CN110511010A - 一种新型柔光反射瓷砖及其制备方法 - Google Patents

一种新型柔光反射瓷砖及其制备方法 Download PDF

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CN110511010A
CN110511010A CN201910761305.7A CN201910761305A CN110511010A CN 110511010 A CN110511010 A CN 110511010A CN 201910761305 A CN201910761305 A CN 201910761305A CN 110511010 A CN110511010 A CN 110511010A
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ceramic tile
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tile ontology
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于志强
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Shandong Huayu International Holding Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
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    • B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
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    • B24—GRINDING; POLISHING
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    • B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
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Abstract

本发明公开了一种新型柔光反射瓷砖及其制备方法，它包括瓷砖本体和蜡层；瓷砖本体的表面带有蜡层；瓷砖本体包括的组分有：钾长石、钠长石、高岭土、白云石、硅灰石、氧化锌、碳酸钡、哑光熔块、白刚玉和重钙。本发明生成成本低且成品率较高，硬度好以及平整度好的优点。产品最终的光度为29‑35度，视觉舒适度好。

Description

一种新型柔光反射瓷砖及其制备方法
技术领域
本发明属于瓷砖技术领域，具体涉及一种新型柔光反射瓷砖及其制备方法。
背景技术
建筑装饰用的地砖和墙砖早已被广泛应用，相比于其它地面装饰材料，瓷砖在装饰效果、卫生等方面具有明显的优势，瓷砖的装饰图案、纹理和花色更加逼真、生动，极大的满足了消费者对装饰效果的追求。
目前，市场上常规的柔光瓷砖是由一种透明的水晶粒子通过喷、撒、甩等工艺，使粒子自然地附着在瓷砖表面，经过高温烧制后，使产品表面上形成硬度为莫氏5-6级的保护层，使产品耐磨性极佳、抗污力强，产品饰面虽然闪闪生辉，但是光线的反射感强，视觉舒适度差，尤其是在光线反射强烈的情况下十分耀眼。
现有的柔光瓷砖，又称柔光雅面瓷砖，其制造工艺主要有以下几种，一是通过喷釉柜或甩釉柜以湿式方式把透明的水晶粒子均匀平铺在陶瓷砖表面上，其优点是与坯体的结合性好，缺点是干粒流动性差，易堵喷枪眼，生产不好控制，平整度较差，硬度较低。二是通过淋釉柜以湿式方式把透明的水晶粒子均匀平铺在陶瓷砖表面上，优点是烧制成的瓷砖平整度较好，缺点是硬度较低，干粒流动性差，易沉淀，生产不好控制。三是把干粒制成花釉通过丝网印花机以印花的方式印在砖面上，虽然其优点是干粒分布均匀，硬度高，平整度较好，但是，由于花釉是釉与水晶粒子混合而成的，受花釉自身的性质所决定，其缺点是网版破损率大，成本高。
发明内容
本发明的目的是解决现有技术存在生产成本高和反射强柔光度差的技术问题，提供一种新型柔光反射瓷砖及其制备方法，以克服现有技术的不足。
为了达到上述目的，本发明采用的技术方案是：
一种新型柔光反射瓷砖，它包括瓷砖本体和蜡层；所述瓷砖本体的表面带有蜡层；其要点在：
所述瓷砖本体包括的组分有：钾长石、钠长石、高岭土、白云石、硅灰石、氧化锌、碳酸钡、哑光熔块、白刚玉和重钙；
所述瓷砖本体各组分的含量为：钾长石25份、钠长石15份、高岭土10份、白云石2份、硅灰石10份、氧化锌5份、碳酸钡7份、哑光熔块20份、白刚玉5份和重钙3份。
本发明还公开了一种新型柔光反射瓷砖的制备方法，所述方法包括如下步骤：
上述各组分均匀混搅拌后得到混合料，在混合料中加入水搅拌均匀，混合料与水的配比为100：35，经球磨机球磨至细度为325目，比重0.6-0.8克，后经成型机制成砖坯，在砖坯表面上以400-420g/㎡进行淋釉覆盖，送入炉内经1200℃烧成凝结后，经过240-3000目磨块抛光至35-45度光度，然后使用纳米级蜡水用滴管均匀滴在砖面上，然后用硬塑打蜡片用2-3kg/㎡力量打磨，硬塑打蜡片的转速为70-80r/min快速的挤压打蜡，打磨时间为5-8min，打磨后升温至85℃迅速凝结弥合，使砖面光度维持在29-35度，自然冷却即得。
本发明的有益效果是：
生成成本低且成品率较高，硬度好以及平整度好的优点。产品最终的光度为29-35度，视觉舒适度好。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中：
附图1是本发明的结构示意图。
图中1-瓷砖本体 2-蜡层。
具体实施方式
下面将结合图1对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一
参照图1，本发明一种新型柔光反射瓷砖，它包括瓷砖本体和蜡层；所述瓷砖本体的表面带有蜡层；其要点在：
所述瓷砖本体包括的组分有：钾长石、钠长石、高岭土、白云石、硅灰石、氧化锌、碳酸钡、哑光熔块、白刚玉和重钙；
所述瓷砖本体各组分的含量为：钾长石25份、钠长石15份、高岭土10份、白云石2份、硅灰石10份、氧化锌5份、碳酸钡7份、哑光熔块20份、白刚玉5份和重钙3份。
本发明还公开了一种新型柔光反射瓷砖的制备方法，所述方法包括如下步骤：
上述各组分均匀混搅拌后得到混合料，在混合料中加入水搅拌均匀，混合料与水的配比为100：35，经球磨机球磨至细度为325目，比重0.6克，后经成型机制成砖坯，在砖坯表面上以400g/㎡进行淋釉覆盖，送入炉内经1200℃烧成凝结后，经过240目磨块抛光至35度光度，然后使用纳米级蜡水用滴管均匀滴在砖面上，然后用硬塑打蜡片用2kg/㎡力打磨，硬塑打蜡片的转速为70r/min快速的挤压打蜡，打磨时间为5min，打磨后升温至85℃迅速凝结弥合，使砖面光度维持在29度，自然冷却即得。
实施例二
本发明一种新型柔光反射瓷砖，它包括瓷砖本体和蜡层；所述瓷砖本体的表面带有蜡层；其要点在：
所述瓷砖本体包括的组分有：钾长石、钠长石、高岭土、白云石、硅灰石、氧化锌、碳酸钡、哑光熔块、白刚玉和重钙；
所述瓷砖本体各组分的含量为：钾长石25份、钠长石15份、高岭土10份、白云石2份、硅灰石10份、氧化锌5份、碳酸钡7份、哑光熔块20份、白刚玉5份和重钙3份。
本发明还公开了一种新型柔光反射瓷砖的制备方法，所述方法包括如下步骤：
上述各组分均匀混搅拌后得到混合料，在混合料中加入水搅拌均匀，混合料与水的配比为100：35，经球磨机球磨至细度为325目，比重0.7克，后经成型机制成砖坯，在砖坯表面上以410g/㎡进行淋釉覆盖，送入炉内经1200℃烧成凝结后，经过2600目磨块抛光至40度光度，然后使用纳米级蜡水用滴管均匀滴在砖面上，然后用硬塑打蜡片用2.5kg/㎡力打磨，硬塑打蜡片的转速为75r/min快速的挤压打蜡，打磨时间为56min，打磨后升温至85℃迅速凝结弥合，使砖面光度维持在31度，自然冷却即得。
实施例三
本发明一种新型柔光反射瓷砖，它包括瓷砖本体和蜡层；所述瓷砖本体的表面带有蜡层；其要点在：
所述瓷砖本体包括的组分有：钾长石、钠长石、高岭土、白云石、硅灰石、氧化锌、碳酸钡、哑光熔块、白刚玉和重钙；
所述瓷砖本体各组分的含量为：钾长石25份、钠长石15份、高岭土10份、白云石2份、硅灰石10份、氧化锌5份、碳酸钡7份、哑光熔块20份、白刚玉5份和重钙3份。
本发明还公开了一种新型柔光反射瓷砖的制备方法，所述方法包括如下步骤：
上述各组分均匀混搅拌后得到混合料，在混合料中加入水搅拌均匀，混合料与水的配比为100：35，经球磨机球磨至细度为325目，比重0.8克，后经成型机制成砖坯，在砖坯表面上以420g/㎡进行淋釉覆盖，送入炉内经1200℃烧成凝结后，经过3000目磨块抛光至45度光度，然后使用纳米级蜡水用滴管均匀滴在砖面上，然后用硬塑打蜡片用3kg/㎡力打磨，硬塑打蜡片的转速为80r/min快速的挤压打蜡，打磨时间为8min，打磨后升温至85℃迅速凝结弥合，使砖面光度维持在35度，自然冷却即得。
本发明的砖坯致密度好强度高，不易破碎不易断裂。砖坯和面釉的结合性好，使瓷砖的平整度好。产品的质感柔和、光感细腻润泽，视觉更加舒适，将光反射系数控制在理想的人体生理适应范围内，营造出视觉舒适且极具艺术情调的温暖空间。
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本发明的保护范围之内。

Claims (2)

1.一种新型柔光反射瓷砖，它包括瓷砖本体（1）和蜡层（2）；所述瓷砖本体（1）的表面带有蜡层（2）；其特征在：
所述瓷砖本体（1）包括的组分有：钾长石、钠长石、高岭土、白云石、硅灰石、氧化锌、碳酸钡、哑光熔块、白刚玉和重钙；
所述瓷砖本体（1）各组分的含量为：钾长石25份、钠长石15份、高岭土10份、白云石2份、硅灰石10份、氧化锌5份、碳酸钡7份、哑光熔块20份、白刚玉5份和重钙3份。
2.一种新型柔光反射瓷砖的制备方法，应用于权利要求1所述的一种新型柔光反射瓷砖，其特征在于，所述方法包括如下步骤：
上述各组分均匀混搅拌后得到混合料，在混合料中加入水搅拌均匀，混合料与水的配比为100：35，经球磨机球磨至细度为325目，比重0.6克，后经成型机制成砖坯，在砖坯表面上以400g/㎡进行淋釉覆盖，送入炉内经1200℃烧成凝结后，经过240目磨块抛光至35度光度，然后使用纳米级蜡水用滴管均匀滴在砖面上，然后用硬塑打蜡片用2kg/㎡力打磨，硬塑打蜡片的转速为70r/min快速的挤压打蜡，打磨时间为5min，打磨后升温至85℃迅速凝结弥合，使砖面光度维持在29度，自然冷却即得。
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