two of the SiNx film layer, the SiC film layer and the TiOx film layer; the third antireflection layer is an SiOxCy film layer or a laminated structure formed by laminating an SiOxCy film layer and an SiOxNy film layer.
2. The antireflection film structure of claim 1, wherein: the second antireflection layer is of a laminated structure formed by laminating a SiNx film layer, a SiC film layer and a TiOx film layer.
3. The antireflection film structure of claim 1, wherein: the refractive index of the second antireflection layer > the refractive index of the third antireflection layer > the refractive index of the first antireflection layer.
4. The antireflection film structure of claim 3, wherein: the refractive index of the first antireflection layer is 1.4-1.5, the refractive index of the second antireflection layer is 2.1-2.3, and the refractive index of the third antireflection layer is 1.7-1.9.
5. The antireflection film structure of claim 1, wherein: the thickness of the first antireflection layer is 5-10nm, the thickness of the second antireflection layer is 50-70nm, and the thickness of the third antireflection layer is 10-30 nm.
6. The antireflection film structure of claim 1, wherein: the first antireflection layer is a SiOx film layer, the second antireflection layer is a SiNx film layer, and the third antireflection layer is a SiOxCy film layer;
or the first antireflection layer is a SiOx film layer, the second antireflection film layer is a SiNx film layer, and the third antireflection film layer is a laminated structure formed by laminating SiOxCy film layers and SiOxNy;
or the first antireflection layer is a SiOx film layer, the second antireflection layer is a laminated structure formed by laminating a SiNx film layer, a SiC film layer and a TiOx film layer, and the third antireflection layer is a SiOxCy film layer;
or the first antireflection layer is an MgF2 film layer, the second antireflection layer is a SiNx film layer, and the third antireflection layer is an SiOxCy film layer.
7. The antireflection film structure of claim 1, wherein: the first antireflection layer is made of SiH4And N2The mixed gas of O is formed by deposition under the plasma condition.
8. The antireflection film structure of claim 1, wherein: the second antireflection layer is made of SiH4And NH3Is formed by reaction under plasma conditions, or by reaction of a gas mixture selected from CH4、C2H6、C2H4、C2H2With SiH4Formed by reaction under PECVD conditions, or by reaction of titanium-containing metallo-organic compounds with O2The reaction formation is carried out under plasma conditions.
9. The antireflection film structure of claim 1, wherein: the third antireflection layer is made of SiH4、CH4、N2The three mixed gases of O are reacted under the condition of plasma, or are formed by SiH4And N2The mixed gas of O is formed by reaction under the plasma condition.
10. A PERC cell comprising a silicon substrate, wherein: the antireflection film structure of any of claims 1 to 9 further comprising wherein the first layer of the antireflection film structure is formed on a front side of the silicon substrate.
CN201910806038.0A 2019-08-29 2019-08-29 Antireflection film structure and PERC battery Pending CN110600555A (en)

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