CN104441223A - Automatic demolding forming system used for synthetic quartz plates through atmospheric pressurization - Google Patents
Automatic demolding forming system used for synthetic quartz plates through atmospheric pressurization Download PDFInfo
- Publication number
- CN104441223A CN104441223A CN201310433364.4A CN201310433364A CN104441223A CN 104441223 A CN104441223 A CN 104441223A CN 201310433364 A CN201310433364 A CN 201310433364A CN 104441223 A CN104441223 A CN 104441223A
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- Prior art keywords
- pressure head
- base
- vacuum frame
- vacuum
- vibrator
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses an automatic demolding forming system used for synthetic quartz plates through atmospheric pressurization. The automatic demolding forming system comprises a base, guideposts, a vacuum frame, a pressure head, a mold and a vibrator. The base is fixed underground through concrete and screw thread steel, timber piles are arranged on the lower side of the base, the base is provided with a belt conveying mechanism, the guideposts are fixed to the base, the vacuum frame is installed on the guideposts, extraction openings are formed in the side edge of the vacuum frame, the extraction openings are connected with a vacuumizing system, the pressure head is arranged on the vacuum frame, a vacuum cavity is formed between the vacuum frame and the pressure head, the vacuum cavity is communicated with the extraction openings, the mold is installed on the lower surface of the pressure head, and the vibrator is installed on the upper surface of the pressure head. The base and the guideposts of the automatic demolding forming system are firm, the vibrator is uniformly stressed, an atmospheric pressurization device is adopted for the automatic demolding forming system, no phenomenon of damage to an air cylinder or an oil cylinder or other parts exist, and the automatic demolding forming system greatly reduces cost of manpower and material resources.
Description
Technical field:
The present invention relates to a kind of stripping forming system of sheet material, more specifically relate to the sheet material automatic demoulding formation system of a kind of air pressurization.
Background technology:
At present, known artificial quartz stone plate formation system is made up of base, vacuum frame, vibrating device, pressue device.The base nut bolt of this artificial quartz stone plate formation system is fixed, such fixed form is reliable not, when system high vibration pressurizes, nut is very easily loosening, cause bolt fracture, its vacuum frame does not generally arrange lead, is directly arranged on base by oil cylinder, this mode when vacuum frame is elevated because cylinder efficient is asynchronous, cause vacuum frame to be elevated uneven, finally cause oil cylinder to damage; Even if having employed lead, anti-loose structure is not had yet, when system high vibration pressurizes, nut easily loosens, thus lead is ruptured, and its vibrator is generally arranged in vacuum frame, cause heat radiation slowly, not easy-maintaining, and vibrator does not adopt Synchronization Design, make vibration frequency asynchronous, exciting force is cancelled out each other, cause sheet material discontinuity, can not be shaping well.In addition, the pressue device of prior art is all adopt cylinder or oil cylinder pressurization, very easily damage at the parts of violent exciting force reaction force lower cylinder or oil cylinder and fixing cylinder or oil cylinder, cylinder or oil cylinder pressurization simultaneously makes sheet material discontinuity, can not be shaping very well.In addition, the mould of prior art is all external, this mode must enter curing oven together by gang mould tool after plate compression moulding, then cooling, the artificial demoulding, mould recirculation uses, and makes production efficiency lower, manpower and materials cost is higher, energy waste, produces and is interrupted, and can not realize pipeline system batch production.
Summary of the invention:
For above-mentioned deficiency, the object of the present invention is to provide and a kind ofly utilize that atmospheric pressure pressurizes, base firmly, the artificial quartz stone plate automatic demoulding formation system of lead not easy fracture.
The present invention is achieved through the following technical solutions.
A kind of air pressurization artificial quartz stone plate automatic demoulding formation system, comprise base, lead, vacuum frame, pressure head, mould, vibrator, described base is fixed on underground by concrete and screw-thread steel and under using timber to be padded on base, base is provided with belt transmission agency; Described lead is fixed on base; Described vacuum frame is arranged on lead and vacuum frame side is provided with bleeding point, bleeding point is connected with pumped vacuum systems, described pressure head is arranged on vacuum frame, a vacuum chamber is formed between described vacuum frame and pressure head, vacuum chamber is communicated with bleeding point, vacuum chamber, bleeding point and pumped vacuum systems form an air pressure structure, by regulating the vacuum of pumped vacuum systems, not only can vacuumize raw material, atmospheric pressure can also be utilized to pressurize to pressure head, cancel original cylinder or oil cylinder pressurization, there is not cylinder or oil cylinder damage phenomenon; Described mould is arranged on pressure head lower surface, and described vibrator is installed on pressure head upper surface.
Further as this technical scheme, the vacuum frame hoist cylinder of described control vacuum frame motion is installed on base.
Do not loosen to make lead and do not rupture, invention has been and further improve: described lead adopts nut and locking baffle plate to be fixed on base, and described locking baffle plate is the U-shaped plate that centre bolt is fixed.
As this technical scheme further, for pressure head elevating movement provides the pressure head hoist cylinder of power to be installed on vacuum frame.
In order to make vibrator action synchronous, uniform force, avoids its exciting force to cancel out each other, and invention has been and further improves: axially connected by shaft coupling between described vibrator.
Beneficial effect: base of the present invention adopts concrete, timber and screw-thread steel structural design, cancels screw and is connected and fixed, can reach the effect of firm vibration damping, there is not nut loosening, bolt fracture phenomenon; Lead devises the anti-loose structure of nut and locking baffle plate, avoid nut loosening, also just avoid lead fracture; Vibrator adopts external mounting design, and by shaft coupling in axial connection, makes its good heat dissipation effect, and convenient for maintaining, action is simultaneously synchronous, and uniform force, avoids strength consumption; The pressue device of this system have employed atmospheric pressure pressurization design cleverly, and eliminate traditional cylinder or oil cylinder pressurization, there is not the damage phenomenon of cylinder or oil cylinder and other fixed part, Vibrant buffer is good simultaneously, uniform force, and plate forming is good; The mould of this system adopts built-in design, decreases a large amount of human and material resources cost, greatly improves production efficiency, effectively realizes pipeline system batch production.
Accompanying drawing illustrates:
Fig. 1 is the topology view of the present embodiment.
Fig. 2 is the top view of the present embodiment.
Fig. 3 is top view and the sectional view of locking baffle plate.
Detailed description of the invention:
Below in conjunction with accompanying drawing and embodiment, the invention will be further described.
Embodiment 1:
As shown in Fig. 1, Fig. 2, a kind of air pressurization artificial quartz stone plate automatic demoulding formation system, comprises base 1, lead 2, vacuum frame 3, pressure head 4, mould 5, vibrator 6.Wherein base is fixed on underground by concrete 13 and screw-thread steel 15 and to be provided with timber 14 rebasing, such structural design is very firm, also reach the effect of vibration damping simultaneously, base 1 is provided with belt transmission agency 7 and 4 vacuum frame hoist cylinders 8, belt transmission agency 7 is in order to transmit raw material and shaping sheet material to subsequent processing, and vacuum frame hoist cylinder 8 is for controlling the lifting of vacuum frame 3; 4 leads 2 are fixed on base 1 with double nut 9 is vertical with locking baffle plate 10, and as shown in Figure 3, locking baffle plate is the U-shaped plate that centre bolt is fixed, and such structural design makes nut 9 be not easy to loosen, and it also avoid the fracture of lead 2; Vacuum frame 3 is installed on 4 leads 2, it is equipped with 4 pressure head hoist cylinders 11, and pressure head hoist cylinder 11 provides power for the lifting of pressure head 4; The side of vacuum frame 3 is provided with two bleeding points 12, pressure head 4 to be arranged in vacuum frame 3 and therebetween by silica gel strip sealing formation vacuum chamber, this bleeding point 12 is through with vacuum chamber, be connected to vacuum system, its vacuum adjustable, the air in process removal material not only can be vacuumized to raw material, make structure consolidation bubble-free after plate forming, atmospheric pressure can also be utilized to pressurize to pressure head, pressure head makes it shaping to raw material pressurization again, eliminate traditional cylinder or oil cylinder pressurization, also just there is not cylinder or oil cylinder damage phenomenon; Have a cavity between belt transmission agency 7 and vacuum frame 3, the transmission of raw-material transmission, shaping, the demoulding and shaping sheet material is all carried out in this cavity; Mould 5 is arranged on pressure head 4 times, by pressure head 4 rise driven mold rise realize automatic demoulding, decrease a large amount of human and material resources cost; Vibrator 6 is external to be arranged on pressure head 4, this external mounting design good heat dissipation effect, and convenient for maintaining, pressure head 4 is provided with 8 vibrators 6, axially connected by shaft coupling 16 between every 4 vibrators 6, can make like this vibrator 6 operationally action synchronous, exert oneself evenly, it also avoid exciting force and cancel out each other, reduce the consumption of strength, improve efficiency.
During work, the raw material that cloth is good enter from one end of belt transmission agency 7, be sent to below pressure head 4 by conveyer belt, vacuum frame 3 moves downward on lead 2, then pressure head 4 descent tape moving mold 5 times general who has surrendered's raw material are distributed in mould 5, at this moment the pumped vacuum systems by being connected with vacuum chamber starts, regulate its vacuum, while removal bubble is vacuumized to raw material, pressure head 4 is pressurizeed to pressurize to raw material, simultaneously vibrator 6 starts and vibrates raw material, after raw material are shaping, pressure head 4 rise driven mold 5 rise carry out the demoulding, then vacuum frame 3 moves upward and makes it depart from belt transmission agency 7 on lead 2, belt transmission agency 7 runs and drives shaping sheet material to be sent to subsequent processing solidification.
Above embodiment is only better embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; the change made under other any does not deviate from Spirit Essence of the present invention and principle, modification, combination, simplification, to substitute; all should be the substitute mode of equivalence, be all included within protection scope of the present invention.
Claims (5)
1. an air pressurization artificial quartz stone plate automatic demoulding formation system, comprise base (1), lead (2), vacuum frame (3), pressure head (4), mould (5), vibrator (6), it is characterized in that: described base (1) is fixed on underground by concrete (13) and screw-thread steel (15) and under using timber (14) to be padded on base (1), base (1) is provided with belt transmission agency (7), described lead (2) is fixed on base (1), described vacuum frame (3) is arranged on that lead (2) is upper and its side is provided with bleeding point (12), bleeding point (12) is connected with pumped vacuum systems, described pressure head (4) is arranged on vacuum frame (3), a vacuum chamber is formed between described vacuum frame (3) and pressure head (4), vacuum chamber is communicated with bleeding point (12), described mould (5) is arranged on pressure head (4) lower surface, described vibrator (6) is installed on pressure head (4) upper surface.
2. a kind of air pressurization artificial quartz stone plate automatic demoulding formation system according to claim 1, is characterized in that: described base (1) is provided with the vacuum frame hoist cylinder (8) for controlling the motion of vacuum frame.
3. a kind of air pressurization artificial quartz stone plate automatic demoulding formation system according to claim 1, it is characterized in that: described lead (2) adopts nut (9) and locking baffle plate to be fixed on base, and described locking baffle plate is the U-shaped plate that centre bolt is fixed.
4. a kind of air pressurization artificial quartz stone plate automatic demoulding formation system according to claim 1, is characterized in that: described vacuum frame (3) is upper installs the pressure head hoist cylinder (11) that the lifting of promising pressure head provides power.
5. a kind of air pressurization artificial quartz stone plate automatic demoulding formation system according to claim 1, be is characterized in that: axially connected by shaft coupling (16) between described vibrator (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310433364.4A CN104441223A (en) | 2013-09-23 | 2013-09-23 | Automatic demolding forming system used for synthetic quartz plates through atmospheric pressurization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310433364.4A CN104441223A (en) | 2013-09-23 | 2013-09-23 | Automatic demolding forming system used for synthetic quartz plates through atmospheric pressurization |
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|---|---|
| CN104441223A true CN104441223A (en) | 2015-03-25 |
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| CN201310433364.4A Pending CN104441223A (en) | 2013-09-23 | 2013-09-23 | Automatic demolding forming system used for synthetic quartz plates through atmospheric pressurization |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881722A (en) * | 2016-05-31 | 2016-08-24 | 山东金艺园林股份有限公司 | Stripping machine for eco-friendly bricks |
| CN106292757A (en) * | 2015-06-08 | 2017-01-04 | 佛山市恒力泰机械有限公司 | A kind of ceramic powder brick machine that regulates moves the method and device of beam movement velocity |
| CN106808558A (en) * | 2017-03-16 | 2017-06-09 | 山西大学 | A kind of device of the controllable foaming of hot pressing |
| CN110406123A (en) * | 2019-07-08 | 2019-11-05 | 上海赫峰建材科技有限公司 | The vibration pressure machine equipment and application method of artificial slabstone |
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| JP2765653B2 (en) * | 1994-12-02 | 1998-06-18 | ヒュンダイ モーター カンパニー | Manufacturing method of preform for composite material of vehicle |
| CN201235623Y (en) * | 2008-08-01 | 2009-05-13 | 佛山市科达石材机械有限公司 | Pressboard equipment |
| CN202480227U (en) * | 2012-01-13 | 2012-10-10 | 安徽森科新材料有限公司 | Gypsum block moulding machine adopting pneumatized rubber core-pulling core rod |
| CN202540436U (en) * | 2012-01-09 | 2012-11-21 | 李光华 | Artificial quartz stone vacuum vibration press |
| CN103465350A (en) * | 2012-06-06 | 2013-12-25 | 唐玮 | Pressing plate vacuum chamber |
-
2013
- 2013-09-23 CN CN201310433364.4A patent/CN104441223A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2765653B2 (en) * | 1994-12-02 | 1998-06-18 | ヒュンダイ モーター カンパニー | Manufacturing method of preform for composite material of vehicle |
| CN201235623Y (en) * | 2008-08-01 | 2009-05-13 | 佛山市科达石材机械有限公司 | Pressboard equipment |
| CN202540436U (en) * | 2012-01-09 | 2012-11-21 | 李光华 | Artificial quartz stone vacuum vibration press |
| CN202480227U (en) * | 2012-01-13 | 2012-10-10 | 安徽森科新材料有限公司 | Gypsum block moulding machine adopting pneumatized rubber core-pulling core rod |
| CN103465350A (en) * | 2012-06-06 | 2013-12-25 | 唐玮 | Pressing plate vacuum chamber |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106292757A (en) * | 2015-06-08 | 2017-01-04 | 佛山市恒力泰机械有限公司 | A kind of ceramic powder brick machine that regulates moves the method and device of beam movement velocity |
| CN106292757B (en) * | 2015-06-08 | 2019-03-08 | 佛山市恒力泰机械有限公司 | A kind of method and device for adjusting ceramic powder brick machine and moving beam movement velocity |
| CN105881722A (en) * | 2016-05-31 | 2016-08-24 | 山东金艺园林股份有限公司 | Stripping machine for eco-friendly bricks |
| CN105881722B (en) * | 2016-05-31 | 2018-04-06 | 山东金艺园林股份有限公司 | A kind of ecological, environmental protective brick ingot stripper |
| CN106808558A (en) * | 2017-03-16 | 2017-06-09 | 山西大学 | A kind of device of the controllable foaming of hot pressing |
| CN106808558B (en) * | 2017-03-16 | 2023-05-30 | 山西大学 | Device for hot-pressing controllable foaming |
| CN110406123A (en) * | 2019-07-08 | 2019-11-05 | 上海赫峰建材科技有限公司 | The vibration pressure machine equipment and application method of artificial slabstone |
| CN110406123B (en) * | 2019-07-08 | 2021-05-18 | 上海赫峰建材科技有限公司 | Vibration press equipment for artificial stone plate and using method |
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| DD01 | Delivery of document by public notice | ||
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Addressee: ANHUI JUNDE STONE INDUSTRY CO., LTD. Document name: Notification that Application Deemed to be Withdrawn |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150325 |