CN110415663B - 监视显示面板色偏的警示方法及其警示装置 - Google Patents

监视显示面板色偏的警示方法及其警示装置 Download PDF

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CN110415663B
CN110415663B CN201910670266.XA CN201910670266A CN110415663B CN 110415663 B CN110415663 B CN 110415663B CN 201910670266 A CN201910670266 A CN 201910670266A CN 110415663 B CN110415663 B CN 110415663B
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叶巧云
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TCL China Star Optoelectronics Technology Co Ltd
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Abstract

一种监视显示面板色偏的警示方法及其警示装置,其中所述监视显示面板色偏的警示方法包括以下方法:根据所述显示面板的正常像素图形,生成整帧的灰阶波形图,所述灰阶波形图具有多个波形设定值;根据待测显示面板的像素图形,生成整帧的灰阶波形图,所述灰阶波形图具有多个波形参考值;及比对各所述波形参考值与各所述波形设定值之间的预设差异值,若所述预设差异值超过规范则发出警示信息。借此,提升监控像素色偏差异的技术,同时有效提升了显示面板的品质与RGB色阻的良率。

Description

监视显示面板色偏的警示方法及其警示装置
技术领域
本发明涉及一种液晶画面显示技术,尤指一种监视显示面板色偏的警示方法及其警示装置。
背景技术
电荷耦合器件(CCD;Charge Coup Device)为光电转换器件,具有体积小、高灵敏度、低噪声、读取速度快、动态范围高和全谱响应等特点,目前已经广泛应用到图像传感和非接触式测量、监测等领域中。以现有的LCD制程而言,通过CCD监控技术侦测RGB色阻是否出现整体偏移现象。然而由于现有的CCD驱动方式存在着调试困难、灵活性差等缺点,经常无法得到异常提醒,无法协助现场人员即时调整制程参数,从而提升RGB色阻良率与显示品质。因此,现有的监控技术不佳。
发明内容
本发明的目的,在于提供一种监视显示面板色偏的警示方法,提升监控像素色偏差异的技术,同时有效提升显示面板的品质与RGB色阻的良率。
为达到本发明前述目的,本发明提供一种监视显示面板色偏的警示方法,包括以下方法:步骤S10、根据所述显示面板的正常像素图形,生成整帧的灰阶波形图,所述灰阶波形图具有多个波形设定值;步骤S20、根据待测显示面板的像素图形,生成整帧的灰阶波形图,所述灰阶波形图具有多个波形参考值;及步骤S30、比对各所述波形参考值与各所述波形设定值之间的预设差异值,若所述预设差异值超过规范则发出警示信息。
在本发明的一实施例中,在步骤S30中,各所述波形设定值还包括多个波宽设定值和多个波高设定值,各所述波形参考值则包括多个波宽参考值和多个波高参考值,且所述警示信息为警报声警告。
在本发明的一实施例中,通过比对各所述波宽设定值与各所述波宽参考值的各所述预设差异值,以及比对各所述波高设定值与各所述波高参考值之间的各所述预设差异值,若任一所述预设差异值超过规范则发出警示信息。
在本发明的一实施例中,还包括比对相邻间的各所述波宽参考值或相邻间的各所述波高参考值之间的差异值,若所述差异值超过规范则发出警示信息。
在本发明的一实施例中,在步骤S10和步骤S20中,还包括利用监控程序构件生成各所述灰阶波形图,所述监控程序构件包括成像组件和存储于所述成像组件的程序模块,所述成像组件根据所述显示面板或所述待测显示面板的各所述灰阶波形图,通过软件模块自动形成各所述波形设定值或各所述波形参考值。
在本发明的一实施例中,所述成像组件包括光源和连接所述光源的图像传感器(CCD),所述图像传感器接收所述光源发出的反射光,所述软件模块根据所述反射光得到各所述波形设定值或各所述波形参考值。
在本发明的一实施例中,还包括:
S40、当发出所述警示信息时,操作人员停机确认色偏异常类型,调整相应的制程参数,其中所述色偏异常类型包括像素颜色损失或像素颜色偏移。在本发明的一实施例中,所述灰阶波形图的横轴为距离,纵轴为亮度,所述灰阶波形图还包括多个波形和连接各所述波形的像素间距,各所述波形为方波,且各所述像素间距的所述亮度接近零。
再者,本发明还提供一种监视显示面板色偏的警示装置,包括使用如上述实施例所述的监视显示面板色偏的警示方法。
在本发明的一实施例中,包括生成各所述灰阶波形图的监控程序构件和自动形成各所述波形设定值或各所述波形参考值的软件模块,所述监控程序构件包括成像组件和存储于所述成像组件的程序模块,所述成像组件根据所述显示面板或所述待测显示面板的各所述灰阶波形图,其中所述成像组件包括光源和连接所述光源的图像传感器,所述图像传感器接收所述光源发出的反射光,所述软件模块根据所述反射光得到各所述波形设定值或各所述波形参考值。
本发明还具有以下功效,所述监控程序构件中的软体模块用户端能够自行定义各波宽设定值和各波高设定值,增加调整与灵敏性,达到有效侦测色阻异常现象。因此本发明能够达到有效警示信息的提醒,从而有效协助现场人员即时调整制程参数,提升RGB色阻良率与显示品质。
附图说明
为了更清楚地说明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单介绍,显而易见地,下面描述中的附图仅仅是发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明监视显示面板色偏的警示方法的方块流程图;
图2是本发明显示面板的正常像素图形示意图;
图3为图2生成的整帧的灰阶波形图;
图4为本发明待测显示面板的异常像素图形实施例图;
图5为图4生成的整帧的灰阶波形图;
图6为本发明待测显示面板的异常像素图形的另一实施例图;及
图7为图6生成的整帧的灰阶波形图。
具体实施方式
在具体实施方式中提及“实施例”意指结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的不同位置出现的相同用语并非必然被限制为相同的实施方式,而应当理解为与其它实施例互为独立的或备选的实施方式。在本发明提供的实施例所公开的技术方案启示下,本领域的普通技术人员应理解本发明所描述的实施例可具有其他符合本发明构思的技术方案结合或变化。
请参照图1所示,图1为本发明监视显示面板色偏的警示方法的方块流程图。如图1 所示,本发明提供一种监视显示面板色偏的警示方法,包括以下步骤:步骤S10、根据所述显示面板的正常像素图形,生成整帧的灰阶波形图,所述灰阶波形图具有多个波形设定值;步骤S20、根据待测显示面板的像素图形,生成整帧的灰阶波形图,所述灰阶波形图22具有多个波形参考值 b1至c3;及步骤S30、比对各所述波形参考值b1至c3与各所述波形设定值B1至C3之间的预设差异值,若所述预设差异值超过规范则发出警示信息。所述规范例如为任何大于零的数值,视需要而改变。
请一并参照图2及图3所示,图2及图3分别为本发明显示面板的正常像素图形示意图及生成的整帧的灰阶波形图。所述正常像素图形即有机材料正常的涂布在像素定义层(图略)内,而无泄漏或过薄等异常现象。如图2所示,所述显示面板的正常像素图形1由RGB等子像素11构成,图2仅以RG 二子像素11表示。如图3所示,所述灰阶波形图12具有多个波形设定值B1 至C3,其中所述灰阶波形图12的横轴为距离,纵轴为亮度。所述灰阶波形图12还包括多个波形121和连接各所述波形121的像素间距122。各所述波形121优选为方波,且各所述像素间距122的所述亮度接近零。
请一并参照图4及图5所示,图4及图5分别为本发明待测显示面板的异常像素图形的第一实施例图及其生成的整帧的灰阶波形图。如图4所示,待测显示面板的像素图形2同样由RGB等子像素21构成,图中仅以R单一子像素21表示。如图5所示,所述灰阶波形图22具有多个波形参考值b1至 c1,其中所述灰阶波形图22的横轴为距离,纵轴为亮度。所述灰阶波形图 22还包括多个波形221和连接各所述波形221的像素间距222。各所述波形 221优选为方波,且各所述像素间距222的所述亮度接近零。
在步骤S30中,如图3及图5所示,各所述波形设定值B1至C1还包括多个波宽设定值B1至B3和多个波高设定值C1至C3。各所述波形参考值b1 至c1则包括多个波宽参考值b1至b3和多个波高参考值c1至c3。通过比对各所述波宽设定值B1至B3与各所述波宽参考值b1至b3的各所述预设差异值,以及比对各所述波高设定值C1至C3与各所述波高参考值c1至c3之间的各所述预设差异值,若任一所述预设差异值超过规范则发出警示信息。所述警示信息优选为警报(alarm)声警告。因此,本发明提升了监控像素色偏差异的技术,同时有效提升了显示面板的品质与RGB像素/色阻的良率。
需说明的是,在步骤S10和步骤S20中,还包括利用监控程序构件(图略) 生成各所述灰阶波形图12、22,所述监控程序构件包括成像组件(图略)和存储于所述成像组件的程序模块(图略)。所述成像组件根据所述显示面板或所述待测显示面板的各所述灰阶波形图12、22,通过软件模块自动形成各所述波形设定值B1至C3或各所述波形参考值b1至c3。具体而言,所述成像组件包括光源和连接所述光源的图像传感器(CCD;Charged CoupledDevice),所述图像传感器接收所述光源发出的反射光,所述软件模块根据所述反射光得到各所述波形设定值B1至C3或各所述波形参考值b1至c3。
再者,本发明还包括步骤S40、当发出所述警示信息时,操作人员停机确认色偏异常类型,调整相应的制程参数。所述色偏异常类型包括像素颜色损失(color loss)或像素颜色偏移(color shift)。在如图4及图5的第一实施例中,即通过本发明监视出所述色偏异常类型为像素颜色损失。如图6及图7即为像素颜色偏移(color shift)的实施例图。
如图6及图7的第二实施例所示,所述待测显示面板的像素图形2同样由RGB等子像素21构成,图6中仅以R单一子像素21表示。同理,图7的所述灰阶波形图22具有多个波形参考值b1至c3。通过比对各所述波宽设定值B1至B3与各所述波宽参考值b1至b3的各所述预设差异值,以及比对各所述波高设定值C1至C3与各所述波高参考值c1至c3之间的各所述预设差异值,若任一所述预设差异值超过规范则发出警示信息。
在图6及图7的实施例中,还包括比对相邻间的各所述波宽参考值b1 至b3或相邻间的各所述波高参考值c1至c3之间的差异值,若所述差异值超过规范则发出警示信息。
本发明还提供一种监视显示面板色偏的警示装置,包括使用如上述实施例所述的监视显示面板色偏的警示方法。所述警示装置还包括监控程序构件和软件模块。所述监控程序构件能够生成各所述灰阶波形图;所述软件模块则能够自动形成各所述波形设定值或各所述波形参考值。所述监控程序构件包括成像组件和存储于所述成像组件的程序模块,所述成像组件根据所述显示面板或所述待测显示面板的各所述灰阶波形图。所述成像组件包括光源和连接所述光源的图像传感器,所述图像传感器接收所述光源发出的反射光,所述软件模块根据所述反射光得到各所述波形设定值或各所述波形参考值。关于本发明警示装置中的其他构件与功能为现有技术,在此不再赘述。
本发明的监控技术,通过监控程序构件取得全面/整帧的灰阶波形图,转换成各波形设定值或各波形参考值,再比对各波形设定值和各波形参考值之间的预设差异值。此外,所述监控程序构件中的软体模块用户端能够自行定义各波宽设定值B1至B3和各波高设定值C1至C3,增加调整与灵敏性,达到有效侦测色阻异常现象。因此本发明能够达到有效警示信息的提醒,从而有效协助现场人员即时调整制程参数,提升RGB色阻良率与显示品质。
综上所述,虽然本发明结合其具体实施例而被描述,应该理解的是,许多替代、修改及变化对于那些本领域的技术人员将是显而易见的。因此,其意在包含落入所附权利要求书的范围内的所有替代、修改及变化。

Claims (9)

1.一种监视显示面板色偏的警示方法,包括:
S10、根据所述显示面板的正常像素图形生成整帧的灰阶波形图,所述灰阶波形图具有多个波形设定值;
S20、根据待测显示面板的像素图形生成整帧的灰阶波形图,所述灰阶波形图具有多个波形参考值;及
S30、比对各所述波形参考值与各所述波形设定值之间的预设差异值,若所述预设差异值超过规范则发出警示信息;
其中在步骤S10和步骤S20中,还包括利用监控程序构件生成各所述灰阶波形图,所述监控程序构件包括成像组件和存储于所述成像组件的程序模块,所述成像组件根据所述显示面板或所述待测显示面板的各所述灰阶波形图,通过软件模块自动形成各所述波形设定值或各所述波形参考值。
2.如权利要求1所述监视显示面板色偏的警示方法,其特征在于,在步骤S30中,各所述波形设定值还包括多个波宽设定值和多个波高设定值,各所述波形参考值则包括多个波宽参考值和多个波高参考值,且所述警示信息为警报声警告。
3.如权利要求2所述监视显示面板色偏的警示方法,其特征在于,通过比对各所述波宽设定值与各所述波宽参考值的各所述预设差异值,以及比对各所述波高设定值与各所述波高参考值之间的各所述预设差异值,若任一所述预设差异值超过规范则发出警示信息。
4.如权利要求2所述监视显示面板色偏的警示方法,其特征在于,还包括比对相邻间的各所述波宽参考值或相邻间的各所述波高参考值之间的差异值,若所述差异值超过规范则发出警示信息。
5.如权利要求1所述监视显示面板色偏的警示方法,其特征在于,所述成像组件包括光源和连接所述光源的图像传感器(CCD),所述图像传感器接收所述光源发出的反射光,所述软件模块根据所述反射光得到各所述波形设定值或各所述波形参考值。
6.如权利要求1所述监视显示面板色偏的警示方法,其特征在于,还包括:
S40、当发出所述警示信息时,操作人员停机确认色偏异常类型,调整相应的制程参数,其中所述色偏异常类型包括像素颜色损失或像素颜色偏移。
7.如权利要求1所述监视显示面板色偏的警示方法,其特征在于,所述灰阶波形图的横轴为距离,纵轴为亮度,所述灰阶波形图还包括多个波形和连接各所述波形的像素间距,各所述波形为方波,且各所述像素间距的所述亮度接近零。
8.一种监视显示面板色偏的警示装置,包括使用如权利要求1至4中任一项所述的监视显示面板色偏的警示方法。
9.如权利要求8所述监视显示面板色偏的警示装置,其特征在于,包括生成各所述灰阶波形图的监控程序构件和自动形成各所述波形设定值或各所述波形参考值的软件模块,所述监控程序构件包括成像组件和存储于所述成像组件的程序模块,所述成像组件根据所述显示面板或所述待测显示面板的各所述灰阶波形图,其中所述成像组件包括光源和连接所述光源的图像传感器,所述图像传感器接收所述光源发出的反射光,所述软件模块根据所述反射光得到各所述波形设定值或各所述波形参考值。
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