CN110342801B - Full-automatic longitudinal breaking separation system for large-plate glass - Google Patents
Full-automatic longitudinal breaking separation system for large-plate glass Download PDFInfo
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- CN110342801B CN110342801B CN201910641638.6A CN201910641638A CN110342801B CN 110342801 B CN110342801 B CN 110342801B CN 201910641638 A CN201910641638 A CN 201910641638A CN 110342801 B CN110342801 B CN 110342801B
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- 239000005357 flat glass Substances 0.000 title claims abstract description 24
- 238000000926 separation method Methods 0.000 title description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 241000252254 Catostomidae Species 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000011521 glass Substances 0.000 description 77
- 238000005520 cutting process Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000011144 upstream manufacturing Methods 0.000 description 7
- 239000002893 slag Substances 0.000 description 4
- 239000005329 float glass Substances 0.000 description 3
- 238000007792 addition Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 210000003811 finger Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/063—Transporting devices for sheet glass
- B65G49/064—Transporting devices for sheet glass in a horizontal position
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention provides a full-automatic large-plate glass breaking and separating system which comprises a conveying roller way, a traversing mechanism, a breaking mechanism, a traversing roller way, a stacking frame and a transferring mechanism, wherein the conveying roller way is arranged on the conveying roller way; the conveying roller way comprises a first roller way frame and a plurality of conveying rollers; each conveying roller is rotationally connected to the top end of the first roller way frame, and is uniformly and parallelly arranged; the first roller way frame is also provided with a first motor and a first transmission shaft, and the first motor and the first transmission shaft are matched with each other to drive each transmission roller to synchronously rotate through a plurality of bevel gear groups; the transverse moving mechanism comprises an upper bracket, a lower bracket and a plurality of conveying belts arranged in the gaps of the conveying rollers, each conveying belt is parallel to the conveying rollers, a second motor and a second transmission shaft are arranged on the upper bracket, and belt wheels at one end of each conveying belt are fixedly connected with the second transmission shaft. The invention has the advantages of high automation degree, high production efficiency and the like.
Description
Technical Field
The invention belongs to the field of glass production equipment, and particularly relates to a longitudinal breaking separation system for full-automatic large-plate glass.
Background
With the continuous improvement of the demands of people on material culture, various consumption and exhibition places gradually use ultra-white and ultra-thick glass to replace the original common building materials. At present, the ultra-white and ultra-thick glass is widely applied to places such as high-grade hotels, city sign buildings, government engineering, high-grade exhibition halls and the like. Because of the wide range of glass applications, the current demands of downstream customers of float glass for glass specifications are also diversified. Especially, the demand for the glass with two specifications of longitudinal opening of ultra-large and ultra-thick glass is gradually increased, at present, I's department equipment can only produce a large sheet of one opening of two orders with the length of 4000mm, and when breaking off the large plate with the length of more than 4000mm, the quality problems such as concave flange, broken skin, slag fall easily appear, influence the downstream customer and carry out deep processing, and the breakage rate is high, bring a lot of unnecessary losses to the company.
Disclosure of Invention
The invention aims at solving the problems existing in the prior art and provides a full-automatic large-plate glass breaking-off and separating system.
The aim of the invention can be achieved by the following technical scheme: the full-automatic large-plate glass breaking-off and separating system is characterized by comprising a conveying roller way, a traversing mechanism, a breaking-off mechanism, a traversing roller way, a stacking frame and a transferring mechanism; the conveying roller way comprises a first roller way frame and a plurality of conveying rollers; each conveying roller is rotationally connected to the top end of the first roller way frame, and the conveying rollers are uniformly and parallelly arranged; the first roller way frame is also provided with a first motor and a first transmission shaft, and the first motor and the first transmission shaft are matched with each other to drive each transmission roller to synchronously rotate through a plurality of bevel gear groups; the transverse moving mechanism comprises an upper bracket, a lower bracket and a plurality of conveying belts arranged in a gap between conveying rollers, each conveying belt is parallel to the conveying rollers, a second motor and a second transmission shaft are arranged on the upper bracket, a belt wheel at one end of each conveying belt is fixedly connected with the second transmission shaft, the second motor and the second transmission shaft are matched to drive each conveying belt to synchronously move, the lower bracket is arranged below the upper bracket, and a plurality of first swing arms are arranged between the upper bracket and the lower bracket; the middle part of each first swing arm is hinged to the top end of the lower bracket, one end of each first swing arm is hinged to the lower end of the upper bracket, the other end of each first swing arm is hinged to a first cylinder, and the other end of each first cylinder is hinged to the lower bracket; the breaking mechanism comprises a bracket and breaking rollers, a plurality of second swing arms are arranged between the bracket and the breaking rollers, the middle parts of the second swing arms are hinged to the top ends of the bracket, one end of each second swing arm is hinged to the breaking roller, the other end of each second swing arm is hinged to a second cylinder, and the other end of each second cylinder is hinged to the bracket; the transverse moving roller way comprises a second roller way frame and a plurality of conveying rollers, each conveying roller is rotationally connected to the top end of the second roller way frame, and the conveying rollers are uniformly and parallelly arranged; a third motor and a third transmission shaft are further arranged on the second roller way frame, and the third motor and the third transmission shaft are matched with each other to drive each transmission roller to synchronously rotate through a plurality of bevel gear groups; the stacking rack is arranged on two sides of the conveying roller way, the transfer mechanism comprises a traveling crane, a fourth motor is fixedly arranged at the middle position of the traveling crane, a plurality of first sleeves are fixedly arranged on the two sides of the fourth motor on the traveling crane, racks are slidably connected in the first sleeves, the lower ends of the racks are fixedly arranged on the transfer rack, a fourth transmission shaft is arranged between the first sleeves and the fourth motor, gears meshed with the racks are arranged on the fourth transmission shaft, and a plurality of suckers are arranged at the lower ends of the transfer rack.
The conveying roller way of the full-automatic large plate glass breaking-off and separating system is connected with the conveying roller way on the float glass automatic production line, a large plate of glass to be broken off and separated is conveyed into the system after cutting operation is completed at the upstream of the conveying roller way, at the moment, a first motor continuously drives a conveying roller in the section of conveying roller way to rotate so as to drive glass on the conveying roller to longitudinally move, an infrared sensing device is arranged in the system, and when the system senses that the glass completely enters the system, the system automatically controls all first cylinders to synchronously shrink (the initial state of the first cylinders is that piston rods extend), so as to drive all first swing arms to swing, and an upper bracket in a traversing mechanism is lifted up, so that the upper ends of all conveying belts extend out of the conveying rollers, and glass on the conveying rollers is lifted up; then, the second motor drives all the conveying synchronous motion, so that the glass is driven to transversely move towards the direction close to the transverse moving roller way, and the conveying roller on the transverse moving roller way continuously rotates under the drive of the third motor, so that after a period of time, the glass transversely moves between the transverse moving mechanism and the transverse moving roller way; when the infrared sensing device in the system senses that the transverse moving distance of the glass is exactly equal to the moment that the cutting trace finished at the upstream is aligned with the breaking roller, all the second cylinders extend synchronously (the initial state of the second cylinders is that the piston rod is contracted), so that the second swing arms are driven to swing, the breaking roller is lifted up, the breaking operation of the glass is finished, and the system finishes the one-to-two operation of the large-plate glass. After the breaking operation is finished, the transverse moving mechanism and the transverse moving roller way stop running, the first air cylinder and the second air cylinder are restored to the initial state, the conveyor belt descends, the glass on the conveyor belt continuously conveys downwards along with the roller way, meanwhile, the next large plate glass enters the conveyor way, and the system always repeats the breaking operation for the next time. The worker can set up a baffle in the low reaches of transfer roller way, will have accomplished the glass that "one-to-two" operation and remain the part on the transfer roller way and block, wait for glass transfer mechanism to transfer it to the stack frame. The full-automatic large-plate glass breaking-off and separating system can replace manual work to automatically complete the breaking-off, separating, stacking and other work of the large-plate glass, and is high in automation degree and production efficiency.
In the above-mentioned full-automatic large plate glass longitudinal breaking separation system, the traversing roller way is rotationally connected with a positioning roller, and the positioning roller is parallel to the breaking roller; a positioning block is fixed on the outer peripheral surface of the positioning roller along the axis direction of the positioning roller, one end of the positioning roller is fixedly connected with a third swing arm, the other end of the third swing arm is hinged with a third cylinder, and the other end of the third cylinder is hinged on a second roller way frame.
In the conveying process of glass on a conveying roller way, the glass is inevitably in a skew state, so that a cutting line of the glass is not parallel to a breaking roller, the breaking roller cannot be aligned with the cutting line, quality problems such as concave flange, broken skin, slag falling and the like occur in the breaking operation process, deep processing of downstream clients is affected, the breakage rate is high, a plurality of unnecessary losses are brought to companies, and the problem can be exactly solved by arranging a positioning roller on a transverse moving roller way. When the infrared sensing device on the transverse moving roller way senses that the glass enters the transverse moving roller way, the third air cylinder contracts (the initial state of the third air cylinder is that a piston rod extends out) to drive the positioning roller to rotate until the positioning block moves to the highest point, and at the moment, the glass continuously moves on the transverse moving roller way, so that the glass edge part is in parallel with the positioning roller and the breaking roller from part to part of the positioning block which is not in contact with the positioning block to all of the positioning blocks, the cutting line formed on the upstream of the glass is parallel with the breaking roller, then the piston rod of the third air cylinder extends out again to downwards move the positioning block, and the glass is released, so that the glass continuously moves in parallel; when the cutting line on the glass is aligned with the breaking roller, breaking operation is carried out.
In the longitudinal breaking-off and separating system for the full-automatic large-plate glass, the sucker comprises a sucker body, a second sleeve, a baffle, a connecting rod and a spring, wherein the baffle and the second sleeve are fixedly arranged on the lower surface of the transfer frame, a through hole is formed in the baffle, the connecting rod is inserted into the through hole and the second sleeve, a stop block is arranged at one end, positioned in the second sleeve, of the connecting rod, the outer diameter of the stop block is larger than the inner diameter of the through hole, and the other end of the connecting rod is fixedly connected with the sucker body; the connecting rod is sleeved with a spring, and the spring is positioned between the baffle and the sucker body.
After the glass is broken off the separation system and finishes "one-to-two" operation, the transfer mechanism in the system begins to work, it will run to the glass stop area on the conveying roller way and above the sideslip roller way automatically, then the fourth motor works, drive the four drive shafts to drive the rack to move down, make the sucking disc close to the surface of glass to be transferred slowly, and push down slightly, make all sucking discs absorb on the surface of glass; then, the motor rotates reversely to drive the rack to move upwards to lift the glass; and finally, the travelling crane moves to move the glass to the upper part of the stacking frame and slowly descends to finish the separation and stacking of the glass. And set up sleeve, spring isotructure at sucking disc body and transportation frame support, not only protection glass that can be fine avoids it to cause the damage in transportation process, can guarantee moreover that every sucking disc homoenergetic adsorbs glass surface.
The invention has the advantages that:
1. the full-automatic large-plate glass breaking-off and separating system can replace manual work to automatically complete the breaking-off, separating, stacking and other work of the large-plate glass, and is high in automation degree and production efficiency.
2. In the full-automatic large-plate glass breaking-off and separating system, the positioning roller is arranged on the transverse moving roller way, so that the cutting line formed by glass at the upstream can be aligned with the breaking-off roller, the quality problems of concave flange, broken skin, slag falling and the like in the conventional production process are solved, and the quality of products is improved.
3. In the full-automatic large-plate glass breaking-off and separating system, the sucker body and the transferring frame bracket are provided with the sleeve, the spring and other structures, so that the glass can be well protected, avoid it to cause the damage in the transportation process, can guarantee moreover that every sucking disc homoenergetic adsorbs glass surface.
Drawings
Fig. 1 is a schematic top view of the glass breaking-off and separating system.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic side view of the transfer mechanism of the glass breaking-off separation system.
Fig. 4 is a cross-sectional view taken along the direction C-C in fig. 1.
Fig. 5 is a schematic structural view of a lower bracket in the glass breaking-off separation system.
Fig. 6 is a schematic side view of a breaking mechanism in the present glass breaking separation system.
FIG. 7 is an enlarged view of part B of FIG. 3;
fig. 8 is a schematic side view of the positioning roller in the glass breaking-off separation system.
In the figure, 1, a conveying roller way; 11. a first roller bed frame; 12. a conveying roller; 13. a first motor; 14. a first drive shaft; 15. a bevel gear set; 2. a traversing mechanism; 21. an upper bracket; 22. a lower bracket; 23. a conveyor belt; 24. a second motor; 25. a second drive shaft; 26. a first swing arm; 27. a first cylinder; 3. a breaking mechanism; 31. a bracket; 32. breaking off the roller; 33. a second swing arm; 34. a second cylinder; 4. a transverse roller way; 41. a second roller bed frame; 42. a third motor; 43. a third drive shaft; 44. a positioning roller; 45. a positioning block; 46. a third swing arm; 47. a third cylinder; 5. a stacking rack; 6. a transfer mechanism; 61. driving; 62. a fourth motor; 63. a first sleeve; 64. a rack; 65. a transfer rack; 66. a fourth drive shaft; 67. a suction cup; 671. a suction cup body; 672. a second sleeve; 673. a baffle; 674. a connecting rod; 675. a spring; 7. glass.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, 2, 3, 4, 5, 6, 7 and 8, the full-automatic large-plate glass breaking and separating system comprises a conveying roller way 1, a traversing mechanism 2, a breaking mechanism 3, a traversing roller way 4, a stacking frame 5 and a transferring mechanism 6; the conveying roller way 1 comprises a first roller way frame 11 and a plurality of conveying rollers 12; each conveying roller 12 is rotationally connected to the top end of the first roller bed frame 11, and each conveying roller 12 is uniformly and parallelly arranged; the first roller way frame 11 is also provided with a first motor 13 and a first transmission shaft 14, and the first motor 13 and the first transmission shaft 14 are matched with each other to drive each transmission roller 12 to synchronously rotate through a plurality of bevel gear sets 15; the transverse moving mechanism 2 comprises an upper bracket 21, a lower bracket 22 and a plurality of conveying belts 23 arranged in gaps of the conveying rollers 12, wherein each conveying belt 23 is parallel to the conveying rollers 12, a second motor 24 and a second transmission shaft 25 are arranged on the upper bracket 21, belt wheels at one end of each conveying belt 23 are fixedly connected with the second transmission shaft 25, the second motor 24 and the second transmission shaft 25 are matched to drive each conveying belt 23 to synchronously move, the lower bracket 22 is arranged below the upper bracket 21, and a plurality of first swing arms 26 are arranged between the upper bracket 21 and the lower bracket 22; the middle part of each first swing arm 26 is hinged to the top end of the lower bracket 22, one end of each first swing arm 26 is hinged to the lower end of the upper bracket 21, the other end of each first swing arm 26 is hinged to a first air cylinder 27, and the other end of each first air cylinder 27 is hinged to the lower bracket 22; the breaking mechanism 3 comprises a bracket 31 and breaking rollers 32, a plurality of second swing arms 33 are arranged between the bracket 31 and the breaking rollers 32, the middle part of each second swing arm 33 is hinged to the top end of the bracket 31, one end of each second swing arm 33 is hinged to the breaking roller 32, the other end of each second swing arm 33 is hinged to a second cylinder 34, and the other end of each second cylinder 34 is hinged to the bracket 31; the transverse moving roller way 4 comprises a second roller way frame 41 and a plurality of conveying rollers 12, each conveying roller 12 is rotationally connected to the top end of the second roller way frame 41, and each conveying roller 12 is uniformly and parallelly arranged; the second roller way frame 41 is also provided with a third motor 42 and a third transmission shaft 43, and the cooperation of the third motor 42 and the third transmission shaft 43 can drive each conveying roller 12 to synchronously rotate through a plurality of bevel gear sets 15; the stacker frame 5 is arranged on two sides of the conveying roller way 1, the transfer mechanism 6 comprises a travelling crane 61, a fourth motor 62 is fixedly arranged at the middle position of the travelling crane 61, first sleeves 63 are fixedly arranged on two sides of the fourth motor 62 on the travelling crane 61, racks 64 are slidably connected in the first sleeves 63, the lower ends of the racks 64 are fixedly arranged on a transfer frame 65, a fourth transmission shaft 66 is arranged between the first sleeves 63 and the fourth motor 62, gears meshed with the racks 64 are arranged on the fourth transmission shafts 66, and a plurality of suckers 67 are arranged at the lower ends of the transfer frames 65.
The conveying roller way 1 of the full-automatic large-plate glass breaking-off and separating system is connected with the conveying roller way 1 on a float glass automatic production line, a large plate of glass 7 to be broken off and separated is conveyed into the system after cutting operation is completed on the upstream of the conveying roller way 1, at the moment, a first motor 13 continuously drives a conveying roller 12 in the section of conveying roller way 1 to rotate so as to drive glass 7 on the conveying roller way to longitudinally move, an infrared sensing device is arranged in the system, after the system senses that all glass 7 enters the system, the system automatically controls all first cylinders 27 to synchronously shrink (the initial state of the first cylinders 27 is that piston rods extend), further drives all first swing arms 26 to swing, lifts up a upper bracket 21 in a traversing mechanism 2, enables the upper ends of all conveying belts 23 to extend out of the conveying roller 12, and simultaneously lifts up glass 7 on the conveying roller 12; next, the second motor 24 drives all the conveyor belts 23 to synchronously move, so that the glass 7 is driven to transversely move towards the direction close to the transverse moving roller table 4, and the conveyor rollers 12 on the transverse moving roller table 4 are driven by the third motor 42 to continuously rotate at the moment, so that after a period of time, the glass 7 transversely moves between the transverse moving mechanism 2 and the transverse moving roller table 4; when the infrared sensing device in the system senses that the transverse moving distance of the glass 7 is just enough to enable the cutting trace finished at the upstream to be aligned with the breaking roller 32, all the second air cylinders 34 extend synchronously (the initial state of the second air cylinders 34 is that piston rods shrink) to drive the second swing arms 33 to swing, so that the breaking roller 32 is lifted, the breaking operation of the glass 7 is completed, and the system completes the one-to-two operation of the large-plate glass 7. After the breaking operation is completed, the traversing mechanism 2 and the traversing roller way 4 stop running, the first air cylinder 27 and the second air cylinder 34 are restored to the initial state, the conveyor belt 23 descends, the part of glass 7 on the conveyor belt continues to be conveyed downwards along with the roller way, meanwhile, the next large plate glass 7 enters the conveying roller way 1, and the system always repeats the breaking operation for the next time. The worker can set a baffle at the downstream of the conveying roller way 1 to block the part of the glass 7 which is left on the conveying roller way 1 after the 'one-to-two' operation is finished, and waits for the glass 7 transferring mechanism 6 to transfer the glass 7 onto the stacking frame 5. The full-automatic large plate glass 7 breaking-off and separating system can replace manual work to automatically complete the work of breaking off, separating, stacking and the like of the large plate glass 7, and has high automation degree and high production efficiency.
A positioning roller 44 is rotationally connected to the transverse roller way 4, and the positioning roller 44 is parallel to the breaking-off roller 32; a positioning block 45 is fixed on the outer peripheral surface of the positioning roller 44 along the axial direction of the positioning roller 44, one end of the positioning roller 44 is fixedly connected with a third swing arm 46, the other end of the third swing arm 46 is hinged with a third air cylinder 47, and the other end of the third air cylinder 47 is hinged on the second roller way frame 41; in the process of conveying the glass 7 on the conveying roller way 1, the glass is inevitably in a skew state, so that the cutting line of the glass is not parallel to the breaking roller 32, the breaking roller 32 cannot be aligned with the cutting line, quality problems such as concave flange, broken skin, slag falling and the like occur in the breaking operation process, downstream clients are affected to carry out deep processing, the breakage rate is high, a plurality of unnecessary losses are brought to companies, and the problem can be exactly solved by arranging the positioning roller 44 on the transverse moving roller way 4. When the infrared sensing device on the transverse moving roller way 4 senses that the glass 7 enters the transverse moving roller way 4, the third air cylinder 47 is contracted (the initial state of the third air cylinder 47 is that a piston rod extends out), the positioning roller 44 is driven to rotate, the positioning block 45 stops when moving to the highest point, at the moment, the glass 7 continuously moves on the transverse moving roller way 4, the edge part of the glass 7 is enabled to be in parallel with the positioning roller 44 and the breaking roller 32 after being in partial contact with the positioning block 45 and then all the positioning blocks 45, the cutting line formed by the glass 7 at the upstream is enabled to be parallel with the breaking roller 32, then the piston rod of the third air cylinder 47 extends out again, the positioning block 45 is moved downwards, the glass 7 is released, and the glass 7 is enabled to continuously move in parallel; when the cutting line on the glass 7 is aligned with the breaking roller 32, the breaking operation is performed.
The sucker 67 comprises a sucker body 671, a second sleeve 672, a baffle 673, a connecting rod 674 and a spring 675, wherein the baffle 673 and the second sleeve 672 are fixedly arranged on the lower surface of the transfer frame 65, a through hole is formed in the baffle 673, the connecting rod 674 is inserted into the through hole and the second sleeve 672, a stop block is arranged at one end of the connecting rod 674, which is positioned in the second sleeve 672, the outer diameter of the stop block is larger than the inner diameter of the through hole, and the other end of the connecting rod 674 is fixedly connected with the sucker body 671; the connecting rod 674 is sleeved with a spring 675, and the spring 675 is positioned between the baffle 673 and the sucker body 671; after the glass 7 is broken off the separation system with fingers and thumb and finishes "one opens two" operation, transfer mechanism 6 in this system begins to work, it will move to the conveying roller way 1 on glass 7 stop zone and sideslip roller way 4 above automatically, then the fourth motor 62 works, drive the four drive shafts and drive the rack 64 to move down, make the sucking disc 67 close to the surface of glass 7 to be transferred slowly, and push down slightly, make all sucking discs 67 absorb on the surface of glass 7; then, the motor is reversed, and the rack 64 is driven to ascend to lift the glass 7; finally, the travelling crane 61 moves to move the glass 7 above the stacking frame 5 and slowly descends to finish the separation and stacking of the glass 7. And set up sleeve, spring 675 isotructure at sucking disc body 671 and transport frame 65 support 31, not only can fine protection glass 7, avoid it to cause the damage in the transportation process, can guarantee moreover that every sucking disc 67 homoenergetic adsorbs glass 7 surface.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (1)
1. The full-automatic large-plate glass breaking-off and separating system is characterized by comprising a conveying roller way (1), a traversing mechanism (2), a breaking-off mechanism (3), a traversing roller way (4), a stacking frame (5) and a transferring mechanism (6); the conveying roller way (1) comprises a first roller way frame (11) and a plurality of conveying rollers (12); each conveying roller (12) is rotationally connected to the top end of the first roller way frame (11), and the conveying rollers (12) are uniformly and parallelly arranged; the first roller way frame (11) is also provided with a first motor (13) and a first transmission shaft (14), and the first motor (13) and the first transmission shaft (14) are matched with each other to drive each conveying roller (12) to synchronously rotate through a plurality of bevel gear sets (15); the transverse moving mechanism (2) comprises an upper bracket (21), a lower bracket (22) and a plurality of conveying belts (23) arranged in the gap of the conveying roller (12), each conveying belt (23) is parallel to the conveying roller (12), a second motor (24) and a second transmission shaft (25) are arranged on the upper bracket (21), a belt wheel at one end of each conveying belt (23) is fixedly connected with the second transmission shaft (25), the second motor (24) and the second transmission shaft (25) are matched to drive each conveying belt (23) to synchronously move, the lower bracket (22) is arranged below the upper bracket (21), and a plurality of first swing arms (26) are arranged between the upper bracket (21) and the lower bracket (22); the middle part of each first swing arm (26) is hinged to the top end of the lower bracket (22), one end of each first swing arm (26) is hinged to the lower end of the upper bracket (21), the other end of each first swing arm (26) is hinged to a first air cylinder (27), and the other end of each first air cylinder (27) is hinged to the lower bracket (22); the breaking mechanism (3) comprises a support (31) and breaking rollers (32), a plurality of second swing arms (33) are arranged between the support (31) and the breaking rollers (32), the middle parts of the second swing arms (33) are hinged to the top end of the support (31), one end of each second swing arm (33) is hinged to the breaking rollers (32), the other end of each second swing arm (33) is hinged to a second air cylinder (34), and the other end of each second air cylinder (34) is hinged to the support (31); the transverse moving roller way (4) comprises a second roller way frame (41) and a plurality of conveying rollers (12), each conveying roller (12) is rotationally connected to the top end of the second roller way frame (41), and the conveying rollers (12) are uniformly and parallelly arranged; a third motor (42) and a third transmission shaft (43) are further arranged on the second roller way frame (41), and the third motor (42) and the third transmission shaft (43) are matched with each other to drive each conveying roller (12) to synchronously rotate through a plurality of bevel gear sets (15); the stacking frames (5) are arranged on two sides of the conveying roller way (1), the transferring mechanism (6) comprises a travelling crane (61), a fourth motor (62) is fixedly arranged in the middle of the travelling crane (61), a plurality of first sleeves (63) are fixed on the travelling crane (61) on two sides of the fourth motor (62), racks (64) are slidably connected in the first sleeves (63), the lower ends of the racks (64) are fixed on a transferring frame (65), a fourth transmission shaft (66) is arranged between the first sleeves (63) and the fourth motor (62), gears meshed with the racks (64) are arranged on the fourth transmission shaft (66), and a plurality of suckers (67) are arranged at the lower ends of the transferring frame (65);
a positioning roller (44) is rotationally connected to the transverse roller way (4), and the positioning roller (44) is parallel to the breaking-off roller (32); a positioning block (45) is fixed on the outer peripheral surface of the positioning roller (44) along the axial direction of the positioning roller (44), one end of the positioning roller (44) is fixedly connected with a third swing arm (46), the other end of the third swing arm (46) is hinged with a third air cylinder (47), and the other end of the third air cylinder (47) is hinged on the second roller way frame (41);
the sucker (67) comprises a sucker body (671), a second sleeve (672), a baffle (673), a connecting rod (674) and a spring (675), wherein the baffle (673) and the second sleeve (672) are fixedly arranged on the lower surface of the transfer frame (65), a through hole is formed in the baffle (673), the connecting rod (674) is inserted into the through hole and the second sleeve (672), a stop block is arranged at one end, located in the second sleeve (672), of the connecting rod (674), the outer diameter of the stop block is larger than the inner diameter of the through hole, and the other end of the connecting rod (674) is fixedly connected with the sucker body (671); the connecting rod (674) is sleeved with a spring (675), and the spring (675) is positioned between the baffle (673) and the sucker body (671).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910641638.6A CN110342801B (en) | 2019-07-16 | 2019-07-16 | Full-automatic longitudinal breaking separation system for large-plate glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910641638.6A CN110342801B (en) | 2019-07-16 | 2019-07-16 | Full-automatic longitudinal breaking separation system for large-plate glass |
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| Publication Number | Publication Date |
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| CN110342801A CN110342801A (en) | 2019-10-18 |
| CN110342801B true CN110342801B (en) | 2023-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910641638.6A Active CN110342801B (en) | 2019-07-16 | 2019-07-16 | Full-automatic longitudinal breaking separation system for large-plate glass |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114683127B (en) * | 2022-04-18 | 2023-03-17 | 江西中一梦园住宅工业有限公司 | Separate breaking machine for autoclaved lightweight sand aerated concrete slab |
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| CN110342801A (en) | 2019-10-18 |
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