CN110566034B - 一种防水且透气性能好的帐篷布及其生产装置 - Google Patents

一种防水且透气性能好的帐篷布及其生产装置 Download PDF

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CN110566034B
CN110566034B CN201910651273.5A CN201910651273A CN110566034B CN 110566034 B CN110566034 B CN 110566034B CN 201910651273 A CN201910651273 A CN 201910651273A CN 110566034 B CN110566034 B CN 110566034B
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assembly
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刘磊
杨建军
何祥燕
张建安
吴明元
吴庆云
刘久逸
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Anhui Jiaming New Material Technology Co ltd
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Abstract

本发明公开了一种防水且透气性能好的帐篷布及其生产装置，该帐篷布包括基布层以及设置在基布层上的面料层，所述基布层由经纱和纬纱交织织成，所述面料层为芳纶面料；帐篷布由下述步骤制备得到：将经纱和纬纱放置在织布机上编织，即可得到基布层；清理芳纶面料表面附着的杂质；本发明通过将含有除虫菌溶剂的亚麻纤维和高遮光性纤维线构成的经纱与竹炭纤维和棉纤维构成的纬纱编织成基布层，亚麻纤维、高遮光性纤维线、竹炭纤维和棉纤维均具有良好的抗菌性能，因此使得帐篷布可以有效除菌、驱蚊虫，并且使用的材料比较环保，符合绿色化生产。

Description

一种防水且透气性能好的帐篷布及其生产装置
技术领域
本发明涉及帐篷布技术领域，具体涉及一种防水且透气性能好的帐篷布及其生产装置。
背景技术
帐篷在人们野外露营中使用非常的广泛，且在救援救灾中起到了非常重要的作用，且由于帐篷布相对与普通布料质量更好，从而不止运用于帐篷制造领域；
在专利号为CN205044259U公开了一种帐篷布，该帐篷布具有良好的弹性，但是该帐篷布还存在以下缺陷：1、使用的面料不具有良好的抗菌性能，不可以有效除菌、驱蚊虫等，同时不具备柔软性、舒适性和更优的透气性；2、现有的用于帐篷布的喷涂生产装置，没有设置L型摆臂带动刮板对面料表面左右刮动，将芳纶面料表面第二整理液刮平整，同时不可以调节调节辊的高度，使得收卷辊收卷的布料更加紧固、不松散。
发明内容
为了克服上述的技术问题，本发明的目的在于提供一种防水且透气性能好的帐篷布及其生产装置。
本发明的目的可以通过以下技术方案实现：
一种防水且透气性能好的帐篷布，包括基布层以及设置在基布层上的面料层，所述基布层由经纱和纬纱交织织成，所述面料层为芳纶面料；
其中，帐篷布由下述步骤制备得到：
步骤一，将经纱和纬纱放置在织布机上编织，即可得到基布层；
步骤二、清理芳纶面料表面附着的杂质；
步骤三，柔软整理：按照质量份数计，将5-10份聚醚硅油加入10-20份乙醇中，搅拌升温至40-42℃，再加入120-140份水，以2℃/min的升温速率升温至48-50℃，滴加1-2份冰醋酸，继续以1℃/min的升温速率升温至55℃，加入1-3份卵磷脂，混合均匀，得第一整理液，将芳纶面料浸入所得第一整理液中，继续以1.5℃/min的升温速率升温至60-65℃，恒温浸渍2-3h；
步骤四，一次烘干：将经过柔软整理后的芳纶面料于0.8-0.9MPa，50-55℃下真空烘干；
步骤五，喷涂整理：将1.5-2.8份氟硼酸钠加入70-80份水中，搅拌均匀，以2℃/min的升温速率升温至60-70℃，再加入10-12份水性氟碳乳液，搅拌均匀，后得第二整理液，将第二整理液加入到存料箱中，并将步骤四所得芳纶面料贯穿生产装置，一端缠绕在收卷辊上，驱动收卷辊转动，进行收卷，收卷的过程中，首先通过引风机将芳纶面料表面灰尘吹入到收集箱中，然后由旋转式喷头对芳纶面料表面喷洒第二整理液，多余的第二整理液由收料槽回收利用，最后由第二气缸通过连杆机构和L型摆臂带动刮板左右刮动，将芳纶面料表面第二整理液刮平整，最终收卷到收卷辊上；
步骤六，二次烘干：将步骤五所得芳纶面料于0.9-0.95MPa，40-45℃下真空烘干；
步骤七，水洗：将步骤六所得芳纶面料用30-35℃的清水清洗；
步骤八，三次烘干：将步骤七所得面料于50-60℃下烘干，即得面料层；
步骤九、将基布层的上表面粘结面料层，即可得到帐篷布。
作为本发明进一步的方案：所述芳纶面料为芳纶1313面料或芳纶1414面料。
作为本发明进一步的方案：按重量份计，经纱为30-40份混有除虫菌溶剂的亚麻纤维和10-15份高遮光性纤维线构成的混合纤维A，纬纱为16-20份的竹炭纤维和30-34份棉纤维构成的混合纤维B。
一种防水且透气性能好的帐篷布的生产装置，用于帐篷布的喷涂整理步骤,包括箱体、除尘组件、第一导向架、放卷辊、第二导向架、调节辊、收卷辊、连接架、摆动组件和喷涂组件，所述箱体的顶部一端转动安装有放卷辊，所述放卷辊的一侧固定安装有除尘组件，所述箱体顶部安装的第一导向架贯穿除尘组件，所述第一导向架上安装有若干个用于布料导向的导向辊，所述第一导向架远离放卷辊的一侧设置有喷涂组件，所述喷涂组件远离第一导向架的一侧设置有摆动组件，所述箱体顶部安装的第二导向架贯穿摆动组件，所述第二导向架上安装有若干个用于布料导向的导向辊，所述箱体的顶部另一端固定安装有连接架，所述连接架上活动连接有调节辊和收卷辊；
所述喷涂组件包括存料箱、中空支架、收料槽、底座和旋转式喷头，所述底座固定安装在箱体的顶部，所述底座的顶部固定安装有中空支架，所述中空支架的中间处固定安装有收料槽，所述中空支架的顶部固定安装有存料箱，所述存料箱的通过管道与旋转式喷头连接；
所述摆动组件包括连杆机构、摆动支架、L型摆臂、刮板和第二气缸，所述摆动支架固定安装在箱体的顶部，所述摆动支架的顶部一端固定安装有第二气缸，所述第二气缸的伸缩杆与连杆机构活动连接，所述连杆机构与L型摆臂活动连接，所述L型摆臂的一端固定安装有刮板。
作为本发明进一步的方案：所述连接架的一侧固定安装有第三气缸，所述第三气缸上的活塞杆与轴承套连接，所述轴承套通过转轴与调节辊连接，所述轴承套与连接架开设的滑槽滑动连接。
作为本发明进一步的方案：所述除尘组件包括除尘支架、收集箱、除尘管和引风机，所述除尘支架固定安装在箱体上，所述除尘支架上固定安装有收集箱，所述收集箱的正上方设置有除尘管，所述除尘管与引风机连接。
本发明的有益效果：
1、本发明通过将含有除虫菌溶剂的亚麻纤维和高遮光性纤维线构成的经纱与竹炭纤维和棉纤维构成的纬纱编织成基布层，亚麻纤维、高遮光性纤维线、竹炭纤维和棉纤维均具有良好的抗菌性能，因此使得帐篷布可以有效除菌、驱蚊虫，并且使用的材料比较环保，符合绿色化生产；并通过对芳纶面料进行柔软整理和喷涂整理，其中，第一整理液中添加了聚醚硅油、乙醇、冰醋酸和卵磷脂，聚醚硅油整理的织物更柔软，抗皱、耐洗，还有毛感强等特点，均匀混合后赋予芳纶面料优异的柔软性、舒适性和更优的透气性，第二整理液中添加了氟硼酸钠和水性氟碳乳液，赋予芳纶面料优异的防水防油性和阻燃性，使得芳纶面料具有优异的抗污性；
2、本生产装置，在收卷的过程中，首先通过引风机和除尘管将芳纶面料表面灰尘吹入到收集箱中，避免灰尘影响喷洒第二整理液的效果，然后将存料箱中的第二整理液抽到旋转式喷头，由旋转式喷头对芳纶面料表面喷洒第二整理液，旋转式喷头可进行旋转，使得喷洒的更加均匀，效果更好，多余的第二整理液由收料槽回收利用，可以节约资源，避免浪费，最后由第二气缸通过连杆机构带动L型摆臂左右运动，L型摆臂带动刮板对面料表面左右刮动，将芳纶面料表面第二整理液刮平整，使得喷洒的更加均匀，效果更好，最终收卷到收卷辊上；通过驱动第三气缸带动伸缩伸缩，从而带动轴承套在滑槽中上下滑动，可调节收卷辊与调节辊之间的距离，便于收卷辊上的面料收卷的更加整齐，紧固，不松散。
附图说明
下面结合附图对本发明作进一步的说明。
图1是本发明生产装置整体结构示意图；
图2是本发明中***结构示意图；
图3是本发明中除尘组件整体结构示意图；
图4是本发明中喷涂组件整体结构示意图；
图5是本发明中摆动组件整体结构示意图；
图6是本发明中连接架侧视结构示意图。
图中：1、箱体；2、除尘组件；3、第一导向架；4、放卷辊；5、第二导向架；6、调节辊；7、收卷辊；8、连接架；9、摆动组件；10、喷涂组件；11、存料箱；12、中空支架；13、收料槽；14、底座；15、旋转式喷头；16、除尘支架；17、收集箱；18、除尘管；19、引风机；23、连杆机构；24、摆动支架；25、L型摆臂；26、刮板；27、第二气缸；28、轴承套；29、滑槽；30、第三气缸。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
请参阅图1-6所示，一种防水且透气性能好的帐篷布，包括基布层以及设置在基布层上的面料层，所述基布层由经纱和纬纱交织织成，所述面料层为芳纶面料；
其中，帐篷布由下述步骤制备得到：
步骤一，将经纱和纬纱放置在织布机上编织，即可得到基布层；
步骤二、清理芳纶面料表面附着的杂质；
步骤三，柔软整理：按照质量份数计，将5-10份聚醚硅油加入10-20份乙醇中，搅拌升温至40-42℃，再加入120-140份水，以2℃/min的升温速率升温至48-50℃，滴加1-2份冰醋酸，继续以1℃/min的升温速率升温至55℃，加入1-3份卵磷脂，混合均匀，得第一整理液，将芳纶面料浸入所得第一整理液中，继续以1.5℃/min的升温速率升温至60-65℃，恒温浸渍2-3h；
步骤四，一次烘干：将经过柔软整理后的芳纶面料于0.8-0.9MPa，50-55℃下真空烘干；
步骤五，喷涂整理：将1.5-2.8份氟硼酸钠加入70-80份水中，搅拌均匀，以2℃/min的升温速率升温至60-70℃，再加入10-12份水性氟碳乳液，搅拌均匀，后得第二整理液，将第二整理液加入到存料箱中，并将步骤四所得芳纶面料贯穿生产装置，一端缠绕在收卷辊上，驱动收卷辊转动，进行收卷，收卷的过程中，首先通过引风机将芳纶面料表面灰尘吹入到收集箱中，然后由旋转式喷头对芳纶面料表面喷洒第二整理液，多余的第二整理液由收料槽回收利用，最后由第二气缸通过连杆机构和L型摆臂带动刮板左右刮动，将芳纶面料表面第二整理液刮平整，最终收卷到收卷辊上；
步骤六，二次烘干：将步骤五所得芳纶面料于0.9-0.95MPa，40-45℃下真空烘干；
步骤七，水洗：将步骤六所得芳纶面料用30-35℃的清水清洗；
步骤八，三次烘干：将步骤七所得面料于50-60℃下烘干，即得面料层；
步骤九、将基布层的上表面粘结面料层，即可得到帐篷布。
所述芳纶面料为芳纶1313面料或芳纶1414面料。
按重量份计，经纱为30-40份混有除虫菌溶剂的亚麻纤维和10-15份高遮光性纤维线构成的混合纤维A，纬纱为16-20份的竹炭纤维和30-34份棉纤维构成的混合纤维B。
请参阅图1-6所示，一种防水且透气性能好的帐篷布的生产装置，用于帐篷布的喷涂整理步骤,包括箱体1、除尘组件2、第一导向架3、放卷辊4、第二导向架5、调节辊6、收卷辊7、连接架8、摆动组件9和喷涂组件10，所述箱体1的顶部一端转动安装有放卷辊4，所述放卷辊4的一侧固定安装有除尘组件2，所述箱体1顶部安装的第一导向架3贯穿除尘组件2，所述第一导向架3上安装有若干个用于布料导向的导向辊，所述第一导向架3远离放卷辊4的一侧设置有喷涂组件10，所述喷涂组件10远离第一导向架3的一侧设置有摆动组件9，所述箱体1顶部安装的第二导向架5贯穿摆动组件9，所述第二导向架5上安装有若干个用于布料导向的导向辊，所述箱体1的顶部另一端固定安装有连接架8，所述连接架8上活动连接有调节辊6和收卷辊7；
所述喷涂组件10包括存料箱11、中空支架12、收料槽13、底座14和旋转式喷头15，所述底座14固定安装在箱体1的顶部，所述底座14的顶部固定安装有中空支架12，所述中空支架12的中间处固定安装有收料槽13，所述中空支架12的顶部固定安装有存料箱11，所述存料箱11的通过管道与旋转式喷头15连接；
所述摆动组件9包括连杆机构23、摆动支架24、L型摆臂25、刮板26和第二气缸27，所述摆动支架24固定安装在箱体1的顶部，所述摆动支架24的顶部一端固定安装有第二气缸27，所述第二气缸27的伸缩杆与连杆机构23活动连接，所述连杆机构23与L型摆臂25活动连接，所述L型摆臂25的一端固定安装有刮板26。
所述连接架8的一侧固定安装有第三气缸30，所述第三气缸30上的活塞杆与轴承套28连接，所述轴承套28通过转轴与调节辊6连接，所述轴承套28与连接架8开设的滑槽29滑动连接。
所述除尘组件2包括除尘支架16、收集箱17、除尘管18和引风机19，所述除尘支架16固定安装在箱体1上，所述除尘支架16上固定安装有收集箱17，所述收集箱17的正上方设置有除尘管18，所述除尘管18与引风机19连接。
本发明的工作原理：将第二整理液加入到存料箱11中，并将所得芳纶面料贯穿生产装置，一端缠绕在收卷辊7上，驱动收卷辊7转动，进行收卷，收卷的过程中，首先通过引风机19和除尘管18将芳纶面料表面灰尘吹入到收集箱17中，避免灰尘影响喷洒第二整理液的效果，然后将存料箱11中的第二整理液抽到旋转式喷头15，由旋转式喷头15对芳纶面料表面喷洒第二整理液，旋转式喷头15可进行旋转，使得喷洒的更加均匀，效果更好，多余的第二整理液由收料槽回13收利用，可以节约资源，避免浪费，最后由第二气缸27通过连杆机构23带动L型摆臂25左右运动，L型摆臂25带动刮板26对面料表面左右刮动，将芳纶面料表面第二整理液刮平整，使得喷洒的更加均匀，效果更好，最终收卷到收卷辊7上；
通过驱动第三气缸30带动伸缩伸缩，从而带动轴承套28在滑槽29中上下滑动，可调节收卷辊7与调节辊6之间的距离，便于收卷辊7上的面料收卷的更加整齐，紧固。
在本说明书的描述中，参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上内容仅仅是对本发明所作的举例和说明，所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，只要不偏离发明或者超越本权利要求书所定义的范围，均应属于本发明的保护范围。

Claims (2)

1.一种防水且透气性能好的帐篷布，其特征在于，包括基布层以及设置在基布层上的面料层，所述基布层由经纱和纬纱交织织成，所述面料层为芳纶面料；
其中，帐篷布由下述步骤制备得到：
步骤一，将经纱和纬纱放置在织布机上编织，即可得到基布层；
步骤二、清理芳纶面料表面附着的杂质；
步骤三，柔软整理：按照质量份数计，将5-10份聚醚硅油加入10-20份乙醇中，搅拌升温至40-42℃，再加入120-140份水，以2℃/min的升温速率升温至48-50℃，滴加1-2份冰醋酸，继续以1℃/min的升温速率升温至55℃，加入1-3份卵磷脂，混合均匀，得第一整理液，将芳纶面料浸入所得第一整理液中，继续以1.5℃/min的升温速率升温至60-65℃，恒温浸渍2-3h；
步骤四，一次烘干：将经过柔软整理后的芳纶面料于0.8-0.9MPa，50-55℃下真空烘干；
步骤五，喷涂整理：将1.5-2.8份氟硼酸钠加入70-80份水中，搅拌均匀，以2℃/min的升温速率升温至60-70℃，再加入10-12份水性氟碳乳液，搅拌均匀，后得第二整理液，将第二整理液加入到存料箱中，并将步骤四所得芳纶面料贯穿生产装置，一端缠绕在收卷辊上，驱动收卷辊转动，进行收卷，收卷的过程中，首先通过引风机将芳纶面料表面灰尘吹入到收集箱中，然后由旋转式喷头对芳纶面料表面喷洒第二整理液，多余的第二整理液由收料槽回收利用，最后由第二气缸通过连杆机构和L型摆臂带动刮板左右刮动，将芳纶面料表面第二整理液刮平整，最终收卷到收卷辊上；
步骤六，二次烘干：将步骤五所得芳纶面料于0.9-0.95MPa，40-45℃下真空烘干；
步骤七，水洗：将步骤六所得芳纶面料用30-35℃的清水清洗；
步骤八，三次烘干：将步骤七所得面料于50-60℃下烘干，即得面料层；
步骤九、将基布层的上表面粘结面料层，即可得到帐篷布；
所述芳纶面料为芳纶1313面料或芳纶1414面料；
按重量份计，经纱为30-40份混有除虫菌溶剂的亚麻纤维和10-15份高遮光性纤维线构成的混合纤维A，纬纱为16-20份的竹炭纤维和30-34份棉纤维构成的混合纤维B；
该生产装置包括箱体、除尘组件、第一导向架、放卷辊、第二导向架、调节辊、收卷辊、连接架、摆动组件和喷涂组件，所述箱体的顶部一端转动安装有放卷辊，所述放卷辊的一侧固定安装有除尘组件，所述箱体顶部安装的第一导向架贯穿除尘组件，所述第一导向架上安装有若干个用于布料导向的导向辊，所述第一导向架远离放卷辊的一侧设置有喷涂组件，所述喷涂组件远离第一导向架的一侧设置有摆动组件，所述箱体顶部安装的第二导向架贯穿摆动组件，所述第二导向架上安装有若干个用于布料导向的导向辊，所述箱体的顶部另一端固定安装有连接架，所述连接架上活动连接有调节辊和收卷辊；
所述喷涂组件包括存料箱、中空支架、收料槽、底座和旋转式喷头，所述底座固定安装在箱体的顶部，所述底座的顶部固定安装有中空支架，所述中空支架的中间处固定安装有收料槽，所述中空支架的顶部固定安装有存料箱，所述存料箱的通过管道与旋转式喷头连接；
所述摆动组件包括连杆机构、摆动支架、L型摆臂、刮板和第二气缸，所述摆动支架固定安装在箱体的顶部，所述摆动支架的顶部一端固定安装有第二气缸，所述第二气缸的伸缩杆与连杆机构活动连接，所述连杆机构与L型摆臂活动连接，所述L型摆臂的一端固定安装有刮板；
所述连接架的一侧固定安装有第三气缸，所述第三气缸上的活塞杆与轴承套连接，所述轴承套通过转轴与调节辊连接，所述轴承套与连接架开设的滑槽滑动连接；
所述除尘组件包括除尘支架、收集箱、除尘管和引风机，所述除尘支架固定安装在箱体上，所述除尘支架上固定安装有收集箱，所述收集箱的正上方设置有除尘管，所述除尘管与引风机连接。
2.一种防水且透气性能好的帐篷布的生产装置,用于帐篷布的喷涂整理步骤，其特征在于，包括箱体(1)、除尘组件(2)、第一导向架(3)、放卷辊(4)、第二导向架(5)、调节辊(6)、收卷辊(7)、连接架(8)、摆动组件(9)和喷涂组件(10)，所述箱体(1)的顶部一端转动安装有放卷辊(4)，所述放卷辊(4)的一侧固定安装有除尘组件(2)，所述箱体(1)顶部安装的第一导向架(3)贯穿除尘组件(2)，所述第一导向架(3)上安装有若干个用于布料导向的导向辊，所述第一导向架(3)远离放卷辊(4)的一侧设置有喷涂组件(10)，所述喷涂组件(10)远离第一导向架(3)的一侧设置有摆动组件(9)，所述箱体(1)顶部安装的第二导向架(5)贯穿摆动组件(9)，所述第二导向架(5)上安装有若干个用于布料导向的导向辊，所述箱体(1)的顶部另一端固定安装有连接架(8)，所述连接架(8)上活动连接有调节辊(6)和收卷辊(7)；
所述喷涂组件(10)包括存料箱(11)、中空支架(12)、收料槽(13)、底座(14)和旋转式喷头(15)，所述底座(14)固定安装在箱体(1)的顶部，所述底座(14)的顶部固定安装有中空支架(12)，所述中空支架(12)的中间处固定安装有收料槽(13)，所述中空支架(12)的顶部固定安装有存料箱(11)，所述存料箱(11)通过管道与旋转式喷头(15)连接；
所述摆动组件(9)包括连杆机构(23)、摆动支架(24)、L型摆臂(25)、刮板(26)和第二气缸(27)，所述摆动支架(24)固定安装在箱体(1)的顶部，所述摆动支架(24)的顶部一端固定安装有第二气缸(27)，所述第二气缸(27)的伸缩杆与连杆机构(23)活动连接，所述连杆机构(23)与L型摆臂(25)活动连接，所述L型摆臂(25)的一端固定安装有刮板(26)；
所述连接架(8)的一侧固定安装有第三气缸(30)，所述第三气缸(30)上的活塞杆与轴承套(28)连接，所述轴承套(28)通过转轴与调节辊(6)连接，所述轴承套(28)与连接架(8)开设的滑槽(29)滑动连接；
所述除尘组件(2)包括除尘支架(16)、收集箱(17)、除尘管(18)和引风机(19)，所述除尘支架(16)固定安装在箱体(1)上，所述除尘支架(16)上固定安装有收集箱(17)，所述收集箱(17)的正上方设置有除尘管(18)，所述除尘管(18)与引风机(19)连接。
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