CN110330224A - One kind being suitble to artificial molding big container glass and preparation method thereof - Google Patents
One kind being suitble to artificial molding big container glass and preparation method thereof Download PDFInfo
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- CN110330224A CN110330224A CN201910604352.0A CN201910604352A CN110330224A CN 110330224 A CN110330224 A CN 110330224A CN 201910604352 A CN201910604352 A CN 201910604352A CN 110330224 A CN110330224 A CN 110330224A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
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Abstract
The present invention relates to glass field of new materials, particularly disclose a kind of suitable manually molding big container glass and preparation method thereof.This is suitble to artificial molding big container glass, it is characterized in that, it is prepared by effective material of following parts by weight: SiO2 73-78.23 part, Al2O3 1.50-3.36 parts, Na213.28-16.00 parts of O, K20-1.55 parts of O, 1.99-2.66 parts of MgO, 0.92-6.00 parts of CaO.There is no using the expensive or virose raw material of tool by the present invention, have the characteristics that at low cost, raw material are easy to get, which has long material, and forming temperature scope is more than 300K, product has good physical property simultaneously, and vickers microhardness is greater than 500Kg/mm2, it is suitable for artificial molding big container glass material.
Description
(1) technical field
The present invention relates to glass field of new materials, in particular to a kind of to be suitble to artificial molding big container glass and its preparation side
Method.
(2) background technique
Glass bottle and jar is most common a kind of daily necessities, can be used as the packing container of food, beverage and many products, using ten
Divide extensive.Round, oval, rectangular and special-shaped bottle etc. can be divided by face shaping;Bottle and big can be divided by bottleneck size
Mouth bottle, the former refers to bottleneck diameter and the biggish glass container of body diameter difference, its usual internal diameter of the bottleneck is less than 30mm, is used to
The product of fluid is contained, and the latter refers to bottleneck diameter and the lesser glass container of body diameter difference, is mainly used to contain half
The product of fluid and solid.In the production technology of container glass, blowing is broadly divided into according to mechanical-moulded mode and pressure blows two
Kind method.
In recent years, with the increasingly raising of people's living standard, the type of glass bottle and jar also gradually increases.Wherein, fruit
The demand of ferment, dinner party beer device and various beverage container to large glass Bottle & Can is also increasing, this kind of large glass Bottle & Can
Volume tend to exceed 15 liters.But this kind of large glass Bottle & Can is in process of production, mainly in molding link, at present
It also cannot achieve continuous mechanization blowing or pressure blow molding, the reason is that: traditional machine when the volume of glass bottle and jar is excessive
Tool molding mode (such as: blowing and pressure are blown) not can guarantee the uniformity of its wall thickness.It is well known that the wall thickness of glass bottle and jar directly closes
It is the ability of the pressure into its mechanical strength and receiving, when the gage distortion of bottle wall, so that bottle wall has weak link, to influence
Shock resistance and internal pressure resistance performance.Compared with mechanical-moulded, artificial the advantages of forming is can to undergo in forming process repeatedly
Blowing operation is easier to the wall thickness and its uniformity of control Bottle & Can.It is well known that the artificial molding time is far more than machine
The tool molding time, this puts forward new requirements to the formula of glass, it may be assumed that and " the material property " of glass metal wants long enough, in other words,
1000Pa.s is generally not to be exceeded in the viscosity change of glass metal in forming temperature scope, in turn, in the viscosity of 1000Pa.s
The forming temperature scope of glass should be big as far as possible in difference.This is closely related with unique moulding process of large scale container glass product,
Since " drop " of glass metal is heavier (generally more than 5 kilograms), in artificial formative stage, the glass metal surface temperature that is contacted with mold
Degree decline is very fast, and the temperature decline inside glass metal is slower, for artificial molding angle, inside glass metal and surface
In the temperature difference range, viscosity change do not answer it is excessive, otherwise surface " hardening " excessive velocities and can not form.Therefore, it designs while full
The glass formula that sufficient physicochemical property and technique require is the key that current artificial molding big container glass.Up to the present, also
Have no the report of this kind of big container glass formula and its technique.
(3) summary of the invention
In order to compensate for the shortcomings of the prior art, the present invention provides a kind of raw material to be easy to get, production cost is low it is suitable manually at
Big container glass of type and preparation method thereof.
The present invention is achieved through the following technical solutions:
One kind being suitble to artificial molding big container glass, it is characterized in that, it is prepared by effective material of following parts by weight:
SiO2 73-78.23 part, Al2O3 1.50-3.36 parts, Na213.28-16.00 parts of O, K20-1.55 parts of O, MgO 1.99-2.66
Part, 0.92-6.00 parts of CaO.
The above-mentioned preferred weight proportion of effective material are as follows:
SiO2 78-78.23 part, Al2O33.00-3.36 parts, Na213.28-14.00 parts of O, K21.50-1.55 parts of O, MgO
2.50-2.66 parts, 0.92-1.00 parts of CaO.
Effective material SiO2Source be quartz sand, Al2O3Source be aluminium hydroxide, Na2The source of O is carbonic acid
Sodium, K2The source of O be potassium carbonate, the source of MgO be magnesia, CaO source be calcium carbonate.
The above-mentioned preparation method for being suitble to artificial molding big container glass, includes the following steps:
(1) accurately weigh the raw material weight of each effective material and be uniformly mixed, batch is made, by batch be placed in kiln in
It melts and is homogenized under 1813-1843K;
(2) glass melt obtained by step (1) temperature after material path flow to work department is down to 1416-1497K;
(3) choose glass metal by blowing bar, and blow out vesicle;
(4) step (3) are repeated several times, wait blow glass metal that bar dips it is enough when, disposably blow advised to finished product greatly in a mold
Lattice;
(5) glassware that step (4) obtains is put into annealing kiln, furnace cooling after annealing at 777-807K.
More excellent technical solution of the invention are as follows:
In step (1), melting temperature of the batch in kiln is 1833-1843K.
In step (2), the temperature of work department is 1468-1497K, and the viscosity of glass metal is 102Pa·s。
In step (3), glass metal is chosen by drying, and blow out the vesicle that wall thickness is 5 ± 0.5mm.
In step (5), glassware is put into annealing kiln, furnace cooling after the 0.5h that anneals at 801-807K.
Big container glass material according to the present invention, glass metal have longer material, forming temperature scope (corresponding glass
The viscosity of glass liquid: 102-105Pas) up to 300K or more, can be avoided because artificial shaping dope speed is slow may occur at
Glass metal surface " hardening " phenomenon during type;Meanwhile glass metal is longer " material property ", is also beneficial to avoid because in glass metal
The generation of " physics striped " caused by the temperature difference on portion and surface.
The present invention has the characteristics that at low cost, raw material are easy to get, together there is no using the expensive or virose raw material of tool
When product have good physical property, vickers microhardness be greater than 500Kg/mm2, it is adapted for artificial molding big Bottle & Can glass
Glass material.
(4) Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is the viscosity data of glass metal and its matched curve figure of VFT viscosity equation in 1-6 of the embodiment of the present invention.
(5) specific embodiment
It is suitble to the big container glass material with long material property manually shaped to do below by way of specific embodiment is a kind of to the present invention
It further illustrates, wherein embodiment 4 is most preferred embodiment.The major parameter and performance of embodiment 1-6 is as shown in the table:
The technological parameter provided by the present invention of table 1 and hardness
。
Embodiment 1:
Raw materials used parts by weight composition are as follows: 76.77 parts of quartz sand, 3.09 parts of aluminium hydroxide, 26.72 parts of sodium carbonate, magnesia
2.48 parts, 7.41 parts of calcium carbonate.
Specific step is as follows for manufacturing method:
(1) it according to above-mentioned raw materials precise and is mixed evenly, batch is melted and is homogenized under 1823K in kiln;
(2) glass melt obtained by step (1) temperature after material path flow to work department is down to 1448K, viscosity 102Pa•s;
(3) choose appropriate glass metal by blowing bar, and blow out the vesicle that wall thickness is 5mm or so;
(4) step (3) are repeated several times disposably to blow in a mold when blowing the glass metal that bar dips enough (such as 5.5 kilograms)
Greatly to trimmed size;
(5) glassware that step (4) obtains is put into annealing kiln the furnace cooling after 791K anneals 0.5 hour, obtained big
Dimension glass Bottle & Can.The forming temperature scope of the glass bottle and jar is 372K, and relevant technological parameter and microhardness are shown in Table 1.
Embodiment 2:
Raw materials used parts by weight composition are as follows: 78.79 parts of quartz sand, 4.64 parts of aluminium hydroxide, 24.18 parts of sodium carbonate, magnesia
2.51 parts, 2.24 parts of potassium carbonate, 1.83 parts of calcium carbonate.
Specific step is as follows for manufacturing method:
(1) it according to above-mentioned raw materials precise and is mixed evenly, batch is melted and is homogenized under 1833K in kiln;
(2) glass melt obtained by step (1) temperature after material path flow to work department is down to 1468K, viscosity 102Pa•s;
(3) choose appropriate glass metal by blowing bar, and blow out the vesicle that wall thickness is 5mm or so;
(4) step (3) are repeated several times disposably to blow in a mold when blowing the glass metal that bar dips enough (such as 5.5 kilograms)
Greatly to trimmed size;
(5) glassware that step (4) obtains is put into annealing kiln the furnace cooling after 801K anneals 0.5 hour, obtained big
Dimension glass Bottle & Can.The forming temperature scope of the glass bottle and jar is 381K, and relevant technological parameter and microhardness are shown in Table 1.
Embodiment 3:
Raw materials used parts by weight composition are as follows: 73.74 parts of quartz sand, 2.32 parts of aluminium hydroxide, 27.64 parts of sodium carbonate, magnesia
2.01 parts, 2.24 parts of potassium carbonate, 10.95 parts of calcium carbonate.
Specific step is as follows for manufacturing method:
(1) it according to above-mentioned raw materials precise and is mixed evenly, batch is melted and is homogenized under 1813K in kiln;
(2) glass melt obtained by step (1) temperature after material path flow to work department is down to 1416K, viscosity 102Pa•s;
(3) choose appropriate glass metal by blowing bar, and blow out the vesicle that wall thickness is 5mm or so;
(4) step (3) are repeated several times disposably to blow in a mold when blowing the glass metal that bar dips enough (such as 5.5 kilograms)
Greatly to trimmed size;
(5) glassware that step (4) obtains is put into annealing kiln the furnace cooling after 777K anneals 0.5 hour, obtained big
Dimension glass Bottle & Can.The forming temperature scope of the glass bottle and jar is 330K, and relevant technological parameter and microhardness are shown in Table 1.
Embodiment 4:
Raw materials used parts by weight composition are as follows: 79.02 parts of quartz sand, 5.19 parts of aluminium hydroxide, 22.94 parts of sodium carbonate, magnesia
2.67 part, 2.32 parts of potassium carbonate, 1.69 parts of calcium carbonate.
Specific step is as follows for manufacturing method:
(1) it according to above-mentioned raw materials precise and is mixed evenly, batch is melted and is homogenized under 1843K in kiln;
(2) glass melt obtained by step (1) temperature after material path flow to work department is down to 1497K, viscosity 102Pa•s;
(3) choose appropriate glass metal by blowing bar, and blow out the vesicle that wall thickness is 5mm or so;
(4) step (3) are repeated several times disposably to blow in a mold when blowing the glass metal that bar dips enough (such as 5.5 kilograms)
Greatly to trimmed size;
(5) glassware that step (4) obtains is put into annealing kiln the furnace cooling after 807K anneals 0.5 hour, obtained big
Dimension glass Bottle & Can.The forming temperature scope of the glass bottle and jar is 392K, and relevant technological parameter and microhardness are shown in Table 1.
Embodiment 5:
Raw materials used parts by weight composition are as follows: 75.96 parts of quartz sand, 2.32 parts of aluminium hydroxide, 27.64 parts of sodium carbonate, magnesia
2.01 parts, 2.24 parts of potassium carbonate, 6.94 parts of calcium carbonate.
Specific step is as follows for manufacturing method:
(1) it according to above-mentioned raw materials precise and is mixed evenly, batch is melted and is homogenized under 1823K in kiln;
(2) glass melt obtained by step (1) temperature after material path flow to work department is down to 1447K, viscosity 102Pa•s;
(3) choose appropriate glass metal by blowing bar, and blow out the vesicle that wall thickness is 5mm or so;
(4) step (3) are repeated several times disposably to blow in a mold when blowing the glass metal that bar dips enough (such as 5.5 kilograms)
Greatly to trimmed size;
(5) glassware that step (4) obtains is put into annealing kiln the furnace cooling after 795K anneals 0.5 hour, obtained big
Dimension glass Bottle & Can.The forming temperature scope of the glass bottle and jar is 368K, and relevant technological parameter and microhardness are shown in Table 1.
Embodiment 6:
Raw materials used parts by weight composition are as follows: 77.27 parts of quartz sand, 3.32 parts of aluminium hydroxide, 25.25 parts of sodium carbonate, magnesia
2.00 parts, 2.32 parts of potassium carbonate, 5.82 parts of calcium carbonate.
Specific step is as follows for manufacturing method:
(1) it according to above-mentioned raw materials precise and is mixed evenly, batch is melted and is homogenized under 1823K in kiln;
(2) glass melt obtained by step (1) temperature after material path flow to work department is down to 1446K, viscosity 102Pa•s;
(3) choose appropriate glass metal by blowing bar, and blow out the vesicle that wall thickness is 5mm or so;
(4) step (3) are repeated several times disposably to blow in a mold when blowing the glass metal that bar dips enough (such as 5.5 kilograms)
Greatly to trimmed size;
(5) glassware that step (4) obtains is put into annealing kiln the furnace cooling after 798K anneals 0.5 hour, obtained big
Dimension glass Bottle & Can.The forming temperature scope of the glass bottle and jar is 363K, and relevant technological parameter and microhardness are shown in Table 1.
The above described is only a preferred embodiment of the present invention, those skilled in the art can utilize it is above-mentioned
The technology contents of announcement are changed, such as introduce decolorising agent or clarifying agent, or be modified as equivalent variations of equivalent embodiments.Institute
Have without departing from technical solution of the present invention content, it is to the above embodiments according to the technical essence of the invention any simply to repair
Change, equivalent variations and remodeling, still falls within the protection scope of technical solution of the present invention.
Claims (8)
1. one kind is suitble to artificial molding big container glass, it is characterized in that, it is prepared by effective material of following parts by weight:
SiO2 73-78.23 part, Al2O3 1.50-3.36 parts, Na213.28-16.00 parts of O, K20-1.55 parts of O, MgO 1.99-2.66
Part, 0.92-6.00 parts of CaO.
2. according to claim 1 be suitble to artificial molding big container glass, it is characterized in that, by having for following parts by weight
Effect material is prepared: SiO2 78-78.23 part, Al2O33.00-3.36 parts, Na213.28-14.00 parts of O, K2O 1.50-
1.55 parts, 2.50-2.66 parts of MgO, 0.92-1.00 parts of CaO.
3. according to claim 1 be suitble to artificial molding big container glass, it is characterised in that: effective material SiO2
Source be quartz sand, Al2O3Source be aluminium hydroxide, Na2The source of O is sodium carbonate, K2The source of O is potassium carbonate, MgO
Source be magnesia, CaO source be calcium carbonate.
4. the preparation method according to claim 1 for being suitble to artificial molding big container glass, it is characterized in that, including it is as follows
Step: (1) it accurately weighs the raw material weight of each effective material and is uniformly mixed, batch is made, batch is placed in kiln
It melts and is homogenized under 1813-1843K;(2) glass melt obtained by step (1) temperature after material path flow to work department is down to
1416-1497K;(3) choose glass metal by blowing bar, and blow out vesicle;(4) step (3) are repeated several times, the glass that bar to be blown dips
When glass liquid is enough, disposably blow in a mold greatly to trimmed size;(5) glassware that step (4) obtains is put into annealing
In kiln, furnace cooling after annealing at 777-807K.
5. the preparation method according to claim 4 for being suitble to artificial molding big container glass, it is characterised in that: step
(1) in, melting temperature of the batch in kiln is 1833-1843K.
6. the preparation method according to claim 4 for being suitble to artificial molding big container glass, it is characterised in that: step
(2) in, the temperature of work department is 1468-1497K, and the viscosity of glass metal is 102Pa·s。
7. the preparation method according to claim 4 for being suitble to artificial molding big container glass, it is characterised in that: step
(3) in, glass metal is chosen by drying, and blow out the vesicle that wall thickness is 5 ± 0.5mm.
8. the preparation method according to claim 4 for being suitble to artificial molding big container glass, it is characterised in that: step
(5) in, glassware is put into annealing kiln, furnace cooling after the 0.5h that anneals at 801-807K.
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CN110330224B CN110330224B (en) | 2021-08-10 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111186985A (en) * | 2020-02-24 | 2020-05-22 | 淄博市宝泉轻工制品有限公司 | Method for manufacturing glaze sculpture porcelain colored glaze |
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CN111186985A (en) * | 2020-02-24 | 2020-05-22 | 淄博市宝泉轻工制品有限公司 | Method for manufacturing glaze sculpture porcelain colored glaze |
CN111186985B (en) * | 2020-02-24 | 2022-04-01 | 淄博市宝泉轻工制品有限公司 | Method for manufacturing glaze sculpture porcelain colored glaze |
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