CN110446809A - Sheet producing device, thin slice and method of producing sheet - Google Patents

Sheet producing device, thin slice and method of producing sheet Download PDF

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Publication number
CN110446809A
CN110446809A CN201880019177.2A CN201880019177A CN110446809A CN 110446809 A CN110446809 A CN 110446809A CN 201880019177 A CN201880019177 A CN 201880019177A CN 110446809 A CN110446809 A CN 110446809A
Authority
CN
China
Prior art keywords
air
thin slice
weight per
per unit
tablet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201880019177.2A
Other languages
Chinese (zh)
Inventor
樋口尚孝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiko Corp
Original Assignee
Seiko Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiko Corp filed Critical Seiko Corp
Publication of CN110446809A publication Critical patent/CN110446809A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00Wet end of machines for making continuous webs of paper
    • D21F1/66Pulp catching, de-watering, or recovering; Re-use of pulp-water
    • D21F1/74Pulp catching, de-watering, or recovering; Re-use of pulp-water using cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material
    • B27N1/02Mixing the material with binding agent
    • B27N1/029Feeding; Proportioning; Controlling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres
    • B27N3/146Controlling mat weight distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/18Auxiliary operations, e.g. preheating, humidifying, cutting-off
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/60Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/736Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged characterised by the apparatus for arranging fibres
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00Wet end of machines for making continuous webs of paper
    • D21F1/48Suction apparatus
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F2/00Transferring continuous webs from wet ends to press sections
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/06Indicating or regulating the thickness of the layer; Signal devices
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G9/00Other accessories for paper-making machines
    • D21G9/0009Paper-making control systems
    • D21G9/0027Paper-making control systems controlling the forming section
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/06Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

When manufacturing thin slice, suitably the distribution of the weight per unit area on thin slice is controlled.Sheet producing device is characterized in that having: roller portion (61), with multiple openings (61a);Tablet forming portion has the constructional surface (72a) for the material stacking including the fiber comprising having passed through opening (61a), and forms the second tablet (W2) on constructional surface (72a);Thin slice forming portion carries out processing to the second tablet (W2) to form thin slice;Control unit controls the weight per unit area for the second tablet (W2) accumulated on constructional surface (72a) on the direction that the conveying direction with the second tablet (W2) intersects.

Description

Sheet producing device, thin slice and method of producing sheet
Technical field
The present invention relates to sheet producing device, thin slice and method of producing sheet.
Background technique
All the time, it is known that it is a kind of thickness of paper is controlled in the process manufactured to paper method (for example, referring to Patent document 1).Device described in Patent Document 1 is by the original after being separated by solid-liquid separation from comprising the muddy water including paper pulp constituents After paper is pressed and is dried, in the copy paper processing of winding, according to the thickness of paper measured value before winding, and with the paper that is set The mode that deviation between thickness becomes smaller controls weight per unit area.
Citation
Patent document
Patent document 1: Japanese Unexamined Patent Publication 8-13376 bulletin
Summary of the invention
Problems to be solved by the invention
As described in Patent Document 1, preferably, when being manufactured to thin slices such as paper or paper, unit area Weight is uniform.Thus, there is no so that the distribution of weight per unit area is had discrepant motion in the face of thin slice.
It is an object of the present invention to suitably be carried out to the distribution of the weight per unit area in thin slice when manufacturing thin slice Control.
The method used for solving the problem
In order to solve the above problems, sheet producing device of the invention is characterized in that having: sieve part, with multiple Opening;Tablet forming portion has the constructional surface for the material stacking including the fiber comprising having passed through the opening, and in institute It states and forms tablet on constructional surface;Thin slice forming portion carries out processing to the tablet to form thin slice;Control unit, with On the direction that the conveying direction of the tablet intersects to the weight per unit area for the tablet accumulated on the constructional surface into Row control.
According to the present invention, in the sheet producing device in the material including accumulating comprising fiber to manufacture thin slice, pass through The weight per unit area for the tablet accumulated is controlled, so as to point of the weight per unit area to the thin slice manufactured Cloth is controlled.Thereby, it is possible to the distribution of desired weight per unit area is realized in thin slice.For example, by sheet plane Increase the weight per unit area of central portion compared with end, so as to produce on predetermined direction Toughness is compared with the higher thin slice of transporting strong and when being conveyed in printer etc..
In addition, in said structure, following structure can also be used, that is, the sieve part has rotatable roller portion, Configured with material feed tube, the material feed tube is by the inside comprising the delivery air including the material to the roller portion Supply, the material feed tube have: the first supply pipe;Second supply pipe, from first supply pipe point at branch portion Branch, and connect with the end of a side side of the rotary axis direction in the roller portion;Third supply pipe, at the branch portion from First supply pipe branch, and connect with the end of the other side of the rotary axis direction in the roller portion;First adjustment portion, It is arranged near the branch portion, and for the control by the control unit to by being flowed in second supply pipe The conveying capacity for the material that the dynamic delivery air is realized and the conveying gas by being flowed in the third supply pipe The ratio flowed between the conveying capacity for the material realized changes.
According to this structure, the conveying for the material delivery air of origin My World realized and relative to roller portion The ratio of amount and the conveying capacity for the material realized by the delivery air from another party changes, so as to opposite roller The ratio of the material of portion's supply changes.Therefore, the distribution for the material that can be accumulated to the opening via sieve part becomes More, to control the distribution of the weight per unit area of the thin slice manufactured.
In addition, in said structure, following structure can also be used, that is, the sieve part has: roller portion, can It is rotated;Sheath portion covers at least part with the opening in the roller portion;Material supply mouth, It will be supplied comprising the delivery air including the material to the inside in the roller portion;First air entry and described second Air entry supplies the air for not including the material from the outside of the sheath portion to the inside in the roller portion, And it is disposed separately in the rotary axis direction in the roller portion;Second adjustment portion, by the control of the control unit, and The ratio of the flow for the air being supplied to from first air entry and second air entry is changed.
According to this structure, by being changed to the ratio of air-flow flowed into roller portion, so as to from roller portion The distribution of the air-flow of outflow changes.Therefore, the distribution for the material that can be accumulated to the opening via sieve part changes, To which the distribution of the weight per unit area to the thin slice manufactured controls.
In addition, in said structure, following structure can also be used, that is, the sieve part has: roller portion, can It is rotated;Sheath portion covers at least part with the opening in the roller portion;Material supply mouth, It will be supplied comprising the delivery air including the material to the inside in the roller portion;First air entry and described second Air entry supplies the air for not including the material from the outside of the sheath portion to the inside in the roller portion, And it is disposed separately in the rotary axis direction in the roller portion;Position changing unit, by the control of the control unit, and Respectively to first air entry relative to the position of the material supply mouth and second air entry relative to the material The position of material supply mouth changes.
According to this structure, by being changed to the distribution of air-flow flowed into roller portion, so as to from roller portion The distribution of the air-flow of outflow changes.Therefore, the distribution for the material that can be accumulated to the opening via sieve part changes, To which the distribution of the weight per unit area to the thin slice manufactured controls.
In addition, in said structure, following structure can also be used, that is, the control unit is to the delivery air Flow is controlled.
According to this structure, the flow of the delivery air supplied by opposite roller portion is controlled, so as to effectively The distribution of the material of accumulation is controlled.
In addition, in said structure, following structure can also be used, that is, there is suction section, the suction section passes through pumping Inspiratory flow and the material is pumped on the constructional surface, the control unit controls the flow of the suction airstream.
According to this structure, it is controlled by the flow to the suction airstream by material suction on the accumulation plane, so as to It is enough that effectively the distribution of the material of accumulation is controlled.
In addition, in order to solve the above problems, sheet producing device of the invention is characterized in that, comprising: tablet forming portion, Its by comprising the material stacking including fiber on the accumulation plane, to form tablet;Thin slice forming portion carries out the tablet Processing is to form thin slice;Receiving portion receives the setting of the weight per unit area distribution of the thin slice;Control unit, basis The weight per unit area distribution received by the receiving portion, and accumulated on the constructional surface of the tablet forming portion The weight per unit area of tablet controlled.
According to the present invention, in the case where the material including accumulating comprising fiber is to manufacture thin slice, pass through root The weight per unit area of tablet is controlled according to the setting of the weight per unit area of thin slice, is set so as to manufacture The thin slice of weight per unit area.Thereby, it is possible to the distribution of desired weight per unit area is realized in thin slice.For example, passing through Increase the weight per unit area of central portion compared with end, it is predetermined so as to produce Toughness on direction is compared with the higher thin slice of transporting strong and when being conveyed in printer etc..
In addition, in said structure, following structure can also be used, that is, have the sieve part for being formed with multiple openings, quilt Be configured to, the material for having passed through the opening of the sieve part is accumulated on the constructional surface, the receiving portion receive with it is described Weight per unit area distribution on the predetermined direction that the conveying direction of tablet intersects, using the weight per unit area as the thin slice Distribution.
According to this structure, the weight per unit area distribution on the predetermined direction intersected with the conveying direction of tablet is being set In the case where, the weight per unit area distribution of tablet is controlled by the setting, is set so as to manufacture to have Weight per unit area distribution thin slice.
In addition, in said structure, following structure can also be used, that is, have test section, the test section is to described The thickness or weight per unit area of tablet or the thin slice are detected, and the control unit is according to the detection of the test section As a result the weight per unit area of the tablet on predetermined direction and to the conveying direction with the tablet intersected, which is distributed, to carry out Control.
According to this structure, it is detected by the thickness to tablet or thin slice, so as to more suitably to tablet The distribution of weight per unit area controlled.
In addition, in order to solve the above problems, thin slice of the invention is characterized in that, it is clamped simultaneously by conveying roller pair Conveyed, in the distribution of the weight per unit area on the predetermined direction intersected with conveying direction be equipped with difference, and with it is described pre- The end for determining direction is larger compared to the weight per unit area of central portion.
According to the present invention, it compared with the weight per unit area of thin slice entirety is the thin slice of equal extent, can be realized logical Cross roller pair and the toughness on the conveying direction in transported situation compared with strong and excellent transporting thin slice.
In addition, in said structure, following structure can also be used, that is, the thickness of the end on the predetermined direction It is equal with the thickness of the central portion.
According to this structure, by the distribution of weight per unit area, and can be realized toughness on conveying direction intensity and Transporting is excellent and the uneven thin slice of thickness is not present.
In addition, in order to solve the above problems, thin slice of the invention is characterized in that, remembered by any one above-mentioned structure The sheet producing device of load and manufactured.
It will be by the toughness on the conveying direction in the transported situation of roller pair in accordance with the invention it is possible to be easily obtained Intensity, transporting etc. are set as the thin slice of desired state.
In addition, in order to solve the above problems, method of producing sheet of the invention is characterised by comprising: making comprising fiber Material stacking inside is on the accumulation plane to form the first step of tablet;The second step that the tablet is conveyed; Processing is carried out to form the third step of thin slice to the transported tablet, in the first step, make with it is described Generate difference in the distribution for the weight per unit area on predetermined direction that the conveying direction of tablet intersects, and with the predetermined direction End compared to increasing the weight per unit area of central portion.
In accordance with the invention it is possible to which material including accumulating comprising fiber is to manufacture thin slice, and to the thin slice manufactured The distribution of weight per unit area is controlled.As a result, compared with the weight per unit area of thin slice entirety is the thin slice of equal extent, It can be realized through the toughness on the conveying direction in the transported situation of roller pair compared with strong and excellent transporting thin slice.
Detailed description of the invention
Fig. 1 is the schematic diagram for indicating the structure of sheet producing device involved in first embodiment.
Fig. 2 is the stereoscopic figure of sheet producing device.
Fig. 3 is the major part perspective view of sheet producing device.
Fig. 4 is the main portion sectional view of sheet producing device.
Fig. 5 is the enlarged view of the main part of sheet producing device.
Fig. 6 is the cross-sectional view of the line A-A of Fig. 5.
Fig. 7 is the explanatory diagram for indicating the detection for the weight per unit area implemented by sheet producing device, and to indicate thickness The top view of the configuration status of sensor.
Fig. 8 is the explanatory diagram for indicating the detection for the weight per unit area implemented by sheet producing device, and to indicate second The chart of the distribution of the weight per unit area of tablet.
Fig. 9 is the block diagram for indicating the structure of control system of sheet producing device.
Figure 10 is the block diagram for indicating the structure of function of control unit and storage unit.
Figure 11 is the flow chart for indicating the movement of sheet producing device.
Figure 12 is to indicate that sheet producing device shows exemplary figure.
Figure 13 is the enlarged view of the main part of sheet producing device involved in second embodiment.
Figure 14 is the major part perspective view of sheet producing device involved in third embodiment.
Figure 15 is the major part exploded perspective view of sheet producing device involved in the 4th embodiment.
Figure 16 is the figure for indicating the first suction location of air entry of sheet producing device involved in the 4th embodiment.
Figure 17 is the figure for indicating the second suction location of air entry of sheet producing device involved in the 4th embodiment.
Figure 18 is the figure for indicating the third suction location of air entry of sheet producing device involved in the 4th embodiment.
Figure 19 is the figure for indicating the 4th suction location of air entry of sheet producing device involved in the 4th embodiment.
Figure 20 is the weight per unit area for indicating thin slice manufactured by sheet producing device involved in the 4th embodiment The chart of distribution.
Specific embodiment
Hereinafter, the preferred embodiments of the present invention is described in detail using attached drawing.Also, it is described below Embodiment is not the mode being defined to the contents of the present invention documented in claims.In addition, described below Entire infrastructure is not limited to as necessary structure important document of the invention.
First embodiment
Fig. 1 is to indicate to apply showing for the structure of sheet producing device 100 involved in first embodiment of the invention It is intended to.
Sheet producing device 100 documented by present embodiment is, for example, suitable in a manner of dry type to as raw material The waste paper that has used such as secret paper carry out defibering and after fibrosis, by pressurization, heating, cutting to produce new paper Device.Can also by mixing various additives in by the raw material after fibrosis, so as to depending on the application and The bond strength or whiteness or the functions such as additional color, fragrance, fire-retardant of raising paper products.In addition, by density to paper or Thickness, shape are controlled and make its forming, to be used according to the office paper of the shaping sizes such as A4 or A3, business card paper etc. On the way, the paper of various thickness or size is produced.
Sheet producing device 100 has supply unit 10, coarse crushing portion 12, defibrating unit 20, screening unit 40, the first tablet forming portion 45, rotary body 49, mixing unit 50, accumulation portion 60, the second tablet forming portion 70, delivery section 79, thin slice forming portion 80 and cutting Portion 90.
In addition, sheet producing device 100 to the humidification for raw material, and/or to for the mobile space of raw material to add Wet purpose, and have humidifying part 202,204,206,208,210,212.These humidifying parts 202,204,206,208,210, 212 specific structure is arbitrary structure, can enumerate steam-type, gasifying type, warm wind gasifying type, ultrasonic type etc..
In the present embodiment, by the humidifier of gasifying type or warm wind gasifying type constitute humidifying part 202,204,206, 208.Water is set to carry out wet filter (illustration omitted) that is, humidifying part 202,204,206,208 has, by flowing through air Filter, and the humidifying air for improving humidity can be supplied.In addition, humidifying part 202,204,206,208 can also have Improve the heater (illustration omitted) of the humidity of humidifying air in effect ground.
In addition, in the present embodiment, constituting humidifying part 210 and humidifying part 212 by ultrasonic type humidifier. That is, humidifying part 210,212, which has, makes the vibration section (illustration omitted) of water atomization, and it is fed through vibration section and the water mist that generates.
Supply unit 10 is to 12 base feed of coarse crushing portion.As long as the raw material packet that sheet producing device 100 manufactures thin slice Fibre-bearing, for example, paper delivery, slurry, pulpboard, the cloth comprising non-woven fabrics or fabric etc. can be enumerated.In the present embodiment, example Structure of the sheet producing device 100 using waste paper as raw material is shown.Supply unit 10 can be set as, for example, having is overlapped waste paper And the structure of the stacker and the automatic circuit closing device for sending out waste paper from stacker to coarse crushing portion 12 stored.
The raw material severing (coarse crushing) that coarse crushing portion 12 will be supplied by coarse crushing blade 14 by supply unit 10, to be made for coarse crushing Piece.Coarse crushing blade 14 carries out severing to raw material in gases (in air) etc. in an atmosphere.Coarse crushing portion 12 for example has clamping raw material simultaneously By a pair of of coarse crushing blade 14 of its severing and the driving portion for rotating coarse crushing blade 14, and can be set as and so-called grater Same structure.The shape or size of coarse fragments are arbitrary, as long as being suitable for the defibrating processing in defibrating unit 20.For example, Raw material severing is 1~several cm square or the scraps of paper of size below herein by coarse crushing portion 12.
Coarse crushing portion 12, which has, to be received through coarse crushing blade 14 by severing and the sliding slot (hopper) 9 of coarse fragments that falls.Sliding slot 9 With for example on the direction (direction of advance) of coarse fragments flowing, the conical by its shape that width becomes narrow gradually.Therefore, 9 energy of sliding slot Enough accept more coarse fragments.On sliding slot 9, it is linked with the pipe 2 being connected to defibrating unit 20, pipe 2 is formed for making by coarse crushing blade The transfer passage that raw material (coarse fragments) after 14 severings is conveyed to defibrating unit 20.Coarse fragments is concentrated by sliding slot 9, and is passed through Pipe 2 and by defibrating unit 20 transfer (conveying).
In the sliding slot 9 possessed by coarse crushing portion 12 or near sliding slot 9, it is empty that humidification is supplied by humidifying part 202 Gas.Thereby, it is possible to inhibit showing for the inner surface for being adsorbed in sliding slot 9 or pipe 2 because of electrostatic by the coarse crushing object after 14 severing of coarse crushing blade As.In addition, the coarse crushing object by 14 severings of coarse crushing blade is moved together with humidified (high humility) air to defibrating unit 20 It send, thus, it is also possible to expect the effect of the attachment of the defibrating material of the inside of inhibition defibrating unit 20.In addition, humidifying part 202 can also be with It is set as following structure, that is, supply what raw material of the humidifying air to be supplied to supply unit 10 was de-energized to coarse crushing blade 14 Structure.Alternatively, it is also possible to be de-energized together using ion generator with humidifying part 202.
Defibrating unit 20 carries out defibering to the coarse crushing object gone out by 12 severing of coarse crushing portion.More specifically, defibrating unit 20 to by The raw material (coarse fragments) that 12 severing of coarse crushing portion goes out carries out defibrating processing, and generates defibrating material.Here, " defibering " refers to, it will be multiple Raw material made of fiber is bonded together (defibrated material) is unlocked as fiber one by one.Defibrating unit 20 also have make to adhere to In resin particle or the function that is separated from fiber of the substances such as ink, toner, permeability-reducing admixture on raw material.
The substance for passing through defibrating unit 20 is known as " defibrating material "." defibrating material " is sometimes in addition to including the defibrating material fibre being disengaged It further include the resin (tree for being adhered to one another multiple fibers separated from fiber when unlocking fiber except dimension Rouge) additives such as the toners such as particle or ink, toner, permeability-reducing admixture, paper power reinforcing agent.The shape for the defibrating material being disengaged is Band (string) shape or bandlet (ribbon) shape.The defibrating material being disengaged both can be mutual with the fiber not being disengaged with others The state (independent state) of winding exists, and it is block-like for can also being mutually entwined with the defibrating material being disengaged with others State (state for forming so-called " agglomerate ") exists.
Defibrating unit 20 implements defibering by dry type.Here, will not gases such as (in air) in a liquid and in an atmosphere The case where middle processing for implementing defibering etc. referred to as dry type.In the present embodiment, it is set as defibrating unit 20 and uses impeller-agitator Structure.Specifically, defibrating unit 20, which has, carries out high-speed rotating rotor (illustration omitted) and the lining positioned at the periphery of rotor It pads (illustration omitted).It is clamped between the rotor and liner of defibrating unit 20 by the coarse fragments of the raw material after 12 severing of coarse crushing portion, To by defibering.Defibrating unit 20 generates air-flow by the rotation of rotor.By the air-flow, defibrating unit 20 can be from pipe 2 The coarse fragments as raw material is aspirated, and defibrating material is conveyed to outlet 24.Defibrating material is sent out from outlet 24 to pipe 3, and It is transferred via pipe 3 to screening unit 40.
In this way, the defibrating material generated from defibrating unit 20 is by air-flow caused by defibrating unit 20 by from defibrating unit 20 to sieve Portion 40 is selected to convey.Moreover, in the present embodiment, having the defibrating unit air blast that sheet producing device 100 is air flow-producing device Machine 26, defibrating material are conveyed by air-flow caused by defibrating unit air blower 26 to screening unit 40.26 quilt of defibrating unit air blower It is mounted on pipe 3, air is aspirated from defibrating unit 20 together with defibrating material, and blow to screening unit 40.
Screening unit 40 has the introducing port flowed into together with air-flow from pipe 3 for use by defibrating unit 20 by the defibrating material of defibering 42.Screening unit 40 is screened by the defibrating material that the length of fiber imports introduction port 42.Specifically, screening unit 40 It is screened by defibrating unit 20 by size defibrating material below in the defibrating material after defibering, being prescribed in advance as first Object, and the defibrating material that will be greater than the first screening object is screened as the second screening object.First screening object include fiber or Grain etc., the second screening object is for example comprising biggish fiber, non-defibering piece (not by the coarse fragments of abundant defibering), by the fibre after defibering Agglomerate made of dimension is aggregated or is intertwined etc..
In the present embodiment, the sheath portion that it roller portion 41 (sieve part) that screening unit 40, which has, is stored to roller portion 41 43。
Roller portion 41 is the sieve part for the cylinder being driven in rotation by motor.Roller portion 41 has net (filter, sieve Net), and functioned as sieve part (sieve).According to the mesh of the net, size of the roller portion 41 to the sieve pore (opening) with net Compare and it is smaller first screening object and compared with the sieve pore of net it is biggish second screening object screened.As roller portion 41 Net, such as be able to use wire mesh, by be equipped with joint-cutting metal sheet stretch made of expanding metal, by press machine etc. Porose punch metal net is formed on a metal plate.
The defibrating material for being fed to introducing port 42 is admitted to the inside in roller portion 41 together with air-flow, passes through roller portion 41 It rotates and the first screening object is made to fall downwards from the mesh of the net in roller portion 41.It cannot pass through the net of the net in roller portion 41 The second screening object in hole is flowed away and flowing into the air-flow in roller portion 41 from introducing port 42, and is directed to outflux 44, To be discharged to pipe 8.
Pipe 8 links the inside in roller portion 41 and pipe 2.By the second screening object of the flowing of pipe 8 and by coarse crushing portion Coarse fragments after 12 severings flows in pipe 2 together, and is guided to the introducing port 22 of defibrating unit 20.Second screening object as a result, It is back to defibrating unit 20, and by carry out defibrating processing.
In addition, the first screening object after being screened by roller portion 41 is dispersed in air by the mesh of the net in roller portion 41 In, and decline to the reticular zone 46 of the first tablet forming portion 45 of the lower section for being located at roller portion 41.
First tablet forming portion 45 (separation unit) includes reticular zone 46 (separation band), roller 47 and suction section (aspirating mechanism) 48.Reticular zone 46 is the band of non junction shape, and is suspended on three rollers 47, and reticular zone 46 passes through the movement of roller 47, thus by Into figure, direction shown in arrow is conveyed.The surface of reticular zone 46 is made of the net for being arranged with the opening of predetermined size.From screening Portion 40 decline first screening object in pass through net mesh size particle to the lower section of reticular zone 46 fall, fail across The fiber accumulations of the size of the mesh of net are conveyed to the direction arrow mark V1 together on reticular zone 46, and with reticular zone 46. From reticular zone 46 fall particle be include the lower substance of substance or density smaller in defibrating material (resin particle or Toner or additive etc.) and the remover that is not used during manufacturing thin slice S of sheet producing device 100.
Reticular zone 46 is moved in the usual movement manufactured to thin slice S with speed V1.Speed V1 is quilt in advance The constant speed of setting, and controlled by aftermentioned control unit 150 (Figure 10).Reticular zone 46 carries out mobile speed V1 Reticular zone 46 can be considered as and convey the conveying speed of the first tablet W1, the conveying speed of the first tablet W1 i.e., in screening unit 40.
Herein, usually refer in movement, in addition to the starting control and stopping control of aftermentioned sheet producing device 100 Execution in except movement in, in further detail, referring to that sheet producing device 100 is manufacturing the thin slice of preferred quality During S.
Therefore, it is screened in screening unit 40 by the defibrating material after carry out defibrating processing as the first screening in defibrating unit 20 Object and the second screening object, the second screening object are back to defibrating unit 20.In addition, remover by the first tablet forming portion 45 by from It is removed in first screening object.Surplus materials after eliminating remover in the first screening object is the manufacture suitable for thin slice S Material, the material stacking form the first tablet W1 on reticular zone 46.
Suction section 48 aspirates air from the lower section of reticular zone 46.Suction section 48 via pipe 23 and with dust collecting part 27 (dust fill Set) connection.Dust collecting part 27 separates particle from air-flow.The downstream of dust collecting part 27 is provided with trapping air blower 28, trapping drum Blower 28 is functioned as the dust suction section for aspirating air from dust collecting part 27.In addition, trapping air blower 28 is arranged Air out is discharged via pipe 29 to the external of sheet producing device 100.
In this configuration, by trapping air blower 28, aspirate air from suction section 48 via dust collecting part 27.It is taking out In suction portion 48, the particle across the mesh of the net of reticular zone 46 is sucked together with air, and is passed through pipe 23 and be sent to dust Portion 27.The particle that dust collecting part 27 has passed through reticular zone 46 is separated and is stored from air-flow.
Therefore, on reticular zone 46, the fiber after eliminating remover in the first screening object is accumulated, to form first Tablet W1.Implement suction by trapping air blower 28, so that formation of the first tablet W1 on reticular zone 46 is promoted, also, Promptly eliminate remover.
In the space comprising roller portion 41, humidifying air is supplied to by humidifying part 204.By the humidifying air, To be humidified in the inside of screening unit 40 to the first screening object.Thereby, it is possible to weaken the generate by electrostatic force first sieve It selects object to the attachment of reticular zone 46, and is easy to remove the first screening object from reticular zone 46.Moreover, being able to suppress the first screening Object is attached to the situation on rotary body 49 or the inner wall of sheath portion 43 because of electrostatic force.In addition, can have by suction section 48 Effect ground is aspirated by remover.
Also, in sheet producing device 100, the structure that object is screened, separated is screened to the first screening object and second It is not defined to the screening unit 40 for having including roller portion 41.For example, it is also possible to using by grader in defibrating unit The structure that defibrating material after being carried out defibrating processing in 20 is classified.As grader, for example, being able to use cyclone classified Machine, bend pipe Jet Classifier for Super, vortex classifier.If, can be to the first screening object and the second screening using these graders Object is screened, and is separated.In addition, can be realized structure below, that is, will be in defibrating material by above-mentioned grader It separates and goes comprising the remover including lesser substance or the lower substance of density (resin particle or toner or additive etc.) The structure removed.For example, it is also possible to be set as micro- contained in the first screening of removal object from the first screening object by grader The structure of grain.In this case, it also can be set to such as flowering structure, that is, the second screening object is for example back to defibrating unit 20, remover By 27 dust of dust collecting part, the first screening object for eliminating remover is sent back to the structure of pipe 54.
On the transport path of reticular zone 46, in the downstream side of screening unit 40, it is supplied with by humidifying part 210 and includes The air of water mist.The water mist of particle as the water generated of humidifying part 210 declines to the first tablet W1, thus to the first tablet W1 supplies moisture.Amount of moisture contained by the first tablet W1, which is adjusted so that, as a result, is able to suppress fiber due to electrostatic to reticular zone 46 absorption etc..
Sheet producing device 100 has the rotary body 49 being split to the first tablet W1 being deposited on reticular zone 46. First tablet W1 is removed from reticular zone 46 on the position that reticular zone 46 is turned back by roller 47, and by rotary body 49 by Segmentation.
First tablet W1 is that the material of fiber accumulations and the softness as tablet shape, rotary body 49 unlocks the first tablet The fiber of W1, to be processed as the state for being easy to mix resin in aftermentioned mixing unit 50.
Although the structure of rotary body 49 is arbitrary, in the present embodiment, the blade with plate, simultaneously can be set as The rotating vane shape rotated.Rotary body 49 is configured in the first tablet W1 and blade contact removed from reticular zone 46 Position.By the rotation of rotary body 49 rotation of direction shown in arrow mark R (such as into figure), to make from reticular zone It is removed on 46 and transported first tablet W1 and blade collides and divide, and then generate subdivision body P.
Also, preferably, rotary body 49 is arranged on the position that the blade of rotary body 49 is not collided with reticular zone 46.Example Such as, the interval between the top of the blade of rotary body 49 and reticular zone 46 can be set as 0.05mm or more and 0.5mm hereinafter, In In this case, by rotary body 49, so as to effective the first tablet of Ground Split in a manner of not giving reticular zone 46 to apply damage W1。
Declined by the divided subdivision body P of rotary body 49 in the inside of pipe 7, and passes through the internal flow in pipe 7 Air-flow and by mixing unit 50 transfer (conveying).
In addition, being supplied with humidifying air by humidifying part 206 in the space comprising rotary body 49.Thereby, it is possible to Inhibit the phenomenon that fiber is adsorbed on the inside of pipe 7 or the blade of rotary body 49 because of electrostatic.In addition, due to the higher sky of humidity Gas passes through pipe 7 and is supplied to mixing unit 50, therefore, the influence as caused by electrostatic is also inhibited in mixing unit 50.
Mixing unit 50 has additive supply unit 52 of the supply comprising the additive including resin, is connected to pipe 7 and for packet The pipe 54 and mixing air blower 56 of air-flow flowing including the body 33 containing subdivision.Segmenting body P is as described above from across screening unit The fiber after remover is eliminated in the first screening object after 40.Mixing unit 50 is mixed with packet in the fiber for constituting subdivision body P Include the additive including resin.
In mixing unit 50, air-flow is generated by mixing air blower 56, in pipe 54, makes to segment body P and addition It is conveyed while object is mixed.In addition, subdivision body P is disengaged during the internal flow of pipe 7 and pipe 54, from And become thinner threadiness.
Additive supply unit 52 is connect with the additive box (illustration omitted) stored to additive, and by additive box Internal additive is supplied to pipe 54.Additive box may be the knot that can be dismounted for additive supply unit 52 Structure.Alternatively, it is also possible to have the structure to additive box supplement additive.Additive supply unit 52 is temporarily to by additive The additive that micro mist or particle inside box are constituted is stored.Additive supply unit 52 has the addition that will temporarily store The discharge unit 52a that object is conveyed to pipe 54.
Discharge unit 52a has the loader that will be sent out by the additive being reserving in additive supply unit 52 to pipe 54 and (saves Sketch map shows) and make the pipeline that loader and pipe 54 are attached be opened and closed shutter (illustration omitted).When the closing opening and closing When device, the pipeline or opening linked to discharge unit 52a and pipe 54 is closed, and is supplied to interrupt additive from additive Supply to from portion 52 to pipe 54.
In the state that the loader of discharge unit 52a is not acted, although additive is not by from discharge unit 52a to pipe 54 Supply, but in pipe 54 generate negative pressure the case where etc. under, even if the loader of discharge unit 52a stops, additive is also possible to flow To pipe 54.By closing discharge unit 52a, it can reliably separate the flowing of such additive.
The additive that discharge unit 52a is supplied includes the resin for making multiple fibers be bonded together.Contained by additive Resin be thermoplastic resin or heat-curing resin, for example, AS resin, ABS resin, polypropylene, polyethylene, polyvinyl chloride, Polystyrene, acrylic resin, polyester resin, polyethylene terephthalate, polyphenylene oxide, polybutylene terephthalate (PBT), Nylon, polyamide, polycarbonate, polyacetals, polyphenylene sulfide, polyether-ether-ketone etc..These resins can be used alone or suitably It is used in mixed way.That is, additive both may include single substance, or mixture, can also comprising respectively by single or A variety of particles that multiple substances are constituted.In addition, additive both can be threadiness, or powdered.
Resin contained by additive is melted by heating, so that multiple fibers be made to be bonded to each other.Therefore, make resin Resin is not heated in the state of the temperature of melting in the state mixed with fiber, and fiber is not bonded each other.
It, can be in addition, the additive that is supplied of additive supply unit 52 is other than the resin comprising bonding fiber According to the type of manufactured thin slice, and containing for being coloured to fiber colorant, for fiber agglutination or tree Aggregation inhibitor, the fire retardant for making fiber etc. be difficult to burn that the agglutination of rouge is inhibited.In addition, adding without colorant It can be colourless or can be considered color shallower under colourless degree for adding object both, or white.
The subdivision body P that declines in pipe 7 and by additive supply unit 52 due to mixing air-flow caused by air blower 56 The additive of supply is sucked up to the inside of pipe 54, and passes through inside mixing air blower 56.By produced by mixing air blower 56 Air-flow and/or mixing air blower 56 possessed by the rotating parts such as blade effect, and fiber and the addition of subdivision body P will be constituted Object mixing, the mixture (mixture of the first screening object and additive) pass through pipe 54 and are transferred to accumulation portion 60.
Also, the mechanism for mixing the first screening object and additive is not specially limited, and both or is passed through The mechanism that high-speed rotating blade is stirred, or the mechanism that the rotation of container is utilized as V-type blender may be used also These mechanisms to be set to the front or behind of mixing air blower 56.
Accumulation portion 60 is deposited in defibrating unit 20 by the defibrating material after defibering.More specifically, accumulation portion 60 passes through Mixture after mixing unit 50 is imported from introducing port 62, unlocks the defibrating material (fiber) being intertwined mutually, and make it in sky It falls while dispersion in gas.Moreover, accumulation portion 60 is fiber in the resin for the additive being supplied to from additive supply unit 52 In the case where shape, the resin being mutually intertwined is unlocked.Accumulation portion 60 can make uniformity of mixture heap well as a result, Product is in the second tablet forming portion 70.
The sheath portion 63 that accumulation portion 60 has roller portion 61 and stored to roller portion 61.Roller portion 61 is to pass through electricity Machine and the sieve part of cylinder being driven in rotation.Roller portion 61 has net (filter, sieve), and plays function as sieve part (sieve) Energy.By the mesh of the net, roller portion 61 makes compared with the sieve pore (opening) of net and lesser fiber or particle pass through, and from rolling Canister portion 61 is landed.The structure in roller portion 61 is for example identical as the structure in roller portion 41.
Also, " sieve part " in roller portion 61 can also not have the function of being screened to specific object.That is, conduct Roller portion 61 and the meaning of " sieve part " used refers to the component for having net, roller portion 61 can also make to be fed to roller portion All mixtures landing in 61.
The second tablet forming portion 70 is configured in the lower section in roller portion 61.Second tablet forming portion 70 makes to have passed through accumulation portion Being accumulated by object after 60, to form the second tablet W2.Second tablet forming portion 70 is for example with reticular zone 72, roller 74, pumping It inhales mechanism 76 (suction section).Accumulation portion 60 and the second tablet forming portion 70 are equivalent to tablet forming portion.In addition, 61 phase of roller portion When in sieve part.
Reticular zone 72 is the band of non junction shape, and is suspended on multiple rollers 74, by the movement of roller 74, thus by Direction shown in arrow V2 conveys in figure.Reticular zone 72 is, for example, made of metal, resin system, fabric or non-woven fabrics etc..Reticular zone 72 Surface be made of the net for being arranged with the opening of predetermined size.From the net that has passed through in the fiber or particle that roller portion 61 declines The particle of the size of mesh falls to the lower section of reticular zone 72, cannot pass through the fiber accumulations of the size of the mesh of net in reticular zone On 72, and conveyed together to arrow direction with reticular zone 72.Reticular zone 72 is in the usual movement of manufacture thin slice S with constant Speed V2 is moved.It is meaning as described above in usually acting.
The movement speed V2 of reticular zone 72 can be considered as the speed conveyed to the second tablet W2, and speed V2 can be considered as The conveying speed of the second tablet W2 in reticular zone 72.
The mesh of the net of reticular zone 72 is subtle, can be set as the most fiber for not making to decline from roller portion 61 or The size that grain passes through.
Aspirating mechanism 76 is arranged on the lower section (side opposite with 60 side of accumulation portion) of reticular zone 72.Aspirating mechanism 76 has Standby suction air blower 77, and by the suction force of suction air blower 77, the air-flow of the generation of aspirating mechanism 76 downward can be made (from accumulation portion 60 towards the air-flow of reticular zone 72).
By aspirating mechanism 76, reticular zone 72 is pumped to by the mixture in air is dispersed in by accumulation portion 60 On.Thereby, it is possible to promote the formation of the second tablet W2 on reticular zone 72, and increase the velocity of discharge originated from accumulation portion 60. Moreover, by aspirating mechanism 76 sinking can be formed in the descent path of mixture, and can prevent defibrating material or addition Object is mutually intertwined in dropping process.
Aspirate air blower 77 can also by the air aspirated from aspirating mechanism 76 through not shown catcher/filter and to The external discharge of sheet producing device 100.Alternatively, can also will aspirate the air that air blower 77 is aspirated is sent into dust collecting part 27 In, and remover contained in the air aspirated to aspirating mechanism 76 traps.
In the space for including roller portion 61, humidifying air is supplied with by humidifying part 208.Pass through humidification sky Gas can humidify the inside of accumulation portion 60, and inhibit the attachment of fiber or particle due to electrostatic force to sheath portion 63, from And fiber or particle can be made promptly to decline to reticular zone 72, to form the second tablet W2 of preferred shape.
As described above, by making material stacking on reticular zone 72 on accumulation portion 60 and the second tablet forming portion 70 Process (first step), thus the second tablet W2 in the state of being formed with containing more air and flexibly heaving.Moreover, The second tablet W2 being stacked on reticular zone 72 is conveyed to thin slice forming portion 80.
On the transport path of reticular zone 72, in the downstream side of accumulation portion 60, it is supplied with by humidifying part 212 and includes The air of water mist.The water mist generated of humidifying part 212 is supplied to the second tablet W2 as a result, to make contained by the second tablet W2 Some amounts of moisture are conditioned.Thereby, it is possible to inhibit absorption etc. of fiber due to electrostatic to reticular zone 72.
In sheet producing device 100, it is provided with and conveys the second tablet W2 on reticular zone 72 to thin slice forming portion 80 Delivery section 79.Delivery section 79 is for example with reticular zone 79a, roller 79b, aspirating mechanism 79c.
Aspirating mechanism 79c has air blower (illustration omitted), and generates reticular zone 79a by the suction force of air blower Upward air-flow.The air-flow aspirates the second tablet W2, and the second tablet W2 is separated from reticular zone 72, and is attracted to net On shape band 79a.Reticular zone 79a transfers to be moved certainly by roller 79b's, and the second tablet W2 is defeated to thin slice forming portion 80 It send.
In this way, the second tablet W2 being formed on reticular zone 72 is removed from reticular zone 72 and is gone forward side by side by the realization of delivery section 79 The conveying operation (the second step) of row conveying.
Thin slice forming portion 80 forms thin slice S by the deposit accumulated in accumulation portion 60.More specifically, slice-shaped At portion 80 to being deposited on reticular zone 72 and being handled by the second tablet W2 (deposit) that delivery section 79 conveys, thus to thin (the third step) is formed in piece S.By the processing that thin slice forming portion 80 is implemented include for the second tablet W2 pressurization and Heating.In thin slice forming portion 80, by applying load to the second tablet W2, so as to be compressed simultaneously to the second tablet W2 So that thickness is homogenized, and improves fiber contained by the second tablet W2 each other and the close property of fiber and additive.Moreover, thin slice Forming portion 80 is by the fiber and additive application heat for defibrating material contained by the second tablet W2, to make mixture In multiple fibers be bonded together each other via additive (resin).
Thin slice forming portion 80 have to the second tablet W2 pressurization part 82 pressurizeed and to by pressurization part 82 by The heating part 84 that the second tablet W2 after pressurization is heated.
Pressurization part 82 is made of a pair of calendering rolls 85 (pressure roller), and by scheduled clamp pressure to the second tablet W2 It is clamped and is pressurizeed.Its thickness is set to become smaller since the second tablet W2 is pressurized, so as to improve the close of the second tablet W2 Degree.A side in a pair of calendering rolls 85 is by motor (illustration omitted) driven driven roller, and another party is driven voller.Pressure Prolong roller 85 to be rotated by the driving force of motor (illustration omitted), and highdensity second tablet will be become by pressurization W2 is conveyed to heating part 84.
Heating part 84 for example utilizes heating roller (heater roller), hot press-formed machine, hot plate, warm wind air blower, infrared ray Heater, flash fusing device are constituted.In the present embodiment, heating part 84 has a pair of of heating roller 86.Heating roller 86 passes through It is arranged at internal or external heater and is heated to predetermined temperature.One side of a pair of of heating roller 86 is to pass through electricity Machine (illustration omitted) and driven driven roller, another party are driven voller.Heating roller 86 is to the thin slice S after being pressurizeed by stack 85 Heat is clamped and is applied, to form thin slice S.Heating roller 86 is revolved by the driving force of motor (illustration omitted) Turn, so that thin slice S be conveyed to cutting portion 90.
Also, the number for the heating roller 86 that the quantity for the stack 85 that pressurization part 82 has and heating part 84 have Amount is not specially limited.
In addition, the boundary of the second tablet W2 and thin slice S are any in the process that sheet producing device 100 manufactures thin slice S 's.In the present embodiment, the second tablet W2 is handled and be formed as thin slice S thin slice forming portion 80 in, will pass through Pressurization part 82 pressurizes to the second tablet W2 and further by heating part 84 to the second tablet after being pressurizeed by pressurization part 82 The substance obtained after being heated is known as thin slice S.That is, the substance that fiber is obtained each other by additive and after bonding is referred to as thin Piece S.Thin slice S is conveyed to cutting portion 90.
Cutting portion 90 cuts off the thin slice S shaped by thin slice forming portion 80.In the present embodiment, cutting portion 90 With on the direction intersected with the conveying direction of thin slice S (F in figure) by thin slice S the first cutting portion 92 cut off and with it is defeated The second cutting portion 94 for cutting off thin slice S on the direction for sending direction F parallel.Second cutting portion 94 will for example pass through the first cutting The thin slice S in portion 92 is cut off.
According to the above, the thin slice S of the single page of scheduled size is shaped.Be cut off after single page thin slice S by Discharge unit 96 is discharged.Discharge unit 96 has the pallet or stacker of the thin slice S of mounting predetermined size.
In said structure, humidifying part 202,204,206,208 can also be made of a gasifying type humidifier.At this In the case of, it also can be set to following structure, that is, a humidifier humidifying air generated is supplied to coarse crushing portion with being branched 12, the structure of sheath portion 43, pipe 7 and sheath portion 63.The structure (can save sketch map by that will supply the pipeline of humidifying air Show) branch it is arranged, to easily realize.In addition, certainly, also can also by two or three gasifying type humidifiers come Constitute humidifying part 202,204,206,208.
In addition, in said structure, humidifying part 210,212 can be both made of a ultrasonic type humidifier, it can also To be made of humidifying part 210,212 two ultrasonic type humidifiers.For example, following structure can be set as, that is, include one The structure that air including humidifier water mist generated supplies with being branched to humidifying part 210 and humidifying part 212.
In addition, the air blower that above-mentioned sheet producing device 100 has is not defined to defibrating unit air blower 26, catches Collect air blower 28, mixing air blower 56, suction air blower 77 and intermediate air blower.For example, of course it is also possible to will be to above-mentioned The blower setting that each air blower is assisted is on pipeline.
In addition, though in said structure, being set as following structure, that is, firstly, coarse crushing portion 12 carries out coarse crushing to raw material, And according to the structure for being manufactured thin slice S by the raw material after coarse crushing, still, for example, can also be set as using fiber using as raw material, Structure to be manufactured to thin slice S.
For example, it is also possible to for can be using the fiber same with the defibrating material after the progress defibrating processing of defibrating unit 20 as original The structure expected and put into roller portion 41.As long as in addition, for object can will be screened be separated from defibrating material first Same fiber is as raw material and puts into the structure into pipe 54.In this case, by will to waste paper or paper pulp etc. into The fiber obtained after row processing is supplied to sheet producing device 100, so as to manufacture thin slice S.
Fig. 2 is the stereoscopic figure of sheet producing device 100.
Sheet producing device 100 has the shell 220 stored to above-mentioned each structural portion.Shell 220 is, by constituting Positive face portion 221, the side surface part 222 of side for constituting left and right, the back part 223 at the composition back side and composition upper surface Upper surface part 224 constitute substantially box-shaped.
In face portion 221, it is provided with supply unit 10 in a manner of exposing a part, also, it is each to be provided with display The display unit 160 and shutter door 230 of kind information.
Display unit 160 have can show various information display panel 116 (Fig. 9) and with display panel 116 overlappingly by The touch sensor 117 (Fig. 9) of configuration.Display unit 160 is by showing the image of icon etc. configured with operation, and to being directed to The touch operation of the user of display unit 160 detects, thus as sheet producing device 100 user interface and play function Energy.Shutter door 230 is the door being opened and closed in a manner of the box for being accommodated with additive can be made to expose.
Fig. 3 is the major part perspective view of sheet producing device 100, and Fig. 4 is that the major part of sheet producing device 100 is cutd open View.In Fig. 3 and Fig. 4, the structure of accumulation portion 60 and the second tablet forming portion 70 is shown in detail.
As shown in Figure 3 and 4, roller portion 61 has hollow cylindrical shape, and can be with rotary shaft Q (Fig. 4) The heart is rotated.On the outer peripheral surface 61b in roller portion 61, forms multiple opening 61a and pass through along with the rotation in roller portion 61 The fiber decline of opening 61a, and be deposited on reticular zone 72, to form tablet W.Here, being formed in roller portion 61 Size, shape and the quantity of opening 61a be not specially limited.Also, for ease of description, in Fig. 3 and Fig. 4, Opening 61a is significantly illustrated relative to roller portion 61.
The part at least formed with opening 61a that sheath portion 63 covers roller portion 61 via gap (is formed with opening The outer peripheral surface 61b of 61a).In Fig. 3 and example shown in Fig. 4, sheath portion 63 have opposed wall portion 66 and right side wall 64 with And left side wall 65, wherein the opposed wall portion 66 has the inner surface opposed with outer peripheral surface 61b, and sheath portion 63 is to roller portion 61 It is stored.The right side wall 64 and left side wall 65 of sheath portion 63 are connected with opposed wall portion 66, and (are rotated from the direction rotary shaft Q The direction that axis Q is extended) covering roller portion 61.
Here, the direction rotary shaft Q is set as right and left about accumulation portion 60 and the structure of the second tablet forming portion 70 To indicating right direction with symbol R, indicate left direction with symbol L.Conveying direction F, right direction R and left direction L are the second material Direction in the face of piece W2 or in the face parallel with the face of the second tablet W2.The direction rotary shaft Q, the i.e. direction R-L are and conveying Direction F orthogonal direction is equivalent to the width direction of the second tablet W2 and thin slice S.Therefore, in the following description, by R-L Direction is known as width direction WD.
In addition, by up and down direction is known as with comprising the orthogonal direction in the face including width direction WD and conveying direction F, and Upper direction is illustrated with symbol U, illustrates lower direction with symbol D.
As shown in figure 4, being provided with recess portion 68 on the right side wall 64 of sheath portion 63 and the inner surface of left side wall 65.In On recess portion 68, it is provided with accumulation sealing element 69a.Roller portion 61 is scheduled to separate across accumulation sealing element 69a with sheath portion 63 The mode at interval is simultaneously supported in a rotatable way.Sealing element 69a is accumulated for example, by close on the surface of base portion It plants brush (bristle) lanigerous and constitutes in ground.
On the other hand, the air comprising material is supplied by pipe 54 (material feed tube) to accumulation portion 60.Pipe 54 has There is a supervisor 54a connecting with mixing air blower 56 to branch into the structure of branched pipe 54c, 54d at branch portion 54b.Branch Pipe 54c is connect with snorkel 57a, and branched pipe 54d is connect with snorkel 57b.Supervisor 54a is equivalent to the first supply pipe, branched pipe 54c is equivalent to the second supply pipe, and branched pipe 54d is equivalent to third supply pipe.
Mixing air blower 56 conveys the delivery air M1 as the air comprising material by being responsible for 54a.Delivery air M1 is split the delivery air M2 to flow in branched pipe 54c at branch portion 54b and flows in branched pipe 54d defeated It supplies gas and flows M3.Here, material refers to, comprising as described above by the isolated fiber of screening unit 40 (the first screening object) and by additive Including the additive (resin) that supply unit 52 supplies, fiber and resin mixture.
In addition, on the right side wall 64 and left side wall 65 of sheath portion 63, be connected separately with by the air comprising material to Snorkel 57a, 57b of the inside supply in roller portion 61.Snorkel 57a runs through right side wall 64, and connects with the inside in roller portion 61 It is logical.That is, in the inside of sheath portion 63, it is disposed an outwardly facing the inner space in roller portion 61 and the material supply mouth 64a that is open.Equally Ground, snorkel 57b runs through left side wall 65, and is connected to the inside in roller portion 61.On left side wall 65, it is disposed an outwardly facing roller portion 61 inner space and the material supply mouth 65a being open.
Delivery air M2 flows into the inside in roller portion 61 from branched pipe 54 by snorkel 57a.In addition, delivery air M3 flows into the inside in roller portion 61 from branched pipe 54d by snorkel 57b.Material contained by delivery air M2, M3 is logical Cross from humidifying part 206 supply humidifying air and it is humidified in the state of flow into roller portion 61.
Snorkel 57a, 57b extend through right side wall 64, left side wall 65.Air-flow (delivery air M2, M3) comprising material From snorkel 57a, 57b respectively via material supply mouth 64a, 65a, and flow upwardly into roller portion 61 in the rotary shaft side Q It is internal.As shown in figure 4, material supply mouth 64a is arranged on the position Chong Die with rotary shaft Q when from the direction rotary shaft Q On.Material supply mouth 65a is similarly arranged on the position Chong Die with rotary shaft Q.
In addition, in sheath portion 63, it is provided with air (such as the sky of the outside of sheath portion 63 for material will not included Gas) air entry 501,502 from the direction rotary shaft Q in roller portion 61 to the inside in roller portion 61 that supplied from.Air entry 501 is It is formed in the through hole that the rotary shaft side Q upwardly extends, and in a manner of through right side wall 64.Air entry 502 is to rotate The through hole that the axis side Q upwardly extends, and be formed in a manner of through left side wall 65.Therefore, by air entry 501,502, And it is connected to the space of the inside of sheath portion 63 with the external of sheath portion 63.One side of air entry 501,502 is equivalent to the first suction Port, another party are equivalent to the second air entry.
It can also will be surrounded around accumulation portion 60 by partition wall (illustration omitted), and by humidifying air A1 Xiang Youfen Space (space present in the accumulation portion 60) supply that next door surrounds, so that the space is set as humidification space.Humidifying air A1 For the air not comprising material.The air blower or connect setting with humidifying part 208 that humidifying air A1 has by humidifying part 208 Air blower and blown, and by humidification space supply.
Air entry 501 is set in a manner of separating with material supply mouth 64a, air entry 502 with material supply mouth 65a separation mode and be set.In addition, as shown in figure 4, air entry 501,502 is set when from the direction rotary shaft Q Be placed in on the position of the internal superposition in roller portion 61.
In Fig. 3 and structural example shown in Fig. 4, air entry 501,502 be for example arranged at material supply mouth 64a, 65a, which is compared, leans on 72 side of reticular zone (away from the closer position of reticular zone 72).That is, between air entry 501,502 and reticular zone 72 away from From less than the distance between material supply mouth 64a, 65a and reticular zone 72.
On the other hand, in the lower section of sheath portion 63, it is configured with reticular zone 72.The following table of the composition sheath portion 63 of reticular zone 72 Face, and it is prominent to the outside of sheath portion 63 via the opening 63a at the lower part for being formed on sheath portion 63.As reticular zone On the constructional surface 72a of 72 upper surface, accumulation has the material declined from roller portion 61.
As described above, being configured with aspirating mechanism 76 in the lower section of reticular zone 72, air-breathing is implemented downwards by reticular zone 72. That is, the suction air blower 77 having by aspirating mechanism 76, and generate suction airstream M4.As a result, in the inside of sheath portion 63, Generate the down current DF of D flowing in downward direction.
In this way, delivery air M2, M3 are flowed into roller portion 61 in the inner space of sheath portion 63, and on the other hand, suction Mechanism 76 implements suction from below.Therefore, it generates from the inside in roller portion 61 towards the down current DF of reticular zone 72, multiplies Down current DF, material decline by opening 61a, and to constructional surface 72a.
In addition, compared with the air quantity for flowing into roller portion 61 from material supply mouth 64a, 65a, aspirating mechanism 76 aspirated In the biggish situation of air quantity, extraneous gas O1, O2 are flowed into from air entry 501,502 respectively due to the difference of the air quantity.Extraneous gas O1, O2 flow into the inside in roller portion 61 as shown in arrow mark in Fig. 4, and become a part of down current DF.In addition, as above It is described, in the case where the space comprising accumulation portion 60 is humidified, to the inside in roller portion 61 flow into extraneous gas O1, O2 at For humidifying air A1.
When the air quantity for being aspirated aspirating mechanism 76 is set as the first air quantity, and by flow into roller portion 61 delivery air M2, When the air quantity of M3 is set as the second air quantity, the difference between air entry 501,502 and the first air quantity and the second air quantity accordingly makes outer Gas O1, O2 flow through in portion.Therefore, by forming air entry 501,502, and it separately can adjust or control the first air quantity With the second air quantity.In addition, being higher than the state of the second air quantity if it is the first air quantity, material is not outside from air entry 501,502 Portion's leakage.
In addition, configured with accumulation sealing element 69b between sheath portion 63 and reticular zone 72.Accumulating sealing element 69b has example Such as the shape of cuboid (approximately cuboid), and for example by thickly planting embolus brush lanigerous on the surface of base portion Hair) and be configured.By configuring accumulation sealing element 69b between right side wall 64 and left side wall 65 and reticular zone 72, so as to Enough inhibit the phenomenon that gap of the defibrating material between sheath portion 63 and reticular zone 72 leaks out.
Moreover, the sheet producing device 100 of present embodiment configures air-breathing limiting unit 511 on air entry 501, and inhaling Air-breathing limiting unit 512 is configured on port 502.Since air-breathing limiting unit 511,512 has common structure, reference Fig. 3, Air-breathing limiting unit 512 is illustrated.Air-breathing limiting unit 512 has on the outer surface of left side wall 65 with can be along left side wall 65 And the restriction plate 512a that the mode slided the is configured and plate driving portion 512b for keeping restriction plate 512a mobile.Restriction plate 512a energy It is enough to be carried out between the position that the air entry 502 that opposite left side wall 65 is open is blocked and the position for not blocking air entry 502 Sliding movement.Therefore, by keeping restriction plate 512a mobile, so as to make sheath portion 63 outside air entry 502 opening Area changes.Plate driving portion 512b has actuator etc., and is acted according to the control of control device 110, thus Keep restriction plate 512a mobile.Control device 110 can be and controlling plate driving portion 512b to the position of restriction plate 512a It sets and is adjusted, and the opening area of air entry 502 can be adjusted.Air-breathing limiting unit 511,512 and the second adjustment portion It is corresponding.
The air-breathing limiting unit 511 being configured on air entry 501 has so that the opening area of air entry 501 changes Mode the mobile limit of sliding is carried out between the position for carrying out closed position to air entry 501 and keeping air entry 501 open The making sheet 511a and plate driving portion 511b for keeping restriction plate 511a mobile.Plate driving portion 511b is in the same manner as plate driving portion 512b Have actuator etc., and acted according to the control of control device 110, to keep restriction plate 511a mobile.Control device 110 by controlling plate driving portion 511b, so as to the opening of the air entry 501 of the external opening of opposite right side wall 64 Area is adjusted.
The air quantity of the extraneous gas flowed into from air entry 501,502 is determined by the difference of above-mentioned the first air quantity and the second air quantity It is fixed.Therefore, in the case where reducing the opening area of the air entry 501 positioned at right side wall 64 by restriction plate 511a, needle The ventilation resistance of the extraneous gas O1 flowed into from air entry 501 is increased.Therewith, the outer of roller portion 61 is flowed into from air entry 501 The air quantity of portion gas O1 is reduced, and the air quantity of the extraneous gas O2 flowed into from air entry 502 correspondingly increases.On the contrary, passing through Restriction plate 512a and make positioned at left side wall 65 air entry 502 opening area reduce in the case where, for from air entry 502 flow The ventilation resistance of the extraneous gas O2 entered increases.Therewith, the air quantity for the extraneous gas O2 that roller portion 61 is flowed into from air entry 502 subtracts Few, the air quantity of the extraneous gas O1 flowed into from air entry 501 correspondingly increases.In addition, in the opening area of air entry 501,502 In the state of equal, the air quantity of extraneous gas O1 and the air quantity of extraneous gas O2 are balanced.Control device 110 can be respectively to plate The movement of driving portion 511b, 512b are controlled.Therefore, by the control of control device 110, and can make to flow into roller portion 61 The balance of air quantity of extraneous gas O1, O2 change.Also, and suction minimum in the opening area of air entry 501,502 In the case that the suction force of mechanism 76 is weaker, it is also possible to make because of the position of restriction plate 511a, 512a by extraneous gas O1 and The air quantity that extraneous gas O2 is combined togather and obtains integrally is reduced.
Fig. 5 is the enlarged view of the main part of sheet producing device 100, especially expression pipe 54 and air-flow limiting unit 401 Enlarged front view.Fig. 6 is the cross-sectional view of the line A-A of Fig. 5.
As described above, being configured with air-flow limiting unit 401 in the top of branch portion 54b on pipe 54.Air-flow limiting unit 401 Have the air-flow restriction plate 402 that can be slided on the direction indicated in figure with symbol SD and keeps air-flow restriction plate 402 mobile Plate driving portion 403.
The position of air-flow limiting unit 401 is preferably, and near branch portion 54b, more preferably, passes through branch portion 54b And state, the i.e. setting before branch is on supervisor 54a.In addition, air-flow limiting unit 401 is most preferably in supervisor 54a, away from point Branch 54b is closer.
Air-flow restriction plate 402 is following structure, that is, is slided in a manner of crossing supervisor 54a (along section), supervisor The structure that part or all of 54a is blocked by air-flow restriction plate 402.Delivery air M1 can pass through in the inside of supervisor 54a Sectional area change because of the position of air-flow restriction plate 402.Plate driving portion 403 has actuator etc., and is filled according to control It sets 110 control and makes the sliding movement of air-flow restriction plate 402.
The relationship between the mobile range of sliding and the section for being responsible for 54a is carried out in expression air-flow restriction plate 402 in Fig. 6. End the case where air-flow restriction plate 402 is located at the end of the side right direction R of moving range SD and positioned at the side left direction L In the case where any one in the case of, air-flow restriction plate 402 not with supervisor 54a section superposition of end gap.On the position, gas Ductility limit making sheet 402 does not exert one's influence to the delivery air M1 flowed in supervisor 54a.
When moving air-flow restriction plate 402 in moving range SD, according to the position of air-flow restriction plate 402, benefit It is blocked with the side right direction R in the section of 402 couples of air-flow restriction plate supervisor 54a or the side left direction L.Therefore, gas can be passed through Ductility limit making sheet 402 and in supervisor 54a the delivery air M1 that flows exert one's influence.
Specifically, air-flow restriction plate 402 to be set as to a part weight with the side right direction R in the section of supervisor 54a In the case where folded state, the side right direction R is being leaned on compared with the center (position of branch portion 54b shown in fig. 6) of supervisor 54a, The runner of delivery air M1 narrows.That is, generating ventilation resistance in the side right direction R in the inside of supervisor 54a.In the shape Under state, since delivery air M1 and air-flow restriction plate 402 are collided, and flowed in a manner of spreading through air-flow restriction plate 402, because This, material contained by delivery air M1 is biased to the side left direction L and is flowed.In the inside of supervisor 54a, since material is biased to left direction The side L and transferred, therefore, in branch portion 54b, compared with delivery air M2, in large quantities material to delivery air M3 flow.Cause This compared with the side right direction R, flows into a large amount of material from the side left direction L in roller portion 61.In contrast, limiting air-flow In the case that making sheet 402 is located at the side left direction L in the section of supervisor 54a, since the sectional area of the side left direction L of supervisor 54a (is opened Open area) it reduces, because from material contained by delivery air M1 is biased to the side right direction R and is flowed.Therefore, delivery air M2 with it is defeated It supplies gas and flows M3 compared to a large amount of material is conveyed, in roller portion 61, compared with 65 side of left side wall, flowed into from 64 side of right side wall a large amount of Material.In addition, except the case where removing the section opening of the completely enclosed supervisor 54a of air-flow restriction plate 402, air-flow restriction plate The flow velocity of 402 couples of delivery air M1 is exerted one's influence, but is slight, the conveying gas in inflow roller portion 61 to the influence that air quantity applies The sum of the air quantity of stream M2, M3 hardly happen variation.But generate delivery air M1 mixing air blower 56 wind-force compared with In the case where the large percentage of the area of reduction, can be produced due to air-flow restriction plate 402 in sectional area that is weak and being responsible for 54a The reduction of raw air quantity.
In accumulation portion 60, controlled by plate driving portion 511b, 512b to air-breathing limiting unit 511,512, thus The balance (left-right balance) of extraneous gas O1, O2 for flowing into roller portion 61 can be made to change, and be adjusted.In addition, By controlling the plate driving portion 403 in air-flow limiting unit 401, so as to make to roller portion 61 by delivery air M2 (left and right is flat for the balance of the conveying capacity of the material of generation and the conveying capacity of the material generated by delivery air M3 to roller portion 61 Weighing apparatus) it changes, and be adjusted.
Sheet producing device 100 can make the unit of the thin slice S manufactured by sheet producing device 100 on width direction WD Area weight is uneven.In general, used in office comprising including PPC paper etc. various paper, in thin slice, as product The benchmark of matter and used weight per unit area.Weight per unit area refers to, indicates the index or base of the character of paper or thin slice Quasi- one kind, is conventionally used in paper industry or printing industry.Weight per unit area is the per unit area of paper or thin slice Weight, it is however generally that, by g (gram)/m2(square metre) is set as unit.In general, with the unit area in the entirety of paper or thin slice Weight is uniformly used as premise, relative to a kind of paper or thin slice, and shows a weight per unit area.
In contrast, sheet producing device 100 can manufacture the thin slice S of the difference in face with weight per unit area, In the present embodiment, the example that difference is generated on the width direction WD of thin slice S, in weight per unit area is said It is bright.Become the short side of the thin slice S after being cut off by cutting portion 90 in the direction (for example, width direction WD) intersected with conveying direction F In the case where direction, the weight per unit area of the thin slice S after cutting constant in the longitudinal direction, in the direction of the width in list There is difference (unevenness) in the area weight of position.For example, increasing the weight per unit area of central portion and in Centre portion compares in the case where reducing the weight per unit area of end, and thin slice S has toughness, the stronger spy of beam at central portion Property.For example, when being conveyed in the printing equipments such as printer or scanner to thin slice S, since toughness, beam are stronger, It can obtain and be difficult to generate the conveying good preferred characteristic of bad and transporting such as paper jam (blocking).
Sheet producing device 100 has weight per unit area sensing in order to which the distribution to weight per unit area is controlled Device 309.Weight per unit area sensor 309 is the biography detected to the weight per unit area of the second tablet W2 or thin slice S Sensor.Weight per unit area sensor 309 also can be set in foring the second tablet W2's in the second tablet forming portion 70 Any one later place of process is arranged between thin slice forming portion 80 and cutting portion 90 in thin slice S in the present embodiment Transport path on.
The explanatory diagram of the detection for the weight per unit area that Fig. 7 and Fig. 8 is implemented by expression by sheet producing device 100. Fig. 7 is the top view for indicating the configuration status of thickness transducer, and Fig. 8 is the distribution for indicating the weight per unit area of the second tablet Chart.
As shown in fig. 7, in the present embodiment, weight per unit area sensor 309 (test section) has the first test section 309a, the second test section 309b, third test section 309c.First test section 309a, the second test section 309b and third detection Portion 309c relative to thin slice S transport path and be arranged side-by-side on width direction WD, and to the list of thin slice S located directly below Position area weight is detected.
First test section 309a, the second test section 309b and third test section 309c are, for example, the light sensing of reflection-type Device, and have for thin slice S and emit the light source of light and receive the acceptance part of the reflected light of thin slice S, and export and light income pair The output valve answered.
First test section 309a is configured in the central portion on the width direction WD of thin slice S, and the second test section 309b is matched The end in the side left direction L of thin slice S is set, third test section 309c is configured in the end of the side right direction R on width direction WD Portion.Here, indicating the central portion on the width direction WD of thin slice S with symbol WS1, the end of the side left direction L is indicated with symbol WS2 Portion, and indicate with symbol WS3 the end of the side right direction R.The output valve of first test section 309a indicates the unit plane of central portion WS1 Product weight, the output valve of the second test section 309b indicate the weight per unit area of end WS2, the output valve of third test section 309c Indicate the weight per unit area of end WS3.The control device 110 connecting with weight per unit area sensor 309 is according to unit plane The output valve of product weight sensor 309, and central portion WS1 and the end of thin slice S can be found out
The weight per unit area of WS2, WS3.
As long as weight per unit area sensor 309 be with the first test section 309a, the second test section 309b and third The structure that the weight per unit area of thin slice S is detected on the same position test section 309c, for example, it is also possible to use The optical sensor of transmission-type.It, can also be in addition, the quantity of the detection position in width direction WD is not defined as position at three Weight per unit area is detected at more many places position.
In addition, by thin slice forming portion 80 pressurize and heat before state, i.e. be directed to the second tablet W2 and implement to examine In the case where survey, it is also able to use the sensor detected to thickness, to replace the biography detected to weight per unit area Sensor.For example, following structure can be used, that is, configuration abuts with the second tablet W2 and to the sensor that thickness is detected, By the sensor, and the structure that many places position on width direction WD is detected.Due to the unit plane of the second tablet W2 Product weight is determined by the thickness for the material accumulated on reticular zone 72, therefore, is measured in the thickness to the second tablet W2 In the case where, it can be unit area weight by the thickness conversion measured.In addition, being pressurized and heating in the second tablet W2 And in the case where becoming the shape of thin slice S, weight per unit area does not have sometimes with thickness yet to be adequately associated with.Therefore, with Thin slice forming portion 80 compared to downstream, in further detail for place examines weight per unit area downstream compared with pressurization part 82 In the case where survey, preferably, as weight per unit area sensor 309, using using optical sensor etc. and to unit area The structure that weight is detected.
Fig. 8 shows the thin slice S that control device 110 is detected according to the output valve of weight per unit area sensor 309 Weight per unit area distribution example.In the chart of Fig. 8, horizontal axis indicates the position on width direction WD, and the longitudinal axis indicates Weight per unit area.Also, in the feelings for replacing weight per unit area sensor 309 and being detected to the thickness of the second tablet W2 Under condition, the longitudinal axis can also be replaced into thickness.
According to the control of control device 110, such as shown in figure 8, sheet producing device 100 can be produced as width The weight per unit area of central portion on the WD of direction is larger and list of the end of the side right direction R and the side left direction L by comparison The thin slice S of the position lesser distribution of area weight.Here, generating the direction of difference only in the weight per unit area distribution of thin slice S To be the predetermined direction intersected with the conveying direction F of the second tablet W2 and thin slice S, not be defined to and conveying direction F orthogonal width direction WD.
The advantages of in the case where thin slice S this to manufacture, is illustrated.
Above-mentioned thin slice S can be used in the device that printer, scanner etc. convey thin slice S.In particular, having By conveying roller pair in the device for the mechanism that thin slice S is clamped and is conveyed, the conveying of thin slice S is conveyed in the device Direction be in thin slice S with predetermined direction (in the present embodiment, being width direction WD) intersect direction in the case where be to have .In this case, toughness of the thin slice S on the conveying direction of the device is stronger, and transporting is excellent.In addition, this is thin The weight per unit area of piece S and central portion has accordingly played the intensity of toughness, but due in end, compared with central portion, Weight per unit area is smaller, therefore, it is suppressed that the whole weight per unit area of thin slice S.Therefore, thin slice S has the strong of toughness Degree or transporting, and since weight per unit area is smaller, and have the advantages that light weight.In addition, with the unit plane that makes thin slice S entirety The case where product weight increases is compared, as long as the advantage that amount of material needed for having the manufacture of thin slice S is less.
In addition, having difference in the distribution of the weight per unit area of thin slice S in a predetermined direction, but can also use as follows Structure, that is, by being pressurizeed by thin slice forming portion 80 and being heated, and the thickness of the end on predetermined direction and the central portion The equal structure of thickness.In this case, thin slice S has the toughness made on conveying direction because of the distribution of weight per unit area Intensity and transporting it is excellent and be not present uneven thickness the advantage that.Also, thickness is equal to be referred to, is not defined to Identical situation, as long as the case where include containing error and substantially the same.
Fig. 9 is the block diagram for indicating the structure of control system of sheet producing device 100.
Sheet producing device 100 has to exist with the primary processor 111 controlled each portion of sheet producing device 100 Interior control device 110.
Control device 110 have primary processor 111, ROM (Read Only Memory, read-only memory) 112 and RAM (Random Access Memory, random access memory) 113.Primary processor 111 is CPU (Central Processing Unit, central processing unit) etc. arithmetic processing apparatus, by executing the basic control journey that is stored of ROM112 Sequence, so that each portion to sheet producing device 100 controls.Primary processor 111 is configured to, including ROM112, RAM113 Deng peripheral circuit or other IP kernel heart including System on Chip/SoC.
ROM112 in nonvolatile manner stores program performed by primary processor 111.RAM113 forms primary processor Workspace used in 111, and provisionally the data of program performed by primary processor 111 or process object are stored.
Non-volatile memories portion 120 is to data handled by program performed by primary processor 111 or primary processor 111 It is stored.
Display panel 116 is the panel of the displays such as liquid crystal display, and is for example arranged at sheet producing device 100 Front.Display panel 116 shows the action state of sheet producing device 100 according to the control of primary processor 111, various sets Definite value, warning display etc..
117 pairs of touch sensor touch (contact) operations or pressing operation detect.Touch sensor 117 is for example by having The sensor of the pressure-sensing formula or electrostatic capacitance that have transparent electrode is constituted, and Chong Die with the display surface of display panel 116 Ground configuration.Touch sensor 117 detect operation in the case where, by the quantity comprising operating position or operating position including Operation data is exported to primary processor 111.Primary processor 111 passes through the output of touch sensor 117, and to for display panel 116 operation is detected, and obtains operating position.Primary processor 111 is according to the operative position detected by touch sensor 117 Display data 122 during setting and is shown in display panel 116, and realize GUI (GraphicalUser Interface, graphic user interface) operation.
Control device 110 via sensor I/F (Interface, interface) 114 and be arranged at sheet producing device Sensor connection in 100 each portion.Sensor I/F114 is to obtain the detected value that sensor is exported and be input to main place Manage the interface in device 111.Sensor I/F114 can also have the analog signal for being exported sensor and be converted to numerical data A/D (Analogue/Digital, simulation numeral) converter.In addition, sensor I/F114 can also be supplied to each sensor Driving current.In addition, sensor I/F114 can also have the sample frequency according to specified by primary processor 111 and obtain each The output valve of sensor and the circuit exported to primary processor 111.
On sensor I/F114, it is connected with waste paper sensor for residual amount 301, grate paper-arranaging sensor 303 and unit plane Product weight sensor 309.
Waste paper sensor for residual amount 301 detects the surplus for the waste paper that supply unit 10 is stored.Control unit 150 Such as in the case where the surplus of the waste paper detected of waste paper sensor for residual amount 301 is lower than setting value, the deficiency of waste paper is reported.
Grate paper-arranaging sensor 303 to the amount of the thin slice S being stored in the pallet possessed by discharge unit 96 or stacker into Row detection.Control unit 150 implements report in the case where the amount of the thin slice S detected of grate paper-arranaging sensor 303 becomes setting value or more Know.
Weight per unit area sensor 309 is to be configured as described above along the transport path of thin slice S, pass through implementation For the optical reading of thin slice S, to be examined to the sensor that the weight per unit area of thin slice S is detected, and by optics The detected value of survey is exported to control device 110.Weight per unit area sensor 309 intersects pre- in the conveying direction with thin slice S Determine to detect weight per unit area in multiple positions on direction (in the present embodiment, being width direction WD).Control Device 110, and can be on the predetermined direction to thin slice S according to the testing result (output valve) of weight per unit area sensor 309 The distribution of weight per unit area detected.As described above, weight per unit area sensor 309 is not defined to thin slice S Transport path, or be arranged on the transport path of the second tablet W2 and implement the detection for being directed to the second tablet W2 Sensor.
The structure of Fig. 8 is an example, for example, sheet producing device 100 also can have other sensors, control dress The detected value of these sensors can be obtained by setting 110.For example, sheet producing device 100 can also have to additive supply unit Sensor that the surplus of additive in 52 is detected, the tank that the water of humidification is stored to sheet producing device 100 (omit Diagram) the sensor etc. that is detected of water.In addition, sheet producing device 100 can also have in sheet producing device The sensor that the temperature of the air of 100 internal flow, air quantity, wind speed are detected.
Each drive that control device 110 has via driving portion I/F (Interface) 115 with sheet producing device 100 Dynamic portion's connection.The driving portion that sheet producing device 100 has is motor, pump, heater etc..
In on driving portion I/F115, as the control object of control device 110, it is connected with coarse crushing portion 311, defibrating unit 312, paper feeding motor 313, additive supply unit 314, air blower 315, humidifying part 316, roller portion driving portion 317 and segmentation Portion 319.
Coarse crushing portion 311 includes making to rotate the severing sword (illustration omitted) as the waste paper severing of raw material in coarse crushing portion 12 The driving portions such as motor.Defibrating unit 312 includes the drivings such as the motor of rotor (illustration omitted) rotation for having defibrating unit 20 Portion.Paper feeding motor 313 is the motor that waste paper is supplied from supply unit 10.Additive supply unit 314 includes inciting somebody to action in discharge unit 52a Motor that the feeding screw that additive is sent out is driven, the motor or the driving portions such as actuator for being opened and closed discharge unit 52a.Drum Blower 315 includes defibrating unit air blower 26, trapping air blower 28, mixing air blower 56, suction air blower 77 etc..These each air blast Machine can also individually be connect with driving portion I/F115.
Humidifying part 316 include the humidifying part 202 being made of the humidifier of gasifying type or warm wind gasifying type, 204,206, 208 and the humidifying part 210,212 that is made of the ultrasonic type humidifier of generation water mist.
Roller portion driving portion 317 includes the driving portions such as the motor for rotating roller portion 41, the motor for rotating roller portion 61.
With driving portion 318 include the motor that reticular zone 46 is driven, the motor that reticular zone 72 is driven and To driving portions such as the reticular zone 79a motors driven.In addition, can also have with driving portion 318 to above-mentioned each motor The test sections such as rotary encoder or rotation angle sensor that rotation speed, rotation amount, rotation angle etc. are detected.
Cutting part 319 includes the driving portions such as the motor for rotating rotary body 49.
Weight per unit area adjustment portion 341 is the driving portion that is acted according to the control of control device 110, and is directed to Delivery air M1, M2, M3 of the material in accumulation portion 60 are flowed into, and to wind direction, air quantity, wind speed and their left-right balance At least one of change or adjust.In the present embodiment, plate driving portion air-flow limiting unit 401 driven 403 are equivalent to weight per unit area adjustment portion 341.
Suction modulation portion 342 is the driving portion that is acted according to the control of control device 110, and is directed to accumulation portion 60 The air not comprising material sucked, and at least one of wind direction, air quantity, wind speed and their left-right balance into Row change is adjusted.In the present embodiment, air-breathing limiting unit 511,512 is equivalent to suction modulation portion 342, in further detail and Speech, plate driving portion 511b, 512b are equivalent to suction modulation portion 342.Plate driving portion 511b, 512b both can be can be independently The structure that ground is acted by the control of control device 110 mutually can also be acted linkedly.
Figure 10 is the functional block diagram of sheet producing device 100, and indicate the function of storage unit 140 and control unit 150 Structure.Storage unit 140 is by the storage unit of non-volatile memories portion 120 (Fig. 9) logicality constituted.
Various function parts possessed by control unit 150 and control unit 150 execute program by primary processor 111 and lead to It crosses the collaborative work of software and hardware and is formed.Constitute these function parts hardware can for example enumerate primary processor 111, And non-volatile memories portion 120.
Storage unit 140 for example to setting data 121, display data 122 and weight per unit area set data 123 into Row storage.Setting data 121 includes the data set to the movement of sheet producing device 100.For example, setting data 121 The characteristic for the various sensors having including sheet producing device 100 or in the detected value according to various sensors and by leading The data such as the threshold value used in the treatment process that 111 pairs of exceptions of processor are detected.Display data 122 are primary processor The data of 111 pictures shown on display panel 116.Showing data 122 both can be fixed image data, or The data set are shown to the picture for the data that display primary processor 111 is generated or obtained.
It is the unit area weight for making thin slice S manufactured by sheet producing device 100 that weight per unit area, which sets data 123, The corresponding data such as the operation condition of the distribution of amount and sheet producing device 100.
Sheet producing device 100 by by control device 110 to weight per unit area adjustment portion 341 and/or air-breathing Adjustment portion 342 is controlled, so as to produce the thin slice S of various states.That is, being adjusted by weight per unit area The movement in portion 341 and/or suction modulation portion 342, and point of the weight per unit area on the predetermined direction of thin slice S can be made Cloth changes.Therefore, desired state, energy are set as in order to which the weight per unit area on the predetermined direction of thin slice S to be distributed It is enough that (tuning) is finely adjusted to the drive volume etc. of weight per unit area adjustment portion 341 and/or suction modulation portion 342.
Moreover, in the sheet producing device 100 of present embodiment, about the unit area on the predetermined direction of thin slice S Distribution of weight is preset with more than one weight per unit area distribution in a selectable manner in advance.Specifically, by one with On weight per unit area distribution and to the weight per unit area adjustment portion 341 being distributed for realizing constituent parts area weight with And/or the movement in person's suction modulation portion 342 carries out defined parameter and is stored in storage unit 140 in a corresponding manner.The number Data 123 are set according to weight per unit area is equivalent to.According to this structure, it is selected when from the distribution of selectable weight per unit area When one weight per unit area distribution, obtained and selected unit area weight from weight per unit area setting data 123 Amount is distributed the driving parameter in corresponding weight per unit area adjustment portion 341 and/or suction modulation portion 342.Moreover, thin slice system Device 100 is made to be acted according to acquired driving parameter.Thereby, it is possible to not implement to weight per unit area adjustment portion The mode for the operation that 341 and/or the actuating quantity in suction modulation portion 342 etc. are adjusted, and it is promptly selected to having Weight per unit area distribution thin slice S manufactured, and can to the weight per unit area of thin slice S be distributed change.
Control unit 150 has operating system (OS) 151, display control section 152, operation detection part 153, detection control unit 154, drive control part 155 and weight per unit area adjust the function of control unit 157.
The functions of control program that the function of operating system 151 is stored by storage unit 140, other control units 150 Each portion is the function for the application program being performed in operating system 151.
Display control section 152 makes display panel 116 show image according to display data 122.
Operation detection part 153 detects the operation for touch sensor 117.Operation detection part 153 to touching The content for touching the corresponding GUI operation of operating position of the operation detected in sensor 117 is specified.
Detection control unit 154 obtains the detected value for the various sensors connecting with sensor I/F114.In addition, detection control Portion 154 be directed to the detected value of the sensor I/F114 sensor connecting, compared with preset threshold value (setting value), and Implement judgement.Detection control unit 154 is defeated to display control section 152 in the case where judging result meets the condition for implementing notification Content is reported out, and implements the notification by image or text generation by display control section 152.
Drive control part 155 is to the starting (starting) of connected each driving portion and stopping via driving portion I/F115 It is controlled.In addition, drive control part 155 or the implementation turn for defibrating unit air blower 26 or mixing air blower 56 etc. The structure of the control of speed.
In addition, being implemented by operation detected by operation detection part 153 about unit plane in drive control part 155 In the case where the setting of product distribution of weight, weight per unit area adjusts 157 reference units area weight of control unit and sets data 123.Weight per unit area adjusts control unit 157 and obtains unit plane corresponding with setting by weight per unit area setting data 123 The driving parameter in product adjustment of weight portion 341 and/or suction modulation portion 342.Weight per unit area adjusts 157 basis of control unit Acquired driving parameter, and determine the drive volume of weight per unit area adjustment portion 341 and suction modulation portion 342, and make list Plane product adjustment of weight portion 341 and suction modulation portion 342 are acted.
In addition, weight per unit area, which adjusts control unit 157, executes detection by weight per unit area sensor 309, take The output valve of weight per unit area sensor 309 is obtained, and finds out the weight per unit area of thin slice S according to acquired output valve Distribution.Weight per unit area adjusts control unit 157 to the thin slice being set by operation detected by operation detection part 153 The weight per unit area of S be distributed and by the weight per unit area that the output valve of weight per unit area sensor 309 is found out be distributed into Whether row compares, and be that the state of target judges to weight per unit area distribution.Being detached from weight per unit area distribution can In the case where the range for being considered as the state of target, weight per unit area adjusts control unit 157 to weight per unit area adjustment portion 341 And the driving parameter in suction modulation portion 342 is adjusted, to become the shape of target with the weight per unit area distribution of thin slice S The mode of state is controlled.
Figure 11 is the flow chart for indicating the movement of sheet producing device 100.
Control unit 150 starts thin slice manufacture dress when the power supply of sheet producing device 100 is set as connecting (step ST1) Set the setting (step ST2) of 100 movement.For example, showing the picture of setting by display unit 160, and by being directed to the setting The input of the user of picture operates, and implements the setting of the movement of sheet producing device 100.In sheet producing device 100 After size or quantity of manufactured thin slice S etc. are set, control unit 150 is distributed by 160 displaying target of display unit to be selected Select picture 160a (step ST3).
Figure 12 is to indicate that sheet producing device 100 shows exemplary schematic diagram, and indicate that target distribution selects picture 160a Example.The target distribution illustrated by Figure 12 selects in picture 160a, it is shown that the title of picture, and it is configured with unit area Distribution of weight selects image 162 and selection state display part 163.
Weight per unit area distribution selects image 162 to carry out for being distributed for weight per unit area of the user to thin slice S The image of the operation of instruction.Weight per unit area distribution selection image 162 includes and can be set by sheet producing device 100 Type corresponding image 162a, 162b, 162c of the weight per unit area distribution of thin slice S.In image 162a, 162b, 162c In each image, the image of the weight per unit area distribution including describing thin slice S.When any in image 162a, 162b, 162c One by carry out touch operation when, selected to be distributed with by the corresponding weight per unit area of the image of touch operation.In addition, image 162a, 162b, 162c both may include the text that the weight per unit area distribution of thin slice S is indicated by language Symbols, can also With the number being endowed in advance comprising the weight per unit area distribution for thin slice S.
State display part 163 is selected to indicate the image for detecting to be distributed selection image 162 to weight per unit area The image of the case where touch operation of 162a, 162b, 162c.That is, passing through touch for the expression in image 162a, 162b, 162c Operation and selected weight per unit area distribution image.
In this way, user selects picture 160a using target distribution, and the shape for being easy to be distributed according to multiple weight per unit areas State and select the weight per unit area of the thin slice S manufactured by sheet producing device 100 to be distributed.
Control unit 150 has selected weight per unit area distribution by the touch operation for display unit 160, and to setting Whether completion is judged (step ST4).(step ST4 during setting does not complete also;"No") in, it is standby, until selected It is selected as stopping.Setting the case where completing (step ST4;"Yes") under, control unit 150 sets data 123 according to weight per unit area Data and obtain the driving parameter in weight per unit area adjustment portion 341 and/or suction modulation portion 342, and set (step ST5).
Next, control unit 150 is according to set driving parameter and to weight per unit area adjustment portion 341 and air-breathing (step ST6) is adjusted in the driving condition of adjustment portion 342.
Control unit 150 starts the starting sequence (step ST6) for initializing each portion of sheet producing device 100, and shifts The state of thin slice S can extremely be manufactured.In starting sequence, the various motor or air blower etc. that drive control part 155 is controlled are pressed It is properly started according to sequence appropriate.In addition, including weight per unit area adjustment portion 341, air-breathing tune in starting sequence Each portion including section portion 342 is acted according to setting value.
Control unit 150 during the progress of starting sequence or execute after, start by weight per unit area sensor 309 The detection of implementation executes the detection (step ST9) implemented by weight per unit area sensor 309 during the sampling period.Control unit 150 according to the output valve of weight per unit area sensor 309, and is distributed to the weight per unit area on the predetermined direction of thin slice S Detected (step ST10), and to calculated weight per unit area distribution whether meet and selected in step ST4 State is judged (step ST11).In step ST11, even if being found out from the output valve of weight per unit area sensor 309 Weight per unit area distribution and the weight per unit area distribution that is set in step ST4 it is complete inconsistent, as long as allowing In the range of, then control unit 150 also carries out affirmative determination.For example, it is also possible to be preset permissible in control unit 150 The range of the difference of weight per unit area distribution.Alternatively, can also set in data 123 in weight per unit area, thin slice S is set Weight per unit area distribution and can be considered the weight per unit area distribution range.
The case where in the range of weight per unit area is distributed as the state of target or can be considered the state of target (step ST11;"Yes") under, control unit 150 passes through the display etc. of display unit 160, and the weight per unit area distribution for reporting thin slice S becomes The case where user's selected state (step ST12).
Whether control unit 150 is to terminating the operating of sheet producing device 100 and judged (step ST13).Terminating to operate Triggering do not set up in a period of (step ST13;"No"), 150 continuous running of control unit.Generate instruction etc. that operating stops, The case where triggering to shut down (step ST13;"Yes") under, control unit 150 executes stopping sequence (step ST14).
On the other hand, weight per unit area be distributed not in the state that can be considered target in the range of the case where (step ST11;"No") under, control unit 150 changes (step ST15) the driving parameter of sheet producing device 100, and is back to Step ST9.In further detail, driving of the control unit 150 to weight per unit area adjustment portion 341 and suction modulation portion 342 Parameter changes, so that the weight per unit area of the thin slice S found out according to the output valve of weight per unit area sensor 309 It is distributed the state close to target.Control unit 150 is according to the driving parameter after changing in step ST15, and executable unit The adjusting (step ST16) of the action state in area weight adjustment portion 341 and suction modulation portion 342, and it is back to step ST9.
As discussed above, the sheet producing device 100 of first embodiment has with multiple opening 61a's Roller portion 61.In addition, having the second tablet forming portion 70 and thin slice forming portion 80, wherein the second tablet forming portion 70 has There is the constructional surface 72a for the material stacking including the fiber comprising having passed through opening 61a, and forms second on constructional surface 72a Tablet W2, the thin slice forming portion 80 handles the second tablet W2, to form thin slice S.In addition, sheet producing device 100 have control unit 150, and the control unit 150 is on the direction that the conveying direction with the second tablet W2 intersects, in constructional surface The weight per unit area of the second tablet W2 accumulated on 72a is controlled.
According to the control method and thin slice for applying sheet producing device 100 of the invention, sheet producing device 100 Manufacturing method is controlled by the weight per unit area to the second tablet W2, and can be to the unit plane of the thin slice S manufactured The distribution of product weight is controlled.Thereby, it is possible to the distribution of desired weight per unit area is realized on thin slice S.For example, logical Make the weight per unit area of central portion on the predetermined direction (for example, width direction WD) crossed in the face in thin slice S compared with end Increase, it is higher compared with strong and when being conveyed in printer etc. transporting so as to manufacture the toughness on predetermined direction Thin slice S.
Roller portion 61 is configured in a rotatable way, in roller portion 61, configured with for that will include the defeated of material It supplies gas and flows the pipe 54 that M1 is supplied to the inside in roller portion 61.Pipe 54 has supervisor 54a, branched pipe 54c, branched pipe 54d.Point Branch pipe 54c branch at branch portion 54b from being responsible for 54a, and connect with the end of the side of the rotary axis direction in roller portion 61. Branched pipe 54d branch at branch portion 54b from being responsible for 54a, and the end with the other side of the rotary axis direction in roller portion 61 Connection.In addition, having air-flow limiting unit 401, the air-flow limiting unit 401 is arranged near branch portion 54b, and for leading to Cross the control of control unit 150 and the conveying capacity to the material realized by the delivery air M2 flowed in branched pipe 54c and by Ratio between the conveying capacity for the material that the delivery air M3 flowed in branched pipe 54d is realized changes.As a result, by by right For roller portion 61 from the conveying capacity of the delivery air M2 of the side's supplying material material realized and by supplying material from another party Ratio between the conveying capacity for the material that the delivery air M3 of material is realized changes, and is supplied to so as to opposite roller portion 61 The ratio of material change.Therefore, the distribution for the material that can be accumulated to the opening 61a via roller portion 61 becomes More, to control the distribution of the weight per unit area of the thin slice S manufactured.
In addition, roller portion 61 has the sheath portion covered at least formed with the part of opening 61a to roller portion 61 63 and for by include material material supply mouth 64a, 65a that is supplied to the inside in roller portion 61 of delivery air M1.Rolling Canister portion 61 has air entry 501 and air entry 502, and the air entry 501 and air entry 502 are not include for that will be used as The air entry that extraneous gas O1, O2 of the air of material are supplied from the outside of sheath portion 63 to the inside in roller portion 61, and It is set in a manner of being separated in the rotary axis direction in roller portion 61.In addition, have air-breathing limiting unit 511,512, it is described Air-breathing limiting unit 511,512 is by the control of control unit 150 to the ratio of the flow for the air being supplied to from air entry 501,502 Rate changes.According to this structure, it is carried out by the ratio to the extraneous gas O1 and extraneous gas O2 that flow into roller portion 61 Change, changes so as to the distribution to the air-flow flowed out from roller portion 61.It therefore, can be to opening via roller portion 61 Mouthful 61a and the distribution on the width direction WD of material that accumulates changes, thus the unit area weight to the thin slice S manufactured The distribution of amount is controlled.
In addition, control unit 150 can also control the flow of delivery air M1.For example, control unit 150 can also be right The air output of mixing air blower 56 is controlled, to control the air quantity of delivery air M1, M2, M3.In this case, Can the distribution more efficiently to the material accumulated on constructional surface 72a control.
In addition, control unit 150 can also control the flow of suction airstream M4.For example, control unit 150 can also be right The air output of suction air blower 77 is controlled, to control the air quantity of suction airstream M4.In this case, Neng Gougeng Add and effectively the distribution for the material accumulated on constructional surface 72a is controlled.
Sheet producing device 100 has the second tablet forming portion 70 and thin slice forming portion 80, wherein the second tablet shape At portion 70 make to wrap fibrous material stacking on constructional surface 72a, to form the second tablet W2, the thin slice forming portion 80 is right Second tablet W2 is handled, to form thin slice S.In addition, having operation detection part 153 and control unit 150, wherein described The receiving portion for the setting that operation detection part 153 is distributed as the weight per unit area for receiving thin slice S, 150 basis of control unit The weight per unit area distribution received in operation detection part 153, and on the constructional surface 72a of the second tablet forming portion 70 The weight per unit area of second tablet W2 of accumulation is controlled.
According to this structure, fibrous material is wrapped, thus in the case where manufacture to thin slice S in accumulation, pass through basis The setting of the weight per unit area of thin slice S and the weight per unit area of the second tablet W2 is controlled, so as to set The thin slice S of fixed weight per unit area is manufactured.Thereby, it is possible to (pass through demand) on thin slice S to realize desired list The distribution of position area weight.For example, the unit plane by making central portion compared with end on the predetermined direction in the face of thin slice S Product weight increases, and so as to manufacture, the toughness on predetermined direction is relatively strong and transporting when being conveyed in printer etc. Higher thin slice S.
Sheet producing device 100 is configured to, and has the roller portion 61 for being formed with multiple opening 61a, and make to have passed through rolling The material stacking of the opening 61a of canister portion 61 is on constructional surface 72a.Operation detection part 153 selects picture using such as target distribution 160a receives the weight per unit area point on the predetermined direction (width direction WD) intersected with the conveying direction F of the second tablet W2 Cloth, using the weight per unit area distribution as thin slice S.As a result, set intersect with the conveying direction of the second tablet W2 it is pre- In the case where determining the weight per unit area distribution on direction, according to the setting, and to the weight per unit area of the second tablet W2 point Cloth is controlled, so as to manufacture to the thin slice S with set weight per unit area distribution.
In addition, sheet producing device 100 have thickness to the second tablet W2 or thin slice S or weight per unit area into The weight per unit area sensor 309 of row detection.Unit of the weight per unit area sensor 309 of present embodiment to thin slice S Area weight is detected.Control unit 150 according to the testing result of weight per unit area sensor 309 and to conveying direction F The weight per unit area distribution of the second tablet W2 on the predetermined direction of intersection is controlled.In this case, it can more fit Locality controls the distribution of the weight per unit area of thin slice S.
In addition, passing through above-mentioned sheet producing device 100 and the thin slice manufacturer implemented by sheet producing device 100 Method and the thin slice S produced intersecting with conveying direction in the case where being clamped by conveying roller pair and being conveyed are pre- Determine to be arranged in the distribution of the weight per unit area on direction variant.In thin slice S, compared with the end of predetermined direction, center The weight per unit area in portion is larger.As a result, compared with the weight per unit area of thin slice entirety is the thin slice of equal extent, thin slice S By roller to conveying in the case where conveying direction on toughness it is stronger, so as to realize the excellent thin slice S of transporting. In addition, thin slice S can also be manufactured in the thickness of the end on the predetermined direction mode equal with the thickness of central portion.At this In the case of, can be realized by the distribution of weight per unit area the intensity of the toughness on conveying direction and transporting it is excellent and There is no the uneven thin slice S of thickness.
Second embodiment
Figure 13 is the major part amplification for applying sheet producing device 101 involved in second embodiment of the present invention Figure, especially expression pipe 54 and the enlarged front view of air-flow limiting unit 411.
Since sheet producing device 101 is other than air-flow limiting unit 411 described below, with sheet producing device 100 (Fig. 1) is similarly constituted, and therefore, for common structure, is marked identical symbol and is omitted the description.
Air-flow limiting unit 411 shown in Figure 13 is configured in the top (upstream side) of the branch portion 54b of pipe 54.Air-flow limitation Portion 411 has from the side wall side of supervisor 54a towards axis center and the air-flow limitation rotor plate 412 of the plate that is configured and makes gas Ductility limit rotor plate 412 is into figure with the rotation section 413 of the arrow mark RD direction rotation indicated.In the example in figure 13, if Rotor plate 412, which is limited, for a pair of of air-flow is singly configured in the side right direction R of supervisor 54a and the structure of the side left direction L. Each air-flow limitation rotor plate 412 by rotation section 413 and is separately turned by the control of control device 110 It is dynamic.
The shunt position that the position of a pair of of air-flow limitation rotor plate 412 shunts delivery air M1 with branch portion 54b On the basis of 54e, it is equivalent to the position of the side branched pipe 54c and the position of the side branched pipe 54d.
Air-flow limiting unit 411 replaces the air-flow limiting unit 401 (Fig. 5) being illustrated in the first embodiment and is set It sets.That is, sheet producing device 101, which is used, replaces with air-flow limit for the air-flow limiting unit 401 of sheet producing device 100 The structure in portion 411 processed.
Air-flow limiting unit 411 has a pair of of air-flow limitation rotor plate 412 and moves a pair of of air-flow limitation rotor plate 412 Dynamic rotation section 413.
The position of air-flow limiting unit 411 is preferably, and near branch portion 54b, more preferably, passes through branch portion 54b And state, the i.e. setting before branch is on supervisor 54a.In addition, air-flow limiting unit 411 is most preferably in supervisor 54a, away from Branch portion 54b is closer.
Air-flow limitation rotor plate 412 is rotated by rotation section 413, and in the position for the section opening for crossing supervisor 54a It sets and is displaced between the position along the axis direction of supervisor 54a.Air-flow limits rotor plate 412 to the section side of supervisor 54a It is determined to the area of stretching by the amount of spin of rotation section 413.Therefore, by the movement of rotation section 413, and make supervisor 54a's The sectional area that can be flowed through for delivery air M1 in inside changes.Rotation section 413 is equivalent to weight per unit area adjustment portion 341, and can be by control device 110 to the open and close of the movement of rotation section 413 and the amount of spin of rotation section 413 It is controlled.Control device 110 both can be the structure separately controlled a pair of of rotation section 413, can also be real Apply the control for interlocking a pair of of rotation section 413.In addition, as shown in figure 13, preferably, in the downstream compared with rotation section 413, Rotate air-flow limitation rotor plate 412.Thereby, it is possible to inhibit the delay of the material in air-flow limiting unit 411.
When air-flow limitation rotor plate 412 is rotated, the side right direction R or left direction L in the section of supervisor 54a The flowing of side, delivery air M1 is interfered by air-flow limitation rotor plate 412.I.e. it is capable to limit rotor plate 412 by air-flow And it exerts one's influence for the delivery air M1 flowed in supervisor 54a.
For example, making the air-flow positioned at the side right direction R limit the feelings that rotor plate 412 is stretched out to the center direction of supervisor 54a Under condition, the side right direction R is being leaned on compared with as the shunt position 54e in the center of supervisor 54a, the runner of delivery air M1 narrows. Therefore, in the inside of supervisor 54a, ventilation resistance is generated in the side right direction R.In this state, due to delivery air M1 and air-flow It limits rotor plate 412 to collide, and is flowed in such a way that wraparound air-flow limits rotor plate 412, therefore, material contained by delivery air M1 Material is biased to the side left direction L and is flowed.Since in the inside of supervisor 54a, material is biased to the side left direction L and is transferred, therefore, dividing In branch 54b, compared with delivery air M2, a large amount of material flows in delivery air M3.Therefore, in roller portion 61, with Right direction R is compared side, flows into a large amount of material from the side left direction L.
In contrast, the air-flow positioned at the side left direction L is made to limit center direction stretching of the rotor plate 412 to supervisor 54a In the case where, the side left direction L is being leaned on compared with as the shunt position 54e in the center of supervisor 54a, the runner of delivery air M1 becomes It is narrow.Therefore, in the inside of supervisor 54a, ventilation resistance is generated in the side left direction L.In this state, due to delivery air M1 and gas Ductility limit rotor plate 412 collides, and flows in such a way that wraparound air-flow limits rotor plate 412, therefore, contained by delivery air M1 Material is biased to the side right direction R and is flowed.Since in the inside of supervisor 54a, material is biased to the side right direction R and is transferred, therefore, In In branch portion 54b, compared with delivery air M3, a large amount of material flows in delivery air M2.Therefore, in roller portion 61, Compared with the side left direction L, a large amount of material is flowed into from the side right direction R.
In addition, though air-flow limitation rotor plate 412 exerts one's influence to the flow velocity of delivery air M1, but to the shadow that air quantity applies Sound be it is slight, the sum of air quantity of delivery air M2, M3 for flowing into roller portion 61 hardly happen variation.But it is generating Delivery air M1 mixing air blower 56 wind-force it is weaker and be responsible for 54a sectional area in because air-flow limit rotor plate 412 due to In the case where the large percentage of the area of reduction, it is possible to create the reduction of air quantity.
According to the sheet producing device 101 of second embodiment, by adjusting 157 pairs of gas of control unit by weight per unit area Stream limiting unit 411 is controlled, so as to make the balance of left and right of the material flowed into roller portion 61 from pipe 54 change. The effect controls air-flow limiting unit 401 with because adjusting control unit 157 by weight per unit area in the first embodiment And the effect generated is identical.
Therefore, the sheet producing device 101 of second embodiment plays effect identical with sheet producing device 100. In addition, constituting the air-flow limit of air-flow limiting unit 411 compared with the air-flow restriction plate 402 that air-flow limiting unit 401 (Fig. 5) has Rotor plate 412 processed can be realized with lesser size.Therefore, having more than needed in lesser situation in the exterior space of supervisor 54a, Air-flow limiting unit 411 becomes structure advantageously.
Also, in the above-described 2nd embodiment, and it is not limited to for pipe 54 to be set as the structure of the cylinder of section circle, it can also Pipe 54 to be set as to the cylinder of section rectangle.That is, being rectangle (side by section at least on the position of setting air-flow limiting unit 411 Shape) cylinder come constitute supervisor 54a.In this case, by the way that air-flow limitation rotor plate 412 to be set as to the plate of rectangle, so as to The influence generated by a pair of of air-breathing limiting unit 512 more effectively is applied to the flowing of delivery air M1, and can be effectively to rolling The distribution of material in canister portion 61 is adjusted.
Third embodiment
Figure 14 is the major part perspective view of sheet producing device 102 involved in third embodiment, especially expression heap The structure of product portion 60 and the second tablet forming portion 70.
Since sheet producing device 102 is other than accumulation portion 60a described below, with sheet producing device 100 (Fig. 1) It is similarly configured, therefore, for common structure, marks identical symbol, and omit the description.Sheet producing device 102 is adopted With the accumulation portion 60 of sheet producing device 100 is replaced with accumulation portion 60a (Fig. 3) and is provided with air supply pipe 522a, 522b, confession The structure of device of air 523a, 523b.
Accumulation portion 60a has right side wall 64b to replace right side wall 64 (Fig. 3), and has left side wall 65b to replace left side wall 65 (Fig. 3).On right side wall 64b, snorkel 57a is linked in the same manner as right side wall 64, the delivery air M2 quilt comprising material It is supplied from snorkel 57a to the inside in roller portion 61.Right side wall 64b has to be opened to the position for the inside for being equivalent to roller portion 61 Mouth and the material supply mouth 64a flowed into for delivery air M2.
On left side wall 65b, it is linked with snorkel 57b in the same manner as left side wall 65, delivery air M3 is by from snorkel 57b It is supplied to the inside in roller portion 61.Left side wall 65b, which has to be open and supply to the position for the inside for being equivalent to roller portion 61, to supply gas Flow the material supply mouth 65a that M3 is flowed into.
In addition, being formed with the air supply opening 521a that supply does not include the air of material on right side wall 64b.Air supply opening 521a For the air being supplied to by the air supply pipe 522a linked with right side wall 64b is supplied to the inside in roller portion 61 Opening.Rotary shaft Q (Fig. 4) of the air supply opening 521a in roller portion 61 is just upwardly extended and through right side wall 64b, and to roller portion The position of 61 internal superposition is open.Roller portion 61 radially, air supply opening 521a is to the position different from material supply mouth 64a Set opening.
Similarly, on left side wall 65b, it is formed with the air supply opening 521b that supply does not include the air of material.Air supply opening 521b is to supply the air being supplied to by the air supply pipe 522b linked with left side wall 65b to the inside in roller portion 61 The opening given.Air supply opening 521b extends upward through left side wall 65b in the rotary shaft side Q in roller portion 61, and to in roller portion 61 The position opening of portion's overlapping.Roller portion 61 radially, air supply opening 521b is opened to the position different from material supply mouth 65a Mouthful.
Air supply pipe 522a is connect with the feeder 523a that the control by control device 110 is acted.Air supply pipe 522b is connect with the feeder 523b that the control by control device 110 is acted.Feeder 523a, 523b be, With air blower (illustration omitted) etc., and respectively by the device in air feeding air supply pipe 522a, 522b.Feeder 523a, 523b for example may be will by the humidifying air after humidified such as humidifying part 208 (Fig. 1) to air supply pipe 522a, 522b into The device that row is supplied gas.Or, or by air (the external gas inside the sheet producing devices such as the periphery of accumulation portion 60a 102 Body) device supplied gas to air supply pipe 522a, 522b.Even if these devices any one the case where, also will gas supply Device 523a, 523b are supplied to the roller portion 61, air not comprising material is known as extraneous gas.
Feeder 523a, 523b by with from material supply mouth 64a, 65a flow into roller portion 61 in air quantity and suction The corresponding air quantity of the difference for the air quantity that mechanism 76 is aspirated and supply extraneous gas.The external gas supplied by air supply pipe 522a, 522b Body is corresponding with extraneous gas O1, O2 (Fig. 3).
Feeder 523a, 523b are equivalent to suction modulation portion 342 (Fig. 9).Control unit 150 can pass through unit area weight Amount adjust control unit 157 and to feeder 523a, 523b respectively to air supply pipe 522a, 522b extraneous gas supplied gas Air quantity is adjusted.By weight per unit area adjust the control of feeder 523a, 523b and Fig. 3 that control unit 157 is implemented with And the control of air-breathing limiting unit 511,512 shown in Fig. 4 is identical.Weight per unit area adjusts control unit 157 by filling to gas supply The gas pushing quantity of the gas pushing quantity and feeder 523b of setting 523a is controlled, so as to the air supply opening from the side right direction R 521a flow into roller portion 61 in extraneous gas and from the air supply opening 521b of the side left direction L flow into extraneous gas between a left side Right balance changes.In this way, weight per unit area adjust control unit 157 in the first embodiment to air entry 501, The control that 502 opening area is adjusted similarly controls feeder 523a, 523b, same so as to obtain Effect.In this way, according to the sheet producing device 102 of third embodiment, by being controlled to feeder 523a, 523b System, the distribution so as to the material of the inside to roller portion 61 control, and to the predetermined direction intersected with conveying direction F The weight per unit area distribution of thin slice S on (for example, width direction WD) is adjusted.
Also, feeder 523a, 523b can be used as a feeder and constitute.In such a situation it is preferred that be, Have to the gas pushing quantity (air quantity) supplied gas from feeder to air supply pipe 522a and supplies gas from feeder to air supply pipe 522b Gas pushing quantity (air quantity) mechanism that changes and be adjusted.For example, it is contemplated to be provided with the gas for making feeder be supplied gas Flow to the mechanism of the branch portion of air supply pipe 522a and air supply pipe 522b branch.It can use with flowering structure, that is, on the branch portion The buffer (illustration omitted) that the ratio for shunting air-flow to air supply pipe 522a and air supply pipe 522b is adjusted is configured, and can The structure that the position of the buffer or driving condition are controlled by control device 110.
In addition, as shown in figure 14, sheet producing device 102 is as the knot for being provided with air-flow limiting unit 401 on supervisor 54a Structure and show, but can also replace the air-flow limiting unit 401 that have of sheet producing device 102, and air-flow limiting unit 411 is set (Figure 12).
4th embodiment
Figure 15~Figure 19 is the explanatory diagram of sheet producing device 103 involved in the 4th embodiment.Figure 15 is thin slice system Make the major part exploded perspective view of device 103, and show to the air for material will to be free of from the outside of sheath portion to The suction location changing unit 530 (position changing unit) that the position of the air entry of the inside supply in roller portion changes.Figure 16 is Indicate the figure of the first suction location of the air entry of position changing unit.Figure 17 is the figure for indicating the second suction location of air entry, Figure 18 is the figure for indicating the third suction location of air entry, and Figure 19 is the figure for indicating the 4th suction location of air entry.
Sheet producing device 103 is equivalent in the sheet producing device 100 involved in first embodiment can be to suction The structure that the position of port 501,502 changes.For the structure common with sheet producing device 100, identical symbol is marked Number, and omit the description.
The suction location changing unit 530 of Figure 15 has aperture position change plate 532, rotates aperture position change plate 532 Driving portion 531, with the siding 533 that overlappingly configures of aperture position change plate 532.Aperture position changes plate 532 and siding 533 be circular plate, and is overlapped in a manner of keeping axis center consistent, and can be as right side wall 64 (Fig. 3) and left Side wall 65 (Fig. 3) uses.
Aperture position change plate 532 has been formed centrally within central opening 532a, and from aperture position change plate 532 The position of heart offset is formed with peripheral openings 532b.It is regarding suction location changing unit 530 as right side wall 64 or left side wall 65 And in the case where configuring, preferably, peripheral openings 532b is open to the position Chong Die with the section in roller portion 61.In the situation Under, central opening 532a is functioned, peripheral openings 532b conduct as material supply mouth 64a or material supply mouth 65a Air entry 501 or air entry 502 and function.
Central opening 533a is centrally formed in siding 533.Position, shape and the size of central opening 533a with Make aperture position change plate 532 and siding 533 be overlapped in the state of the mode Chong Die with central opening 532a and be set.
In siding 533 slave central opening 533a separation position at, be formed with peripheral openings 534a, 534b, 534c, 534d.Peripheral openings 534a, 534b, 534c, 534d are the opening of size that can be Chong Die with aperture position change plate 532, For example, being equably configured on the circumferencial direction of siding 533.
Suction location changing unit 530 is configured to, and is made out in such a way that central opening 532a and central opening 533a are consistent Mouth position change plate 532 and siding 533 are overlapped.Therefore, central opening 532a, 533a forms a through hole, supplies as material Mouth 64a, 65a are given, and passes through delivery air M2, M3.
Driving portion 531 can be such that aperture position change plate 532 rotates, thus to aperture position change plate 532 relative to wall The angle of plate 533 changes.Although siding 533 can be set as through the non-rotary structure of driving portion 531, but as long as driving Portion 531 can change the relative angle of siding 533 and aperture position change plate 532.
When aperture position change plate 532 is rotated relative to siding 533, by the rotation position, and make periphery The 532b that is open is Chong Die with any one in peripheral openings 534a, 534b, 534c, 534d.In addition, peripheral openings 532b sometimes at For not with any one Chong Die state in peripheral openings 534a, 534b, 534c, 534d.In peripheral openings 532b and periphery It is open in the case where 534a overlapping, peripheral openings 532b and peripheral openings 534a form a through hole, and as air entry 501 or air entry 502 and function, to make outside air passes.About peripheral openings 534b, 534c, 534d, and Similarly.
Therefore, make aperture position change plate 532 by 531 to rotate, and to aperture position change plate 532 relative to siding 533 rotation position changes, so as to select from peripheral openings 534a, 534b, 534c, 534d for extraneous gas stream Enter the opening in roller portion 61.Any one in peripheral openings 534a, 534b, 534c, 534d of 64 side of right side wall is with first Air entry is corresponding, any one in peripheral openings 534a, 534b, 534c, 534d of 65 side of left side wall and the second air entry pair It answers.In addition, central opening 532a and central opening 533a are equivalent to material supply mouth.That is, being opened in 64 side of right side wall In any one peripheral openings situation corresponding with the first air entry of mouth, opened in any one periphery of 65 side opening of left side wall Mouth is corresponding with the second air entry.64 side of right side wall and 65 side of left side wall may be reversed.
First suction location shown in Figure 16 indicates the peripheral openings 532b state Chong Die with peripheral openings 534a.Due to outer Week opening 534a be located above compared with central opening 533a, therefore, in the first suction location, with material supply mouth 64a, 65a is compared, and extraneous gas flows into roller portion 61 from top.
Second suction location shown in Figure 17 indicates the peripheral openings 532b state Chong Die with peripheral openings 534b.It opens periphery Mouth 534b is located at height identical with central opening 533a, and downstream side is located on conveying direction F.In the second suction location, In height and position identical with material supply mouth 64a, 65a, extraneous gas flows into roller portion 61 from downstream side.
Third suction location shown in Figure 18 indicates the peripheral openings 532b state Chong Die with peripheral openings 534c.It opens periphery The lower section of the centrally located opening 533a of mouth 534c.In third suction location, extraneous gas is under material supply mouth 64a, 65a Side flows into roller portion 61.
4th suction location shown in Figure 19 indicates the peripheral openings 532b state Chong Die with peripheral openings 534d.It opens periphery Mouth 534d is located at height and position identical with central opening 533a, and is located at upstream side on conveying direction F.In the 4th air-breathing position In setting, in height and position identical with material supply mouth 64a, 65a, extraneous gas flows into roller portion 61 from upstream side.
In this way, by control device 110 make driving portion 531 act make aperture position change plate 532 rotate, thus The position that can be flowed into roller portion 61 to extraneous gas changes.In this configuration, suction location changing unit 530 is equivalent to Suction modulation portion 342.
The sheet producing device 103 of 4th embodiment has the suction location changing unit 530 as position changing unit, institute Suction location changing unit 530 is stated to for from the outside of sheath portion 63 to the air entry of air of the supply of roller portion 61 without material Position change.As a result, by being changed to the distribution of air-flow flowed into roller portion 61, so as to from roller The distribution for the air-flow that portion 61 is flowed out changes.Therefore, the distribution for the material opening 61a via roller portion 61 accumulated into Row change, the distribution so as to the weight per unit area to the thin slice S manufactured control.
In addition, showing opens peripheral openings 532b with periphery in first, second, third and the 4th in suction location Any one in mouthful 534a, 534b, 534c, 534d is completely overlapped and opening area is set as maximum state.Thin slice manufacture The control of device 103 is not defined to this, for example, only a part and peripheral openings can also be set as peripheral openings 532b The state of any one overlapping in 534a, 534b, 534c, 534d.In this case, the inflow of extraneous gas can be applied Ventilation resistance.For example, be capable of the balance of the soakage of the extraneous gas of the side right direction R and the side left direction L to roller portion 61 into Row change.
Figure 20 is the chart for indicating the weight per unit area distribution of thin slice S manufactured by sheet producing device 103, and is indicated The example of the weight per unit area distribution of thin slice S in the case where the drive condition to sheet producing device 103 changes. In further detail, Figure 20 is that will be distributed the knot controlled to the weight per unit area of thin slice S in sheet producing device 103 Fruit summarizes figure in the graph.In Figure 20, expression applies 1~embodiment of the embodiment of the present invention 7 and for being compared Compared with comparative example result.
In 1~embodiment of embodiment 7 and comparative example, as the drive condition of sheet producing device 103, material is set Material supplies ratio, the left and right air-breathing ratio, suction location of control, delivery air air quantity and suction airstream air quantity.Material supply control System refers to that the control limited by air-flow limiting unit 401 flowing of delivery air M1 has switched to the side right direction R The air-flow control limited, control that the air-flow of the side left direction L is limited and the control for not implementing limitation.It is defeated The ratio of air current flow and suction airstream air quantity is sent to be, for the delivery air M1's and suction airstream M4 supplied to roller portion 61 Amount under the action state of common sheet producing device 100~103 is set as " big ", and will pass through mixing by the control of ratio The control of air blower 56 and so that the state of ratio reduction is set as " small ".Left and right air-breathing ratio refers to the outside flowed into roller portion 61 The balance of the influx (inspiratory capacity) of gas, and have switched inspiratory capacity=side the right direction R inspiratory capacity for being set as the side left direction L It controls, make the control of the inspiratory capacity of the side left direction L more than the inspiratory capacity of the side right direction R and keep the inspiratory capacity of the side left direction L few In the control of the inspiratory capacity of the side right direction R.Suction location 1~4 is respectively suction location shown in Figure 16~Figure 19.
In Figure 20, as corresponding with each drive condition as a result, showing the unit plane on the width direction WD of thin slice S Product distribution of weight.The weight per unit area of thin slice S is distributed by the way that the longitudinal axis is set as weight per unit area, transverse direction is set as width The plotting of direction WD and show, the left and right directions on width direction WD is as shown in symbol R, L.
In embodiment 1, the example being expressed as follows, that is, do not implement material supply control, and make delivery air air quantity and take out The ratio of inspiratory flow air quantity is reduced, and left and right air-breathing ratio is set as left direction L=right direction R, is carried out to the second suction location The example of setting.In the case that sheet producing device 103 is acted in embodiment 1, as shown in figure 20, width can be obtained The weight per unit area of central portion on the WD of direction is greater than the thin slice of the weight per unit area distribution of the weight per unit area of end S。
In example 2, the example being expressed as follows, that is, do not implement material supply control, and by delivery air and aspirate gas The air quantity ratio of stream air quantity is set as usual (big), and left and right air-breathing ratio is set as left direction L=right direction R, to third air-breathing The example that position is set.It, as shown in figure 20, can be in the case that sheet producing device 103 is acted in example 2 The weight per unit area for the weight per unit area that the weight per unit area for obtaining the central portion on width direction WD is greater than end divides The thin slice S of cloth.
In embodiment 3, the example being expressed as follows, that is, do not implement material supply control, and by delivery air air quantity and take out The ratio of inspiratory flow air quantity is set as usual (big), and left and right air-breathing ratio is set as left direction L=right direction R, to the first air-breathing The example that position is set.It, as shown in figure 20, can be in the case that sheet producing device 103 is acted in embodiment 3 The weight per unit area for the weight per unit area that the weight per unit area for obtaining the central portion on width direction WD is less than end divides The thin slice S of cloth.In compared between embodiment 2, by the difference of suction location, different unit area weights can be obtained Amount distribution.
In example 4, right of the air-flow restriction plate 402 into the section of supervisor 54a is made by air-flow limiting unit 401 It is stretched out to the side R.About other drive conditions, the ratio of delivery air air quantity and suction airstream air quantity is set as usual (big), And left and right air-breathing ratio is set as left direction L=right direction R, the second suction location is set.
In embodiment 5, left of the air-flow restriction plate 402 into the section of supervisor 54a is made by air-flow limiting unit 401 It is stretched out to the side L.About other drive conditions, the ratio of delivery air air quantity and suction airstream air quantity is set as usual (big), And left and right air-breathing ratio is set as left direction L=right direction R, the second suction location is set.
Due to other than the state of the limitation in air-flow limiting unit 401, driving item in embodiment 4 and embodiment 5 Part be it is common, therefore, the distribution of the weight per unit area of thin slice S reflects the difference of the control in air-flow limiting unit 401.In reality Apply in example 4, can obtain the end of the side left direction L weight per unit area be greater than the side right direction R end unit area weight The distribution of amount, in embodiment 5, on the contrary, the weight per unit area that can obtain the end of the side right direction R is greater than left direction L The distribution of the weight per unit area of the end of side.
In embodiment 6, do not implement material supply control, and the ratio of delivery air air quantity and suction airstream air quantity is set For usual (big).Left and right air-breathing ratio is controlled, so that the inspiratory capacity of left direction L is greater than the inspiratory capacity of right direction R, and right Second suction location is set.
In embodiment 7, do not implement material supply control, and the ratio of delivery air air quantity and suction airstream air quantity is set For usual (big).Left and right air-breathing ratio is controlled, so that the inspiratory capacity of left direction L is less than the inspiratory capacity of right direction R, and right Second suction location is set.
In embodiment 6 and embodiment 7, due to other than the left-right balance of inspiratory capacity, drive condition be it is common, Therefore, the weight per unit area distribution of thin slice S reflects the difference of the left-right balance of inspiratory capacity.In embodiment 6, it can obtain The weight per unit area of the end of the side right direction R is greater than the distribution of the weight per unit area of the end of the side left direction L, in embodiment In 7, on the contrary, the weight per unit area that can obtain the end of the side left direction L is greater than the unit area of the end of the side right direction R The distribution that weight is greater than.
In addition, in a comparative example, do not implement material supply control, and by the ratio of delivery air air quantity and suction airstream air quantity Example is set as usual (big), does not implement the control of left and right air-breathing ratio, and sets to the second suction location.In a comparative example, It is almost fixed that the weight per unit area of thin slice S, which is distributed on width direction WD,.
In addition, though it is not shown, but the 4th suction location is brought and knot identical the case where using the second suction location Fruit.
0 each embodiment according to fig. 2, by compared between comparative example, and to the gas implemented by air-flow limiting unit 401 The control of stream, the ratio of delivery air air quantity and suction airstream air quantity, the air entry implemented by suction location changing unit 530 position Any one in the left and right air-breathing ratio of the change, extraneous gas set is controlled, it is very clear can be to the width side of thin slice S Weight per unit area distribution on WD changes.
Even with the structure of the air-flow limiting unit 411 illustrated in this second embodiment, material supply control also can It is enough to implement same control.Even if left and right air-breathing ratio is also able to carry out change in the structure of first~third embodiment. Therefore, according to the sheet producing device 100,101,102,103 illustrated in the first~the 4th embodiment, pass through control unit The drive condition of 150 pairs of devices controls, and can the weight per unit area on the width direction WD to thin slice S be distributed and carry out Control.Therefore, the thin slice S being distributed with desired weight per unit area can be manufactured.
Also, above embodiment only implements specific mode of the invention documented by claims, and It is not the mode limited the invention, the entire infrastructure illustrated in the above-described embodiment also not and is defined as this hair Bright necessary structure important document.In addition, the invention is not to be defined to the structure of above embodiment, and can not depart from its master Implement in various modes in the range of purport.
Although for example, in the above-described embodiment, configuring to by weight per unit area sensor 309 in thin slice forming portion 80 The structure detected between cutting portion 90 and to the weight per unit area of thin slice S is illustrated, but the present invention not by It is defined in this.Weight per unit area sensor 309 can also be configured in the downstream of cutting portion 90, and pass through weight per unit area Sensor 309 and cut-off thin slice S is detected.Alternatively, it is also possible to by weight per unit area sensor 309 setting with Thin slice forming portion 80 is compared on the upstream side, to detect to the weight per unit area of the second tablet W2.
In addition, sheet producing device 100 is not defined to thin slice S, or to by hard thin slice or stacking The structure that is manufactured of manufacture object of plate or tablet shape that constitutes of thin slice.In addition, thin slice S may be by paper pulp or Waste paper is set as the paper of raw material, or the non-woven fabrics comprising natural fiber or plastic fiber.In addition, thin slice S Character be not specially limited, both can be that can be used as recording sheet for the purpose of taking down notes or print (for example, so-called PPC With paper) come the paper that uses, or wallpaper, wrapping paper, chromatics paper, cartridge paper, kent etc..In addition, being nonwoven in thin slice S In the case where cloth, other than general non-woven fabrics, fiberboard, napkin paper, paper for kitchen, cleaner, filtering also can be set to Device, liquid absorption material, acoustic(al)absorbent, padded coaming, cushion etc..
Symbol description
10 ... supply units;12 ... coarse crushing portions;14 ... coarse crushing blades;20 ... defibrating units;22 ... introducing ports;24 ... outlets; 26 ... defibrating unit air blowers;27 ... dust collecting parts;28 ... trapping air blowers;40 ... screening unit;41 ... roller portions;42 ... introducing ports; 43 ... sheath portions;44 ... outlets;45 ... first tablet forming portions;46 ... reticular zones;47 ... rollers;48 ... suction sections;49 ... rotations Swivel;50 ... mixing unit;52 ... additive supply units;52a ... discharge unit;54 ... pipes (material feed tube);54a ... supervisor (the One supply pipe);54b ... branch portion;54c ... branched pipe (the second supply pipe);54d ... branched pipe (third supply pipe);56 ... is mixed Close air blower;57a, 57b ... snorkel;60 ... accumulation portions;61 ... roller portions (sieve part);61a ... opening;62 ... introducing ports; 63 ... sheath portions;63a ... opening;64 ... right side walls;64a ... material supply mouth;64b ... right side wall;65 ... left side walls;65a… Material supply mouth;65b ... left side wall;66 ... opposed wall portions;68 ... recess portions;69a ... accumulates sealing element;69b ... accumulates sealing element; 70 ... second tablet forming portions (tablet forming portion);72 ... reticular zones;72a ... constructional surface;74 ... rollers;76 ... aspirating mechanisms (are taken out Suction portion);77 ... suction air blowers;79 ... delivery sections;79a ... reticular zone;79b ... idler roller;79c ... aspirating mechanism;80 ... is thin Piece forming portion;82 ... pressurization parts;84 ... heating parts;90 ... cutting portions;96 ... discharge units;100,101,102,103 ... thin slice system Make device;110 ... control devices;111 ... primary processors;114 ... sensor I/F;115 ... driving portion I/F;120 ... is non-volatile Property storage unit;123 ... weight per unit areas set data;140 ... storage units;150 ... control units;151 ... operating systems; 153 ... operation detection parts (receiving portion);154 ... detection control units;155 ... drive control parts;157 ... weight per unit areas are adjusted Control unit;160 ... display units;202,204,206,208,210,212 ... humidifying part;341 ... weight per unit area adjustment portions; 342 ... suction modulation portions;A1 ... humidifying air;DF ... down current;M1, M2, M3 ... delivery air;It is M4 ... suction airstream, defeated Send direction;501,502 ... air entries (the first air entry, the second air entry);511, (second is adjusted 512 ... air-breathing limiting units Portion);511a, 512a ... restriction plate;511b, 512b ... plate driving portion;521a, 521b ... air supply opening (material supply mouth);522a, 522b ... air supply pipe;523a, 523b ... feeder (the second adjustment portion);530 ... suction location changing units (position changing unit); 531 ... driving portions;532 ... aperture positions change plate;532a ... central opening (material supply mouth);The change of 532b ... aperture position Plate;532b ... peripheral openings;533 ... sidings;533a ... central opening (material supply mouth);534a,534b,534c,534d… Peripheral openings (the first air entry, the second air entry);O1, O2 ... extraneous gas;Q ... rotary shaft;S ... thin slice;The first material of W1 ... Piece;The second tablet of W2 ... (tablet).

Claims (13)

1. a kind of sheet producing device, which is characterized in that have:
Sieve part, with multiple openings;
Tablet forming portion has the constructional surface for the material stacking including the fiber comprising having passed through the opening, and in institute It states and forms tablet on constructional surface;
Thin slice forming portion carries out processing to the tablet to form thin slice;
Control unit, to the tablet accumulated on the constructional surface on the direction that the conveying direction with the tablet intersects Weight per unit area controlled.
2. sheet producing device as described in claim 1, which is characterized in that
The sieve part has rotatable roller portion,
Configured with material feed tube, the material feed tube by comprising the delivery air including the material to the roller portion Inside supply,
The material feed tube has:
First supply pipe;
Second supply pipe, from first supply pipe branch at branch portion, and with the rotary axis direction in the roller portion The end of one side side connects;
Third supply pipe, from first supply pipe branch at the branch portion, and the rotary shaft side with the roller portion To the other side end connect;
First adjustment portion is arranged near the branch portion, and for by the control of the control unit to by The conveying capacity for the material that the delivery air that flows in second supply pipe is realized and by the third supply pipe Ratio between the conveying capacity for the material that the delivery air of middle flowing is realized changes.
3. sheet producing device as claimed in claim 1 or 2, which is characterized in that
The sieve part has:
Roller portion is able to carry out rotation;
Sheath portion covers at least part with the opening in the roller portion;
Material supply mouth will be supplied comprising the delivery air including the material to the inside in the roller portion;
First air entry and second air entry, first air entry and second air entry will not include described The air of material is supplied from the outside of the sheath portion to the inside in the roller portion, and the rotary shaft in the roller portion It is disposed separately on direction;
Second adjustment portion, by the control of the control unit, and to from first air entry and second air entry The ratio of the flow for the air being supplied to changes.
4. sheet producing device as claimed any one in claims 1 to 3, which is characterized in that
The sieve part has:
Roller portion is able to carry out rotation;
Sheath portion covers at least part with the opening in the roller portion;
Material supply mouth will be supplied comprising the delivery air including the material to the inside in the roller portion;
First air entry and second air entry, first air entry and second air entry will not include described The air of material is supplied from the outside of the sheath portion to the inside in the roller portion, and the rotary shaft in the roller portion It is disposed separately on direction;
Position changing unit by the control of the control unit, and respectively supplies first air entry relative to the material Position and second air entry to mouth are changed relative to the position of the material supply mouth.
5. sheet producing device according to any one of claims 1 to 4, which is characterized in that
The control unit controls the flow of the delivery air.
6. the sheet producing device as described in any one of claims 1 to 5, which is characterized in that
With suction section, the material is pumped on the constructional surface by the suction section by suction airstream,
The control unit controls the flow of the suction airstream.
7. a kind of sheet producing device comprising:
Tablet forming portion, by comprising the material stacking including fiber on the accumulation plane, to form tablet;
Thin slice forming portion carries out processing to the tablet to form thin slice;
Receiving portion receives the setting of the weight per unit area distribution of the thin slice;
Control unit is distributed according to the weight per unit area received by the receiving portion, and is formed in the tablet The weight per unit area for the tablet accumulated on the constructional surface in portion is controlled.
8. sheet producing device as claimed in claim 7, which is characterized in that
With the sieve part for being formed with multiple openings,
The sheet producing device is configured to, and has passed through the material of the opening of the sieve part heap on the constructional surface Product,
The receiving portion receives the weight per unit area on the predetermined direction intersected with the conveying direction of the tablet and is distributed, to make It is distributed for the weight per unit area of the thin slice.
9. sheet producing device as claimed in claim 7 or 8, which is characterized in that
Has test section, the test section examines the thickness or weight per unit area of the tablet or the thin slice It surveys,
The predetermined direction that the control unit intersects the conveying direction with the tablet according to the testing result of the test section On the tablet weight per unit area distribution controlled.
10. a kind of thin slice is clamped and is conveyed by conveying roller pair, which is characterized in that
In the distribution of the weight per unit area on the predetermined direction intersected with conveying direction be equipped with difference, and with the predetermined party To end compared to central portion weight per unit area it is larger.
11. thin slice as claimed in claim 10, which is characterized in that
The thickness of end on the predetermined direction is equal with the thickness of the central portion.
12. a kind of thin slice, which is characterized in that
It is produced by sheet producing device described in any one of claims 1 to 9.
13. a kind of method of producing sheet characterized by comprising
Make comprising the material stacking including fiber on the accumulation plane to form the first step of tablet;
The second step that the tablet is conveyed;
The third step for handling to form thin slice is carried out to the transported tablet,
In the first step, make the weight per unit area on the predetermined direction that the conveying direction with the tablet intersects Difference is generated in distribution, and increases the weight per unit area of central portion compared with the end of the predetermined direction.
CN201880019177.2A 2017-03-22 2018-03-13 Sheet producing device, thin slice and method of producing sheet Pending CN110446809A (en)

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CN113246254A (en) * 2020-02-07 2021-08-13 精工爱普生株式会社 Fiber body deposition device and fiber structure body manufacturing device
CN113246255A (en) * 2020-02-07 2021-08-13 精工爱普生株式会社 Fiber body deposition device and fiber structure body manufacturing device

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TW201835419A (en) 2018-10-01
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