CN110434982A - A kind of preparation facilities and its application method of high throughput powder - Google Patents
A kind of preparation facilities and its application method of high throughput powder Download PDFInfo
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- CN110434982A CN110434982A CN201910724802.XA CN201910724802A CN110434982A CN 110434982 A CN110434982 A CN 110434982A CN 201910724802 A CN201910724802 A CN 201910724802A CN 110434982 A CN110434982 A CN 110434982A
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- equipment
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- 238000002360 preparation method Methods 0.000 title claims abstract description 99
- 239000000843 powder Substances 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims description 23
- 239000000463 material Substances 0.000 claims abstract description 95
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 241000254032 Acrididae Species 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims description 52
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000011858 nanopowder Substances 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 11
- 238000002474 experimental method Methods 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000012827 research and development Methods 0.000 description 5
- 238000012512 characterization method Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0808—Cleaning containers having tubular shape, e.g. casks, barrels, drums by methods involving the use of tools, e.g. by brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0821—Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
- B08B9/0826—Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices the containers being brought to the cleaning device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/48—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
- B28C5/485—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations with reciprocating or oscillating stirrers; Stirrers therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
Abstract
The invention discloses a kind of preparation facilities of high-throughput powder, the preparation facilities include several feed bins and feed bin side is set and there is the bearing platform of material chamber；The preparation facilities further includes having grass-hopper, and the grass-hopper, which includes at least, container；It is intracavitary that the container is configured as the material that the material in feed bin can be transferred to bearing platform；The container can move in the space formed with first direction, second direction, third direction between feed bin and bearing platform, and can rotate around third direction；The preparation facilities at least further includes the pressing member having above the bearing platform；The pressing member is configurable for compacting and expects intracavitary material.Preparation facilities of the invention can be realized multifunctional units such as " ingredients-mixing-green compact " of micro-nano powder, it can be according to different demands, make the sample of a variety of different components, different mixing proportion, facilitate rapid Optimum and go out optimal component ratio and technological parameter, shortens the lead time of micro-nano powder.
Description
Technical field
The present invention relates to material high Throughput Preparation field, more particularly it relates to a kind of high throughput powder
Preparation facilities and its application method.
Background technique
Material is basis and the guide of all industries, and the research and development of ceramic material remains in traditional mould mostly at present
In formula, the time span from researching and developing to putting goods on the market is extremely long, and key is that material development is depended on unduly scientific straight for a long time
Feel the accumulation with the experiment experience of trial and error fashion, and preparation process is very long and up in air.The research and development mode of material is changed,
It improves speed of the material from discovery to application and has become the common pursuit in countries in the world.
2011, U.S. government proposed " material genome plan ", including high-throughput design, preparation and characterization three are wanted
Element.Its core is to be designed on the basis of big data by high-throughput calculating, realizes the rapid Optimum of material composition.Pass through
Using high Throughput Preparation, a large amount of sample can be disposably obtained, then passes through high-throughput rapid characterization verifying design
With preparation as a result, to achieve the purpose that rapid Optimum material composition/technique/performance.It can push investigation of materials from tradition
Development Mode Change of the mode to low cost, quick response, high yield.
In recent years, high-throughput experiment (including high-throughput design, preparation and characterization) key technology area has remarkable progress,
Wherein such as spread multiple process, " printing " synthetic method, selective laser coating method and magnetron sputtering method.But currently available technology
In, most of high throughput experimental technique is more directed in film and suspension, and for the high-throughput design of powdery type
Research is considerably less, is mainly constrained to the complex manufacturing technology of powder, and powder is many kinds of, and preparation difficulty is big, and is difficult to
Realize quick and precisely mixed-powder, this is also the key technical problem that is difficult to realize of preparation facilities of high-throughput powder.
Therefore, in order to overcome the shortcomings of the prior art, needing to provide a kind of preparation dress of novel high-throughput powder
It sets and its application method.
Summary of the invention
One of the objects of the present invention is to provide a kind of preparation facilities of high-throughput powder, can be realized micro-nano ceramic powder
Multifunctional units such as " ingredients-mixing-green compact " of body can also disposably make a variety of by difference according to different application demands
Group is grouped as, the sample with different mixing proportion, facilitates rapid Optimum and goes out optimal ingredient, composition ratio and technique ginseng
Number, shortens the lead time of micro-nano ceramic powder, and process flow is simple, effectively improves efficiency of research and development.
In order to achieve the above objectives, the present invention provides a kind of preparation facilities of high-throughput powder, and the preparation facilities includes
Several feed bins and be arranged in several feed bin sides and have material chamber bearing platform；The preparation facilities further includes having transfer to fill
It sets, the grass-hopper, which includes at least, container；The container is configured as that the material in feed bin bearing platform can be transferred to
Expect intracavitary；Definition, in the horizontal plane, container are moved to the direction of motion of bearing platform from feed bin as first direction；Perpendicular to first
The direction of horizontal plane where direction is second direction；The direction vertical with the first direction and second direction is third party
To；The container can move in the space formed with first direction, second direction, third direction between feed bin and bearing platform
It is dynamic, and can be rotated around third direction；The preparation facilities at least further includes the pressing member having above the bearing platform；It is described
Pressing member is configurable for compacting and expects intracavitary material.
Further, it is preferable to which scheme is, the preparation facilities further includes the spiral cover equipment having positioned at the feed bin side, described
Spiral cover equipment, which includes at least, to be had: can be around the clamping part and a container cover that a rotation axis rotates, the clamping part is configured as can
Grip container cover.
Further, it is preferable to which scheme is, the preparation facilities further includes having cleaning equipment, and the cleaning equipment includes at least
Have: the body of rod and the cleaning part being arranged around the outer side wall surface of the body of rod；The container can be tipped upside down on the cleaning part；
The cleaning equipment is configured as that the container tipped upside down on cleaning part can be cleaned.
Further, it is preferable to which scheme is, the bearing platform includes the material chamber that several are arranged in array.
Further, it is preferable to which scheme is, the preparation facilities includes the gearshift below bearing platform, the displacement
Device, which includes at least, to be had: the first fixed part and the first movement portion being detachably fixed with the bearing platform, the first movement
Portion can drive bearing platform to move up in third party；The second of fixation below the first fixed part and in conjunction with the first fixed part
Moving portion and the second fixed part, on the second fixed part, second moving portion can drive for second moving portion configuration
One fixed part moves in a first direction.
Further, it is preferable to which scheme is, the preparation facilities includes drive adjusting device, and the drive adjusting device is at least
It include: the actuator of fixing bracket body and configuration on the fixing bracket body, the actuator is connected and fixed with the pressing member；Institute
Actuator is stated to be configured as that pressing member can be driven to move to the direction close to or far from bearing platform.
Another object of the present invention is to provide a kind of application methods of the preparation facilities of above-mentioned high-throughput powder.
To achieve the goal, the present invention provides a kind of application method of the preparation facilities of high-throughput powder as described above,
The following steps are included:
Material in several feed bins of S1, container collection mixes container around third direction rotation to material；
S2, it moves the containers into above the bearing platform；The material of material in container down to the bearing platform is intracavitary；
S3, pressing member push compacting and expect intracavitary material；
S4, operator take out the material in bearing platform.
Further, it is preferable to which scheme is, the preparation facilities further includes the spiral cover equipment having positioned at the feed bin side, described
Spiral cover equipment include at least have can around a rotation axis rotate clamping part and a container cover；The clamping part is configured as to press from both sides
Hold fixed container cover；The preparation facilities further includes having cleaning equipment, and the cleaning equipment, which includes at least, has the body of rod and around institute
State the cleaning part of the outer side wall surface setting of the body of rod；The container can be tipped upside down on the cleaning part；The cleaning equipment quilt
It is configured to that the container tipped upside down on cleaning part can be cleaned.
Further, it is preferable to which scheme is, step S1 further comprises having:
After the complete material of S11, container collection, container is moved at spiral cover equipment, container cover is threaded to container by spiral cover equipment
On；
After S12, material complete mixing, container is moved at spiral cover equipment, spiral cover equipment is by container cover whiz container.
Further, it is preferable to which scheme is, step S2 further comprises having:
S21, material down to bearing platform material it is intracavitary after, container is mobile and tip upside down on cleaning part, cleaning part is to container
Inner wall is cleaned.
Beneficial effects of the present invention are as follows:
1, the preparation facilities of high-throughput powder provided by the invention can be realized the " ingredient-mixing-of micro-nano ceramic powder
The multifunctional units such as green compact " can also disposably make a variety of be made of different component, with not according to different application demands
With the sample of mixed proportion, operate that freedom degree is high, and facilitate rapid Optimum go out the optimal ingredient of sample, composition ratio and
Technological parameter shortens the lead time of micro-nano ceramic powder, and process flow is simple, effectively improves efficiency of research and development.
2, the preparation facilities of high-throughput powder provided by the invention is provided with spiral cover equipment, it is ensured that powder can both be filled
Point be uniformly mixed, will not also powder leakage, avoid the waste of material.
3, the preparation facilities of high-throughput powder provided by the invention is provided with cleaning equipment, it is ensured that container completes material every time
After transfer, cleaning equipment can clean container inner wall, the experiment after avoiding the last residue tested from influencing
Data improve the accuracy of experiment.
4, the preparation facilities of high-throughput powder provided by the invention is provided with several material chambers, can disposably suppress multiple groups sample
Product, operation freedom degree is high, effectively improves preparation efficiency.
Detailed description of the invention
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawing.
Fig. 1 shows a kind of structural schematic diagram of the preparation system of high-throughput powder provided by the invention.
Fig. 2 shows a kind of structural schematic diagrams of the preparation facilities of high-throughput powder provided by the invention.
Fig. 3 shows a kind of structural schematic diagram of the turntable of the preparation facilities of high-throughput powder provided by the invention.
Fig. 4 a shows the initial schematic diagram of preparation flow of the preparation facilities of high-throughput powder.
Fig. 4 b shows the schematic diagram of charging and spiral cover step in the preparation flow of the preparation facilities of high-throughput powder.
Fig. 4 c shows the schematic diagram for mixing and unloading lid step in the preparation flow of the preparation facilities of high-throughput powder.
Fig. 4 d shows the schematic diagram of powder feeding step in the preparation flow of the preparation facilities of high-throughput powder.
Fig. 4 e shows the schematic diagram of the step of falling powder in the preparation flow of the preparation facilities of high-throughput powder.
Fig. 4 f shows the schematic diagram of cleaning step in the preparation flow of the preparation facilities of high-throughput powder.
Fig. 4 g shows the schematic diagram that sample is suppressed in the preparation flow of the preparation facilities of high-throughput powder.
Fig. 4 h shows the schematic diagram to playback in the preparation flow of the preparation facilities of high-throughput powder.
Specific embodiment
In following description given, for purposes of illustration, in order to provide comprehensive reason to one or more embodiment
Solution, numerous specific details are set forth.It may be evident, however, that these realities can also be realized without these specific details
Apply mode.
In order to illustrate more clearly of the present invention, the present invention is done further below with reference to preferred embodiments and drawings
It is bright.Similar component is indicated in attached drawing with identical appended drawing reference.It will be appreciated by those skilled in the art that institute is specific below
The content of description is illustrative and be not restrictive, and should not be limited the scope of the invention with this.
In currently available technology, most of high throughput experimental technique more directed in film and suspension, and for
The research of the high-throughput design of powdery type is considerably less, is mainly constrained to the various complexity of manufacture craft of powder, prepares difficulty
Greatly, and it is difficult to realize quick and precisely mixed-powder, this is also the key technology that is difficult to realize of preparation facilities of high-throughput powder
Problem.
To overcome defect in the prior art, the present invention provides a kind of preparation facilities of high-throughput powder, such as Fig. 1-3 institute
Show, the preparation facilities include several feed bins 10 and be arranged in several 10 sides of feed bin and have material chamber 21 bearing platform
20；Further, the bearing platform 20 includes several material chambers 21 being arranged in array.Such as 4 × 4,10 × 10 material chambers
21, i.e., it once can at most suppress 100 samples；In addition, the size of material chamber 21 is 5 × 5~ф of ф, 10 × 10mm, difference can be prepared
The sample of particle size, operation freedom degree is high, effectively improves preparation efficiency；The preparation facilities further includes having grass-hopper, institute
Stating grass-hopper and including at least has container 31；The container 31 is configured as that the material in feed bin 10 bearing platform 20 can be transferred to
Material chamber 21 in；Definition, in the horizontal plane, container 31 are moved to the direction of motion of bearing platform 20 from feed bin 10 as first direction；
Direction perpendicular to the horizontal plane where first direction is second direction；The side vertical with the first direction and second direction
To for third direction；The container 31 can between feed bin 10 and bearing platform 20 with first direction, second direction, third direction
It moves, and can be rotated around third direction in the three-dimensional space of formation；The preparation facilities at least further includes having positioned at the bearing material
The pressing member 40 of 20 top of platform；The pressing member 40 is configurable for the material in compacting material chamber 21.Further, such as Fig. 2
Shown, the grass-hopper further includes having the first sliding rail 32 and the mechanical arm being fixed on the first sliding rail 32 (without display in figure),
The extending direction of first sliding rail 32 extends in a first direction, and mechanical arm is for driving container 31 in feed bin 10 and bearing platform 20
Between the three-dimensional space formed with first direction, second direction, third direction in move, such as container 31 is moved to feed bin
10 lower section splicings make container 31, to the material in mixing vessel 31, container 31 are moved to bearing platform around third direction rotation
20 tops simultaneously pour into the material mixed in the material chamber 21 of bearing platform 20, or container 31 is inverted.This is preferred high-throughput
The preparation facilities of powder can be realized multifunctional units such as " ingredients-mixing-green compact " of micro-nano ceramic powder, can also be according to not
With application demand, disposably make it is a variety of be made of different component, the sample with different mixing proportion, operate freedom degree
Height, and facilitate optimal ingredient, composition ratio and technological parameter that rapid Optimum goes out sample, shorten micro-nano ceramic powder
Lead time, and process flow is simple, effectively improves efficiency of research and development.
Further, it can obtain being sufficiently mixed uniformly to ensure powder material not only, but also be not in powder leakage, cause material
Waste, as shown in Fig. 2, the preparation facilities further includes the spiral cover equipment 50 having positioned at 10 side of feed bin, the spiral cover is set
Including at least for 50 has the clamping part 51 and a container cover 52, the clamping part 51 that can rotate around a rotation axis 53 be configured as
Container cover 52 can be gripped.The spiral cover equipment 50 is used for after container 31 completes collection material, mechanical arm holding vessels 31
It is moved at spiral cover equipment 50, clamping part 51 is rotated around 53 axis of rotation axis, and container cover 52 is covered on container 31, powder is prevented
Material leaks；After the powder in container 31 completes mixing, mechanical arm control container 31 moves back to the clamping part of spiral cover equipment 50
At 51, clamping part 51 is clamped the container cover 52 on container 31, and by rotating around rotation axis 53, clamping part 51 is by container cover
52 whiz containers 31.
In addition, the preparation facilities further includes having cleaning equipment 60, as shown in Fig. 2, the cleaning equipment 60 includes at least
There is the cleaning part 62 of the body of rod 61 and the outer side wall surface setting around the body of rod 61；The cleaning part 62 may be, for example, brush spine,
The container 31 can be tipped upside down on the cleaning part 62；The cleaning equipment 60 is configured as can be to tipping upside down on cleaning part 62
Container 31 cleaned.After container 31 pours into material in the material chamber 21 of bearing platform 20, mechanical arm tips upside down on container 31
In brush spine, brush spine is rotated around 61 center of rod piece cleans up the remaining material on 31 inner wall of container, the preferred embodiment party
After formula can ensure that container completes material transfer every time, cleaning equipment can clean container inner wall, avoid last experiment
Residue influence after experimental data, improve the accuracy of experiment.
Preferably, the preparation facilities includes the gearshift positioned at 20 lower section of bearing platform, and institute's displacement apparatus is at least
The first movement portion for including the first fixed part and being detachably fixed with the bearing platform 20, the first movement portion can drive
Bearing platform 20 is moved up in third party；There are also be located at fixed the second shifting below the first fixed part and in conjunction with the first fixed part
Dynamic portion and the second fixed part, on the second fixed part, second moving portion can drive first for the second moving portion configuration
Fixed part moves in a first direction.As shown in Fig. 2, first fixed part is the second sliding rail 71 extended along third direction,
Second fixed part is the third sliding rail 73 extended in a first direction, and first movement portion is first be arranged on the second sliding rail 71
Sliding block 72, the second moving portion are the second sliding block 74 being arranged on third sliding rail 73, when pressing member 40 pushes compacting bearing platform 20
After interior material, operator can be controlled by computer or manually mode by bearing platform 20 by the gearshift along the
One direction or third direction are moved to remotely, dismantle bearing platform 20, obtain sample.This preferred preparation facilities can effectively be kept away
The operation for exempting from operator causes to interfere to the movement of mechanical arm.It is further preferred that reduce the loss of material, rationally arrangement
Feed bin, as shown in figure 3, the preparation facilities further includes having turntable 11, several feed bins 10 are installed on turntable 11 and feed bin
10 are also configured with corresponding discharge pipe 12, as Figure 2-3, may be provided with 6 feed bins 10 on turntable 11, it is meant that can be same
When load 6 kinds of different components material；The preferred preparation facilities can be by way of 11 rotation of turntable, so that different material
Add the material of 6 kinds of different volumes respectively into container 31 respectively in storehouse 10.It is wherein to ensure that the high-precision of powder material is accurately matched
It send, which realizes that accurate quantitative analysis discharges by granulating powders and fixing fabric structure using solid phase powder as raw material,
Discharge pipe 12 advanced optimizes micro- helical structure by stepper motor control pulse signal using micro- helical structure simultaneously, can
It realizes the high-precision dispatching of powder material, while avoiding feed blocking discharge pipe 12.
To achieve the purpose of the present invention, the present invention also provides another preferred embodiment, and the preparation facilities is also
It include drive adjusting device 80, the drive adjusting device 80 includes at least fixing bracket body 81 and configuration in the fixing bracket body
Actuator 82 on 81, the actuator 82 are connected and fixed with the pressing member 40；The actuator 82 is configured as to drive
Pressing member 40 is moved to the direction close to or far from bearing platform 20.It will be appreciated by those skilled in the art that can also drive
Cleaning module is arranged in the side of regulating device 80, at the same be arranged on fixing bracket body 81 slide unit, sliding rail, ball screw or other
Technological means well-known to those skilled in the art for movement, when pressing member 40 is completed to press the material in material chamber 21
After system, pressing member 40 is moved at cleaning module by the 4th sliding rail 83 being arranged on fixing bracket body 81, and cleaning module is to pushing
Part 40 is cleaned, and can avoid the mixing ratio of the sample composition after the material remained on pressing member in pressing process influence
Example, improves the accuracy of sample test；Also it can prevent the cleaning operation of pressing member from causing to interfere to the movement of mechanical arm simultaneously.
According to another aspect of the present invention, the present invention also provides a kind of users of the preparation facilities of above-mentioned high-throughput powder
Method, specifically, as shown in Fig. 4 a-h, comprising the following steps:
S1, container 31 collect the material in several feed bins 10, and container 31 mixes material around third direction rotation；
Specifically, as shown in Figure 4 b, mechanical arm holding vessels 31 are moved to the lower section of feed bin 10, and feed bin 10 completes charging
Afterwards, mechanical arm holding vessels 31 are swung, and are mixed around third direction rotation to material.Wherein, the powder sending quantity control of feed bin 10
At 5-100mL/ times, pushing precision is up to 0.005g, and the amplitude of mechanical arm swing, and frequency and number can be carried out by PLC
Setting, until powder is thoroughly mixed.
S2, container 31 is moved to 20 top of bearing platform；By the material in container 31 down to the bearing platform 20
Expect in chamber 21；
S3, pressing member 40 push the material in compacting material chamber 21；
Specifically, as described above, the size of material chamber 21 is 5 × 5~ф of ф, 20 × 20mm, therefore, which can be real
The preparation of the sample of existing Φ 5mm, Φ 10mm, Φ 20mm, wherein the material base of Φ 5mm can be with straight forming, Φ 10mm, Φ 20mm
For material base by 40 compression moulding of pressing member, the average shaping speed of each sample is about 1/2.5min, can be realized certainly by PLC
Dynamic pressure multiple groups sample, and it is reserved to can also be achieved station.The preparation facilities once can 16 Φ 5mm of compression moulding sample,
Perhaps the sample of the sample of 100 Φ 10mm or 16 Φ 20mm.
S4, operator take out the material in bearing platform 21.
Specifically, as shown in Fig. 2, pressing member 40 passes through fixed frame after pressing member 40 completes the material in lower binder chamber 21
The 4th sliding rail 83 on body 81 is moved to remotely, and cleaning module cleans pressing member 40；Meanwhile bearing platform 20 being passed through
Gearshift is moved to remotely, and subsequent operator takes out the sample being pressed into from bearing platform 20.
It is further preferred that the present invention also provides another embodiment, wherein the preparation facilities further includes having position
Spiral cover equipment 50 in 10 side of feed bin, the spiral cover equipment 50, which includes at least, the clamping that can be rotated around a rotation axis 53
Portion 51 and a container cover 52；The clamping part 51 is configured as that container cover 52 can be gripped；The preparation facilities further includes
There is cleaning equipment 60, the cleaning equipment 60 includes at least the outer side wall surface setting for having the body of rod 61 and the circular body of rod 61
Cleaning part 62；The container 31 can be tipped upside down on the cleaning part 62；The cleaning equipment 60 is configured as can be to tipping upside down on
Container 31 on cleaning part 62 is cleaned.
As a preferred embodiment of the invention, wherein the preparation facilities application method step of above-mentioned high throughput powder
Rapid S1 further comprises having:
After S11, container 31 have collected material, container 31 is moved at spiral cover equipment 50, spiral cover equipment 50 is by container cover
52 are threaded on container 31；
After S12, material complete mixing, container 31 is moved at spiral cover equipment 50, spiral cover equipment 50 revolves container cover 52
From container 31.
Specifically, as shown in Fig. 4 b, 4c, container 31 is rotated and is aligned spiral cover equipment 50 by mechanical arm, passes through clamping part 51
Fixed container cover 52 is rotated in 31 opening of container, clamping part 51 around 53 axis of rotation axis, and container cover 52 is made to be fixed on container 31
On；After subsequent material completes mixing, container cover 52 is directed at clamping part 51 again by mechanical arm, and clamping part 51 grips container cover 52
And rotated around 53 axis of rotation axis, clamping part 51 is by 52 whiz container 31 of container cover.
Further, the preparation facilities application method step S2 of above-mentioned high-throughput powder further comprises having:
S21, material are mobile by container 31 and tip upside down on cleaning part 62 down to after in the material chamber 21 of bearing platform 20, clean
Part 62 cleans 31 inner wall of container.
Specifically, as shown in Fig. 4 f-4g, after container 31 pours into material in the material chamber 21 of bearing platform 20, mechanical arm will
Container 31 tips upside down in brush spine, and brush spine is rotated around 61 center of rod piece cleans up the remaining material on 31 inner wall of container, with
Container is moved back to initial position by mechanical arm afterwards.
It is understood that the preparation facilities of the high throughput powder can be by PLC and touch screen or by connecting the end PC
Or WiFi technology is automatically brought into operation to realize and remotely monitors.The present invention provides a kind of preferred embodiment, as shown in Figure 1, its
Middle to provide a kind of preparation system of high-throughput powder, which includes cover 90 and the high-throughput powder in cover 90
Preparation facilities and the control cabinet 92 below preparation facilities.Wherein, operator can pass through the control panel on cover
91 finely tune the running position of each component of preparation facilities, can also pass through rotational angular velocity, feed bin 10 that program adjusts turntable 11
Discharging speed, sliding rail movement position or movement velocity, the pushing height of the revolving speed of spiral cover equipment 50 and pressing member 40, under
Press the parameters such as rotation speed and the circle number of speed and cleaning part 62.By constantly being adjusted to operation sequence, it can be achieved that certainly
Dynamic operating process smoothly operates.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair
The restriction of embodiments of the present invention may be used also on the basis of the above description for those of ordinary skill in the art
To make other variations or changes in different ways, all embodiments can not be exhaustive here, it is all to belong to this hair
The obvious changes or variations that bright technical solution is extended out are still in the scope of protection of the present invention.
Claims (10)
1. a kind of preparation facilities of high throughput powder, which is characterized in that
The preparation facilities include several feed bins and be arranged in several feed bin sides and have material chamber bearing platform；
The preparation facilities further includes having grass-hopper, and the grass-hopper, which includes at least, container；
It is intracavitary that the container is configured as the material that the material in feed bin can be transferred to bearing platform；
Definition, in the horizontal plane, container are moved to the direction of motion of bearing platform from feed bin as first direction；Perpendicular to first direction
The direction of the horizontal plane at place is second direction；
The direction vertical with the first direction and second direction is third direction；
The container can move in the space formed with first direction, second direction, third direction between feed bin and bearing platform
It is dynamic, and can be rotated around third direction；
The preparation facilities at least further includes the pressing member having above the bearing platform；The pressing member is configurable for
Intracavitary material is expected in compacting.
2. preparation facilities according to claim 1, which is characterized in that
The preparation facilities further includes the spiral cover equipment having positioned at the feed bin side, and the spiral cover equipment, which includes at least, to be had:
The clamping part and a container cover, the clamping part that can be rotated around a rotation axis are configured as that container cover can be gripped.
3. preparation facilities according to claim 1, which is characterized in that
The preparation facilities further includes having cleaning equipment, and the cleaning equipment, which includes at least, to be had:
The cleaning part of the body of rod and the outer side wall surface setting around the body of rod；
The container can be tipped upside down on the cleaning part；
The cleaning equipment is configured as that the container tipped upside down on cleaning part can be cleaned.
4. preparation facilities according to claim 1, which is characterized in that the bearing platform includes that several are arranged in array
Material chamber.
5. preparation facilities according to claim 1, which is characterized in that
The preparation facilities includes the gearshift below bearing platform, and institute's displacement apparatus, which includes at least, to be had:
First fixed part and the first movement portion being detachably fixed with the bearing platform, the first movement portion can drive bearing material
Platform is moved up in third party；
The second moving portion and the second fixed part of fixation below the first fixed part and with the first fixed part ining conjunction with, described the
Two moving portions configure on the second fixed part, and second moving portion can drive the first fixed part to move in a first direction.
6. preparation facilities according to claim 1, which is characterized in that
The preparation facilities includes drive adjusting device, and the drive adjusting device includes at least:
The sliding part of fixing bracket body and configuration on the fixing bracket body, the sliding part are connected and fixed with the pressing member；
The actuator is configured as that pressing member can be driven to move to the direction close to or far from bearing platform.
7. the application method of the preparation facilities of high throughput powder as described in claim 1, which is characterized in that including following step
It is rapid:
Material in several feed bins of S1, container collection mixes container around third direction rotation to material；
S2, it moves the containers into above the bearing platform；The material of material in container down to the bearing platform is intracavitary；
S3, pressing member push compacting and expect intracavitary material；
S4, operator take out the material in bearing platform.
8. the application method of the preparation facilities of high throughput powder according to claim 7, which is characterized in that
The preparation facilities further includes the spiral cover equipment having positioned at the feed bin side, and the spiral cover equipment includes at least that have can be around
The clamping part and a container cover of one rotation axis rotation；The clamping part is configured as that container cover can be gripped；
The preparation facilities further includes having cleaning equipment, and the cleaning equipment, which includes at least, has the body of rod and around the outer of the body of rod
The cleaning part of sidewall surfaces setting；The container can be tipped upside down on the cleaning part；The cleaning equipment is configured as can be right
The container tipped upside down on cleaning part is cleaned.
9. the application method of the preparation facilities of high throughput powder as described in claim 8, which is characterized in that step S1 is into one
Step includes:
After the complete material of S11, container collection, container is moved at spiral cover equipment, container cover is threaded on container by spiral cover equipment；
After S12, material complete mixing, container is moved at spiral cover equipment, spiral cover equipment is by container cover whiz container.
10. as described in claim 8 high throughput powder preparation facilities application method, which is characterized in that step S2 into
One step includes:
S21, material down to bearing platform material it is intracavitary after, container is mobile and tip upside down on cleaning part, cleaning part is to container inner wall
It is cleaned.
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| CN110434982B (en) | 2021-06-29 |
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