CN110551932A - 一种304薄带不锈钢电池加热片及其制备方法 - Google Patents

一种304薄带不锈钢电池加热片及其制备方法 Download PDF

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CN110551932A
CN110551932A CN201910898159.2A CN201910898159A CN110551932A CN 110551932 A CN110551932 A CN 110551932A CN 201910898159 A CN201910898159 A CN 201910898159A CN 110551932 A CN110551932 A CN 110551932A
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辛春阳
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GUANGDONG XINFA PRECISION METAL TECHNOLOGY Co Ltd
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Abstract

本发明公开了一种304薄带不锈钢电池加热片,按重量百分比计包括:C 0.060‑0.120;Mn 0.650‑1.600;S 0.035‑0.065;P 0.003‑0.004;Si 0.200‑0.500;Cr 20.000‑22.000;Ni 23.000‑25.000;Mo 0.100‑0.300;Nb 0.350‑0.450;Cu 2.500‑2.850;Si 0.100‑0.200;Al 1.500‑3.500;余量为Fe和不可避免的杂质;本发明通过配方和工艺的改良,加入了Al元素,使得加热片的表面在高温状态下形成致密且连续的氧化膜,阻止氧气侵入到加热片的内部,使得加热片的高温抗氧化性能有显著的提升。

Description

一种304薄带不锈钢电池加热片及其制备方法
技术领域
本发明涉及不锈钢带技术领域,尤其涉及一种304薄带不锈钢电池加热片及其制备方法。
背景技术
不锈钢冷轧钢带是以热轧不锈带钢为坯料、经进一步冷轧制成,与热轧带相比,具有较高尺寸精度、低表面粗糙度、表面质量好、光洁、并有较高的强度,可以代替较厚的热轧带用于同一用途,以节省钢材的用量,经济意义重大。适用于电器、不锈钢厨具、五金制品、地弹簧、卫浴洁具、化工、石油、制管、电缆包带、医疗,折弯翻边,机械设备制造建筑装璜等行业。硬态适用于电子、电器、电脑、高科技产品零部件、调整垫片、五金冲压件弹簧弹片等不锈钢等行业领域。
在电池行业中,汽车电池加热片是一种片状会发热的电热元件,辅以不锈钢带作支持保护,可做成板状、片状、圆柱状、圆锥状、筒状、圆圈状等各种片型状的加热器件。正常表面负荷2.5-3W,可耐温500℃。汽车电池加热片放入电热元件,并在空隙部分紧密填充有良好耐热性、导热性和绝缘性的结晶氧化镁粉,再经其它工艺处理而成。它具有结构简单,机械强度高、热效率高、可靠、安装简便、使用寿命长等特点。
然而,在长期高温状态下使用,汽车电池加热片会发生氧化,久而久之其强度和抗拉能力都会发生退化,因此,现有技术还有待于改进和发展。
发明内容
鉴于上述现有技术的不足,本发明的目的在于提供一种抗高温氧化的304薄带不锈钢电池加热片,旨在解决现有技术中存在的问题。
本发明的技术方案如下:
一种304薄带不锈钢电池加热片,按重量百分比计包括:C 0.060-0.120;Mn0.650-1.600;S 0.035-0.065;P 0.003-0.004;Si 0.200-0.500;Cr 20.000-22.000;Ni23.000-25.000;Mo 0.100-0.300;Nb 0.350-0.450;Cu 2.500-2.850;Si 0.100-0.200;Al1.500-3.500;余量为Fe和不可避免的杂质。
进一步的技术方案中,所述304薄带不锈钢电池加热片按重量百分比计包括:C0.060;Mn 0.800;S 0.045;P 0.003;Si 0.200;Cr 22.000;Ni 25.000;Mo 0.200;Nb0.450;Cu 2.75;Si 00.200;Al 1.500-3.500;余量为Fe和不可避免的杂质。
本发明的另一个目的在于提供一种304薄带不锈钢电池加热片的制备方法,其中,所述方法包括:
1)304不锈钢和上述重量百分比的S、P、Si、Mo、Al金属溶液倒入至真空感应炉中进行精炼,将金属溶液浇注成钢锭,将钢锭通过连续铸造、或带材铸造制备成薄带坯料;
2)将薄带坯料的温度加热至1100和1280℃之间,将薄带坯料轧成厚度为60mm的板状坯料,随后将板状坯料轧成厚度为1.5mm的带状坯料;
3)将带状坯料放入至连续式退火炉中,退火炉中通入惰性保护气体,并且在580-620℃温度下进行退火处理;
4)将退火后的带状坯料通入至酸液槽内进行酸洗处理;
5)用冷轧机以20-50分/米的速度将酸洗后的带状坯料轧成厚度为1mm的不钢薄带;
6)将不锈钢薄带切割成预设尺寸的电池加热片。
进一步的技术方案中,步骤5)中的冷轧工艺采用四辊机轧制,每道次压缩率不超过20%,每轧程的总压缩率不超过80%。
进一步的技术方案中,在步骤1)之后,薄带坯料还需要经过固溶淬火处理,固溶淬火的温度为1260℃,保温时间为2h。
进一步的技术方案中,在步骤5)之后,不锈钢薄带的表面经金相砂纸逐级打磨。
进一步的技术方案中,步骤4)的酸洗槽内选用盐酸或者硝酸进行酸洗处理。
有益效果:本发明通过配方和工艺的改良,加入了Al元素,使得加热片的表面在高温状态下形成致密且连续的氧化膜,阻止氧气侵入到加热片的内部,使得加热片的高温抗氧化性能有显著的提升。
具体实施方式
本发明提供一种304薄带不锈钢电池加热片及其制备方法,为使本发明的目的、技术方案及效果更加清楚、明确,以下对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
一种304薄带不锈钢电池加热片,按重量百分比计包括:C 0.060-0.120;Mn0.650-1.600;S 0.035-0.065;P 0.003-0.004;Si 0.200-0.500;Cr 20.000-22.000;Ni23.000-25.000;Mo 0.100-0.300;Nb 0.350-0.450;Cu 2.500-2.850;Si 0.100-0.200;Al1.500-3.500;余量为Fe和不可避免的杂质。
实施例1
304薄带不锈钢电池加热片按重量百分比计包括:C 0.060;Mn 0.800;S 0.045;P0.003;Si 0.200;Cr 22.000;Ni 25.000;Mo 0.200;Nb 0.450;Cu 2.75;Si 00.200;Al1.500;余量为Fe和不可避免的杂质。
将304不锈钢和并上述重量百分比的S、P、Si、Mo、Al金属溶液倒入至真空感应炉中进行精炼,将金属溶液浇注成钢锭,将钢锭通过连续铸造、或带材铸造制备成薄带坯料。
将薄带坯料的温度加热至1100℃,然后经过固溶淬火处理,固溶淬火的温度为1260℃,保温时间为2h;将薄带坯料轧成厚度为60mm的板状坯料,随后将板状坯料轧成厚度为1.5mm的带状坯料;将带状坯料放入至连续式退火炉中,退火炉中通入惰性保护气体,并且在580-620℃温度下进行退火处理;将退火后的带状坯料通入至含有盐酸或硝酸的酸液槽内进行酸洗处理。
酸洗之后,采用四辊机以30分/米的速度将酸洗后的带状坯料轧制成厚度为1mm的不钢薄带,每道次压缩率不超过20%,每轧程的总压缩率不超过80%;将不锈钢薄带的表面经金相砂纸逐级打磨;把打磨后的不锈钢薄带切割成预设尺寸的电池加热片。
实施例2
304薄带不锈钢电池加热片按重量百分比计包括:C 0.060;Mn 0.800;S 0.045;P0.003;Si 0.200;Cr 22.000;Ni 25.000;Mo 0.200;Nb 0.450;Cu 2.75;Si 00.200;Al2.500;余量为Fe和不可避免的杂质。
将304不锈钢和并上述重量百分比的S、P、Si、Mo、Al金属溶液倒入至真空感应炉中进行精炼,将金属溶液浇注成钢锭,将钢锭通过连续铸造、或带材铸造制备成薄带坯料。
将薄带坯料的温度加热至1100℃,然后经过固溶淬火处理,固溶淬火的温度为1260℃,保温时间为2h;将薄带坯料轧成厚度为60mm的板状坯料,随后将板状坯料轧成厚度为1.5mm的带状坯料;将带状坯料放入至连续式退火炉中,退火炉中通入惰性保护气体,并且在580-620℃温度下进行退火处理;将退火后的带状坯料通入至含有盐酸或硝酸的酸液槽内进行酸洗处理。
酸洗之后,采用四辊机以30分/米的速度将酸洗后的带状坯料轧制成厚度为1mm的不钢薄带,每道次压缩率不超过20%,每轧程的总压缩率不超过80%;将不锈钢薄带的表面经金相砂纸逐级打磨;把打磨后的不锈钢薄带切割成预设尺寸的电池加热片。
实施例3
304薄带不锈钢电池加热片按重量百分比计包括:C 0.060;Mn 0.800;S 0.045;P0.003;Si 0.200;Cr 22.000;Ni 25.000;Mo 0.200;Nb 0.450;Cu 2.75;Si 00.200;Al3.500;余量为Fe和不可避免的杂质。
将304不锈钢和并上述重量百分比的S、P、Si、Mo、Al金属溶液倒入至真空感应炉中进行精炼,将金属溶液浇注成钢锭,将钢锭通过连续铸造、或带材铸造制备成薄带坯料。
将薄带坯料的温度加热至1100℃,然后经过固溶淬火处理,固溶淬火的温度为1260℃,保温时间为2h;将薄带坯料轧成厚度为60mm的板状坯料,随后将板状坯料轧成厚度为1.5mm的带状坯料;将带状坯料放入至连续式退火炉中,退火炉中通入惰性保护气体,并且在580-620℃温度下进行退火处理;将退火后的带状坯料通入至含有盐酸或硝酸的酸液槽内进行酸洗处理。
酸洗之后,采用四辊机以30分/米的速度将酸洗后的带状坯料轧制成厚度为1mm的不钢薄带,每道次压缩率不超过20%,每轧程的总压缩率不超过80%;将不锈钢薄带的表面经金相砂纸逐级打磨;把打磨后的不锈钢薄带切割成预设尺寸的电池加热片。
将普通的电池加热片和上述3中实施例制得的304薄带不锈钢电池加热片,按照GBT13303标准进行高温抗氧化性能测试,氧化气氛为空气,选取氧化温度为500、600和700℃,氧化时间为24、48、72、96和120h。
测试后得出以下结论:普通的电池加热片在24小时后表面开始有明显的氧化痕迹,48h后表面变脆,切开后,切口的截面处可观察到内部有明显的氧化痕迹,高温抗氧化性能差。
通过本方案制得的3个实施例中,实施例1的抗高温氧化效果在3个实施例中最差,表面虽然有产生Al氧化膜,但是氧化膜不连续,而且相对比较薄,500℃的条件下120h内切口的截面处可观察到内部并无明显氧化,当温度提升至600或700℃时,部分位置形成了不连续的表面形成MnCr2O4或Cr2O3,此处的致密性不强,氧气依然可以进入至加热片内部,72h后,内部有氧化痕迹,但不明显。
实施例2和实施3在500℃的条件下120h内切口的截面处可观察到内部并无氧化,在600和700℃的抗高温氧化效果较好,内部也并无明显氧化痕迹,由于高温状态下其表面产生了一层连续且致密的Al2O3,氧化物颗粒均匀细小,因此在氧气无法进入至加热片内部,阻止继续氧化,显著提高加热片的抗高温氧化性能。
当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。

Claims (7)

1.一种304薄带不锈钢电池加热片,其特征在于,按重量百分比计包括:C 0.060-0.120;Mn 0.650-1.600;S 0.035-0.065;P 0.003-0.004;Si 0.200-0.500;Cr 20.000-22.000;Ni 23.000-25.000;Mo 0.100-0.300;Nb 0.350-0.450;Cu 2.500-2.850;Si0.100-0.200;Al 1.500-3.500;余量为Fe和不可避免的杂质。
2.根据权利要求1所述的一种304不锈钢电池加热片,其特征在于,按重量百分比计包括:C 0.060;Mn 0.800;S 0.045;P 0.003;Si 0.200;Cr 22.000;Ni 25.000;Mo 0.200;Nb0.450;Cu 2.75;Si 00.200;Al 1.500-3.500;余量为Fe和不可避免的杂质。
3.一种如权利要求1或2任一所述304薄带不锈钢电池加热片的制备方法,其特征在于:包括以下步骤:
1)304不锈钢和上述重量百分比的S、P、Si、Mo、Al金属溶液倒入至真空感应炉中进行精炼,将金属溶液浇注成钢锭,将钢锭通过连续铸造、或带材铸造制备成薄带坯料;
2)将薄带坯料的温度加热至1100和1280℃之间,将薄带坯料轧成厚度为60mm的板状坯料,随后将板状坯料轧成厚度为1.5mm的带状坯料;
3)将带状坯料放入至连续式退火炉中,退火炉中通入惰性保护气体,并且在580-620℃温度下进行退火处理;
4)将退火后的带状坯料通入至酸液槽内进行酸洗处理;
5)用冷轧机以20-50分/米的速度将酸洗后的带状坯料轧成厚度为1mm的不钢薄带;
6)将不锈钢薄带切割成预设尺寸的电池加热片。
4.根据权利3所述的304薄带不锈钢电池加热片的制备方法,其特征在于:步骤5)中的冷轧工艺采用四辊机轧制,每道次压缩率不超过20%,每轧程的总压缩率不超过80%。
5.根据权利要求3所述的304薄带不锈钢电池加热片的制备方法,其特征在于:在步骤1)之后,薄带坯料还需要经过固溶淬火处理,固溶淬火的温度为1260℃,保温时间为2h。
6.根据权利要求3所述的304薄带不锈钢电池加热片的制备方法,其特征在于:在步骤5)之后,不锈钢薄带的表面经金相砂纸逐级打磨。
7.根据权利要求3所述的304薄带不锈钢电池加热片的制备方法,其特征在于:步骤4)的酸洗槽内选用盐酸或者硝酸进行酸洗处理。
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