CN110509470B - Automatic rubber edge removing equipment with cyclone separation technology - Google Patents
Automatic rubber edge removing equipment with cyclone separation technology Download PDFInfo
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- CN110509470B CN110509470B CN201910825010.1A CN201910825010A CN110509470B CN 110509470 B CN110509470 B CN 110509470B CN 201910825010 A CN201910825010 A CN 201910825010A CN 110509470 B CN110509470 B CN 110509470B
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- 238000000926 separation method Methods 0.000 title claims abstract description 55
- 238000005516 engineering process Methods 0.000 title claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 14
- 238000005452 bending Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 5
- 238000013016 damping Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 238000005728 strengthening Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 9
- 230000007246 mechanism Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000001154 acute effect Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 241000555745 Sciuridae Species 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000004017 vitrification Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
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Abstract
The invention relates to a rubber automatic edge removing device with a cyclone separation technology, which comprises: the spiral-flow charging device comprises a rack, a spiral-flow cylinder body arranged in the vertical direction is installed on one side of the rack, a rotor assembly matched with an inner cavity of the spiral-flow cylinder body is arranged in the spiral-flow cylinder body, an open type rectangular storage box body is welded on one side of the rack, a feeding auger welded in the middle of the rack is arranged above the storage box body, a right-angle bending part is arranged above the feeding auger, a top end outlet is positioned above the spiral-flow cylinder body, a driving motor is vertically installed on one side, close to the spiral-flow cylinder body, of the storage box body, a variable-speed box body fixed on the rack is arranged; the improvement of rubber edge removing mechanism core technology in the prior art is provided, the rubber edge removing process is optimized on the premise that the structural complexity is not increased much, the cyclone effect and the rubber edge removing industrial automation technology are combined, the problem of later separation of rubber and a workpiece is solved, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of rubber edge removing, in particular to automatic rubber edge removing equipment with a cyclone separation technology.
Background
Traditional rubber tears limit mode open, mostly adopts the manual work to tear the limit open, processes out a plurality of rubber circle (o shape circle) on the rubber sheet, connects each other by adhesive tape (deckle edge) between the adjacent rubber circle, tears the limit operation open the limit operation need break away from the rubber sheet with the rubber circle and form the finished product, and the limit is torn open to the manual work, and is inefficient, with high costs. Besides manual edge removal, the industry at present has several automatic edge removal methods: firstly, die-cut leftover bits, the biggest problem is that the commonality is not strong, and the product of every set of mould all needs to join in marriage a pair of die-cutter, and is with high costs, and delivery period is long, is suitable for the product of the long-term production, big order. The other is a freezing method, which is based on the principle that rubber becomes hard and brittle at low temperature and becomes brittle at different degrees due to different thicknesses. That is, under the same low temperature conditions, the thin portion becomes brittle before the thick portion. Therefore, the edge is removed by utilizing the brittleness gradient caused by the thickness difference of the edge and the body, namely, the time difference that the edge is crisp but the body is not crisp is grasped, and external forces such as friction, impact, vibration and the like are applied to the product to be repaired to remove the edge. And thirdly, the aerodynamic edge dismantling machine skillfully utilizes the principle of aerodynamics to realize automatic edge dismantling, and because the finished vulcanized rubber is not subjected to a frozen vitrification process, the process of tearing and separating the leftover materials is similar to manual operation, the process of gradually expanding the cracks from the weak gap is realized, so that the purpose of separating the leftover materials is achieved. The existing rubber product deburring device on the domestic market mostly adopts an aerodynamic edge dismantling machine, the rubber product is rotated at a high speed and continuously impacted by the action of centrifugal force, so that leftover materials and the rubber product are separated from each other, the function of removing the leftover materials is achieved, the processes of handwork, freezing, punching and the like which are used traditionally are perfectly replaced, the defects of large energy consumption, finished product surface damage and the like of a freezing method are overcome, the automatic edge dismantling and finishing of the rubber molded rubber product are realized, and the pneumatic edge dismantling machine has a great market prospect.
Chinese patent CN201710812009.6 among the prior art provides a rubber product tears limit machine open, the application improves the impact and increases and tears limit effect open, CN201810430100.6 provides a rubber product tears limit machine open automatically, double-deck cylinder body and double-deck blade disc have been set up, can carry out the work of effectual separation tear limit to the difficult rubber product of handling, CN201810024616.0 provides a rubber product tears limit machine open automatically, improve stability through increasing branch, improve radiating efficiency through adjusting radiator fan, however, rubber tears limit mechanism core technique open among the prior art and does not improve, only improve rubber through the increase of peripheral auxiliary assembly and tear limit machine open, rubber tears limit process flow crude, all need artifical the letter sorting after rubber and the work piece separation in addition, unable autosegregation, this has just caused a large amount of cost of labor extravagant, work efficiency is low.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
The invention also aims to provide rubber automatic edge removing equipment with a cyclone separation technology, which improves the core technology of a rubber edge removing mechanism in the prior art, optimizes the rubber edge removing process on the premise of not increasing much structural complexity, combines the cyclone effect with the rubber edge removing industrial automation technology, solves the problem of later separation of rubber and a workpiece, and improves the working efficiency. To solve the problems set forth in the background art described above.
In order to achieve these objects and other advantages in accordance with the present invention, an automatic rubber edge removing apparatus with cyclone separation technology is provided, the technical solution is as follows:
the rotary flow charging device comprises a rack, wherein a rotary flow cylinder body arranged in the vertical direction is installed on one side of the rack, a rotor assembly matched with an inner cavity of the rotary flow cylinder body is arranged in the rotary flow cylinder body, an open type rectangular storage box body is welded on one side of the rack, a feeding auger welded in the middle of the rack is arranged above the storage box body, a right-angle bending part is arranged above the feeding auger, a top end outlet is positioned above the rotary flow cylinder body, a driving motor is vertically installed on one side, close to the rotary flow cylinder body, of the storage box body, and a speed changing box body fixed on the rack;
the cyclone cylinder body comprises a top cover, a connecting section, a lower cylinder body and a cyclone cover, connecting flanges are respectively arranged between the top of the connecting section and the top cover, and between the bottom of the connecting section and the lower cylinder body, the connecting flanges are fixedly connected through bolts, a circular feed inlet is formed in the upper portion of the top cover, the lower cylinder body comprises a cylindrical section, a conical section and a bottom section from top to bottom, a rubber discharge outlet is formed in one side, away from the feeding auger, of the cylindrical section, a workpiece discharge outlet is formed in the lower portion of the bottom section, the structure of the workpiece discharge outlet is matched with the lower portion of the rotor assembly in a sealing mode, and the cyclone cover is matched with; the rubber discharge port is used for separating leftover materials;
the rotor assembly comprises a main rotating shaft, a rubber edge removing hopper and a separation conical area, wherein a rotating wheel is arranged at the bottom of the main rotating shaft, a shaft seat connected to a rack is arranged below the rotating wheel, a conical shaft hermetically matched with a workpiece discharge port is arranged above the rotating wheel, the rubber edge removing hopper is of a cylindrical cavity structure, a plurality of discharging grooves are formed in the bottom of the rubber edge removing hopper, a bearing area with a fan-shaped cambered surface is arranged between the discharging grooves in a crossed mode, a conical distributing head fixed on the main rotating shaft is arranged in the middle of the rubber edge removing hopper, a plurality of cutting edges are uniformly arranged on the side surface of the conical distributing head, a separation disc with a plurality of through holes is arranged at the bottom of the separation conical area, and the main body of the separation conical area is a conical separation net and spiral fan blades arranged along the conical separation net;
the shell of feed auger is cylindrical, and the middle part of feed auger is equipped with the spiral pivot, the outer wall welding of spiral pivot has the helical blade who matches with the shell inner wall, helical blade's surperficial irregular distribution has a plurality of archs, the bottom of spiral pivot is equipped with auger motor and protection casing.
Preferably, the top end of the driving motor is provided with a driving wheel through a key slot, and the driving wheel is in transmission connection with the gearbox body through a driving belt.
Preferably, an acute angle between the cutting edge and the horizontal plane in the length direction is 30-60 degrees, an included angle between the surface of the cutting edge and the horizontal plane is 45-60 degrees, the outer edge of the spiral fan blade is connected with the conical separation net, and the number of spiral turns of the spiral fan blade is at least 1 turn.
Preferably, an electric cabinet is hung on the upper portion of one side of the rack, an industrial control computer, specifically a PLC programmable control system, is arranged in the electric cabinet, a display panel and a control keyboard are arranged on the front side of the electric cabinet, one end of the electric cabinet is connected with 220V mains supply, and the other end of the electric cabinet is connected with a driving motor and a packing auger motor through a circuit.
Preferably, the frame adopts a frame type angle steel welding structure which is easy to mold and manufacture, and specifically adopts higher-rigidity equal-edge angle steel, the periphery of the bottom end of the frame is respectively provided with a universal wheel, and the outer circumference of the rim of the universal wheel is wrapped with damping rubber.
Preferably, the lower cylinder part extending out of the bottom end of the rotational flow cover is connected with the gearbox body through a first driven belt, the rotating wheel is connected with the gearbox body through a second driven belt, and the rotating direction of the first driven belt is opposite to that of the second driven belt.
Preferably, the gearbox body is a multi-stage gear gearbox, the speed change and the rotation direction adjustment are realized through gears, three belt pulleys are arranged in the gearbox body, and the belt pulleys are used for external transmission.
Preferably, the top of the cyclone cover is connected with one end of the rubber discharge port, the inner wall of the cyclone cover is provided with a frosted surface for increasing damping coefficient, and the rotating separation process of the cyclone cover is the same as the working principle of a common classification separation cyclone.
Preferably, the upper portion center of feed auger is equipped with the strengthening rib, one side of strengthening rib rotates the position of being connected and fixed spiral pivot top with the top of spiral pivot, the arch on the helical blade is sheet metal construction, protruding every 360 degrees on the helical blade are revolved to the distribution volume and are five at least.
The invention at least comprises the following beneficial effects:
1. the combined design of the raised and passivated cutter blade and the rotor assembly of the feeding auger is adopted, the rubber edge removing effect is realized in a mode of matching direct force application and centrifugal action, the improvement of the core technology of the rubber edge removing mechanism in the prior art is provided, and the rubber edge removing process is optimized on the premise of little increase of the structural complexity.
2. The cyclone cover adopts the centrifugal sedimentation principle to separate the workpiece from the rubber, the cyclone effect is combined with the rubber edge-removing industrial automation technology, the problem of later separation of the rubber and the workpiece is solved, the rubber is discharged through the rubber discharge port, the workpiece is discharged through the workpiece discharge port, the whole process is convenient for continuous operation, the workpiece and the rubber are automatically separated, and the working efficiency is improved.
3. The scheme has the advantages that the process of lifting the rubber workpieces is actively applied with force, the process of falling the rubber workpieces sequentially realizes the peeling of high-strength rubber and the separation of the rubber workpieces, each link of the rubber workpieces is fully utilized in the design process of a mechanical structure, each link adopts a two-stage structure to realize an expected process, and the reliability of the rubber edge removing effect is improved.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a front side schematic view of the present invention;
FIG. 2 is a rear side schematic view of the present invention;
FIG. 3 is a schematic cross-sectional view of the present invention;
FIG. 4 is a schematic top view of the present invention;
fig. 5 is a schematic structural view of the rotor assembly.
In the figure: 1. a frame; 2. a cyclone cylinder body; 3. a rotor assembly; 4. a material storage box body; 5. a feeding auger; 6. a drive motor; 7. a transmission case; 8. a top cover; 9. a connecting section; 10. a lower cylinder body; 11. a swirl flow housing; 12. a connecting flange; 13. a feed inlet; 14. a cylindrical section; 15. a tapered section; 16. a bottom section; 17. a rubber discharge hole; 18. a workpiece discharge port; 19. a main rotating shaft; 20. removing the side bucket from the rubber; 21. separating the conical zone; 22. a rotating wheel; 23. a shaft seat; 24. a tapered shaft; 25. a discharging groove; 26. a load-bearing zone; 27. a conical material distributing head; 28. a cutting edge; 29. a separation disc; 30. a conical separation net; 31. a helical fan blade; 32. a helical shaft; 33. a helical blade; 34. a protrusion; 35. a packing auger motor; 36. a protective cover; 37. an electric cabinet; 38. a universal wheel.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in figures 1-5, the invention provides an automatic rubber edge removing device with a cyclone separation technology, which adopts the following technical scheme:
the rubber edge-removing and separating machine comprises a machine frame 1, wherein the machine frame 1 is supported as an integral structure, a cyclone cylinder body 2 arranged in the vertical direction is installed on one side of the machine frame 1, the cyclone cylinder body 2 plays a role as a main body for removing edges and separating rubber, a rotor assembly 3 matched with an inner cavity of the cyclone cylinder body 2 is arranged in the cyclone cylinder body 2, the cyclone cylinder body 2 is relatively fixed with the machine frame 1 in the working process, the edges and the separating target of the rubber are removed by means of high-speed rotation of the rotor assembly 3, an open rectangular storage box body 4 is welded on one side of the machine frame 1, rubber workpieces to be removed are placed in the storage box body 4, a feeding auger 5 welded in the middle of the machine frame 1 is arranged above the storage box body 4, a right-angle bending part is arranged above the feeding auger 5, an outlet at the top end of the feeding auger 5 is positioned above the cyclone cylinder body 2 and used for transporting the rubber workpieces, the driving motor 6 adopts a common 220V squirrel cage asynchronous motor on the market, the driving motor 6 provides the rotating power of the rotor assembly 3, the other side of the material storage box body 4 close to the cyclone cylinder body 2 is provided with a gearbox body 7 fixed on the frame 1, and the gearbox body 7 is used for converting the power of the driving motor 6 into the required rotating speed and rotating direction through a gear-shaft system;
the cyclone cylinder body 2 comprises a top cover 8, a connecting section 9, a lower cylinder body 10 and a cyclone cover 11, the top of the connecting section 9 and the top cover 8, the bottom of the connecting section 9 and the lower cylinder body 10 are respectively provided with a connecting flange 12, the connecting flanges 12 are fastened and connected through bolts, the connecting section 9 is used for adjusting the height of the upper part of the cyclone cylinder body 2 and preventing rubber workpieces to be edge-removed from overflowing, the upper part of the top cover 8 is provided with a circular feed port 13, the lower cylinder body 10 comprises a cylindrical section 14, a conical section 15 and a bottom section 16 from top to bottom, one side of the cylindrical section 14, which is far away from the feeding auger 5, is provided with a rubber discharge port 17, a workpiece discharge port 18 is arranged below the bottom section 16, the structure of the workpiece discharge port 18 is matched with the lower part of the rotor assembly 3 in a sealing manner, the cyclone cover 11 is matched with the inner wall of the lower cylinder body 10, the cyclone cover 11 slides and rotates along the inner;
the rotor assembly 3 comprises a main rotating shaft 19, a rubber edge removing hopper 20 and a separation conical area 21, wherein a rotating wheel 22 is arranged at the bottom of the main rotating shaft 19, a shaft seat 23 connected to the frame 1 is arranged below the rotating wheel 22, the main rotating shaft 19 is driven by the rotating wheel 22 to rotate around the shaft seat 23, a conical shaft 24 hermetically matched with the workpiece discharge port 18 is arranged above the rotating wheel 22, the conical shaft 24 is used for providing an outward acting force for the workpiece so as to facilitate the workpiece to be discharged from the workpiece discharge port 18, the rubber edge removing hopper 20 is of a cylindrical cavity structure, a plurality of discharging grooves 25 are formed in the bottom of the rubber edge removing hopper 20, a bearing area 26 of a sector arc surface is arranged between the discharging grooves 25 in a crossed mode, the sector arc surface bearing area 26 is used for buffering the workpiece, a conical material distributing head 27 fixed on the main rotating shaft 19 is arranged in the middle of the rubber edge removing hopper 20, a plurality of cutting edges 28 are uniformly arranged on the, the bottom of the separation conical area 21 is provided with a separation disc 29 provided with a plurality of through holes, a workpiece enters the workpiece discharge hole 18 through the separation disc 29, the main body of the separation conical area 21 is a conical separation net 30 and spiral fan blades 31 arranged along the conical separation net 30, and the separation net and the spiral fan blades 31 are used for further separating the stripped rubber workpiece through centrifugal force and falling impact force, so that the rubber edge removing effect is improved;
the shell of the feeding auger 5 is cylindrical, the middle part of the feeding auger 5 is provided with a spiral rotating shaft 32, the outer wall of the spiral rotating shaft 32 is welded with a spiral blade 33 matched with the inner wall of the shell, a plurality of bulges 34 are irregularly distributed on the surface of the spiral blade 33, the bulges 34 are used for primarily loosening rubber parts of rubber workpieces, the bottom end of the spiral rotating shaft 32 is provided with an auger motor 35 and a protective cover 36, the auger motor 35 is a 220V alternating current motor, the auger motor 35 drives the spiral rotating shaft 32 to rotate in the direction of constant rotating speed, the protective cover 36 separates the auger motor 35 from the rubber workpieces, the center of the upper part of the feeding auger 5 is provided with a reinforcing rib, one side of the reinforcing rib is rotatably connected with the top end of the spiral rotating shaft 32 and fixes the position of the top end of the spiral rotating shaft 32, the bulges 34 on the spiral blade 33 are of, so as to improve the effect of loosening the rubber and the workpiece.
The top of driving motor 6 installs the action wheel through the keyway, is connected through the drive belt transmission between action wheel and the gearbox body 7, and gearbox body 7 is multistage gear change case, through gear change and adjustment direction of rotation, installs three belt pulley in the gearbox body 7, and the belt pulley is used for with outside transmission.
The acute angle between the length direction of the cutting edge 28 and the horizontal plane is 30-60 degrees, the included angle between the surface of the cutting edge 28 and the horizontal plane is 45-60 degrees, the cutting edge 28 is passivated and used for separating rubber workpieces, but the damage to the workpieces is reduced, the outer edge of the spiral fan blade 31 is connected with the conical separation net 30, and the number of spiral turns of the spiral fan blade 31 is at least 1 turn.
An electric cabinet 37 is hung on the upper part of one side of the rack 1, an industrial control computer, specifically a common PLC programmable control system in the prior art, is arranged in the electric cabinet 37, a display panel and a control keyboard are arranged on the front side of the electric cabinet 37, one end of the electric cabinet 37 is connected with 220V mains supply, and the other end of the electric cabinet 37 is connected with the driving motor 6 and the auger motor 35 through circuits; frame 1 adopts the frame-type angle steel welded structure who easily makes by shaping, specifically adopts higher rigidity equilateral angle steel, installs a universal wheel 38 around the bottom of frame 1 respectively, and the outer circumference parcel yielding rubber of rim of universal wheel 38.
The part of the bottom end of the cyclone cover 11 extending out of the lower cylinder body 10 is connected with the gearbox body 7 through a first driven belt, and the runner 22 is connected with the gearbox body 7 through a second driven belt, wherein the rotating direction of the first driven belt is opposite to that of the second driven belt. The top of the cyclone cover 11 is connected with one end of the rubber discharge port 17, the inner wall of the cyclone cover 11 is provided with a frosted surface for increasing damping coefficient, and the rotating separation process of the cyclone cover 11 is the same as the working principle of a common grading separation cyclone.
In the scheme, the driving motor 6 and the auger motor 35 are started through the electric cabinet 37 to respectively drive the rotor assembly 3, the cyclone cover 11 and the helical blade 33 to rotate, a rubber workpiece to be edge-removed is placed in the material storage box 4 and lifted to the upper part of the cyclone cylinder body 2 through the helical blade 33 in the feeding auger 5, the rubber is preliminarily loosened by the bulge 34 in the lifting process and then falls into the rubber edge-removing hopper 20 through the feeding port 13, the loosened rubber workpiece is quickly stripped under the action of the cutting edge 28 and falls into the separation conical area 21 in a buffering manner, the rubber workpiece enters the cyclone cover 11 through the conical separation net 30 under the action of centrifugal force after being separated, the cyclone cover 11 separates the workpiece and the rubber by adopting the centrifugal sedimentation principle, the rubber is discharged through the rubber discharging port 17, the workpiece is discharged through the workpiece discharging port 18, the continuous operation is convenient in the whole process, and the rubber edge-removing effect is good, the work piece and the rubber are separated automatically, and the working efficiency is improved.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (9)
1. The utility model provides a take automatic limit equipment of tearing open of rubber of hydrocyclone separation technique which characterized in that includes:
the feeding device comprises a rack (1), wherein a cyclone cylinder body (2) arranged in the vertical direction is installed on one side of the rack (1), a rotor assembly (3) matched with an inner cavity of the cyclone cylinder body is arranged in the cyclone cylinder body (2), an open rectangular storage box body (4) is welded on one side of the rack (1), a feeding packing auger (5) welded at the middle part of the rack (1) is arranged above the feeding packing auger (5), a right-angle bending part is arranged above the feeding packing auger (5), a top end outlet is positioned above the cyclone cylinder body (2), a driving motor (6) is vertically installed on one side, close to the cyclone cylinder body (2), of the storage box body (4), and a speed changing box body (7) fixed on the rack (1) is arranged on the other side, close to the cyclone cylinder body (;
the cyclone cylinder body (2) comprises a top cover (8), a connecting section (9), a lower cylinder body (10) and a cyclone cover (11), connecting flanges (12) are respectively arranged between the top of the connecting section (9) and the top cover (8) and between the bottom of the connecting section (9) and the lower cylinder body (10), the connecting flanges (12) are connected through bolts in a fastening mode, a circular feeding hole (13) is formed in the upper portion of the top cover (8), the lower cylinder body (10) comprises a cylindrical section (14), a conical section (15) and a bottom section (16) from top to bottom, a rubber discharging hole (17) is formed in one side, away from the feeding auger (5), of the cylindrical section (14), and the rubber discharging hole (17) is used for separating leftover materials; a workpiece discharge hole (18) is formed below the bottom section (16), the structure of the workpiece discharge hole (18) is matched with the lower part of the rotor assembly (3) in a sealing manner, the cyclone cover (11) is matched with the inner wall of the lower cylinder body (10), the cyclone cover (11) slides and rotates along the inner wall of the lower cylinder body (10), and the top of the cyclone cover (11) is connected with one end of the rubber discharge hole (17);
the rotor assembly (3) comprises a main rotating shaft (19), a rubber edge removing hopper (20) and a separation conical area (21), wherein a rotating wheel (22) is arranged at the bottom of the main rotating shaft (19), a shaft seat (23) connected to the rack (1) is arranged below the rotating wheel (22), a conical shaft (24) hermetically matched with the workpiece discharge hole (18) is arranged above the rotating wheel (22), the rubber edge removing hopper (20) is of a cylindrical cavity structure, a plurality of discharging troughs (25) are formed in the bottom of the rubber edge removing hopper (20), a bearing area (26) with a sector arc surface is arranged between the discharging troughs (25) in a crossed mode, a conical material distributing head (27) fixed on the main rotating shaft (19) is arranged in the middle of the rubber edge removing hopper (20), a plurality of cutting edges (28) are uniformly arranged on the side surface of the conical material distributing head (27), and a separation disc (29) with a plurality of through holes is arranged at the bottom of the separation conical area (21), the main body of the separation conical zone (21) is a conical separation net (30) and spiral fan blades (31) arranged along the conical separation net (30);
the shell of feed auger (5) is cylindrical, and the middle part of feed auger (5) is equipped with spiral pivot (32), the outer wall welding of spiral pivot (32) has helical blade (33) that matches with the shell inner wall, the irregular distribution in surface of helical blade (33) has a plurality of archs (34), the bottom of spiral pivot (32) is equipped with auger motor (35) and protection casing (36).
2. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: the top of driving motor (6) installs the action wheel through the keyway, be connected through the drive belt transmission between action wheel and gearbox body (7).
3. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: the included angle between the surface of the cutting edge (28) and the horizontal plane is 45-60 degrees, the outer edge of the spiral fan blade (31) is connected with the conical separation net (30), and the number of spiral turns of the spiral fan blade (31) is at least 1 turn.
4. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: the electric cabinet is characterized in that an electric cabinet (37) is hung on the upper portion of one side of the rack (1), an industrial control computer, namely a PLC (programmable logic controller) system, is arranged in the electric cabinet (37), a display panel and a control keyboard are arranged on the front side of the electric cabinet (37), one end of the electric cabinet (37) is connected with a 220V mains supply, and the other end of the electric cabinet (37) is connected with the driving motor (6) and the auger motor (35) through circuits.
5. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: frame-type angle steel welded structure that frame (1) adopted easy shaping to make adopts higher rigidity equilateral angle steel, a universal wheel (38) is installed respectively all around the bottom of frame (1), the outer circumference parcel yielding rubber of rim of universal wheel (38).
6. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: the bottom of the cyclone cover (11) stretches out the part of the lower cylinder body (10) and is connected with the gearbox body (7) through a first driven belt, the rotating wheel (22) is connected with the gearbox body (7) through a second driven belt, and the rotating direction of the first driven belt is opposite to that of the second driven belt.
7. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: the gearbox body (7) is a multi-stage gear gearbox, the speed is changed and the rotating direction is adjusted through gears, three belt pulleys are installed in the gearbox body (7), and the belt pulleys are used for external transmission.
8. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: the inner wall of the cyclone cover (11) is provided with a frosted surface for increasing the damping coefficient, and the rotating separation process of the cyclone cover (11) is the same as the working principle of a common grading separation cyclone.
9. The automatic rubber edge removing equipment with the cyclone separation technology as claimed in claim 1, wherein: the upper portion center of feed auger (5) is equipped with the strengthening rib, one side of strengthening rib rotates the position of being connected and fixed spiral pivot (32) top with the top of spiral pivot (32), protruding (34) on helical blade (33) are the sheet metal construction, protruding (34) are five at least to the distribution volume every 360 degrees on helical blade (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910825010.1A CN110509470B (en) | 2019-09-03 | 2019-09-03 | Automatic rubber edge removing equipment with cyclone separation technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN110741957B (en) * | 2019-12-09 | 2021-12-03 | 中国农业科学院兰州畜牧与兽药研究所 | Yak fodder device of throwing something and feeding |
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| CN110509470A (en) | 2019-11-29 |
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Effective date of registration: 20220302 Address after: 221000 a205-91, second floor, zone a, university entrepreneurship Park, No. 99, University Road, Xuzhou high tech Industrial Development Zone, Xuzhou, Jiangsu Province Patentee after: Jiangsu shengnaipute New Material Co.,Ltd. Address before: 450000 No.61 Beihuan Road, Jinshui District, Zhengzhou City, Henan Province Patentee before: Ji Mengmeng |