CN110570141A - intelligent warehousing system for storing and taking mechanical parts - Google Patents
intelligent warehousing system for storing and taking mechanical parts Download PDFInfo
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Abstract
The invention provides an intelligent warehousing system for storing and taking mechanical parts, which comprises an intelligent mobile goods distribution module, an intelligent goods shelf module, a mechanical part data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile goods distribution module, the intelligent goods shelf module and the mechanical part data analysis module through the wireless communication module; the intelligent storage rack module comprises a mechanical part storage rack, an in-out warehouse pre-examination device and a data management platform, pre-examination screening is carried out on the mechanical parts in the in-out warehouse by adding the in-out warehouse pre-examination device, and pre-planning is carried out on the placement area of the mechanical parts, so that the inventory quality and safety are effectively guaranteed, and the storage efficiency is improved.
Description
Technical Field
The invention relates to the technical field of intelligent warehousing systems, in particular to an intelligent warehousing system for storing and taking mechanical parts.
Background
the mechanical part, also called mechanical element, is the basic element that constitutes the machine, and is a non-detachable single piece that constitutes the machine and the machine. In the current production application of various devices and equipment, mechanical parts are the most basic and indispensable parts, and the production, storage, transportation and the like of the mechanical parts are particularly important in the whole production link. The intelligent mobile warehousing equipment is an important component in the field of logistics warehousing, is also a basic unit of industrial 4.0 intelligent logistics, and plays a very important role in improving warehousing operation efficiency, reducing cost, saving energy, protecting environment and the like.
in the existing warehousing business, the operation types of inventory, goods taking and the like are mainly included, for example, in the inventory operation, warehousing operators need to put goods into storage units of corresponding shelves firstly, then read goods codes by adopting an RFID reader-writer and carry out inventory software operation in a mobile information system; in the goods taking operation, the warehousing operator needs to find the corresponding goods from the storage unit of the goods shelf, then read the goods codes by the RFID reader and perform the goods taking software operation in the mobile information system.
Most parts are metal product in the machine parts storage warehouse, and specific gravity is big, and weight is big, and the in-process that promotes in the transport is comparatively troublesome, need place the region to product rational planning, and there is the risk that the accident dropped in eminence article moreover, especially metal parts, and the great part of weight drops and can bring very big safe risk, needs further to arrange the accuse.
in addition, in the process of warehousing and ex-warehousing mechanical parts, the elimination of inferior products is also a very important part, the manual detection and tracking are mainly used in the current system, time and labor are wasted, therefore, the development of matched intelligent equipment is also very necessary, and under the condition of not changing the current warehousing operation process, the intelligent management is realized by a user with minimum investment, so that the management quality is improved, the production risk is reduced, and the cost is saved.
Disclosure of Invention
Aiming at the existing problems, the invention provides an intelligent warehousing system for storing and taking mechanical parts, which can be controlled intelligently and remotely as a whole, is simple and efficient, carries out pre-examination and screening on the mechanical parts in and out of a warehouse by adding in and out pre-examination equipment, and carries out pre-planning on the placement area of the mechanical parts, thereby effectively ensuring the warehousing quality and safety and improving the warehousing efficiency.
In order to achieve the above object, the present invention adopts the following technical solutions:
An intelligent warehousing system for storing and taking mechanical parts comprises an intelligent mobile goods distribution module, an intelligent goods shelf module, a mechanical part data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile goods distribution module, the intelligent goods shelf module and the mechanical part data analysis module through the wireless communication module;
The intelligent mobile goods distribution module comprises intelligent mobile goods distribution equipment, the intelligent mobile goods distribution equipment is used for transferring mechanical parts to be warehoused to a mechanical part storage shelf or transferring mechanical parts to be warehoused from the mechanical part storage shelf to realize the storing, taking and transferring of the mechanical parts, and the intelligent mobile goods distribution equipment and the intelligent shelf module perform data interaction;
The intelligent goods shelf module comprises a mechanical part storage goods shelf, an in-out warehouse pre-examining device and a data management platform, wherein the mechanical part storage goods shelf is used for storing and taking mechanical parts in a storage warehouse and transmitting goods shelf data to the data management platform in real time;
the mechanical part data analysis module comprises a mechanical part database, a single-product parameter database and a storage database, wherein the mechanical part database comprises information of all mechanical part products operated in an enterprise, the single-product parameter database comprises single-product parameter information of all mechanical part products operated in the enterprise, the storage database comprises data information stored in a single mechanical part storage shelf and total storage data information, and the mechanical part data analysis module receives the data information of the intelligent shelf module, performs comparison analysis and guides an analysis result signal into the system control terminal.
As a further optimization of the invention, the wireless communication module adopts an indoor area WLAN or an outdoor mobile 4G, and the mechanical part adopts an RFID tag for data recording.
as a further optimization of the invention, the intelligent mobile goods distribution equipment adopts a combination form of an industrial robot and a conveying belt, wherein the industrial robot is used for transferring goods in a small range and the conveying belt is used for long-distance unimpeded transportation.
As a further optimization of the invention, the warehouse-in and warehouse-out pre-inspection equipment adopts a weighing and scanning all-in-one machine, and the weighing and scanning all-in-one machine is placed between a conveying belt and an industrial robot and is used for the qualified pre-inspection of each mechanical part in the warehouse-out and warehouse-in.
As a further optimization of the invention, the mechanical parts monitored by the warehouse-in and warehouse-out pre-auditing device are placed on the mechanical part storage shelf from bottom to top according to the trend of weight decrease.
As a further optimization of the invention, the mechanical part database and the single item parameter database are prerecorded by working personnel according to the information of company operation products and are imported into a system for storage, and are used for carrying out comparison analysis with the received detection information of the warehouse-in and warehouse-out pre-examination equipment.
as a further optimization of the invention, the warehouse database is prerecorded by working personnel according to the information of the warehouse of the company and is imported into the system for storage, and is used for carrying out comparison analysis with the received data information of the storage shelf of the mechanical part.
The use method of the intelligent warehousing system is applied to the intelligent warehousing system for mechanical component access, and comprises the following use steps:
1) And (4) mechanical part warehousing: the intelligent mobile goods distribution module sequentially conveys the mechanical parts to be put in storage to the corresponding intelligent goods shelf modules and feeds back the information of the put-in data to the data management platform of the intelligent goods shelf modules;
2) Mechanical part storage: the mechanical parts are placed on the corresponding mechanical part storage shelf, the data management platform of the intelligent shelf module records and stores the storage information and the total inventory information of the corresponding mechanical part storage shelf, the taking and storage of the mechanical parts are checked and recorded, and the information of the data management platform is updated in real time;
3) Taking out the mechanical parts: the intelligent mobile goods distribution module sequentially conveys the mechanical parts to corresponding delivery positions and feeds delivery data information back to a data management platform of the intelligent goods shelf module;
4) External manipulation: in the whole warehousing/warehousing process, the system control terminal receives and summarizes all data information and feeds back the data information to the display device, and the working personnel give out control commands according to the data information.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. The system is remotely controlled by the system control terminal, has high automation degree and is beneficial to intelligent management and control of enterprise warehousing.
2. Through WLAN regional wireless communication transmission or 4G mobility communication transmission, the suitability is strong, can realize long-distance point-to-point information transfer as required, and overall nature is strong, and the degree of accuracy is high. RFID is mature technology, sets up radio frequency identification and is favorable to accurate monitoring, the transmission of mechanical part information, and the controllability is good.
3. adopt two kinds of device combinations of industrial robot and transmission band, when guaranteeing enough big transmission distance scope, can carry out accurate the shifting to mechanical parts, the degree of control is high.
4. the weighing and scanning all-in-one machine carries out external visual scanning on a mechanical part and simultaneously records the weight of a single product, the external visual scanning can carry out contrastive analysis with a standard product (paper information is guided into a single product parameter database in advance), unqualified products are eliminated and proposed, the weight of the single product can be contrastive analysis with the dividing region weight of a mechanical part storage shelf (the weight of the mechanical part storage shelf gradually decreases from bottom to top, and the specific weight range of each layer can be divided according to the model of a business product), so that subsequent industrial robots place single products of different sizes and models at different heights.
5. The mechanical part stores the article on the goods shelves and progressively diminishes from bottom to top according to weight and places, and big and heavy putting is in the bottom promptly, and little and light and handy puts in the upper portion, is favorable to reducing the goods shelves focus on the one hand, and stability is good, and on the other hand is favorable to alleviateing the bearing of upper goods shelves, avoids collapsing, and light and handy article are placed above can reduce the safe risk that the heavy object dropped moreover.
6. The mechanical component database and the single product parameter database are preset and imported, the specific mechanical component database can comprise names, types, models, structural drawings and the like of mechanical components operated by enterprise units, and the single product parameter database comprises names, types, sizes, weights and the like of single mechanical components. The mechanical component database and the single-product parameter database are definitely foreseen corresponding to each enterprise, so that statistics can be made in advance and imported into the system as reference comparison data.
7. The warehouse database comprises the maximum capacity of the warehouse and the maximum capacity (fixed and known) of the storage shelf of the corresponding mechanical part, and can be compared with data signals transmitted by the intelligent shelf module in the using process, so that the current warehouse capacity state and the corresponding storage shelf capacity state of each mechanical part are mastered, and an adjusting command is made in time.
8. In the system operation process, the quality of mechanical parts entering and exiting the warehouse can be strictly controlled (confirmed by scanning results), the comprehensive quality of products is ensured, meanwhile, the stability and the safety of the goods shelf are also obviously improved during warehousing, and the system has positive significance for warehousing management. The whole intelligent management realizes data input/output through wireless module communication, is remotely managed by a system control terminal, has high automation degree and is worthy of popularization and application.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic flow chart of the system of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
the intelligent warehousing system for storing and taking mechanical parts comprises an intelligent mobile goods distribution module, an intelligent goods shelf module, a mechanical part data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile goods distribution module, the intelligent goods shelf module and the mechanical part data analysis module through the wireless communication module. The wireless communication module adopts an indoor area WLAN or an outdoor mobile 4G, and the mechanical part adopts an RFID label for data recording.
during the use, by system control terminal output command to through wireless communication module with command information transmission to each action equipment, start stopping like control conveyer belt, control industrial robot gets a piece, control the work of scanning all-in-one of weighing etc.. The system control terminal can be provided with a display screen for displaying data information, a PLC (programmable logic controller), an information storage hard disk and the like are built in, and various preset comparison/judgment programs (data information corresponding to a mechanical component scanning diagram, mechanical component weight information, maximum/minimum capacity threshold values of a mechanical component storage shelf/warehouse and the like) are included. In addition, in order to ensure stable transfer of signals, a relay station may be provided as necessary.
The intelligent mobile goods allocation module comprises intelligent mobile goods allocation equipment, the intelligent mobile goods allocation equipment is used for transferring mechanical parts to be put in a warehouse to a mechanical part storage shelf or transferring mechanical parts to be taken out of the warehouse from the mechanical part storage shelf, the mechanical parts are stored and transferred, data interaction is carried out between the intelligent mobile goods allocation equipment and the intelligent shelf module, namely, whether the intelligent mobile goods allocation equipment stores goods on the mechanical part storage shelf or takes goods outwards, the final data information floats and is subjected to inventory transmission in real time, and the accurate and controllable capacity data on the mechanical part storage shelf is ensured;
The intelligent movement cargo allocation equipment adopts industrial robot and conveyer belt combination form, and industrial robot is used for the minizone to shift and gets goods, and the conveyer belt is used for the long distance to transport unimpededly.
in specific intelligent movement distribution equipment, a counting device is arranged on a transmission belt, a counting device is arranged on an industrial robot, the passing quantity on the transmission belt is the pre-warehousing quantity, the passing quantity on the industrial robot is the real-time warehousing quantity, and the difference value between the two is the quantity of unqualified products.
The intelligent goods shelf module comprises a mechanical part storage goods shelf, an in-out warehouse pre-examining device and a data management platform, wherein the mechanical part storage goods shelf is used for storing and taking mechanical parts in a storage and transmitting goods shelf data to the data management platform in real time;
And the warehouse-in and warehouse-out pre-inspection equipment adopts a weighing and scanning all-in-one machine, and the weighing and scanning all-in-one machine is placed between the conveying belt and the industrial robot and is used for the qualified pre-inspection of each mechanical part in warehouse-out and warehouse-in. When the device is used, the structural parameter information of each product is obtained by the bearing and scanning integrated machine, the structural parameter data is compared with database information prestored in the system, so that whether the products are qualified is judged, meanwhile, the qualified products are classified according to weight and are respectively placed at the corresponding heights of the mechanical part storage shelves (if a threshold range is preset by the system, for example, the products of type A, the products with the weight between a and b are placed at the lowest layer, the products with the weight between b and c are placed at the second lower layer, and so on, the same type of products are best placed on each mechanical part storage shelf, and the mechanical parts are placed on the mechanical part storage shelves from bottom to top according to the weight decreasing trend).
The mechanical part data analysis module comprises a mechanical part database, a single-product parameter database and a warehousing database, wherein the mechanical part database comprises information (fixed data information and can be researched and recorded in advance) of all mechanical part products operated in an enterprise, the single-product parameter database comprises single-product parameter information (fixed data information and can be researched and recorded in advance) of all mechanical part products operated in the enterprise, the warehousing database comprises storage data information (real-time storage amount and maximum storage amount) of a single mechanical part storage shelf (real-time storage amount is calculated by real-time inventory, the maximum storage amount is fixed data information and can be researched and recorded in advance) and total storage data information (real-time storage amount is calculated by real-time inventory, the maximum storage amount is fixed data information and can be researched and recorded in advance), the mechanical part data analysis module receives the intelligent shelf module fast data information, and carrying out comparison analysis and importing an analysis result signal into a system control terminal.
And the mechanical part database and the single-product parameter database are prerecorded according to the information of the products operated by the company by the staff, are imported into a system for storage, and are used for comparing and analyzing the received detection information of the in-out pre-examination equipment. And the storage database is prerecorded by working personnel according to the information of the warehouse of the company and is imported into a system for storage, and is used for carrying out comparison analysis with the received data information of the mechanical part storage shelf.
Specifically, in combination with the above system, a method is provided, and the operation of the embodiment is as follows:
1) and (4) mechanical part warehousing: the intelligent mobile goods distribution module sequentially conveys mechanical parts to be put in storage to corresponding intelligent goods shelf modules and feeds back storage data information to a data management platform of the intelligent goods shelf modules, the data management platform is connected with the mechanical part data analysis module, and only when structural parameter data are compared and satisfied, the mechanical parts can be conveyed to the intelligent goods shelf modules and counted (qualified products), and when the structural parameter data are not compared, the mechanical parts are removed;
2) Mechanical part storage: the mechanical parts are placed on the corresponding mechanical part storage shelf, the data management platform of the intelligent shelf module records and stores the storage information and the total inventory information of the corresponding mechanical part storage shelf, the taking and storage of the mechanical parts are checked and recorded, and the information of the data management platform is updated in real time;
3) Taking out the mechanical parts: the intelligent mobile goods distribution module sequentially conveys the mechanical parts to corresponding delivery positions and feeds delivery data information back to a data management platform of the intelligent goods shelf module;
4) External manipulation: in the whole warehousing/warehousing process, the system control terminal receives and summarizes all data information and feeds back the data information to the display device, and the working personnel give out control commands according to the data information.
The invention can be integrally controlled in an intelligent and remote way, is simple and efficient, and can carry out pre-inspection screening on the mechanical parts in the warehouse and carry out pre-planning on the placement area of the mechanical parts by adding the warehouse-in and warehouse-out pre-inspection equipment, thereby effectively ensuring the inventory quality and safety and improving the storage efficiency.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a smart storage system for mechanical parts access which characterized in that: the intelligent mobile goods distribution system comprises an intelligent mobile goods distribution module, an intelligent goods shelf module, a mechanical part data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile goods distribution module, the intelligent goods shelf module and the mechanical part data analysis module through the wireless communication module;
The intelligent mobile goods distribution module comprises intelligent mobile goods distribution equipment, the intelligent mobile goods distribution equipment is used for transferring mechanical parts to be warehoused to a mechanical part storage shelf or transferring mechanical parts to be warehoused from the mechanical part storage shelf to realize the storing, taking and transferring of the mechanical parts, and the intelligent mobile goods distribution equipment and the intelligent shelf module perform data interaction;
The intelligent goods shelf module comprises a mechanical part storage goods shelf, an in-out warehouse pre-examining device and a data management platform, wherein the mechanical part storage goods shelf is used for storing and taking mechanical parts in a storage warehouse and transmitting goods shelf data to the data management platform in real time;
the mechanical part data analysis module comprises a mechanical part database, a single-product parameter database and a storage database, wherein the mechanical part database comprises information of all mechanical part products operated in an enterprise, the single-product parameter database comprises single-product parameter information of all mechanical part products operated in the enterprise, the storage database comprises data information stored in a single mechanical part storage shelf and total storage data information, and the mechanical part data analysis module receives the data information of the intelligent shelf module, performs comparison analysis and guides an analysis result signal into the system control terminal.
2. The intelligent warehousing system for mechanical component access of claim 1, wherein: the wireless communication module adopts an indoor area WLAN or an outdoor mobile 4G, and the mechanical part adopts an RFID label for data recording.
3. The intelligent warehousing system for mechanical component access of claim 2, wherein: the intelligent movement cargo allocation equipment adopts industrial robot and conveyer belt combination form, and industrial robot is used for the minizone to shift and gets goods, and the conveyer belt is used for the long distance to transport without hindrance.
4. The intelligent warehousing system for mechanical component access of claim 3, wherein: and the warehouse-in and warehouse-out pre-inspection equipment adopts a weighing and scanning all-in-one machine, and the weighing and scanning all-in-one machine is placed between the conveying belt and the industrial robot and is used for the qualified pre-inspection of each warehouse-in and warehouse-out mechanical part.
5. the smart warehousing system for mechanical component access of claim 4, wherein: the mechanical parts monitored by the warehouse-in and warehouse-out pre-examining equipment are placed on the mechanical part storage shelf from bottom to top according to the trend of weight decrease.
6. the intelligent warehousing system for mechanical component access of claim 5, wherein: and the mechanical part database and the single-product parameter database are prerecorded according to the information of the products operated by the company by the staff and are imported into the system for storage, and are used for comparing and analyzing the received detection information of the in-out pre-examination equipment.
7. The intelligent warehousing system for mechanical component access of claim 5, wherein: and the warehousing database is prerecorded and imported into a system for storage by working personnel according to the information of the warehouse of the company, and is used for carrying out comparison analysis with the received data information of the mechanical part storage shelf.
8. a method for using the smart storage system, which is applied to the smart storage system for accessing mechanical components according to any one of claims 1 to 7, the method comprising the following steps:
1) and (4) mechanical part warehousing: the intelligent mobile goods distribution module sequentially conveys the mechanical parts to be put in storage to the corresponding intelligent goods shelf modules and feeds back the information of the put-in data to the data management platform of the intelligent goods shelf modules;
2) mechanical part storage: the mechanical parts are placed on the corresponding mechanical part storage shelf, the data management platform of the intelligent shelf module records and stores the storage information and the total inventory information of the corresponding mechanical part storage shelf, the taking and storage of the mechanical parts are checked and recorded, and the information of the data management platform is updated in real time;
3) Taking out the mechanical parts: the intelligent mobile goods distribution module sequentially conveys the mechanical parts to corresponding delivery positions and feeds delivery data information back to a data management platform of the intelligent goods shelf module;
4) External manipulation: in the whole warehousing/warehousing process, the system control terminal receives and summarizes all data information and feeds back the data information to the display device, and the working personnel give out control commands according to the data information.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113619968A (en) * | 2021-07-30 | 2021-11-09 | 青岛沃华软控有限公司 | Automatic unmanned automatic handling system of discernment |
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