CN110518084A - A kind of PERC battery and preparation method thereof of gallium local doping - Google Patents

A kind of PERC battery and preparation method thereof of gallium local doping Download PDF

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CN110518084A
CN110518084A CN201910719750.7A CN201910719750A CN110518084A CN 110518084 A CN110518084 A CN 110518084A CN 201910719750 A CN201910719750 A CN 201910719750A CN 110518084 A CN110518084 A CN 110518084A
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gallium
silicon
preparation
chip surface
silicon chip
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CN110518084B (en
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赵保星
魏青竹
苗凤秀
胡党平
连维飞
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Suzhou Talesun Solar Technologies Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/068Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • H01L31/0682Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells back-junction, i.e. rearside emitter, solar cells, e.g. interdigitated base-emitter regions back-junction cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
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    • Y02E10/547Monocrystalline silicon PV cells

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Abstract

The invention discloses a kind of preparation methods of the PERC battery of gallium local doping, can be realized the high local doping concentrations and low sheet resistance of PERC battery.Invention additionally discloses a kind of PERC batteries of gallium local doping, with high local doping concentrations and low sheet resistance.A kind of preparation method of the PERC battery of gallium local doping, include the following steps: A, by gallium not less than gallium fusing point at a temperature of be patterned;B, patterned gallium is placed in silicon chip surface, and silicon chip surface is cooled to gallium melting temperature or less and is solidified;C, laser doping is carried out in the gallium graphics field of silicon wafer;D, the standby rear electrode that metallizes, rear electrode and the contact of gallium doped region are carried out.

Description

A kind of PERC battery and preparation method thereof of gallium local doping
Technical field
The invention belongs to crystal silicon solar batteries field, it is related to PERC battery and its preparation side of a kind of gallium local doping Method.
Background technique
PERC battery (Passive Emitter and Rear cell) is becoming the conventional skill of solar cell a new generation Art.Fig. 1 shows conventional PERC battery structure.Shown in referring to Fig.1, routine PERC battery include stack gradually it is positive blunt Change anti-reflection layer 2, silicon substrate 3, silicon oxide film 41, pellumina 42 and silicon nitride film 43, front electrode 1 penetrates front passivated reflection reducing Layer 2 and form Ohmic contact with silicon substrate 3, rear electrode 5 through silicon oxide film 41, pellumina 42 and silicon nitride film 43 and and Silicon substrate 3 forms Ohmic contact.Wherein, PERC cell backside silica/alumina/silicon nitride stack passivation dielectric layer, to electricity Pool surface has excellent passivation effect, surface recombination current can be reduced to 15fA/cm2Hereinafter, significant increase battery Transfer efficiency.But back metal region composite electric current is up to 600-1000fA/cm2, be PERC battery performance short slab and The bottleneck that PERC battery efficiency is promoted.
At present when industry 5BB-SE-PERC battery volume production efficiency reaches 22.2 ~ 22.5%, back metal region is imitated at this time The promotion high degree of rate is decided by the recombination current in back metal region.University of New South Wales proposes PERL structure, Local heavy doping is carried out in cell metallization region, its implementation is by metallizing using super thick silica as exposure mask Region carries out the recombination current that back metal region is greatly reduced in boron diffusion.Patent CN103996746A proposes first overleaf blunt Change printing boron slurry on dielectric layer, is realized in laser ablation process and this layer of boron slurry is advanced to metallized area.But above-mentioned two All there is respective drawback in kind method, the structures and methods of above-mentioned local heavily B doped largely improve boron in matrix and contain Amount passes through the size of LID in the research discovery PERC battery to photo attenuation (light induced degradation, LID) Directly related with boron content in matrix, the incorporation of excessive boron element reduces PERC battery outdoor application stability.
If reducing the recombination current in back metal region, need to promote doping concentration in metallized area, it is existing Solution in, cannot be properly settled in volume production.The exposure mask thermal diffusion method that University of New South Wales uses, can only use Silica is widely used in alumina medium passivating film in volume production now as backside passivation film, which can only bear 600 DEG C or so of temperature will cause aluminium oxide crystallization for 900 DEG C of boron diffusion and lose its passivation.The class that industry proposes It is similar to patent CN103996746A and first prints boron slurry to realize the scheme of doping in laser-ablation processes, because of deielectric-coating in implementation The barrier effect of layer substantially limits chanza, is unable to reach enough doping concentrations and depth, is far below New South Wales 10 Ω of the acquisition of university adulterate thin layer square resistance.
Summary of the invention
In view of the above technical problems, the present invention provides a kind of preparation method of the PERC battery of gallium local doping, can Realize the high local doping concentrations and low sheet resistance of PERC battery.The present invention also provides a kind of PERC electricity of gallium local doping Pond, with high local doping concentrations and low sheet resistance.
In order to achieve the above objectives, a kind of technical solution that the present invention uses is as follows:
A kind of preparation method of the PERC battery of gallium local doping, includes the following steps:
A, by gallium not less than gallium fusing point at a temperature of be patterned;
B, patterned gallium is placed in silicon chip surface, and silicon chip surface is cooled to gallium melting temperature or less and is solidified;
C, laser doping is carried out in the gallium graphics field of silicon wafer;
D, metallization preparation rear electrode, rear electrode and the contact of gallium doped region are carried out.
Preferably, in the step C, irradiating width of the laser on the gallium image conversion region of silicon wafer is less than or equal to gallium figure The line width of shape.
Preferably, in the step C, the track of scanning irradiation of the laser on the silicon wafer and the shape of the gallium figure Unanimously.
Preferably, in the step A, 29.76 DEG C are greater than or equal to the temperature that gallium is patterned;In the step B, After patterned gallium is placed in silicon chip surface, silicon chip surface is cooled to 29.76 DEG C or less.
Preferably, in the step A, the characteristic width of gallium figure is 30 ~ 130 μm.
Preferably, in the step B, the rate of temperature fall of silicon chip surface is -20 ~ -5 DEG C/s.
Preferably, in the step B, gallium on silicon chip surface with a thickness of 2 ~ 20 μm.
Preferably, in the step B, patterned gallium is set by silk-screen printing, spraying or laser transfer method In silicon chip surface.
Preferably, be formed with deielectric-coating on the surface of the silicon wafer, the preparation method further include be located at the step B it Preceding following steps: silicon chip surface is handled by laser die sinking, by Jie at the correspondence gallium graphics field of silicon chip surface Plasma membrane removal, silicon face is exposed;In the step B, patterned gallium is placed in the silicon face of the exposing of silicon chip surface On.
The another technical solution that the present invention uses is as follows:
A kind of PERC battery of gallium local doping, including front passivated reflection reducing layer, silicon substrate and the back side deielectric-coating stacked gradually, The PERC battery further includes front electrode and rear electrode, and the front electrode passes through the front passivated reflection reducing layer and and institute It states silicon substrate and forms Ohmic contact, the rear electrode, which passes through, to be obtained back side deielectric-coating and form ohm with the silicon substrate to connect It touches, gallium doped region, the gallium doped region contact of the rear electrode and the silicon substrate is formed on the silicon substrate.
Preferably, the gallium doped region is formed as follows: by gallium not less than gallium fusing point at a temperature of It is patterned;Silicon chip surface is handled by laser die sinking, by the medium at the correspondence gallium graphics field of silicon chip surface Film removal, silicon face is exposed;Patterned gallium is placed on the silicon face of the exposing of silicon chip surface, and by silicon chip surface Gallium melting temperature or less is cooled to be solidified;Laser doping is carried out in the gallium graphics field of silicon wafer.
The present invention uses above scheme, has the advantages that compared with prior art
The characteristic of gallium metal low melting point is utilized in PERC battery of the invention and preparation method thereof, carries out when being higher than its fusing point Graphically, after figure falls on silicon chip surface, cool down rapidly, using laser doping, realize that back metal region is high to mix Miscellaneous concentration simultaneously obtains low thin layer sheet resistance, and sheet resistance can be down to 10 Ω;Using PERC battery prepared by this method, back metal The recombination current for changing region can be reduced to 100-300fA/cm2, and PERC battery open circuit voltage can promote 5-7mV, and transfer efficiency mentions Rise 0.3% or more.
Detailed description of the invention
It, below will be to attached drawing needed in embodiment description in order to illustrate more clearly of technical solution of the present invention It is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, general for this field For logical technical staff, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of structural schematic diagram of conventional PERC battery;
Fig. 2 is a kind of structural schematic diagram of PERC battery of embodiment.
Wherein;
1, front electrode;2, front passivated reflection reducing layer;3, silicon substrate;30, gallium doped region;4, back side deielectric-coating;41, silica Film;42, pellumina;43, silicon nitride film;5, rear electrode.
Specific embodiment
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy It is easier to be understood by the person skilled in the art.It should be noted that the explanation for these embodiments is used to help Understand the present invention, but and does not constitute a limitation of the invention.In addition, involved in the various embodiments of the present invention described below And to technical characteristic can be combined with each other as long as they do not conflict with each other.
The present embodiment provides a kind of PERC batteries and preparation method thereof of gallium local doping.Shown in referring to Fig.1, PERC electricity Pond includes: front electrode 1, front passivated reflection reducing layer 2, silicon substrate 3, back side deielectric-coating 4 and rear electrode 5, wherein back side medium Film 4 is by 43 up of three-layer of silicon oxide film 41, pellumina 42 and silicon nitride film.Front passivated reflection reducing layer 2, silicon substrate 3, silica Film 41, pellumina 42 and silicon nitride film 43 stack gradually from top to bottom.Front passivated reflection reducing layer 2 is equipped with multiple extend downwardly To the positive window of silicon substrate 3, form front electrode 1 at window, i.e., front electrode 1 pass through front passivated reflection reducing layer 2 and and Silicon substrate 3 forms Ohmic contact.Rear electrode 5 is formed on silicon nitride film 43, and silicon nitride film 43, pellumina 42 and oxidation Multiple windows for extending upwardly to 3 back side of silicon substrate are offered on silicon fiml 41,3 back side of silicon substrate are exposed, the portion of rear electrode 5 Quartile in window and and silicon substrate 3 formation Ohmic contact.Specifically, having multiple gallium doped regions 30 on silicon substrate 3, mix Miscellaneous sheet resistance is 10 ~ 40 Ω;The window at the back side corresponds to gallium doped region 30 and opens up, and rear electrode 5 is specifically adulterated with the gallium of silicon substrate 3 Region 30 contacts.
The preparation process of above-mentioned gallium doped region 30 is as follows: first with one layer of gallium is graphically prepared, due to the fusing point of gallium It is 29.76 DEG C, guarantees temperature >=29.76 DEG C of gallium when graphical, silicon wafer cools down rapidly after gallium figure falls on silicon chip surface To 29.76 DEG C hereinafter, at this time gallium silicon chip surface be formed by curing figure (patterned method can be silk-screen printing, spraying, swash The methods of light transfer), laser threat warner is then carried out in same position by laser and enters gallium metal doping in silicon wafer, most end form It is adulterated at gallium local.Hereafter metallization process is carried out again completes the PERC battery preparation that back side local mixes gallium.
The preparation method of the PERC battery of the gallium local doping of the present embodiment is specific as follows:
Step 1: patterned metal gallium.Using the lower melting-point characteristic of gallium, guarantee graphical temperature >=29.76 DEG C, figure Characteristic width is 30-130 μm.
Step 2: cooling solidification gallium figure rapidly.After so that gallium figure is fallen on silicon chip surface by silk-screen printing, by silicon wafer table Face temperature be rapidly reduced to 29.76 DEG C hereinafter, rate of temperature fall be -20 ~ -5 DEG C/s(i.e. silicon chip surface each second temperature reduce by 5 ~ 20 DEG C), gallium is cooled into solid metal at this time, is cured to silicon chip surface.Print thickness is 2-20 μm.The surface of silicon wafer can be Naked silicon wafer, is also possible to the surface for having back side deielectric-coating, and back side deielectric-coating can be silica, aluminium oxide, silicon nitride, carbonization One of the metal/non-metals such as silicon, zinc oxide, titanium oxide, tungsten oxide oxide, nitride or multiple combinations.When the silicon There is passivating film on piece surface, and needs gallium figure and when silicon wafer directly contacts, can be existed one step ahead by the means that laser opens film Gallium graphics field carries out laser and opens film, and deielectric-coating local is removed.
Step 3: laser doping.It is acted on using laser doping, carries out laser treatment again in graphics field, handle laser Line width≤first time gallium figure line width, graphics shape are consistent;
Step 4: metallization.The metallization technology that a variety of industries such as silk-screen sintering, PVD, CVD, plating use can be used and realize gold Belong to electrode preparation.
The existing scheme that the low sheet resistance of high local doping concentrations can be achieved can not be applied to the PERC electricity of aluminium oxide passivation Chi Zhong, and the technical solution in other patents cannot achieve high doping concentration and low sheet resistance.Present invention utilizes gallium gold Belong to eutectic dot characteristics, be patterned when being higher than its fusing point, after figure falls on silicon chip surface, cools down rapidly, carry out laser Doping, realizes the high doping concentration in back metal region, while obtaining rudimentary thin layer sheet resistance, sheet resistance can be down to 10 Ω.Using PERC battery prepared by this method, the recombination current in back metal region can be reduced to 100-300fA/cm2, PERC battery open circuit voltage can promote 5-7mV, and transfer efficiency promotes 0.3%abs or more.
The PERC battery for choosing the preparation of routine techniques route as a comparison case, tests the PERC in itself and the embodiment of the present invention The quantum response curve of battery.It can be found that the quantum of the PERC battery of the embodiment of the present invention is responded due to comparative example, especially originally The example long-wave response advantage of the PERC battery of inventive embodiments is more obvious.Further illustrate the PERC electricity of the embodiment of the present invention Back metal region low recombination current characteristic outstanding in pond.
To the PERC battery of the embodiment of the present invention by X-ray energy spectrum analysis (EDS) in scanning electron microscope (SEM), SIMS, XPS, be doped regional part analysis, it can be found that doped region gallium content be higher than silicon substrate and other undoped with region.
The above embodiments merely illustrate the technical concept and features of the present invention, is a kind of preferred embodiment, and purpose exists It cans understand the content of the present invention and implement it accordingly in person skilled in the art, protection of the invention can not be limited with this Range.Equivalent transformation or modification made by all principles according to the present invention, should be covered by the protection scope of the present invention.

Claims (10)

1. a kind of preparation method of the PERC battery of gallium local doping, which comprises the steps of:
A, by gallium not less than gallium fusing point at a temperature of be patterned;
B, patterned gallium is placed in silicon chip surface, and silicon chip surface is cooled to gallium melting temperature or less and is solidified;
C, laser doping is carried out in the gallium graphics field of silicon wafer;
D, metallization preparation rear electrode, rear electrode and the contact of gallium doped region are carried out.
2. preparation method according to claim 1, which is characterized in that in the step C, gallium image conversion of the laser in silicon wafer Irradiating width on region is less than or equal to the line width of gallium figure.
3. preparation method according to claim 1 or 2, which is characterized in that in the step C, laser is on the silicon wafer Scanning irradiation track it is consistent with the shape of the gallium figure.
4. preparation method according to claim 1, which is characterized in that in the step A, temperature that gallium is patterned More than or equal to 29.76 DEG C;In the step B, after patterned gallium is placed in silicon chip surface, silicon chip surface is cooled to 29.76 DEG C or less.
5. preparation method according to claim 1, which is characterized in that in the step A, the characteristic width of gallium figure is 30 ~130μm。
6. preparation method according to claim 1, which is characterized in that in the step B, the rate of temperature fall of silicon chip surface For -20 ~ -5 DEG C/s.
7. preparation method according to claim 1, which is characterized in that in the step B, gallium on silicon chip surface With a thickness of 2 ~ 20 μm.
8. preparation method according to claim 1, which is characterized in that be formed with deielectric-coating, institute on the surface of the silicon wafer Stating preparation method further includes the following steps before the step B: silicon chip surface is handled by laser die sinking, it will Deielectric-coating removal at the correspondence gallium graphics field of silicon chip surface, silicon face is exposed;In the step B, by patterned gold On the silicon face for belonging to the exposing that gallium is placed in silicon chip surface.
9. a kind of PERC battery of gallium local doping, including front passivated reflection reducing layer, silicon substrate and the back side medium stacked gradually Film, the PERC battery further include front electrode and rear electrode, and the front electrode passes through the front passivated reflection reducing layer simultaneously Ohmic contact is formed with the silicon substrate, the rear electrode passes through and obtains back side deielectric-coating and form ohm with the silicon substrate Contact, it is characterised in that: gallium doped region, the gallium of the rear electrode and the silicon substrate are formed on the silicon substrate Doped region contact.
10. PERC battery according to claim 9, which is characterized in that the gallium doped region is formed as follows: By gallium not less than gallium fusing point at a temperature of be patterned;Silicon chip surface is handled by laser die sinking, by silicon Deielectric-coating removal at the correspondence gallium graphics field on piece surface, silicon face is exposed;Patterned gallium is placed in silicon wafer table On the silicon face of the exposing in face, and silicon chip surface is cooled to gallium melting temperature or less and is solidified;In the gallium graph area of silicon wafer Domain carries out laser doping.
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CN112002771A (en) * 2020-08-25 2020-11-27 东方日升(常州)新能源有限公司 P-type gallium-doped PERC battery with gallium-doped back field and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN112002771A (en) * 2020-08-25 2020-11-27 东方日升(常州)新能源有限公司 P-type gallium-doped PERC battery with gallium-doped back field and preparation method thereof
CN112002771B (en) * 2020-08-25 2022-04-29 东方日升(常州)新能源有限公司 P-type gallium-doped PERC battery with gallium-doped back field and preparation method thereof

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