CN110406123A - The vibration pressure machine equipment and application method of artificial slabstone - Google Patents
The vibration pressure machine equipment and application method of artificial slabstone Download PDFInfo
- Publication number
- CN110406123A CN110406123A CN201910608096.2A CN201910608096A CN110406123A CN 110406123 A CN110406123 A CN 110406123A CN 201910608096 A CN201910608096 A CN 201910608096A CN 110406123 A CN110406123 A CN 110406123A
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- Prior art keywords
- pressing plate
- plate
- conveyer belt
- vacuum
- oil cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
- B29C67/244—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length by vibrating the composition before or during moulding
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention discloses a kind of vibration pressure machine equipments of artificial slabstone, it includes conveyer belt, support plate, pressurization oil cylinder, vacuum (-tight) housing, pressing plate and the vibrating motor being arranged on pressing plate, the front and rear sides of the pressing plate are provided with through-hole, the piston rod of the pressurization oil cylinder connects an iron plate after being passed down through the through-hole；The width of the support plate is greater than the width of conveyer belt, and the front and rear sides of the support plate are provided with electromagnet corresponding with the iron plate；It is provided with damping device between the cylinder body and pressing plate of the pressurization oil cylinder, is not connected between the pressurization oil cylinder and the pressing plate；The right end of the conveyer belt forms blowing area after extending the pressing plate；It is provided with lifting lug on the pressing plate, is fixed with winding motor in the vacuum (-tight) housing inner top surface, the winding motor is connect by drawstring with the lifting lug.The present invention can reduce equipment failure rate, and can improve stone efficiency to avoid because vibrating bring damage of components problem.
Description
Technical field
The present invention relates to the vibration pressure machine equipments and application method of a kind of artificial slabstone.
Background technique
Artificial quartz stone be by the colorant of 90% or more natural quartz and 10% or so, resin and other adjustings bonding,
The additive composition ingredient solidified etc., then forms by negative-pressure vacuum, high-frequency vibration, the production method processing of heating cure and
At plate.
In process, high-frequency vibration molding equipment is easy faulty equipment.Existing external press sealing element is easy
Damage, high to vibration machine vibration force request, structure is complicated；And the vibrating motor band dynamic pressure plate on built-in platen constantly vibrates, liquid
The piston rod and vibration plate of compressing cylinder are rigidly connected, and in vibration machine impact lower platen, fracture defect, hydraulic cylinder are also easy to make frequent occurrence
At damage, equipment is caused greatly to damage.
Moreover, existing quartz when suppressing stone, needs to be laid with pattern plate bolster, operation fiber crops on the conveyer belt of press
It is tired, it is time-consuming and laborious.
Therefore, design is a to reduce equipment failure rate, and can mention to avoid because vibrating bring damage of components problem
The press of high adjunct material efficiency is necessary.
Summary of the invention
In view of the above shortcomings of the prior art, the present invention provides one kind can be to avoid because vibrating bring damage of components
Problem reduces equipment failure rate, and can improve the vibration pressure machine equipment and application method of the artificial slabstone of stone efficiency.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of vibration pressure machine equipment of artificial slabstone, it includes conveyer belt, support plate, pressurization oil cylinder, vacuum (-tight) housing, pressure
Plate and the vibrating motor being arranged on pressing plate, the conveyer belt wrap up the support plate, and the two sides of the support plate pass through bracket
It is mounted on ground, is provided with lifting cylinder between the bracket and vacuum (-tight) housing,
The front and rear sides of the pressing plate are provided with through-hole, after the piston rod of the pressurization oil cylinder is passed down through the through-hole
An iron plate is connected, the through-hole wall is provided with damping, buffering layer；The width of the support plate is greater than the width of conveyer belt,
The front and rear sides of the support plate are provided with electromagnet corresponding with the iron plate；It is described pressurization oil cylinder cylinder body and pressing plate it
Between be provided with damping device, be not connected between the pressurization oil cylinder and the pressing plate；The right end of the conveyer belt extends described
Blowing area is formed after pressing plate；
It is provided with lifting lug on the pressing plate, is fixed with winding motor, the winding motor in the vacuum (-tight) housing inner top surface
It is connect by drawstring with the lifting lug；Groove corresponding with the conveyer belt is provided at left and right sides of the vacuum (-tight) housing, it is described
The circle of vacuum (-tight) housing bottom one is provided with sealing strip.
The bottom surface of the pressing plate is provided with the pattern plate bolster of protrusion, the pattern plate bolster includes internal metal joist and outside
Rubber layer.
Further, the bottom surface of the pressing plate is provided with groove corresponding with the pattern plate bolster, in the pattern plate bolster
Compressed spring is provided between top and groove top；The pattern plate bolster can slide up and down in the groove, the pattern plate bolster
The maximum length stretched out out of described groove is 6-8cm, and it is 1- that the pattern plate bolster, which retracts and stays in external length in the groove,
3cm。
Preferably, the damping device includes damping spring.
Further, the both sides of the conveyer belt are inclined-plane, and the groove both sides on the vacuum (-tight) housing are also inclined-plane.
Further, the frame bottom is provided with damper.
Further, blowing index line is provided in the support plate in the blowing area.
The vibration pressure machine equipment application method of above-mentioned artificial slabstone, includes the following steps:
Step 1: according to blowing index line in blowing area blowing；
Step 2: pressing feeding button, conveyer belt is transported material to below the pattern plate bolster of pressing plate, and lifting cylinder movement will
Vacuum (-tight) housing is fallen, and is vacuumized；Meanwhile the cylinder action that pressurizes, piston rod is stretched out；
Step 3: after band to be conveyed transports material to below the pattern plate bolster of pressing plate, pressing plate is put in winding motor movement
Under, at the same electromagnet obtain it is electric；
Step 4: electromagnet is by after the iron plate absorption on piston rod, pressurization oil cylinder recycles piston rod, at this time pressing plate and branch
Fagging spacing is smaller and smaller, is formed and is squeezed to material；
Step 5: after the oil cylinder that pressurizes stops recycling piston rod, the vibrating motor movement starts to vibrate.
Advantageous effect of the invention is:
Pressing plate of the invention uses overhung construction, and the pressurization oil cylinder of pressing plate, which is freely arranged on pressing plate, passes through electricity with support plate
Magnet is fixed, and can effectively avoid vibration damage pressurization oil cylinder in pressurization, and the structure designs the oil cylinder that pressurizes under the impact of vibration machine
Fracture defect will not occur with pressing plate, and effectively prevent in vibration processes to the damage of vacuum (-tight) housing and to vacuum (-tight) housing leakproofness
Influence.
The power of pressurization oil cylinder acts only on pressing plate and support plate, avoids existing pressurization oil cylinder power in pressurization and acts on
It is damaged caused by complete machine to other component.
Pressing plate bottom design template frame, when stone, do not need to be laid with pattern plate bolster on the conveyer belt of press, and directly will material
It puts on the belt, it is swift and convenient to operate.
Detailed description of the invention
Attached drawing 1 is overall structure diagram of the invention (without vacuum (-tight) housing)；
Attached drawing 2 is pressing plate schematic cross-sectional view of the invention；
Attached drawing 3 is vacuum shroud configuration schematic diagram of the invention；
Attached drawing 4 is the enlarged diagram of part A in attached drawing 2；
Attached drawing 5 is pressure plate structure schematic diagram of the invention；
Attached drawing 6 is that vacuum (-tight) housing and conveyer belt of the invention seal schematic diagram；
Attached drawing 7 is the enlarged drawing of part A in attached drawing 6；
In figure, conveyer belt 1, blowing area 11, support plate 2, bracket 21, lifting cylinder 22, electromagnet 23, blowing index line
24, pressurize oil cylinder 3, piston rod 31, iron plate 32, damping device 33, vacuum (-tight) housing 4, groove 41, sealing strip 42, pressing plate 5, through-hole 51,
Lifting lug 52, groove 53, damping, buffering layer 54, vibrating motor 6, winding motor 7, drawstring 8, pattern plate bolster 9, metal joist 91, rubber
Layer 92, compressed spring 93, damper 10.
Specific embodiment
For a better understanding of the present invention, embodiments of the present invention are explained in detail with reference to the accompanying drawing.
As shown in attached drawing 1 to attached drawing 7, the present invention include conveyer belt 1, support plate 2, pressurization oil cylinder 3, vacuum (-tight) housing 4, pressing plate 5,
Vibrating motor 6 and controller on pressing plate 5 are set.The conveyer belt 1 wraps up the support plate 2, and the two of the support plate 2
Side is mounted on ground by bracket 21, and lifting cylinder 22, vacuum (-tight) housing connection are provided between the bracket 21 and vacuum (-tight) housing 4
The bottom of vacuum pumping pump, vacuum (-tight) housing 4 is provided with sealing ring.The controller is oily with pressurization oil cylinder, vacuum pumping pump, lifting respectively
Cylinder, vibrating motor and conveyer belt control connection.Above-mentioned technology is the prior art, is repeated no more herein, below emphasis say
Bright improved technology scheme of the invention:
The front and rear sides of the pressing plate 5 are provided with through-hole 51, the piston rod 31 of the pressurization oil cylinder 3 is passed down through described
An iron plate 32 is connected after through-hole 51, iron plate 32 can be formed with piston rod 31 with integrated punching.Piston rod 31 is vibrated in order to prevent
It is dynamic to influence, 51 inner wall of through-hole is provided with damping, buffering layer 54, damping, buffering layer 54 can use rubber ring, can also adopt
With other damping materials, rubber circle center can also be set as hollow balloon structure and (depict air bag, Fig. 2 as shown in Figure 4
In be not drawn into air bag).
In order to make pressing plate 5 have touchdown point, the width of the support plate 2 is greater than the width of conveyer belt 1, in the support plate 2
Front and rear sides be provided with electromagnet 23 corresponding with the iron plate 32, electromagnet 23 and controller control connect.The pressurization
Damping device 33 is provided between the cylinder body and pressing plate 5 of oil cylinder 3, the damping device 33 includes damping spring and is fixedly connected
It is fixedly connected or is not connected to pressurization oil cylinder 3 in the annular slab of the annular slab of spring upper and lower ends, 33 top of damping device, subtract
The annular slab of 33 lower section of shake device is not connect with pressing plate 5.The right end of the conveyer belt 1 is longer than pressing plate 5, extends the pressing plate 5
Blowing area 11 is formed after a distance, support plate 2 similarly stretches out a distance, for the ease of grasping stone area, prevents from spreading
Material is excessive to influence compacting, is provided with blowing index line 24 in the support plate 2 in the blowing area 11.It is arranged in the position in blowing area
There is feeding button (having choosing using pedal type switch), the present apparatus damages ground in order to prevent, is provided in 21 bottom of bracket
Damper 10, damper 10 include U-shaped frame, the spring in U-shaped frame, positioned at the connecting plate of spring top, the two of U-shaped frame
Side is provided with hole, and guide rod is located in hole, which is existing product, and this will not be repeated here.
It is provided with lifting lug 52 around the pressing plate 5, is fixed with winding motor 7 in 4 inner top surface of vacuum (-tight) housing, it is described
Winding motor 7 is connect by drawstring 8 with the lifting lug 52, and as shown in fig. 1, winding motor 7 includes double output shaft winding motor
With single output shaft winding motor.After suspension type structure, it effectively prevent in vibration processes to the damage of vacuum (-tight) housing 4 and to true
The influence of sky 4 leakproofness of cover.
As shown in figure 3, being provided with groove 41 corresponding with the conveyer belt 1, institute at left and right sides of the bottom of the vacuum (-tight) housing 4
It states 4 bottom one of vacuum (-tight) housing circle (including in groove 41) and is provided with sealing strip 42, it is preferred that sealing strip is using the preferable rubber of elasticity
Material, it is deformable after compression, guarantee the sealing with support plate 2 and conveyer belt 1, rubber pange sealing strip can also be used.In order to protect
The sealing for demonstrate,proving 1 edge of conveyer belt, as shown in Fig. 3,6 and 7, the both sides of the conveyer belt 1 are inclined-plane, recessed on the vacuum (-tight) housing 4
41 both sides of slot are also inclined-plane, the folder that the angle and 41 both sides inclined-plane of groove that the both sides inclined-plane and support plate 2 of conveyer belt 1 are formed are formed
Angle is identical, in this way after the pushing of vacuum (-tight) housing 4, can be bonded well with the edge of conveyer belt 1, and be squeezed in rubber weather strip
When deformation fill up the gap of conveyer belt Yu support plate 2.Certainly, as another embodiment of the invention, the width of conveyer belt 1 with
Support plate 2 is identical, and iron plate 32 can also be adsorbed across conveyer belt 1 and be fixed with a thickness of 0.3-0.5mm, electromagnet 23 by conveyer belt 1.
It is fixedly installed the pattern plate bolster 9 of protrusion in the bottom surface of the pressing plate 5, pattern plate bolster 9 is the quartz slate to be suppressed
Shape, the pattern plate bolster 9 include internal metal joist 91 and external rubber layer 92.The bottom surface of pressing plate 5 is located in pattern plate bolster 9
Region uses shiny surface or sprayed wc alloy-layer.
As the preferred embodiment of pattern plate bolster 9, when pattern plate bolster is not contacted with conveyer belt also during the depression process in order to prevent
Material is run out of from 9 frame of template, the bottom surface of the pressing plate 5 is provided with groove 53 corresponding with the pattern plate bolster 9, in the template
Compressed spring 93 is provided between 53 top of top and groove of frame 9.The pattern plate bolster 9 upper in the groove 53 can glide
Dynamic, the maximum length that the pattern plate bolster 9 is stretched out out of described groove 53 is 6-8cm, and the pattern plate bolster 9 retracts in the groove 53
The length stayed in outside groove 53 afterwards is 1-3cm, and specific length is depending on the quartzite slate thickness to be suppressed.It is suppressing
When, pressing plate apart from conveyer belt there are also 6cm-8cm apart from when pattern plate bolster just contacted with conveyer belt, the material being pressurized at this time to external diffusion
It is blocked by pattern plate bolster, pattern plate bolster will not be run out of.
The vibration pressure machine equipment application method of above-mentioned artificial slabstone, includes the following steps:
Step 1: stacking material to centre in blowing area blowing, blowing according to blowing index line 24, mountain shape is piled.
Step 2: pressing feeding button, controller starts the driving motor of conveyer belt, and conveyer belt transports material to pressing plate
Pattern plate bolster below after stop, at this moment controller control again lifting cylinder movement vacuum (-tight) housing is fallen, and start vacuum pumping pump into
Row vacuumizes；Meanwhile pressurization cylinder action is controlled, piston rod is stretched out.
Step 3: controller controls winding motor movement after conveyer belt transports material to below the pattern plate bolster of pressing plate, it will
Pressing plate is put down, and is also turned on electromagnet power supply, and electromagnet obtains electric.
Step 4: controller control pressurization oil cylinder recycles piston rod after electromagnet adsorbs the iron plate on piston rod, this
When pressing plate and support plate spacing it is smaller and smaller, to material formed squeeze.
Step 5: controller controls the vibrating motor movement after oil cylinder that pressurizes stops recycling piston rod, start to shake
It is dynamic, after vibration reaches setting time, stop vibration, electromagnet power-off, pressing plate is risen, risen after deflating in vacuum (-tight) housing by winding motor
Drop oil cylinder rises vacuum (-tight) housing, and plate is transported to next process by conveyer belt.
Present invention effectively prevents because vibrating bring damage of components problem, reduces equipment failure rate, reduce and set
Standby maintenance cost saves labour by the design template frame on pressing plate, greatly improves stone efficiency.
Claims (8)
1. a kind of vibration pressure machine equipment of artificial slabstone, it includes conveyer belt, support plate, pressurization oil cylinder, vacuum (-tight) housing, pressing plate
With the vibrating motor being arranged on pressing plate, the conveyer belt wraps up the support plate, and the two sides of the support plate are pacified by bracket
On ground, lifting cylinder is provided between the bracket and vacuum (-tight) housing, it is characterised in that:
The front and rear sides of the pressing plate are provided with through-hole, the piston rod of the pressurization oil cylinder connects after being passed down through the through-hole
One iron plate is provided with damping, buffering layer in the through-hole wall；The width of the support plate is greater than the width of conveyer belt, in institute
The front and rear sides for stating support plate are provided with electromagnet corresponding with the iron plate；It is set between the cylinder body and pressing plate of the pressurization oil cylinder
It is equipped with damping device, is not connected between the pressurization oil cylinder and the pressing plate；The right end of the conveyer belt extends the pressing plate
Blowing area is formed afterwards；
It is provided with lifting lug on the pressing plate, is fixed with winding motor in the vacuum (-tight) housing inner top surface, the winding motor passes through
Drawstring is connect with the lifting lug；Groove corresponding with the conveyer belt, the vacuum are provided at left and right sides of the vacuum (-tight) housing
Cover bottom one circle is provided with sealing strip.
2. the vibration pressure machine equipment of artificial slabstone according to claim 1, it is characterised in that: at the bottom of the pressing plate
Face is provided with the pattern plate bolster of protrusion, and the pattern plate bolster includes internal metal joist and external rubber layer.
3. the vibration pressure machine equipment of artificial slabstone according to claim 1, it is characterised in that: at the bottom of the pressing plate
Face is provided with groove corresponding with the pattern plate bolster, is provided with compression bullet between the top and groove top of the pattern plate bolster
Spring；The pattern plate bolster can slide up and down in the groove, and the maximum length that the pattern plate bolster is stretched out out of described groove is 6-
8cm, it is 1-3cm that the pattern plate bolster, which retracts and stays in external length in the groove,.
4. the vibration pressure machine equipment of artificial slabstone according to claim 1, it is characterised in that: the damping device packet
Include damping spring.
5. the vibration pressure machine equipment of artificial slabstone according to claim 1, it is characterised in that: the two of the conveyer belt
While being inclined-plane, the groove both sides on the vacuum (-tight) housing are also inclined-plane.
6. the vibration pressure machine equipment of artificial slabstone according to claim 1, it is characterised in that: in the frame bottom
It is provided with damper.
7. the vibration pressure machine equipment of artificial slabstone according to claim 1, it is characterised in that: in the blowing area
Blowing index line is provided in support plate.
8. the vibration pressure machine equipment application method of artificial slabstone, includes the following steps:
Step 1: according to blowing index line in blowing area blowing；
Step 2: pressing feeding button, conveyer belt is transported material to below the pattern plate bolster of pressing plate, and lifting cylinder is acted vacuum
Cover is fallen, and is vacuumized；Meanwhile the cylinder action that pressurizes, piston rod is stretched out；
Step 3: after band to be conveyed transports material to below the pattern plate bolster of pressing plate, winding motor movement is put down pressing plate, together
When electromagnet obtain it is electric；
Step 4: pressurization oil cylinder recycles piston rod, at this time pressing plate and support plate after electromagnet adsorbs the iron plate on piston rod
Spacing is smaller and smaller, is formed and is squeezed to material；
Step 5: after the oil cylinder that pressurizes stops recycling piston rod, the vibrating motor movement starts to vibrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910608096.2A CN110406123B (en) | 2019-07-08 | 2019-07-08 | Vibration press equipment for artificial stone plate and using method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910608096.2A CN110406123B (en) | 2019-07-08 | 2019-07-08 | Vibration press equipment for artificial stone plate and using method |
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| CN110406123A true CN110406123A (en) | 2019-11-05 |
| CN110406123B CN110406123B (en) | 2021-05-18 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112873494A (en) * | 2021-03-25 | 2021-06-01 | 刘湘 | Forming press for manufacturing artificial stone |
| CN114274537A (en) * | 2021-12-31 | 2022-04-05 | 漳州砼艺建材有限公司 | Energy-saving and environment-friendly bionic stone processing equipment and processing method thereof |
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|---|---|---|---|---|
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| CN114274537A (en) * | 2021-12-31 | 2022-04-05 | 漳州砼艺建材有限公司 | Energy-saving and environment-friendly bionic stone processing equipment and processing method thereof |
| CN114274537B (en) * | 2021-12-31 | 2023-12-29 | 漳州砼艺建材有限公司 | Energy-saving and environment-friendly bionic stone processing equipment and processing method thereof |
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| Publication number | Publication date |
|---|---|
| CN110406123B (en) | 2021-05-18 |
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