CN110421701B - Edge scraping device in ceramic production process - Google Patents
Edge scraping device in ceramic production process Download PDFInfo
- Publication number
- CN110421701B CN110421701B CN201910775628.1A CN201910775628A CN110421701B CN 110421701 B CN110421701 B CN 110421701B CN 201910775628 A CN201910775628 A CN 201910775628A CN 110421701 B CN110421701 B CN 110421701B
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- Prior art keywords
- rotary
- scraping
- green bricks
- unit
- telescopic rod
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- 238000007790 scraping Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000919 ceramic Substances 0.000 title claims abstract description 18
- 239000011449 brick Substances 0.000 claims abstract description 66
- 239000000428 dust Substances 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000002002 slurry Substances 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 10
- 238000005507 spraying Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 24
- 229910052742 iron Inorganic materials 0.000 description 12
- 210000003128 head Anatomy 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000005467 ceramic manufacturing process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Cleaning In General (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides a ceramic production process edge scraping device, which comprises: a main body platform for placing green bricks; a rotary scraping unit for scraping off excessive glaze by rotating and rubbing the edges of the green bricks; and the rotary driving unit is used for driving the rotary scraping unit to rotate. The invention can meet the requirements of different slurry spraying processes on the green brick edge scraping, and has the advantages of simple structure, good edge scraping effect and high working efficiency.
Description
Technical Field
The invention belongs to the field of ceramic tile production process processing, and particularly relates to an edge scraping device in a ceramic production process.
Background
In the development of the ceramic industry, the process is also continuously improved, production equipment gradually tends to mechanized production, but in the slurry production process, the periphery of the green brick is stuck with glaze slurry, the glaze slurry is lower than a green body, if the periphery of the glaze slurry is stuck with glaze in the kiln firing process, the glaze slurry flows onto a roller rod, so that the roller rod is stuck with glaze, the service life of a roller way is shortened, the defect of a product is caused, and the production cost is increased while resources are wasted. In the past, the edge scraping device adopted after the glaze slip is sprayed uses hard objects such as iron sheets, steel sheets and the like as edge scraping equipment, but along with the change of the process, the traditional edge scraping device cannot meet the process requirement.
The traditional edge scraping device uses hard objects such as copper sheets, iron sheets and the like to trim ceramic blanks, but the blank which is not dried after slurry spraying is trimmed in the mode, so that the edge of a glaze layer is extremely easy to form a latch shape in the edge trimming process, and the damage of the die in the later polishing process of the shape is extremely large; and the slurry is dried after being sprayed, because the slurry has certain strength, when the friction force between the copper sheet and the iron sheet hard object and the blank is too small, the glaze on the edge cannot be scraped, and if the friction force is too large, the static friction force between the green brick and the conveyor belt is too large, the conveyor belt cannot drive the green brick to advance, and the green brick is possibly broken.
In addition, as disclosed in chinese patent CN 203636964U, the edge scraper is made of rubber material, which has smaller hardness, and has a certain strength for the glaze layer of the green brick after slurry spraying and drying, and the rubber scraper is difficult to scrape off the redundant glaze layer, and the working principle is that after slurry spraying, the green brick is lifted up by lifting and lowering down after being lifted up by using the sliding scraper, so that the time for the green brick to run the glaze line is increased in the process, the green brick just sprayed with the slurry is scraped, and the edge is easily scraped to form irregular saw-tooth shape around the green brick due to the fact that the glaze is not dried, and the damage to the mould in subsequent polishing is extremely large.
Disclosure of Invention
In view of the problems, the invention aims to provide the ceramic production process edge scraping device which can meet the requirements of different slurry spraying processes on the green brick edge scraping, and has the advantages of simple structure, good edge scraping effect and high working efficiency.
Therefore, the invention provides a ceramic production process edge scraping device, which comprises:
a main body platform for placing green bricks;
A rotary scraping unit for scraping off excessive glaze by rotating and rubbing the edges of the green bricks;
and the rotary driving unit is used for driving the rotary scraping unit to rotate.
According to the present invention, the edge scraping device is provided with a rotary edge scraping unit for scraping off excess glaze by rotating and rubbing the edges of the green bricks, thereby scraping off the glaze on the edges of the green bricks by rotary rubbing. The traditional edge scraping device uses thin iron sheets and the like as scrapers, has high elasticity for the substances, and is easy to cause the phenomenon of breakage of rear brick blanks. In contrast, the edge scraping device adopts the rotary edge scraping unit which scrapes off excessive glaze by rotating and rubbing the edges of the green bricks, can act on the green bricks subjected to slurry spraying and drying, has higher strength than the green bricks subjected to slurry spraying just, and can prevent the phenomenon of saw tooth shape of the glaze layer on the upper surface due to the fact that the glaze is not dried in the edge scraping process after drying. In addition, the traditional edge scraping knife scrapes edges by utilizing the iron sheet, and because the glaze is dried and has certain hardness, the thin iron sheet cannot scrape redundant glaze if the friction force of the thin iron sheet contacted with the green brick is too small, if the friction force between the thin iron sheet and the thin iron sheet is larger than the static friction force between the green brick and the conveyor belt, the green brick cannot move forward easily, even the phenomenon that the green brick is broken occurs, and because the iron sheet has larger elasticity, the probability of collapsing the angle of the green brick is higher if the friction force between the thin iron sheet and the green brick is too large. The rotary friction scraping edge adopted by the invention not only solves the problem of friction force between the rotary friction scraping edge and the brick blank, but also reduces the probability of angle collapse caused by rebound of the iron sheet.
In the invention, the rotary driving unit may include a wind mill connected with air compression pressure through an air pipe, the rotary scraping unit is a rotary head combined with a lock head of the wind mill, and a motor of the wind mill is driven under air pressure to drive the rotary head to rotate.
According to the invention, the swivel scrapes off excess glaze slip by friction with the green edge.
In the present invention, the dust collection device may further include a dust collection unit that operates in synchronization with the rotary scraping unit.
According to the invention, the dust collection unit can absorb scraped dust, so that the dust emission phenomenon generated after scraping is reduced, and the aim of reducing dust pollution is fulfilled.
In the present invention, the green brick to be scraped may further include an alignment unit for pushing the green brick to be scraped to a predetermined scraping position.
According to the invention, by enabling the green bricks to walk at the arranged positions, the phenomenon that the pressure of the two sides of the edge scraping unit is unbalanced due to the deviation of the green bricks is reduced, the probability of rotting bricks caused by the phenomenon is prevented, and the production cost is reduced.
Drawings
FIG. 1 is a schematic view showing the structure of an embodiment of a scraping device in the ceramic production process of the present invention;
FIG. 2 shows an enlarged schematic view of the alignment fixture bar in the edge scraping device of the ceramic manufacturing process shown in FIG. 1;
FIG. 3 shows an enlarged schematic view of a swivel in the edge scraping device of the ceramic production process shown in FIG. 1;
Reference numerals:
1.A wind mill;
2. An air pipe;
3. A dust collection device;
4. angle steel fixing frame;
5. Turning the head;
6. An alignment fixing rod;
7. A main body platform;
8. a pulley;
9. a telescopic rod;
10. a motor;
61. An elastic rubber sheet;
62. and a fixing frame.
Detailed Description
The invention will be further described with reference to the accompanying drawings and the following embodiments, it being understood that the drawings and the following embodiments are only for illustrating the invention, not for limiting the invention.
The application discloses a scraping device in the ceramic production process, which comprises: a main body platform for placing green bricks; a rotary scraping unit for scraping off excessive glaze by rotating and rubbing the edges of the green bricks; and the rotary driving unit is used for driving the rotary scraping unit to rotate. The edge scraping device adopts rotary friction to scrape off glaze on the green bricks.
In particular, fig. 1 to 3 show an embodiment of the edge scraping device in the ceramic production process of the present invention. As shown in fig. 1, the edge scraping device for ceramic production process of the present embodiment includes a main body stage 7 for placing green bricks thereon. As shown in fig. 2, the body platform 7 may include rollers for transporting green bricks.
The ceramic production process edge scraping device further comprises a rotary edge scraping unit for scraping redundant glaze through friction between the rotation and the edge of the green brick, and a rotary driving unit for driving the rotary edge scraping unit to rotate. As shown in fig. 1 and 3, in the present embodiment, the rotary driving unit may include a wind mill 1 connected to an air compression pressure through an air pipe 2, and the rotary scraping unit may be a rotor 5 coupled to a lock of the wind mill 1, and a motor of the wind mill 1 is driven under high pressure air to rotate the rotor 5. The air compressor 1 can be arranged on the main body platform 7 through the angle steel fixing frame 4. Multiple groups of rotary scraping units and rotary driving units can be arranged according to the requirement. As shown in fig. 1, in the present embodiment, at least two sets of windmills 1 and turners 5 are provided, but the present invention is not limited thereto.
Further, the main components of the air conditioner 1 may include: the air cylinder, the rotating shaft, the motor, the driving head, the lock head and the like, compressed air enters the air cylinder through the air pipe, and the air pressure is utilized to drive the motor to drive the rotating shaft, so that the rotating head is driven to rotate. In particular, the installation position of the air-batching machine 1 can be in a vertical configuration with respect to the direction of advance of the green bricks.
The invention mainly relates to a wind mill rotor which is modified based on the structure of a wind mill. As shown in fig. 3, in the present embodiment, the rotor 5 may be an externally threaded bolt, and may have a standard size of, for example, M6 to M8, and a fine pitch standard pitch P of 0.75 to 1.0mm, and may have an automatic rotation scraping function in combination with a windbreak lock.
Furthermore, as shown in fig. 1, the edge scraping device also comprises a dust collection unit 3 which works synchronously with the rotary edge scraping unit. The dust collection unit 3 can absorb scraped dust, reduce dust emission phenomenon generated after scraping, and achieve the purpose of reducing dust pollution. The installation position of the dust collection unit 3 can be 2-3 cm different from the transverse position of the air batch machine 1, the width of the dust collection unit is larger than the advancing width of the green bricks, when the green bricks enter the electric eye recognition position, the inductor drives the air batch machine 1 to drive the rotary head 5 to synchronously work with the dust collection unit 3, and the air batch machine 1 and the dust collection unit 3 can be in serial connection.
In addition, the edge scraping device also comprises an alignment unit for pushing the green bricks to be scraped to a specified edge scraping position. As shown in fig. 1, in the present embodiment, the alignment unit includes an alignment fixing rod 6 provided on a main body stage 7. As shown in fig. 2, the alignment fixing rod 6 includes a fixing frame 62 extending along the green brick conveying direction and an elastic rubber sheet 61 provided to the fixing frame 62. The elastic rubber sheet 61 may be provided in plurality along the extending direction of the fixing frame 62. The elastic rubber sheet 61 is used to push the green bricks.
As shown in fig. 1 and 2, the alignment fixing rod 6 (specifically, the fixing frame 62) can be connected with the pulley 8 through angle steel, and on the same longitudinal position, one end of the telescopic rod 9 is connected with the angle steel below the pulley 8, and the two are in a fixed relationship; the other end of the telescopic rod 9 is connected with a horizontal fixed position on the edge of a round driving shaft on the motor 10.
Specifically, when the green brick is moved to the electric eye recognition position, the driving motor 10 is started, and the circular driving shaft on the motor 10 starts to rotate in a circumferential movement mode, and takes 360 degrees as a working period. When the driving shaft rotates to 180 degrees, the fixed positions on the telescopic rod 9 and the motor 10 can walk through a 180-degree arc, the fixed positions horizontally move towards the direction close to the green bricks by a distance equal to the diameter of the circular driving shaft, the telescopic rod 9 moves and simultaneously drives the alignment fixing rod 6 to approach the green bricks by a distance equal to the diameter, and at the moment, the elastic rubber sheet 61 pushes the green bricks to the preset alignment position, the driving shaft of the motor 10 continuously rotates 180 degrees in the same direction again, and at the moment, the telescopic rod 9 and the alignment fixing rod 6 return to the original positions to complete a period.
An example of the operation of the edge scraping device in the ceramic production process according to the present embodiment is further described below.
The edge scraping device can be applied to a production line, and can be directly added on a platform in the production process. As shown in fig. 1, the apparatus mainly includes: the air conditioner comprises an air conditioner 1, an air pipe 2, a dust collection unit 3, an angle steel fixing frame 4, a rotary head 5, an alignment fixing rod 6, a main body platform 7, a pulley 8, a telescopic rod 9, a motor 10, an elastic rubber sheet 61 and a fixing frame 62.
The main body platform 7 is provided with a roller. The air compressor 1 is connected with air compression pressure through an air pipe 2, and a motor in the air compressor 1 is driven under high-pressure air, so that a rotary head 5 is driven; when the green bricks after being sprayed with the glaze slurry reach the main body platform 7, after the electric eyes recognize according to the program set previously, the motor 10 drives the telescopic rod 9 to rotate to the set position after receiving the signal, the alignment fixing rod 6 pushes the green bricks to the set position (for example, the position which is only 0.2mm away from the air batch machine 1) to keep the green bricks motionless, and when the green bricks leave the set position, the motor 10 rotates to return the telescopic rod 9 to the original position, thus completing one cycle.
The rotary head5 and the dust collection unit can work synchronously every time, in the process of the advance of the green bricks, the rotary head5 scrapes redundant glaze slurry through friction with the edges of the green bricks, the dust collection unit 3 absorbs scraped dust, yang Chen phenomenon generated after edge scraping is reduced, and the aim of reducing dust pollution is achieved.
The device degree of mechanization is high, can be according to the adobe of different specification sizes, in the inductor of control telescopic link 9 length is input to adobe size, and telescopic link 9 promotes pulley 8 through adjusting self length and moves about, drives counterpoint dead lever 6 and moves required fixed position when pulley 8 removes. The working mode can reduce the working time required by manual readjustment of the position of the edge scraper after the specification of the green bricks is replaced each time by the traditional edge scraper, reduce the labor degree of workers and reduce the labor cost.
The present invention may be embodied in several forms without departing from the spirit of the essential characteristics thereof, and the embodiments of the invention are therefore intended to be illustrative and not restrictive, since the scope of the invention is defined by the claims rather than by the description, and all changes that come within the meaning and range of equivalency of the claims, or range of equivalents thereof, are therefore intended to be embraced therein.
Claims (2)
1. A ceramic production process edge scraping device, comprising:
a main body platform for placing green bricks;
A rotary scraping unit for scraping off excessive glaze by rotating and rubbing the edges of the green bricks;
the rotary driving unit is used for driving the rotary scraping unit to rotate; and
The alignment unit is used for pushing the green bricks to be scraped to a specified scraping position;
The rotary driving unit comprises an air compressor, and the air compressor is connected with the air compressor through an air pipe, the rotary scraping unit is a rotary head combined with a lock head of the air compressor, and a motor of the air compressor is driven under air pressure to drive the rotary head to rotate; the rotary head adopts an external thread bolt, the specification is M6-M8, and the fine tooth standard pitch P is 0.75-1.0 mm;
The alignment unit comprises an alignment fixing rod arranged on the main body platform; the alignment fixing rod comprises a fixing frame extending along the green brick conveying direction and an elastic rubber sheet arranged on the fixing frame;
The fixed frame is connected with the pulley through angle steel and is positioned at the same longitudinal position, one end of the telescopic rod is connected with the angle steel below the pulley in a fixed relation, and the other end of the telescopic rod is connected with a horizontal fixed position on the edge of the circular driving shaft on the motor;
When the green bricks are moved to the electric eye recognition position, the driving motor is started, and a circular driving shaft on the motor starts to rotate in a circumferential walking mode, and takes 360 degrees as a working period; when the driving shaft rotates to 180 degrees, the fixed positions on the telescopic rod and the motor move through an arc of 180 degrees, the fixed positions horizontally move towards the direction close to the green bricks by a distance of the diameter of the circular driving shaft, the telescopic rod moves and drives the alignment fixing rod to approach the green bricks by a distance of the diameter, and the elastic rubber sheet pushes the green bricks to the preset alignment position, the motor driving shaft continues to rotate 180 degrees in the same direction again, and the telescopic rod and the alignment fixing rod return to the original positions to complete a period;
According to the green bricks with different specifications and sizes, the green brick sizes are input into an inductor for controlling the length of the telescopic rod, the telescopic rod pushes the pulley to move left and right by adjusting the length of the telescopic rod, and the pulley moves and drives the alignment fixing rod to move to a required fixing position.
2. The ceramic production process edge scraping device as claimed in claim 1, further comprising a dust suction unit working in synchronization with the rotary edge scraping unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775628.1A CN110421701B (en) | 2019-08-21 | 2019-08-21 | Edge scraping device in ceramic production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775628.1A CN110421701B (en) | 2019-08-21 | 2019-08-21 | Edge scraping device in ceramic production process |
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| Publication Number | Publication Date |
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| CN110421701A CN110421701A (en) | 2019-11-08 |
| CN110421701B true CN110421701B (en) | 2024-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910775628.1A Active CN110421701B (en) | 2019-08-21 | 2019-08-21 | Edge scraping device in ceramic production process |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111376378B (en) * | 2020-04-30 | 2021-06-01 | 陈宏伟 | Ceramic machining is with scraping limit equipment |
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