CN110574904A - Soup stock production process and soup stock production system - Google Patents
Soup stock production process and soup stock production system Download PDFInfo
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- CN110574904A CN110574904A CN201911006169.7A CN201911006169A CN110574904A CN 110574904 A CN110574904 A CN 110574904A CN 201911006169 A CN201911006169 A CN 201911006169A CN 110574904 A CN110574904 A CN 110574904A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 235000014347 soups Nutrition 0.000 title claims abstract description 48
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 148
- 239000000843 powder Substances 0.000 claims abstract description 25
- 208000010392 Bone Fractures Diseases 0.000 claims abstract description 21
- 208000006670 Multiple fractures Diseases 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000011268 retreatment Methods 0.000 claims abstract description 6
- 238000000227 grinding Methods 0.000 claims abstract description 5
- 238000001238 wet grinding Methods 0.000 claims abstract description 5
- 238000000605 extraction Methods 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 14
- 238000012958 reprocessing Methods 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 6
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 3
- 230000010355 oscillation Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 10
- 239000000047 product Substances 0.000 description 10
- 238000001816 cooling Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 239000012263 liquid product Substances 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 241000283690 Bos taurus Species 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L23/00—Soups; Sauces; Preparation or treatment thereof
- A23L23/10—Soup concentrates, e.g. powders or cakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Seasonings (AREA)
- Seeds, Soups, And Other Foods (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a soup stock production process, which comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting the broken bones further comprises the following steps: and bone residue treatment, wherein the bone residue treatment is to carry out retreatment on the bone residue obtained in the step of extracting the broken bones, and the retreatment comprises one or more of the following three treatment methods: squeezing, namely squeezing out residual bone soup in the bone residues; carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder; and crushing the bone residues, and crushing the bone residues to obtain bone residue powder. The scheme processes the bone residues extracted in the traditional soup-stock production process again, so that at least one bone residue treatment substance can be obtained, and the bone residue treatment substance is added into the raw materials in the original process steps, so that the soup-stock yield can be greatly improved, the production benefit is improved, the emission is reduced, and the product taste is improved. The invention also discloses a soup stock production system comprising the bone residue treatment equipment.
Description
Technical Field
The invention relates to the technical field of soup-stock production processes, in particular to a soup-stock production process and a soup-stock production system.
Background
as shown in fig. 1, the conventional broth production process generally includes the following steps:
crushing bones, thawing frozen bones, and crushing cattle bones (or pig bones, chicken bones, etc.);
extracting, namely after washing broken bones with clear water, putting the broken bones into an extraction tank, adding water, extracting for a plurality of hours at high temperature, after extraction is finished, cooling soup stock to a preset temperature, discharging soup in the extraction tank into a standing tank for cooling and precipitation, and discharging bone residues in the extraction tank and disposing as waste products;
Standing, cooling the soup in the extraction tank, discharging oil, relieving pressure, cooling in the standing tank, and separating in a separator;
filtering, separating bone soup in a separator, and feeding the separated bone soup into a concentrator, wherein the oil content of the separated bone soup is less than a certain proportion;
concentrating, concentrating bone soup, and increasing soluble solid content in bone soup;
blending to obtain a soup-stock liquid product;
and (6) packaging, namely packaging the broth liquid product.
The traditional soup-stock production process has low benefit and high discharge, and the processed soup-stock liquid product has common taste and single product.
Therefore, how to improve the benefit of the broth production process and improve the broth product is a technical problem to be solved urgently by the technical personnel in the field.
Disclosure of Invention
in view of the above, the present invention aims to provide a broth production process, which can greatly improve the benefits and reduce the discharge. Another object of the present invention is to provide a broth production system which can improve broth production efficiency and reduce discharge.
In order to achieve the purpose, the invention provides the following technical scheme:
A soup stock production process comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting the broken bones further comprises the following steps:
and (3) bone residue treatment, namely retreating the bone residue obtained in the step of extracting the broken bones, wherein the retreatment comprises one or more of the following three treatment methods:
squeezing, namely squeezing out residual bone soup in the bone residues;
Carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder;
And crushing the bone residues, and crushing the bone residues to obtain bone residue powder.
preferably, the concentration step is followed by the step of: and (4) blending.
preferably, the reprocessing is pressing, further comprising the steps of, after pressing:
And (3) recycling the residual bone soup, namely adding the squeezed residual bone soup into the raw materials in at least one step of the extraction, the standing, the filtration, the concentration and the blending of the crushed bone.
preferably, the reprocessing is pressing, and the mass percentage of the residual bone soup obtained by pressing in the bone residues before pressing is 0.1-35%.
Preferably, the reprocessing is micronization, and the micronization further comprises the following steps:
And (3) recycling the wet bone residue powder, and adding the wet bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.
Preferably, the reprocessing is bone residue crushing, and the method further comprises the following steps of:
And (3) recycling bone residue powder, namely adding the bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.
The invention provides a soup stock production process, which comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting the broken bones further comprises the following steps: and bone residue treatment, wherein the bone residue treatment is to carry out retreatment on the bone residue obtained in the step of extracting the broken bones, and the retreatment comprises one or more of the following three treatment methods: squeezing, namely squeezing out residual bone soup in the bone residues; carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder; and crushing the bone residues, and crushing the bone residues to obtain bone residue powder.
therefore, the bone residues extracted in the traditional soup-stock production process are processed again, so that at least one bone residue treatment substance can be obtained, and the bone residue treatment substance is added into the raw materials in the original process steps, so that the soup-stock yield can be greatly improved, the production benefit is improved, the emission is reduced, and the product taste is improved.
The invention also provides a soup-stock production system, which comprises an extraction tank, a standing tank, a separator and a concentrator which are sequentially arranged, and also comprises at least one of the following bone residue treatment devices:
a press;
an ultrafine pulverizer;
a pulverizer.
Preferably, the bone residue processing equipment is the squeezer, and the squeezer is a screw squeezer, an automatic squeezer or a belt squeezer.
Preferably, the bone residue processing apparatus is the ultrafine pulverizer, and the ultrafine pulverizer is a nano-scale grinder.
preferably, the bone residue treatment equipment is the crusher, and the crusher is an air flow type crusher or a vibration type crusher.
in the soup-stock production system provided by the invention, at least one bone slag treatment device can be used for carrying out secondary processing treatment on bone slag discharged from the extraction tank in the traditional soup-stock production system, so as to obtain at least one bone slag treatment substance, and then the bone slag treatment substance can be added into the device in the original production system, so that the soup-stock yield can be greatly improved, the production benefit can be improved, the emission can be reduced, and the product taste can be improved.
Drawings
in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a production flow diagram of the broth production process provided by the present invention;
FIG. 2 is a production flow chart of the broth production process in the first embodiment of the present invention;
FIG. 3 is a production flow chart of the broth production process in the second embodiment of the present invention;
FIG. 4 is a production flow chart of the broth production process in the third embodiment of the present invention;
Fig. 5 is a schematic layout of the broth production system provided by the present invention.
in fig. 5:
1-extraction tank, 2-standing tank, 3-separator, 4-concentrator and 5-bone residue treatment equipment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, fig. 1 is a production flow chart of a soup-stock production process provided by the present invention; FIG. 2 is a production flow chart of the broth production process in the first embodiment of the present invention; FIG. 3 is a production flow chart of the broth production process in the second embodiment of the present invention; fig. 4 is a production flow chart of the broth production process in the third embodiment of the present invention.
The invention provides a soup stock production process, which comprises the following steps: extracting broken bones, standing, filtering and concentrating, wherein the step of extracting broken bones also comprises the following steps:
And (3) treating the bone residues, specifically, retreating the bone residues obtained in the step of extracting the broken bones.
Therefore, the bone residues extracted in the traditional soup-stock production process are processed again, so that at least one bone residue treatment substance can be obtained, and the bone residue treatment substance is added into the raw materials in the original process steps, so that the soup-stock yield can be greatly improved, the production benefit is improved, the emission is reduced, and the product taste is improved.
referring to fig. 1, the soup stock production process specifically includes the following steps:
Crushing bones, unfreezing frozen bones, and crushing bovine bones (or pig bones, chicken bones and the like), wherein the unfreezing temperature and the crushing specification are not limited in the text;
extracting broken bones, washing the broken bones with clear water, putting the broken bones and the water into an extraction tank, extracting for a plurality of hours at high temperature, wherein the specific extraction time and the extraction temperature can be designed into other values according to process requirements, and obtaining bone soup and bone residues after extraction is finished; discharging the bone residues, and then carrying out bone residue treatment, wherein the bone soup enters the next step for standing;
Standing, cooling the bone soup in the extraction tank, discharging oil, relieving pressure, cooling in the standing tank, and precipitating;
Filtering, separating bone soup in a separator, and feeding the separated bone soup into a concentrator, wherein the oil content of the separated bone soup is less than a certain proportion;
concentrating the bone soup, wherein the content of soluble solid matters in the bone soup is increased, the obtained soup-stock product can be packaged as a product, but in order to enrich the product flavor, the scheme also carries out the blending of the next step;
blending to obtain a soup-stock liquid product;
And (6) packaging, namely packaging the broth liquid product.
It should be noted that the bone residue treatment step in the present embodiment is to perform reprocessing on the bone residue obtained in the crushed bone extraction step, and specifically, the reprocessing includes one or more of the following three processing methods:
squeezing, namely squeezing out residual bone soup in the bone residues;
micronizing, and wet grinding bone residues to obtain bone residue wet powder;
and (3) crushing the bone residues, and crushing the bone residues to obtain bone residue powder.
the following is presented separately by three example embodiments.
example one
Referring to fig. 2, in the first embodiment, the reprocessing in the bone residue processing step is specifically pressing, and the step of pressing further includes:
and (3) recycling the residual bone soup, and adding the squeezed residual bone soup into the raw materials in at least one step of extraction, standing, filtration, concentration and blending of the broken bones.
The residual bone soup in the bone residues is added into the original production process, so that the yield of the soup stock can be improved, and the nutritional ingredients in the bone soup are sufficiently squeezed out, so that the bone residues are secondarily utilized, the benefit is improved, and the emission is reduced.
Preferably, the mass percentage of the residual bone soup obtained by pressing in the bone residue before pressing is 0.1-35%. The scheme can utilize the squeezer to squeeze bone residues into more soup, and the quality of squeezed bone soup reaches 35% of the quality of original bone residues, so that the utilization rate of the bone residues can be greatly improved, and the yield of the soup stock is improved.
Example two
Referring to fig. 3, in the second embodiment, the second step is micronization, and the second step after micronization further comprises the following steps:
And (3) recycling the wet bone residue powder, and adding the wet bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.
The bone residue wet powder with micron-sized particle size is obtained by superfine grinding, and after the bone residue wet powder is added into the original production process, the taste of the soup-stock can be increased and improved, the benefit is improved, and the emission is reduced.
EXAMPLE III
referring to fig. 4, in the third embodiment, the reprocessing is bone residue crushing, and the method further includes the following steps:
and (3) recycling the bone residue powder, and adding the bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.
after the bone residue powder obtained by crushing the bone residues is added into the original production process, the thick taste of the soup stock can be further improved, and all the bone residues are recycled, so that the benefit is further improved, and the emission is reduced.
the invention also provides a soup-stock production system, which comprises an extraction tank 1, a standing tank 2, a separator 3 and a concentrator 4 which are sequentially arranged, and also comprises at least one of the following bone residue treatment equipment 5:
A press;
an ultrafine pulverizer;
A pulverizer.
preferably, the bone ash treatment device 5 is a press, the press is a screw press, or an automatic press, or a belt press.
Preferably, the bone residue processing apparatus 5 is an ultrafine pulverizer, and the ultrafine pulverizer is a nano-sized grinder.
preferably, the bone residue treatment apparatus 5 is a crusher, which is a pneumatic crusher or a vibration crusher.
In the broth production system provided by the invention, bone residues discharged from the extraction tank 1 in the traditional broth production system can be processed again by using at least one bone residue treatment device 5, so that at least one bone residue treated substance is obtained, and then the bone residue treated substance can be added into the device in the original production system, so that the broth yield can be greatly improved, the production benefit can be improved, the emission can be reduced, and the product taste can be improved.
the previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A soup stock production process comprises the following steps: the method comprises the steps of extracting broken bones, standing, filtering and concentrating, and is characterized in that the method also comprises the following steps after the step of extracting the broken bones:
And (3) bone residue treatment, namely retreating the bone residue obtained in the step of extracting the broken bones, wherein the retreatment comprises one or more of the following three treatment methods:
Squeezing, namely squeezing out residual bone soup in the bone residues;
Carrying out superfine grinding, and carrying out wet grinding on the bone residues to obtain bone residue wet powder;
And crushing the bone residues, and crushing the bone residues to obtain bone residue powder.
2. the broth production process according to claim 1, further comprising, after the concentrating step, the steps of: and (4) blending.
3. the broth production process according to claim 2, wherein the reprocessing is pressing, further comprising the steps of, after pressing:
and (3) recycling the residual bone soup, namely adding the squeezed residual bone soup into the raw materials in at least one step of the extraction, the standing, the filtration, the concentration and the blending of the crushed bone.
4. The broth production process according to any one of claims 1 to 3, wherein the reprocessing is pressing, and the mass of the residual bone broth obtained by pressing accounts for 0.1-35% of the mass of the bone residue before pressing.
5. The broth production process according to claim 2, wherein the reprocessing is micronization, further comprising the steps of:
And (3) recycling the wet bone residue powder, and adding the wet bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.
6. the broth production process according to claim 2, wherein the reprocessing is bone residue crushing, and the step of bone residue crushing further comprises:
And (3) recycling bone residue powder, namely adding the bone residue powder into the raw materials in at least one step of standing, filtering, concentrating and blending.
7. the soup stock production system comprises an extraction tank, a standing tank, a separator and a concentrator which are sequentially arranged, and is characterized by further comprising at least one of the following bone residue treatment equipment:
A press;
an ultrafine pulverizer;
a pulverizer.
8. soup-stock production system according to claim 7, wherein the bone residue treatment device is the press, which is a screw press, or an automatic press, or a belt press.
9. the broth production system according to claim 7, wherein the bone ash processing apparatus is the ultrafine pulverizer, and the ultrafine pulverizer is a nano-scale grinder.
10. The broth production system according to claim 7, wherein the bone ash treatment apparatus is the crusher, and the crusher is an air flow crusher or an oscillation crusher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911006169.7A CN110574904A (en) | 2019-10-22 | 2019-10-22 | Soup stock production process and soup stock production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911006169.7A CN110574904A (en) | 2019-10-22 | 2019-10-22 | Soup stock production process and soup stock production system |
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| Publication Number | Publication Date |
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| CN110574904A true CN110574904A (en) | 2019-12-17 |
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| CN201911006169.7A Withdrawn CN110574904A (en) | 2019-10-22 | 2019-10-22 | Soup stock production process and soup stock production system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1919061A (en) * | 2006-08-18 | 2007-02-28 | 沈永华 | Production technique for bone component |
| CN101617839A (en) * | 2009-08-03 | 2010-01-06 | 北京金晔生物工程有限公司 | Industrial production method of saltless concentrated soup-stock and light soup |
| CN101889701A (en) * | 2010-07-01 | 2010-11-24 | 汪建红 | Soup-stock drink |
| KR20110129047A (en) * | 2010-05-25 | 2011-12-01 | 주식회사 정풍 | Beef leg bone soup and priducing method thereof |
| CN102302205A (en) * | 2011-07-18 | 2012-01-04 | 广东富农生物科技股份有限公司 | Beef bone soup-stock and preparation method thereof |
| CN103478795A (en) * | 2013-08-23 | 2014-01-01 | 华南理工大学 | Chicken bone soup-stock as well as preparation method thereof |
| KR20150051650A (en) * | 2013-11-05 | 2015-05-13 | 주식회사 현대그린푸드 | Apparatus and method for preparing a soupbone extract |
| CN105361076A (en) * | 2015-12-24 | 2016-03-02 | 抚顺市独凤轩食品有限公司 | Preparation method of concentrated jelly-like bone soup |
| CN106942685A (en) * | 2017-02-17 | 2017-07-14 | 河南普乐泰生物科技股份有限公司 | Livestock and poultry clear soup flavoring and preparation method thereof |
| CN211185761U (en) * | 2019-10-22 | 2020-08-07 | 上海康识食品科技有限公司 | Soup stock production system |
-
2019
- 2019-10-22 CN CN201911006169.7A patent/CN110574904A/en not_active Withdrawn
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1919061A (en) * | 2006-08-18 | 2007-02-28 | 沈永华 | Production technique for bone component |
| CN101617839A (en) * | 2009-08-03 | 2010-01-06 | 北京金晔生物工程有限公司 | Industrial production method of saltless concentrated soup-stock and light soup |
| KR20110129047A (en) * | 2010-05-25 | 2011-12-01 | 주식회사 정풍 | Beef leg bone soup and priducing method thereof |
| CN101889701A (en) * | 2010-07-01 | 2010-11-24 | 汪建红 | Soup-stock drink |
| CN102302205A (en) * | 2011-07-18 | 2012-01-04 | 广东富农生物科技股份有限公司 | Beef bone soup-stock and preparation method thereof |
| CN103478795A (en) * | 2013-08-23 | 2014-01-01 | 华南理工大学 | Chicken bone soup-stock as well as preparation method thereof |
| KR20150051650A (en) * | 2013-11-05 | 2015-05-13 | 주식회사 현대그린푸드 | Apparatus and method for preparing a soupbone extract |
| CN105361076A (en) * | 2015-12-24 | 2016-03-02 | 抚顺市独凤轩食品有限公司 | Preparation method of concentrated jelly-like bone soup |
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