CN110561595A - Industry is useless assembled prefabricated component forming device admittedly - Google Patents
Industry is useless assembled prefabricated component forming device admittedly Download PDFInfo
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- CN110561595A CN110561595A CN201910824242.5A CN201910824242A CN110561595A CN 110561595 A CN110561595 A CN 110561595A CN 201910824242 A CN201910824242 A CN 201910824242A CN 110561595 A CN110561595 A CN 110561595A
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- conveying belt
- hub
- driving
- solid waste
- belt
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- 239000002910 solid waste Substances 0.000 claims abstract description 38
- 229920001971 elastomer Polymers 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 40
- 238000000465 moulding Methods 0.000 claims description 12
- 230000003139 buffering effect Effects 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000010924 continuous production Methods 0.000 abstract description 3
- 239000002002 slurry Substances 0.000 description 21
- 238000004519 manufacturing process Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000003068 static effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0011—Mould seals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
- B28B7/0079—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding interlocking means, e.g. grooves and ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
- B28B7/186—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for plates, panels or similar sheet- or disc-shaped objects, also flat oblong moulded articles with lateral openings, e.g. panels with openings for doors or windows, grated girders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/285—Core puller
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
The invention discloses an industrial solid waste fabricated part forming device, belongs to the field of fabricated part forming devices, and is used for solving the problem that continuous production cannot be realized as the existing industrial solid waste fabricated prefabricated part is produced by a mold. The invention comprises a lower conveying belt, an upper conveying belt is arranged above the lower conveying belt, a left conveying belt and a right conveying belt are arranged between the upper conveying belt and the lower conveying belt side by side, the lower conveying belt, the upper conveying belt, the left conveying belt and the right conveying belt are enclosed to form a cavity, a core-pulling device is arranged in the cavity, forming surfaces of the left conveying belt and the right conveying belt are respectively provided with a female tenon mold and a male tenon mold which are matched with each other, the upper end and the lower end of the left conveying belt and the upper end of the right conveying belt are respectively matched with the lower surface of the upper conveying belt and the upper surface of the lower conveying belt, sealing rubber strips are also arranged on the left side and the right side of the.
Description
Technical Field
The invention relates to the technical field of assembly type prefabricated part forming devices, in particular to an industrial solid waste assembly type prefabricated part forming device.
Background
the traditional industrial solid waste is mainly shaped and produced in a mould manually, the required size is firstly made into the mould, and then the industrial solid waste production slurry is added into the mould for manual pressure forming. There are a number of problems with this approach: firstly, products with different specifications need to be manufactured into different moulds, the moulds need to be replaced for many times in the manufacturing process, the production efficiency is low, and the mould requirement is high; secondly, the product formed by the method is influenced by the die and has small size range and low selectivity; thirdly, the strength and the quality of the product pressed by manual tamping in the existing method can only be controlled by the experience and the technology of workers, and the existing method is very unstable and has overlarge dependence on the technical workers; fourthly, the existing method can only realize single production and cannot realize continuous production, and various reasons cause high use cost of industrial solid wastes and uneven quality of produced products, so that the market is not accepted and has no competitiveness. The global industrial solid waste treatment is slowly accumulated into mountains, and nearly hundreds of millions of tons of industrial solid waste accumulation exists in China.
therefore, a forming device which can be separated from the limit of the mold, does not need to repeatedly disassemble and assemble the mold, improves the production efficiency of the industrial solid waste assembly type prefabricated part, ensures the product quality of the industrial solid waste assembly type prefabricated part and can realize the continuous production of the industrial solid waste preparation assembly type prefabricated part is urgently needed.
summary of the invention
The invention aims to: the invention provides an industrial solid waste assembly type prefabricated part forming device, which aims to solve the problem that continuous and uninterrupted production cannot be realized when the existing industrial solid waste assembly type prefabricated part is produced through a mold.
the invention specifically adopts the following technical scheme for realizing the purpose:
The invention discloses an industrial solid waste fabricated part forming device, which comprises a lower conveying belt, wherein an upper conveying belt parallel to the lower conveying belt is arranged above the lower conveying belt, a left conveying belt and a right conveying belt which are mutually vertical to the plane of the lower conveying belt are arranged between the upper conveying belt and the lower conveying belt side by side, the lower conveying belt, the upper conveying belt, the left conveying belt and the right conveying belt enclose to form a cavity, a core-pulling device is arranged in the cavity, forming surfaces of the left conveying belt and the right conveying belt are provided with a female tenon mold and a male tenon mold which can be mutually matched, the upper end and the lower end of the left conveying belt and the upper end of the right conveying belt are respectively matched with the lower surface of the upper conveying belt and the upper surface of the lower conveying belt, sealing rubber strips are arranged on the left side and the right side of the.
The invention is further preferable that two ends of the lower conveying belt are respectively provided with a lower driving hub and a lower driven hub, two ends of the left conveying belt are respectively provided with a left driving hub and a left driven hub, two ends of the right conveying belt are respectively provided with a right driving hub and a right driven hub, the lower driving hub is connected with a transverse roller shaft, the roller shaft penetrates through the lower driving hub and is sleeved with a first servo motor, the left driving hub is connected with a vertical left rotating shaft, the lower end of the left rotating shaft penetrates through the left driving hub and is sleeved with a left driven bevel gear, the right driving hub is connected with a vertical right rotating shaft, the lower end of the right rotating shaft penetrates through the right driving hub and is sleeved with a right driven bevel gear, and the roller shaft sleeve is provided with a left driving bevel gear and a right driving bevel.
Preferably, the two ends of the upper conveying belt are respectively provided with an upper driving hub and an upper driven hub, and the upper driving hub is connected with a second servo motor.
The invention is further preferable that an inner transmission chain group which is relatively static with the upper section of the lower conveying belt during transmission is arranged in the lower conveying belt, an inner chain supporting guide rail for supporting is further arranged at the lower end of the inner transmission chain group, a follow-up chain wheel group and a driving chain wheel group are respectively arranged at two ends in the inner transmission chain group, and the driving chain wheel group is connected with a third servo motor.
Preferably, the left conveying belt and the right conveying belt are internally provided with forming support assemblies which respectively support the left conveying belt and the right conveying belt, and the outer side of each forming support assembly is provided with a rear stop block used for fixing the forming support assembly.
In a further preferred embodiment of the present invention, a support plate is disposed at a lower end of the inside of the upper conveyor belt, and a pressure detection device is disposed at an upper end of the support plate.
The invention is further preferable that the pressure detection device comprises a stress plate, a positioning plate, a guide cylinder, a buffering elastic cushion, a transmission rod, a pressure sensor, a mounting seat and an inner spring;
the through-hole has been seted up to the upper end of backup pad, the locating plate is located the top and the backup pad interconnect of through-hole, the upper end and the guide cylinder interconnect of locating plate, the upper end and the mount pad interconnect of guide cylinder, pressure sensor sets up in the mount pad, the lower extreme of transfer line runs through behind the locating plate with atress board interconnect, the upper end and the pressure sensor contact each other of transfer line, the inner spring cover is established outside the transfer line, the transfer line is fixed through inner spring and guide cylinder inner wall interconnect, the buffering bullet cushion cover sets up on the biography merit pole and is located between locating plate and the atress board.
The core pulling device comprises a fixing plate, a core pulling roller, a driving wheel, a driven wheel and a fourth servo motor; the fixed plate is provided with a feeding hole, the diameter of the feeding hole is 20-60mm, the fixed plate is positioned outside the cavity, one ends of the core pulling rollers are respectively connected with the fixed plate, the other ends of the core pulling rollers are arranged in a suspended mode, driven wheels are sleeved after the core pulling rollers penetrate through the fixed plate, adjacent driven wheels are connected with each other, the driven wheels on the outermost side are meshed with a driving wheel, and the driving wheel is sleeved on a driving shaft of a fourth servo motor; the sealing silica gel plate on the core pulling device is tightly meshed with the four belts, the shape of the sealing silica gel plate can also be changed along with the change of the section shape of a forming cavity formed by the four belts in a surrounding mode, the core pulling rollers of the core pulling device can be arranged in 6, 7, 8 and the like according to different product requirements.
According to the invention, as a further optimization, all the working surfaces of the belt hubs are subjected to rubber coating treatment, so that the friction force is increased, and the belt is prevented from slipping.
preferably, all the motors are additionally provided with planetary reducers to increase torque. Wherein the first servo motor of conveyer belt, the second conveying motor speed reducer speed reduction ratio of interior driving chain group are at 400 down: 1-120: 1, epithelial-charged motorized roller at 120: 1-90: 1, in the range of.
The chain of the internal transmission chain set is preferably formed by a plastic piece die, so that the large-scale production is facilitated.
The invention has the following beneficial effects:
1. According to the invention, a relatively sealed cavity is formed among the upper conveying belt, the lower conveying belt, the left conveying belt and the right conveying belt, industrial solid waste prefabricated part production slurry is extruded into the cavity through the feeding hole for molding, and in the molding process, a molded product is conveyed forwards through the upper conveying belt, the lower conveying belt, the left conveying belt and the right conveying belt which are synchronously conveyed, so that the solidification plasticity and transmission of the industrial solid waste prefabricated part production slurry can be realized, and the continuous extrusion molding and production requirements of fluid slurry are met; the rotatable core pulling device arranged in the cavity along the conveying direction of the conveying belt keeps rotating or is in reciprocating plugging and unplugging in the production process, so that the slurry produced by the industrial solid waste prefabricated part extruded by the pressurizing device can be effectively and uniformly dispersed, the strength of a product can be increased, the product can be prevented from being bonded with the product formed after the slurry produced by the industrial solid waste prefabricated part is solidified, holes are left after the product is pulled, and the weight of the industrial solid waste prefabricated part is effectively reduced; soft sealing rubber strips are arranged on two sides of the outer walls of the upper conveying belt and the lower conveying belt, the sealing rubber strips on the upper conveying belt are aligned with the sealing rubber strips on the lower conveying belt one by one, and the outer side walls of the sealing rubber strips are in close contact with the side walls of the left conveying belt and the right conveying belt, so that the lower surface of the upper conveying belt and the upper surface of the lower conveying belt are relatively sealed with the side walls of the left conveying belt and the right conveying belt, slurry raw materials are prevented from leaking from gaps between the conveying belts, the waste of materials and the pollution to the working environment are reduced, and the problem that slurry produced by industrial solid waste assembly; the shaping face of left side conveyer belt and right conveyer belt sets up to the cloudy tenon mould and the positive tenon mould of mutually supporting, makes the finished product left and right sides of producing all have the cloudy tenon and the positive tenon of mutual adaptation respectively, makes things convenient for the installation of industry solid useless assembled prefabricated component when the building construction, need not additionally process the finished product of production, reduces subsequent manufacturing procedure, further improves work efficiency.
2. The drive end of lower conveyer belt, left conveyer belt and right conveyer belt all sets up in same one side to, the drive hub of left conveyer belt and right conveyer belt all is vertical setting, and the left side of left conveyer belt takes the initiative hub, and the right side of right conveyer belt takes the initiative hub, all is connected with lower pivot intermeshing through bevel gear, has just realized the synchronous rotation of lower conveyer belt, left conveyer belt and right conveyer belt through a servo motor, reduces extra drive power.
3. The upper driving hub is an electric roller, and the upper conveying belt pulls the driving hub to slide in the adjusting sliding groove through the adjusting bolt for adjustment.
4. The lower conveying belt bears the plasticity of flowing slurry and also mainly bears the conveying of products formed by flowing slurry, so that the conveying belt is easy to generate tensile deformation and fracture in the length direction, the load borne by the lower conveying belt is extremely large, the inner transmission chain group is arranged in the lower conveying belt, the upper end of the inner transmission chain group and the upper end of the lower conveying belt are kept relatively static in a working state, a chain support guide rail in the smooth lower conveying belt bears the main conveying load, and the lower conveying belt is mainly responsible for the plasticity, so that the service life of the lower conveying belt is prolonged, the load is lightened, the slipping of the lower conveying belt and a lower driving hub is avoided, and the blocking of a cavity caused by the untimely conveying of the formed products is avoided; meanwhile, the device also has the functions of keeping the size and the position of the cavity and assisting plasticity, improves the plasticity capacity of the conveying belts in four directions on fluid slurry, and is also provided with an inner chain supporting guide rail at the lower end of the inner transmission chain group, so that the inner transmission chain group has the functions of supporting and guiding.
5. The forming support component is arranged in the left conveying belt and the right conveying belt, plays a role in keeping the size of a cavity and supporting and positioning the left conveying belt and the right conveying belt, and is made of a material with certain strength and slight toughness, and the volume of part of gypsum powder in a solid state after being chemically reacted after being added with water is slightly larger than the flowing volume of the gypsum powder as the preference; last initiative hub, lower initiative hub, right initiative hub, left initiative hub drive the conveyer belt face and carry out the rubber coating, and then reduce the slippage rate of conveyer belt and belt hub, ensure more smooth production.
6. A supporting plate is arranged in the upper conveying belt, the supporting plate is used for helping to mold a product and installing a pressure measuring device and is used for reflecting the pressure condition in the molding cavity, then the control system gives an instruction, the belt needs to accelerate or decelerate, the supply system needs to increase or decrease the supply, and the molding quality of the product is ensured; it is to be explained in detail that: the stress plate penetrates through the through hole of the supporting plate, and when the stress plate is installed, the lower surface of the stress plate exceeds the lower end of the supporting plate by 0.2-1.5mm, so that the stress plate is conveniently stressed by the internal pressure of the cavity; the buffering elastic cushion (made of elastic rubber, polyurethane and other materials) acts on the stress plate and then is compressed, so that the transmission rod integrated with the stress plate can move upwards to extrude the pressure sensor.
7. The core pulling device comprises core pulling rollers, adjacent core pulling rollers are meshed with each other through driven wheels, the driven wheels on the outermost sides are meshed with driving wheels, the rotation of all the core pulling rollers is achieved through one driving wheel, and the rotation directions of the adjacent core pulling rollers are opposite.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic cross-sectional front view of the present invention;
FIG. 3 is a schematic left side sectional view of the present invention;
FIG. 4 is a schematic view of the drive engagement of the lower conveyor belt, the left conveyor belt and the right conveyor belt;
FIG. 5 is a schematic cross-sectional structural view of the left conveyor belt (female tenon mold) and the right conveyor belt (male tenon mold);
FIG. 6 is a schematic structural view of a core pulling device with six core pulling shafts;
FIG. 7 is a schematic perspective view of a six-hole product of the present invention;
FIG. 8 is a schematic perspective view of a seven-hole product of the present invention;
FIG. 9 is a schematic perspective view of an eight-hole product of the present invention;
FIG. 10 is a schematic sectional view of the pressure detecting device;
FIG. 11 is a schematic perspective view of a pressure detection device;
Reference numerals: 1-lower conveying belt, 110-lower driving hub, 120-lower driven hub, 130-roller shaft, 2-upper conveying belt, 210-upper driving hub, 220-upper driven hub, 230-supporting plate, 3-left conveying belt, 310-left driving hub, 320-left driven hub, 330-left rotating shaft, 340-left driven bevel gear, 350-left driving bevel gear, 4-right conveying belt, 410-right driving hub, 420-right driven hub, 430-right rotating shaft, 440-right driven bevel gear, 450-right driving bevel gear, 5-cavity, 6-core-pulling device, 610-fixing plate, 620-core-pulling roller, 630-driven wheel, 640-driving wheel, 7-sealing rubber strip, 810-first servo motor, 830-third servo motor, 840-a fourth servo motor, 9-an internal transmission chain group, 910-a driving chain wheel group, 920-a follow-up chain wheel group, 930-an internal chain support guide rail, 10-a forming support component, 11-a rear stop block, 12-a pressure detection device, 1210-a stress plate, 1220-a buffer elastic cushion, 1230-a positioning plate, 1240-a guide cylinder, 1250-a transmission rod, 1260-an internal spring, 1270-a mounting seat and 1280-a pressure sensor.
Detailed Description
For a better understanding of the present invention, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings, FIGS. 1-11, and the following examples.
Example 1
the invention relates to an industrial solid waste fabricated part forming device, which comprises a lower conveying belt 1, an upper conveying belt 2 parallel to the lower conveying belt 1 is arranged above the lower conveying belt 1, a left conveying belt 3 and a right conveying belt 4 which are vertical to the plane of the lower conveying belt 1 are arranged between the upper conveying belt 2 and the lower conveying belt 1 side by side, the lower conveying belt 1 and the upper conveying belt 2, the left side conveyer belt 3 and the right side conveyer belt 4 enclose to close and form die cavity 5, be provided with device 6 of loosing core in the die cavity 5, the shaping face of left side conveyer belt 3 and right side conveyer belt 4 sets up to the negative tenon mould and the positive tenon mould of mutually supporting, the upper and lower both ends of left side conveyer belt 3 and right side conveyer belt 4 are equallyd divide and are do not flushed with the lower surface of last conveyer belt 2 and the upper surface of conveyer belt 1 down, the left and right sides of the surface of last conveyer belt 2 and conveyer belt 1 down still is provided with joint strip 7, joint strip 7's lateral wall respectively with left side conveyer belt.
After the technical scheme is adopted, a relatively sealed cavity 5 is formed among the upper conveying belt 2, the lower conveying belt 1, the left conveying belt 3 and the right conveying belt 4, industrial solid waste prefabricated part production slurry is extruded into the cavity 5 through the feeding hole for molding, the device is characterized in that the device is continuously fed and conveyed, and is always in conveying motion as long as the feeding is carried out, except for starting up, in order to ensure that the forming can only feed and do not move when the forming is just started, after a section of solid material is accumulated at the front end, the pressure reaches the requirement, namely the conveying belt starts to move, and in the forming process, the formed product is conveyed forwards through the upper conveying belt 2, the lower conveying belt 1, the left conveying belt 3 and the right conveying belt 4 which are synchronously conveyed, the solidification plasticity and the transmission of the slurry produced by the industrial solid waste assembly type prefabricated part can be realized, and the requirements of continuous extrusion, uninterrupted molding and production of the slurry produced by the industrial solid waste assembly type prefabricated part are met; the rotatable core pulling device 6 arranged in the cavity 5 along the conveying direction of the conveying belt keeps rotating all the time in the production process, so that the slurry produced by the industrial solid waste prefabricated part extruded by the pressurizing device can be effectively and uniformly dispersed, the strength of a product can be increased, the product can be prevented from being bonded with the product formed after the slurry produced by the industrial solid waste prefabricated part is molded, holes are left after the product is subjected to core pulling, and the weight of the wallboard is effectively reduced; soft sealing rubber strips 7 are arranged on two sides of the outer walls of the upper conveying belt 2 and the lower conveying belt 1, the sealing rubber strips 7 on the upper conveying belt 2 are aligned with the sealing rubber strips 7 on the lower conveying belt 1 one by one, and the outer side walls of the sealing rubber strips 7 are in close contact with the side walls of the left conveying belt 3 and the right conveying belt 4, so that the lower surface of the upper conveying belt 2 and the upper surface of the lower conveying belt 1 are relatively sealed with the side walls of the left conveying belt 3 and the right conveying belt, slurry raw materials leak from gaps between the conveying belts, the waste of materials is reduced, and the problem that slurry produced by industrial solid waste assembly type prefabricated components enters; the shaping face of left side conveyer belt 3 and right conveyer belt 4 sets up to the cloudy tenon mould and the positive tenon mould of mutually supporting, makes the finished product left and right sides of producing all have the cloudy tenon and the positive tenon of mutual adaptation respectively, makes things convenient for the installation of wallboard when the building construction, does not need additionally to process the finished product of production, reduces subsequent manufacturing procedure, further improves work efficiency.
Example 2
the present embodiment is further optimized on the basis of embodiment 1 as follows: the two ends of the lower conveying belt 1 are respectively provided with a lower driving hub 110 and a lower driven hub 120, the two ends of the left conveying belt 3 are respectively provided with a left driving hub 310 and a left driven hub 320, the two ends of the right conveying belt 4 are respectively provided with a right driving hub 410 and a right driven hub 420, the lower driving hub 110 is connected with a transverse roller shaft 130, the roller shaft 130 penetrates through the lower driving hub 110 and is sleeved with a first servo motor 810, the left driving hub 310 is connected with a vertical left rotating shaft 330, the lower end of the left rotating shaft 330 penetrates through the left driving hub 310 and is sleeved with a left driven bevel gear 340, the right driving hub 410 is connected with a vertical right rotating shaft 430, the lower end of the right rotating shaft 430 penetrates through the right driving hub 410 and is sleeved with a right driven bevel gear 440, and the roller shaft 130 is sleeved with a left driving bevel gear 350 and a right driving bevel gear.
After adopting above-mentioned technical scheme, the drive end of lower conveyer belt 1, left conveyer belt 3 and right conveyer belt 4 all sets up in same one side to, the drive hub of left conveyer belt 3 and right conveyer belt 4 all is vertical setting, the left driving hub 310 of left conveyer belt 3, the right driving hub 410 of right conveyer belt 4 all is connected with lower countershaft intermeshing through bevel gear, only has just realized the synchronous rotation of lower conveyer belt 1, left conveyer belt 3 and right conveyer belt 4 through a servo motor, reduces extra drive power.
Example 3
The present embodiment is further optimized on the basis of embodiment 1 as follows: an upper driving hub 210 and an upper driven hub 220 are respectively arranged at two ends of the upper conveying belt 2, and the upper driving hub 210 is connected with a second servo motor.
After the technical scheme is adopted, the upper driving hub 210 is an electric roller, and the upper conveying belt 2 is adjusted by pulling the driving hub to slide in the adjusting sliding groove through the adjusting bolt.
Example 4
The present embodiment is further optimized on the basis of embodiment 1 as follows: the inside of lower conveyer belt 1 still is provided with the internal transmission chain group 9 that is static relatively with lower conveyer belt 1 upper segment during the transmission, and the lower extreme of internal transmission chain group 9 still is provided with the internal chain supporting rail 930 that plays the supporting role, and the inside both ends of internal transmission chain group 9 are provided with follow-up sprocket group 920 and drive sprocket group 910 respectively, and drive sprocket group 910 is connected with third servo motor 830.
After the technical scheme is adopted, the lower conveying belt 1 not only bears the plasticity of the slurry produced by the industrial solid waste prefabricated parts, but also mainly bears the conveying of products formed by the slurry produced by the industrial solid waste prefabricated parts, so that the conveying belt is very easy to generate tensile deformation and fracture in the length direction, and the load borne by the lower conveying belt 1 is very large, by arranging the inner transmission chain group 9 in the lower conveying belt 1, the upper end of the inner transmission chain group 9 and the upper end of the lower conveying belt 1 are kept relatively static in a working state, the flat inner chain supporting guide rail 930 of the lower conveying belt 1 bears the main conveying load, the lower conveying belt 1 is mainly responsible for plasticity, the service time of the lower conveying belt 1 is prolonged, the load is reduced, the lower conveying belt 1 and the lower driving hub 110 are prevented from slipping, and the blocking of a cavity 5 caused by the untimely conveying of a formed product is avoided; meanwhile, the size and the position of the cavity 5 are kept, the auxiliary plasticity is improved, the plasticity of the conveying belts in four directions to fluid slurry is improved, and the lower end of the inner transmission chain group 9 is also provided with an inner chain supporting guide rail 930 which plays a role in supporting and guiding the inner transmission chain group 9.
Example 5
the present embodiment is further optimized on the basis of embodiment 1 as follows: the inside of left conveyer belt 3 and right conveyer belt 4 still is provided with the shaping supporting component 10 to playing supporting role to left conveyer belt 3 and right conveyer belt 4 respectively, and the outside of shaping supporting component 10 still is provided with the backstop 11 that is used for fixing shaping supporting component 10.
After the technical scheme is adopted, the forming support component 10 is arranged in the left conveying belt 3 and the right conveying belt 4, the size of the cavity 5 is kept, and the left conveying belt 3 and the right conveying belt 4 are supported and positioned, the forming support component 10 is made of a material with certain strength and slight toughness, and the volume of a part of industrial solid waste in a solid state after being added with water is slightly larger than the flow of the industrial solid waste after being subjected to chemical reaction is preferably selected; the upper driving hub 210, the lower driving hub 110, the right driving hub 410 and the left driving hub 310 drive the conveying belt surface to be coated with rubber, so that the slip rate of the conveying belt and the belt hub is reduced, and smoother production is guaranteed.
Example 6
The present embodiment is further optimized on the basis of embodiment 1 as follows: the inner lower end of the upper conveyor belt 2 is provided with a support plate 230, and the upper end of the support plate 230 is provided with a pressure detection device 12. The pressure detection device 12 comprises a stress plate 1210, a positioning plate 1230, a guide cylinder 1240, a buffer spring cushion 1220, a transmission rod 1250, a pressure sensor 1280, a mounting seat 1270 and an inner spring 1260; the upper end of the support plate 230 is provided with a through hole, the positioning plate 1230 is positioned above the through hole and connected with the support plate 230, the upper end of the positioning plate 1230 is connected with the guide cylinder 1240, the upper end of the guide cylinder 1240 is connected with the mounting seat 1270, the pressure sensor 1280 is arranged in the mounting seat 1270, the lower end of the transmission rod 1250 penetrates through the positioning plate 1230 and is connected with the stress plate 1210, the upper end of the transmission rod 1250 is contacted with the pressure sensor 1280, the inner spring 1260 is sleeved outside the transmission rod 1250, the transmission rod 1250 is fixed with the inner wall of the guide cylinder 1240 through the inner spring 1260, and the buffering elastic cushion 1220 is arranged on the power transmission rod and positioned between the positioning plate 1230 and the stress plate 1210.
After the technical scheme is adopted, the supporting plate 230 is arranged in the upper conveying belt 2, the supporting plate 230 is used for helping to form a product and installing a pressure measuring device and is used for reflecting the pressure condition in the forming cavity 5, then the control system gives an instruction, the belt needs to accelerate or decelerate, the supply system needs to increase or decrease the supply, and the forming quality of the product is ensured; it is to be explained in detail that: the stress plate 1210 penetrates through the through hole of the supporting plate 230, and when the stress plate is installed, the lower surface of the stress plate 1210 exceeds the lower end of the supporting plate 230 by 0.2-1.5mm, so that the stress plate is conveniently stressed by the internal pressure of the cavity 5; the buffering elastic pad 1220 (made of elastic rubber, polyurethane, or the like) acts on the stress plate 1210 to compress the buffering elastic pad 1220, so that the transmission rod 1250 integrated with the stress plate 1210 can move upward to squeeze the pressure sensor 1280.
Example 7
The present embodiment is further optimized on the basis of embodiment 1 as follows: the core pulling device 6 comprises a fixed plate 610, a core pulling roller 620, a driving wheel 640, a driven wheel 630 and a fourth servo motor 840; the fixed plate 610 is provided with a feeding hole, the diameter of the feeding hole is 20-60mm, such as 20mm, 25mm, 30mm, 40mm, 50mm and 60mm, the fixed plate 610 is positioned outside the cavity 5, one end of each of the core pulling rollers 620 is connected with the fixed plate 610, the other end of each core pulling roller 620 is arranged in a suspended mode, the core pulling rollers 620 are sleeved with the driven wheels 630 after penetrating through the fixed plate 610, the adjacent driven wheels 630 are connected with each other, the driven wheels 630 on the outermost side are meshed with the driving wheel 640, and the driving wheel 640 is sleeved on the driving shaft of the fourth servo motor 840.
after the technical scheme is adopted, the core pulling device 6 comprises the core pulling rollers 620, the adjacent core pulling rollers 620 are mutually meshed through the driven wheels 630, the driven wheels 630 on the outermost sides are mutually meshed with the driving wheel 640, the rotation of all the roller core pulling rollers 620 is realized through one driving wheel 640, and the rotation directions of the adjacent core pulling rollers 620 are opposite.
the above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, the scope of the present invention is defined by the appended claims, and all structural changes that can be made by using the contents of the description and the drawings of the present invention are intended to be embraced therein.
Claims (8)
1. the industrial solid waste assembly type prefabricated part forming device is characterized by comprising a lower conveying belt (1), wherein an upper conveying belt (2) parallel to the working surface of the lower conveying belt (1) is arranged above the lower conveying belt (1), a left conveying belt (3) and a right conveying belt (4) which are perpendicular to the plane of the lower conveying belt (1) are arranged between the upper conveying belt (2) and the lower conveying belt (1) side by side, the lower conveying belt (1), the upper conveying belt (2), the left conveying belt (3) and the right conveying belt (4) are enclosed to form a cavity (5), a core-pulling device (6) is arranged in the cavity (5), forming surfaces of the left conveying belt (3) and the right conveying belt (4) are provided with a female tenon mold and a male tenon mold which can be matched with each other, the upper end and the lower end of the left conveying belt (3) and the upper end and the lower end of the right conveying belt (4) are respectively flush with the lower surface of the upper conveying belt (2), and sealing rubber strips (7) are further arranged on the left side and the right side of the outer surfaces of the upper conveying belt (2) and the lower conveying belt (1), and the outer side walls of the sealing rubber strips (7) are respectively in close contact with the left conveying belt (3) and the right conveying belt (4).
2. The industrial solid waste fabricated prefabricated part forming device according to claim 1, wherein a lower driving hub (110) and a lower driven hub (120) are respectively arranged at two ends of the lower conveying belt (1), a left driving hub (310) and a left driven hub (320) are respectively arranged at two ends of the left conveying belt (3), a right driving hub (410) and a right driven hub (420) are respectively arranged at two ends of the right conveying belt (4), the lower driving hub (110) is connected with a transverse roller shaft (130), a first servo motor (810) is sleeved on the roller shaft (130) after penetrating through the lower driving hub (110), the left driving hub (310) is connected with a vertical left rotating shaft (330), a left driven bevel gear (340) is sleeved on the lower end of the left rotating shaft (330) after penetrating through the left driving hub (310), and a vertical right rotating shaft (430) is connected with the right driving hub (410), the lower end of the right rotating shaft (430) penetrates through the right driving hub (410) and then is sleeved with a right driven bevel gear (440), and the roller shaft (130) is sleeved with a left driving bevel gear (350) and a right driving bevel gear (450) which are respectively meshed with the left driven bevel gear (340) and the right driven bevel gear (440).
3. The industrial solid waste fabricated prefabricated part forming device according to claim 1, wherein an upper driving hub (210) and an upper driven hub (220) are respectively arranged at two ends of the upper conveying belt (2), and the upper driving hub (210) is a motorized drum.
4. the industrial solid waste fabricated prefabricated part forming device according to claim 1, wherein an inner transmission chain group (9) which is stationary relative to the upper section of the lower conveying belt (1) during transmission is further arranged inside the lower conveying belt (1), an inner chain supporting guide rail (930) is arranged inside the inner transmission chain group (9), a follow-up chain wheel group (920) and a driving chain wheel group (910) are respectively arranged at two ends inside the inner transmission chain group (9), and the driving chain wheel group (910) is connected with a third servo motor (830).
5. The molding device of the industrial solid waste fabricated prefabricated part according to claim 1, wherein the left conveyor belt (3) and the right conveyor belt (4) are further internally provided with molding support components (10) which respectively support the left conveyor belt (3) and the right conveyor belt (4), and the outer sides of the molding support components (10) are further provided with rear stoppers (11) for fixing the molding support components (10).
6. The industrial solid waste fabricated prefabricated part forming device according to claim 1, wherein a support plate (230) is provided at the inner lower end of the upper conveyor belt (2), and a pressure detecting device (12) is provided at the upper end of the support plate (230).
7. The industrial solid waste fabricated prefabricated part molding device according to claim 6, wherein the pressure detection device (12) comprises a stress plate (1210), a positioning plate (1230), a guide cylinder (1240), a cushion spring (1220), a transmission rod (1250), a pressure sensor (1280), a mounting seat (1270) and an inner spring (1260);
The upper end of the support plate (230) is provided with a through hole, the positioning plate (1230) is positioned above the through hole and is connected with the support plate (230), the upper end of the positioning plate (1230) is connected with the guide cylinder (1240), the upper end of the guide cylinder (1240) is connected with the mounting seat (1270), the pressure sensor (1280) is arranged in the mounting seat (1270), the lower end of the transmission rod (1250) penetrates through the positioning plate (1230) and is connected with the stress plate (1210), the upper end of the transmission rod (1250) is contacted with the pressure sensor (1280), the inner spring (1260) is sleeved outside the transmission rod (1250), the transmission rod (1250) is connected and fixed with the inner wall of the guide cylinder (1240) through the inner spring (1260), and the buffering elastic cushion (1220) is sleeved on the power transmission rod and is positioned between the positioning plate (1230) and the stress plate (1210).
8. The industrial solid waste fabricated prefabricated part molding device according to claim 1, wherein the core pulling device (6) comprises a fixed plate (610), a core pulling roller (620), a driving wheel (640), a driven wheel (630) and a fourth servo motor (840);
The feeding hole has been seted up on fixed plate (610), the diameter of feeding hole is 20-60mm, fixed plate (610) are located outside die cavity (5), the one end of a plurality of coring rollers (620) respectively with fixed plate (610) interconnect, the unsettled setting of the other end of coring roller (620), coring roller (620) run through behind fixed plate (610) the cover establish from driving wheel (630), adjacent follow driving wheel (630) interconnect, driven wheel (630) and action wheel (640) intermeshing in the outside, action wheel (640) cover is established in the drive shaft of fourth servo motor (840).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910824242.5A CN110561595A (en) | 2019-09-02 | 2019-09-02 | Industry is useless assembled prefabricated component forming device admittedly |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910824242.5A CN110561595A (en) | 2019-09-02 | 2019-09-02 | Industry is useless assembled prefabricated component forming device admittedly |
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| CN110561595A true CN110561595A (en) | 2019-12-13 |
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| CN201910824242.5A Pending CN110561595A (en) | 2019-09-02 | 2019-09-02 | Industry is useless assembled prefabricated component forming device admittedly |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113858399A (en) * | 2021-10-08 | 2021-12-31 | 阜阳市晶宫工业科技有限公司 | Processing device constructed by PC |
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| KR20120121325A (en) * | 2011-04-26 | 2012-11-05 | 김현배 | Refused plastic supply device for Refused Plastic Fuel Product Device |
| CN204914656U (en) * | 2015-07-20 | 2015-12-30 | 广西力源宝科技有限公司 | Belt fermentation material preforming sabot all -in -one |
| CN208196477U (en) * | 2018-05-28 | 2018-12-07 | 中建八局第二建设有限公司 | A kind of concrete block moulding machine |
| CN211541663U (en) * | 2019-09-02 | 2020-09-22 | 四川淦铖***技术有限公司 | Industry is useless assembled prefabricated component forming device admittedly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20120121325A (en) * | 2011-04-26 | 2012-11-05 | 김현배 | Refused plastic supply device for Refused Plastic Fuel Product Device |
| CN204914656U (en) * | 2015-07-20 | 2015-12-30 | 广西力源宝科技有限公司 | Belt fermentation material preforming sabot all -in -one |
| CN208196477U (en) * | 2018-05-28 | 2018-12-07 | 中建八局第二建设有限公司 | A kind of concrete block moulding machine |
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