CN110470367A - A kind of concrete prefabricated element stockyard Intelligent Dispatching System - Google Patents
A kind of concrete prefabricated element stockyard Intelligent Dispatching System Download PDFInfo
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- CN110470367A CN110470367A CN201910696357.0A CN201910696357A CN110470367A CN 110470367 A CN110470367 A CN 110470367A CN 201910696357 A CN201910696357 A CN 201910696357A CN 110470367 A CN110470367 A CN 110470367A
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- 238000005303 weighing Methods 0.000 claims abstract description 28
- 230000006698 induction Effects 0.000 claims description 32
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000003860 storage Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/003—Details; specially adapted accessories
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/24—Weighing mechanism control arrangements for automatic feed or discharge
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The present invention relates to a kind of concrete prefabricated element stockyard Intelligent Dispatching Systems, it includes the prefabricated components shelf for being clamped with concrete prefabricated element and the unmanned overhead traveling crane that concrete prefabricated element stockyard is arranged in, and further includes the prefabricated components Weighing module for being weighed to Shanghai and Nanjing figure prefabricated components, the locating module for being positioned to concrete prefabricated element, the processing module for being connected to prefabricated components Weighing module and locating module and the action module of the unmanned overhead traveling crane movement of driving.The present invention have can weight to concrete prefabricated element and model carry out intelligent management, the convenient effect being scheduled to concrete prefabricated element.
Description
Technical field
The present invention relates to the technical fields in concrete prefabricated element stockyard, more particularly, to a kind of concrete prefabricated element heap
Use Intelligent Dispatching System in field.
Background technique
Now with flourishing for assembled architecture, the production for the concrete prefabricated element used is also gradually industrial
Change；In actual use, domestic manufacturer is typically all that the concrete prefabricated element produced is placed on outdoor interim stacking,
And generally there are 1000 or more shelf storage areas in stockyard outside the large size room PC, thus in actual use, it is desirable to understand each
Need staff successively to mixed in shelf storage area when the information such as the weight of a shelf storage area inner concrete prefabricated components
Solidifying soil prefabricated components are confirmed that this results in Dispatching efficiency low and easy hair is wrong, and labor intensity is bigger.
Summary of the invention
The object of the present invention is to provide a kind of concrete prefabricated element stockyard Intelligent Dispatching Systems, can be to concrete
The weight and model of prefabricated components carry out intelligent management, convenient to be scheduled to concrete prefabricated element.
Foregoing invention purpose of the invention has the technical scheme that
A kind of concrete prefabricated element stockyard Intelligent Dispatching System, the prefabricated components including being clamped with concrete prefabricated element
Shelf and the unmanned overhead traveling crane that concrete prefabricated element stockyard is set, further includes:
Prefabricated components Weighing module is arranged in prefabricated components bottom shelf, for weighing concrete prefabricated element weight；Work as induction
When to concrete prefabricated element, weight weighing is carried out to the concrete prefabricated element being seated on prefabricated components Weighing module, and
Export weight identification signal；
Locating module is connected to prefabricated components Weighing module, for receiving weight identification signal；When receiving weight identification signal
When, export positioning signal；
Processing module is connected to prefabricated components Weighing module and locating module, for receiving weight identification signal and positioning signal,
The weight information of concrete prefabricated element is stored when receiving weight identification signal and positioning signal；When needs are to mixed
When solidifying soil prefabricated components are carried, output action signal；
Action module is arranged on unmanned overhead traveling crane and is connected with the motor of processing module and unmanned overhead traveling crane, dynamic for receiving
Make signal；When receiving action signal, the movement of action module driving motor keeps unmanned overhead traveling crane mobile.
By using above-mentioned technical proposal, after concrete prefabricated element is seated on prefabricated components shelf, prefabricated components
Weighing module weighs concrete prefabricated element, and exports weight identification signal, while locating module receives weight knowledge
Positioning signal is exported when level signal；It is pre- to concrete then when processing module receives weight identification signal and positioning signal
The weight information of component processed is stored；When needing to carry concrete prefabricated element, output action signal；Then work as
When action module receives action signal, action module driving motor acts the prefabricated structure for making unmanned overhead traveling crane be moved to specified wt
It is carried at part shelf and by the concrete prefabricated element on prefabricated components shelf, without manually looking for the prefabricated structure of specified wt
Part position, has saved manpower.
The present invention is further arranged to: the locating module is set as the coding encoded to prefabricated components shelf location
Device.
The present invention is further arranged to: being further included data input module, is arranged on prefabricated components shelf and is connected to place
Module is managed, is seated in the identity informations such as model and the coding of the concrete prefabricated element on prefabricated components shelf for identification, when
When recognizing the identity information of concrete prefabricated element, identification signals are exported；Processing module receives identification signals
When, the identity information of concrete prefabricated element is stored, enables staff according to the identity of concrete prefabricated element
Information is managed concrete prefabricated element.
By using above-mentioned technical proposal, data input module can facilitate staff to the body of concrete prefabricated element
Part is managed.
The present invention is further arranged to: being sticked on the concrete prefabricated element and is stored with concrete prefabricated element type
Number, the two dimensional codes of the information such as material and number, the data input module setting is for the identity scanning for identification two dimensional code
Instrument.
The identity of each concrete prefabricated element can be made by the two dimensional code that is sticked by using above-mentioned technical proposal
Information is unique, so that mistakes and omissions are avoided the occurrence of, it is convenient that concrete prefabricated element is managed.
The present invention is further arranged to: the prefabricated components Weighing module includes holding of abutting against with concrete prefabricated element
Supporting plate and the weight induction device being arranged in below supporting plate, the weight induction device are electrically connected with processing module；Work as supporting plate
When unloaded, weight induction device output no-load signal；When supporting plate support has concrete prefabricated element, weight signal is exported.
The present invention is further arranged to: the supporting plate bottom is equipped with reinforcing rib.
By using above-mentioned technical proposal, reinforcing rib can reinforce the intensity of supporting plate, extend the physical life of supporting plate.
The present invention is further arranged to: the processing module is connected with display unit, when processing module receives unloaded letter
Number and when weight signal, processing module distinguishes output no-load and shows that signal and weight show signal, when display unit receives sky
When carrying display signal, display unit carries out unloaded display to unloaded prefabricated components shelf；It is shown when display unit receives weight
When showing signal, display unit shows the concrete prefabricated element weight on prefabricated components shelf.
By using above-mentioned technical proposal, staff can get information about the storage of cargo on prefabricated components shelf
Situation is easy to use.
The present invention is further arranged to: being sticked on the prefabricated components shelf and is stored with prefabricated components shelf encoded information
And the two dimensional code of location information, the unmanned overhead traveling crane are equipped with the position scanning of two dimensional code on prefabricated components shelf for identification
Instrument, the position scanner are connected with processing module；When unmanned overhead traveling crane moves at target prefabricated components shelf, position is swept
Retouch the two dimensional code and output position signal on instrument identification prefabricated components shelf, when processing module receives position signal, output
Stop action signal；Work is left the motor off when action module, which receives, stops action signal, so that unmanned overhead traveling crane be made to stop
Movement.
By using above-mentioned technical proposal, the motion process of unmanned overhead traveling crane can be controlled, so as to accurately
Lift target prefabricated components.
The present invention is further arranged to: the unmanned overhead traveling crane is equipped with hoist controlling system, the hoist controlling system packet
It includes:
Vehicle induction module is arranged on unmanned overhead traveling crane, for incuding transport truck position, when vehicle induction module senses vehicle
When position, vehicle location signal is exported；
Hoist controlling module is connected to vehicle induction module, for receiving vehicle location signal；When receiving vehicle location signal
When, output lifting action signal lifts unmanned overhead traveling crane to transport vehicle concrete prefabricated element from prefabricated components shelf.
By using above-mentioned technical proposal, unmanned overhead traveling crane can accurately lift target prefabricated components to transport vehicle, side
Just it uses.
In conclusion advantageous effects of the invention are as follows:
1. the weight of concrete prefabricated element can be weighed by setting prefabricated components Weighing module, it is convenient to coagulation
Native prefabricated components are managed scheduling；
2. by setting information recording module, the identity information that can treat the concrete prefabricated element of weighing carries out identification storage
It deposits, it is convenient that concrete prefabricated element is managed；
3. can accurately be lifted to concrete prefabricated element by setting hoist controlling system, it is easy to use.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the partial exploded view of prefabricated components Weighing module in the present invention.
Fig. 3 is system diagram of the invention.
Fig. 4 is the system diagram of hoist controlling system in the present invention.
In figure, 1, prefabricated components shelf；2, unmanned overhead traveling crane；21, motor；22, position scanner；3, prefabricated components weigh mould
Block；30, limit hole；31, supporting plate；311, reinforcing rib；32, weight induction device；321, spring；4, locating module；5, mould is handled
Block；6, action module；7, data input module；8, hoist controlling system；81, vehicle induction module；82, hoist controlling module；
9, display unit.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
It is a kind of concrete prefabricated element stockyard Intelligent Dispatching System disclosed by the invention, packet referring to figs. 1 to Fig. 3
It includes prefabricated components shelf 1 and the unmanned overhead traveling crane 2 in concrete prefabricated element stockyard is set, prefabricated components shelf 1 are clamped with mixed
Soil prefabricated components are coagulated, offer limit hole 30 below prefabricated components shelf 1；The system further include:
Prefabricated components Weighing module 3 including the weight induction device 32 being arranged in limit hole 30 and is embedded in limit hole 30
And it is located at the supporting plate 31 in weight induction device 32, for weighing concrete prefabricated element weight；Concrete prefabricated element is set
When being placed on supporting plate 31,31 stress of supporting plate declines along limit hole and carries out weight induction device 32 to concrete prefabricated element
Weight weighing, and export weight identification signal, weight identification signal include light condition airborne signals and different weight bearing situations
Under weight signal；
Locating module 4 is connected to the weight induction device 32 of prefabricated components Weighing module 3, for receiving weight identification signal；When connecing
When receiving weight identification signal, positioning signal is exported；Wherein, locating module 4 is set as limiting to where concrete prefabricated element
The encoder that hole 30 is encoded；
Processing module 5 is connected to prefabricated components Weighing module 3 and locating module 4, for receiving weight identification signal and positioning letter
Number, the weight information of concrete prefabricated element is stored when receiving weight identification signal and positioning signal；Work as needs
When being carried to concrete prefabricated element, output action signal；
Action module 6 is arranged on unmanned overhead traveling crane 2 and is connected with the motor 21 of processing module 5 and unmanned overhead traveling crane 2, is used for
Receive action signal；When receiving action signal, the movement of action module driving motor keeps unmanned overhead traveling crane 2 mobile.
When supporting plate 31 is unloaded, 32 output no-load signal of weight induction device；Concrete prefabricated element is seated in prefabricated
After on component shelf 1,31 stress of supporting plate declines along limit hole 30 and carries out weight induction device 32 to concrete prefabricated element
Weight weighing, and export weight signal；Locating module 4 receives the identification letter of the weight under 32 different conditions of weight induction device simultaneously
Number when limit hole 30 where concrete prefabricated element is encoded, and export positioning signal；Then when processing module 5 receives
When weight identification signal and positioning signal, the weight information of concrete prefabricated element is stored；It is pre- to concrete when needing
When component processed is carried, output action signal；Then when action module 6 receives action signal, action module 6 drives electricity
The movement of machine 21 is moved to unmanned overhead traveling crane 2 at the prefabricated components shelf 1 of specified wt and by the concrete on prefabricated components shelf 1
Prefabricated components are carried, and without manually looking for specified wt prefabricated components position, have saved manpower.
It wherein, is the intensity for reinforcing supporting plate 31, referring to Fig. 2,31 bottom of supporting plate is equipped with reinforcing rib 311, reinforcing rib 311
Diagonal line along supporting plate 31 is arranged.
To further enhance the management to concrete prefabricated element, referring to Fig. 3, being sticked on concrete prefabricated element has storage
There is the two dimensional code of the information such as concrete prefabricated element model, material and number, and processing module 5 is connected with data input module
7, data input module 7 is set as being arranged on prefabricated components shelf 1 and being connected to the identity scanner of processing module 5, identity
The scanner two dimensional code on concrete prefabricated element for identification；When data input module 7 passes through scanning concrete prefabricated element
On two dimensional code export identification signals when recognizing the identity information of concrete prefabricated element, then when processing module 5 connects
When receiving identification signals, according to the encoded information of limit hole 30 where concrete prefabricated element to concrete prefabricated element
Identity information is stored, and enables staff according to the identity information of concrete prefabricated element to concrete prefabricated element
Position is managed, and avoids the occurrence of mistakes and omissions.
To enable staff to get information about the weight of each limit hole inner concrete prefabricated components, referring to Fig. 3,
Processing module 5 is also connected with display unit 9, when processing module 5 receives weight identification signal, positioning signal and identification letter
Number when, show that signal or weight show signal according to the weight identification signal difference output no-load under different conditions, and when display
Unit 9 receives output no-load and shows that signal or weight show signal, respectively with different colors to light condition or concrete
The weight of prefabricated board is shown that, if light condition is green, weight bearing situations are referred to as red and concrete prefabricated with red display
The weight of plate, so that staff be made intuitively to recognize the state of each limit hole 30.
To enable unmanned overhead traveling crane 2 to be accurately moved to designated position, referring to Fig. 3, processing module 5 is connected with position scanning
Instrument 22, position scanner 22 are located on unmanned overhead traveling crane 2；Region on prefabricated components shelf 1 corresponding to limit hole 30 is sticked and has
The two dimensional code that cooperation position scanner 22 uses, the two dimensional code on prefabricated components shelf 1 are stored with the coding letter of prefabricated components shelf 1
Breath and location information.
When unmanned overhead traveling crane 2 moves at prefabricated components shelf 1, position scanner 22 identifies two on prefabricated components shelf
Code and output position signal are tieed up, when processing module 5 receives position signal, processing module 5 judges position signal, such as
Position signal meets the requirements, and exports stopping action signal, and as undesirable, output action signal continues unmanned overhead traveling crane 2
Movement；Motor 21 is set to stop working when action module 6, which receives, stops action signal, to make unmanned 2 stop motion of overhead traveling crane.
To enable unmanned overhead traveling crane 2 accurately to lift to transport vehicle the concrete prefabricated element in specified limit hole 30,
Unmanned overhead traveling crane 2 is equipped with hoist controlling system 8, and referring to Fig. 4, hoist controlling system 8 includes:
Vehicle induction module 81 is arranged on unmanned overhead traveling crane 2, for incuding transport truck position, when vehicle induction module incudes
To when transporting truck position, vehicle location signal is exported；In the present embodiment, vehicle induction module 81 is set as model ZN-
The car plate detection device of IV1000-L；
Hoist controlling module 82 is connected to vehicle induction module 81, for receiving vehicle location signal；When receiving vehicle location
When signal, output lifting action signal makes unmanned overhead traveling crane 2 by concrete prefabricated element from the lifting of prefabricated components shelf 1 to transport
It is interior；In the present embodiment, hoist controlling module 82 is set as 3G3RX type PLC controller.
The implementation principle of the present embodiment are as follows: when supporting plate 31 is unloaded, 32 output no-load signal of weight induction device；By coagulation
After native prefabricated components are seated on prefabricated components shelf 1, data input module 7 is recorded by the two dimensional code on concrete prefabricated element
Enter the identity information of concrete prefabricated element, while 31 stress of supporting plate makes weight induction device 32 to concrete along limit hole decline
Prefabricated components carry out weight weighing, and subsequent weight induction device 32 exports weight signal；Locating module 4 receives weight induction simultaneously
Limit hole 30 where concrete prefabricated element is encoded when weight identification signal under 32 different conditions of device, and exports positioning
Signal；Then when processing module 5 receives weight identification signal and positioning signal, to the weight information of concrete prefabricated element
It is stored, and the state in limit hole 30 is shown by display unit 9；
When needing to carry concrete prefabricated element, 5 output action signal of processing module, then when action module 6 connects
When receiving action signal, the movement of 6 driving motor 21 of action module keeps unmanned overhead traveling crane 2 mobile, when unmanned overhead traveling crane 2 moves to prefabricated structure
When at part shelf 1, position scanner 22 identifies two dimensional code and output position signal on prefabricated components shelf, when processing module 5
When receiving position signal, processing module 5 judges position signal, if position signal meets the requirements, exports stopping movement
Signal, as undesirable, output action signal makes unmanned overhead traveling crane 2 continue to move；When action module 6 receives stopping movement
Motor 21 is set to stop working when signal, to make unmanned 2 stop motion of overhead traveling crane；
It is identified with 81 pairs of transport truck positions of rear vehicle induction module, when vehicle induction module 81 senses transport truck position
When, export vehicle location signal；When hoist controlling module 82 receives vehicle location signal, output lifting action signal makes
Unmanned overhead traveling crane 2 lifts concrete prefabricated element to transport vehicle from prefabricated components shelf 1, completes to concrete prefabricated element
Scheduling and management.
The present invention can weigh the weight of concrete prefabricated element by setting prefabricated components Weighing module 3, side
Just scheduling is managed to concrete prefabricated element；By setting information recording module 7, the concrete prefabricated of weighing can be treated
The identity information of component carries out identification storage, convenient to be managed to concrete prefabricated element；By the way that hoist controlling system is arranged
8, concrete prefabricated element can accurately be lifted, be easy to use.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (9)
1. a kind of concrete prefabricated element stockyard Intelligent Dispatching System, the prefabricated structure including being clamped with concrete prefabricated element
Part shelf (1) and the unmanned overhead traveling crane (2) that concrete prefabricated element stockyard is set, it is characterised in that: further include:
Prefabricated components Weighing module (3) is arranged in prefabricated components shelf (1) bottom, for weighing concrete prefabricated element weight；
When sensing concrete prefabricated element, weight is carried out to the concrete prefabricated element being seated on prefabricated components Weighing module (3)
Amount weighs, and exports weight identification signal；
Locating module (4) is connected to prefabricated components Weighing module (3), for receiving weight identification signal；Know when receiving weight
When level signal, positioning signal is exported；
Processing module (5) is connected to prefabricated components Weighing module (3) and locating module (4), for receive weight identification signal and
Positioning signal stores the weight information of concrete prefabricated element when receiving weight identification signal and positioning signal；
When needing to carry concrete prefabricated element, output action signal；
Motor (21) phase on unmanned overhead traveling crane (2) and with processing module (5) and unmanned overhead traveling crane (2) is arranged in action module (6)
Connection, for receiving action signal；When receiving action signal, action module (6) driving motor (21) movement makes no man day
Vehicle (2) is mobile.
2. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 1, it is characterised in that: institute
It states locating module (4) and is set as the encoder encoded to prefabricated components shelf (1) position.
3. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 1, it is characterised in that: also
Including data input module (7), it is arranged on prefabricated components shelf (1) and is connected to processing module (5), be seated in for identification
The identity informations such as the model of the concrete prefabricated element on prefabricated components shelf (1) and coding, when recognizing concrete prefabricated structure
When the identity information of part, identification signals are exported；When processing module (5) receives identification signals, to concrete prefabricated
The identity information of component is stored.
4. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 3, it is characterised in that: institute
It states to be sticked on concrete prefabricated element and is stored with the two dimensional code of the information such as concrete prefabricated element model, material and number,
Data input module (7) setting is for the identity scanner for identification two dimensional code.
5. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 1, it is characterised in that: institute
Prefabricated components Weighing module (3) is stated to include the supporting plate (31) abutted against with concrete prefabricated element and be arranged in supporting plate
(31) weight induction device (32) below, the weight induction device (32) are electrically connected with processing module (5)；When supporting plate (31) sky
When load, weight induction device (32) output no-load signal；When supporting plate (31) support has concrete prefabricated element, output weight letter
Number.
6. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 5, it is characterised in that: institute
Supporting plate (31) bottom is stated equipped with reinforcing rib (311).
7. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 5, it is characterised in that: institute
It states processing module (5) and is connected with display unit (9), when processing module (5) receives airborne signals and weight signal, handle mould
Output no-load shows that signal and weight show signal to block (5) respectively, when display unit (9) receives unloaded display signal, shows
Show that unit (9) carries out unloaded display to unloaded prefabricated components shelf (1)；Signal is shown when display unit (9) receives weight
When, display unit (9) shows the concrete prefabricated element weight on prefabricated components shelf (1).
8. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 1, it is characterised in that: institute
It states to be sticked on prefabricated components shelf (1) and is stored with the two dimensional code of prefabricated components shelf (1) encoded information and location information, it is described
Unmanned overhead traveling crane (2) is equipped with the position scanner (22) of two dimensional code on prefabricated components shelf (1) for identification, the position scanning
Instrument (22) is connected with processing module (5)；When unmanned overhead traveling crane (2) moves at target prefabricated components shelf (1), position scanning
Instrument (22) identifies two dimensional code and output position signal on shelf, and when processing module (5) receives position signal, output stops
Action signal；Motor (21) is set to stop working when action module (6) receives action signal, so that unmanned overhead traveling crane (2) be made to stop
Only move.
9. a kind of concrete prefabricated element stockyard Intelligent Dispatching System according to claim 1, it is characterised in that: institute
Unmanned overhead traveling crane (2) are stated equipped with hoist controlling system (8), the hoist controlling system (8) includes:
Vehicle induction module (81) is arranged on unmanned overhead traveling crane (2), for incuding transport truck position, when vehicle induction module
(81) when sensing vehicle location, vehicle location signal is exported；
Hoist controlling module (82) is connected to vehicle induction module (81), for receiving vehicle location signal；When receiving vehicle
When position signal, output lifting action signal lifts prefabricated part hanging device to fortune concrete prefabricated element from shelf
Defeated car.
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Cited By (1)
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| CN115108468A (en) * | 2022-06-23 | 2022-09-27 | 广东东楚建设有限公司 | Informationized hoisting method and system for superposed beam |
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