CN110304588A - A kind of gate construction method for hanging under narrow working space - Google Patents
A kind of gate construction method for hanging under narrow working space Download PDFInfo
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- CN110304588A CN110304588A CN201910605597.5A CN201910605597A CN110304588A CN 110304588 A CN110304588 A CN 110304588A CN 201910605597 A CN201910605597 A CN 201910605597A CN 110304588 A CN110304588 A CN 110304588A
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- segment
- gate
- suspension centre
- section
- upper cavity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B7/00—Barrages or weirs; Layout, construction, methods of, or devices for, making same
- E02B7/20—Movable barrages; Lock or dry-dock gates
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Civil Engineering (AREA)
- Barrages (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
For the gate installation under narrow working space, using gate upper cavity as the space of rotator construction, first lift gate first segment, second section, it is lifted using short side, at the upstream or downstream for placing it in gate slot after upper cavity swivel, the installation space of reserved gate slot, short side lifts third segment later, after being turned in upper cavity to third segment, it transfers to gate slot, second section is successively sling later, first segment, and it is placed sequentially in gate slot, realize the assembled forming of segment gate, the narrow space on gate slot top can be made full use of, improve operating efficiency.
Description
Technical field
The present invention relates to the gate construction method for hanging of hydraulic engineering, and in particular to a kind of under narrow working space
Gate construction method for hanging.
Background technique
Gate is the main structural components that water blocking, water storage project are carried out in hydraulic engineering, and common gate form includes flat
Plate gate, gates of segmental shape or flap gate etc., are typically mounted in gate slot, mostly use lifting method to hang in practice
It is assembled after gate is hung in gate slot, after can choose section assembling or overall package according to lifting space or lifting force
Lifting.Above-mentioned operation mode needs biggish working space, it is desirable that has corresponding lifting space above gate slot, and often needs
Want fixed hoisting equipment.
In gate architecture construction, headstock gear, headstock gear bottom plate and gate slot have often been built in gate slot top
Top constitutes gate upper cavity, and headstock gear often uses steel and concrete structure, considers construction period, if gates lifting is waited to complete
Afterwards, building for headstock gear is just carried out, the duration can be wasted;If building headstock gear in advance, the space that will cause gate lifting is narrow
Narrow, general lifting operation method can not achieve, how after the completion of headstock gear is built or gate top is provided with building
When, the lifting operation of gate is carried out using the narrow upper section cavity of gate, is the Practical Project technical problem for needing to solve.
Summary of the invention
The present invention in view of the above technical problems, proposes a kind of gate lifting construction side under narrow working space
Method can effectively solve gate top setting building, lifting problem when barrier.
The present invention provides a kind of gate construction method for hanging under narrow working space, which utilizes gate
Upper cavity carries out gate lifting, narrow to adapt to for the narrow space construction after the completion of pouring at the top of gate upper cavity
Working space, gate use segment lifting, and gate is lifted from gate slot, lifted by crane using short side, turned in gate upper cavity
Body carries out the lifting construction of gate, specifically includes following construction procedure:
S1: processing gate segment, the gate includes the first segment being arranged from top to bottom, second section and third segment, institute
It states and is provided with several suspension centres on first segment, second section and third segment;
S2: when binding at the top of gate upper cavity, main suspension centre is set on top plate, is respectively arranged with a left side in the main suspension centre two sides
One auxiliary suspension centre, the second from left auxiliary suspension centre and the right side one assist suspension centre and the right side two to assist suspension centre;
S3: the second section is transported by flat car to gate slot, and flat car wheel hub uses steel wheel hub, wheel hub bottom peace
Track is filled, flat car carries out tethered sliding using hoist engine;
S4: carrying out the lifting of second section using main suspension centre using gate slot, and lifting utilizes main suspension centre, cooperates steel using hoist engine
Cord is lifted by crane, and second section is lifted into gate upper cavity;
S5: in the gate upper cavity, rotator construction is carried out to second section, wherein the first from left auxiliary suspension centre, the right side one assist
Suspension centre connects the left suspension centre and right suspension centre of second section transverse direction by wirerope respectively, and the second from left assists suspension centre, the right side two to assist suspension centre
Lower suspension centre and upper suspension centre on the right side of second section are connected by wirerope respectively, assist suspension centre, a right auxiliary hanging in described the first from left
Point, the second from left auxiliary suspension centre, the right side two assist that hoist engine is arranged respectively at suspension centre, realize second section using hoist engine cooperation wirerope
Rotator construction, the friendship of the side wall and gate grooved top plate in the upper cavity upstream or downstream is placed on after second section is turned
At boundary;
S6: the hanging method in installation steps S3-S5 lifts first segment, and first segment is placed on the second section
The temporary locking of first segment and second section is realized on top using junction steel plate pre-buried in upper cavity;
S7: according to the hanging method in step S3-S4, third segment is lifted into the upper cavity;
S8: realize that the rotator construction of third segment, the rotator construction specifically comprise the following steps: in upper cavity
S81: I-steel is laid in upper cavity bottom and then steel plate, erection construction platform drop down onto third segment on platform;
S82: main rope is set in main suspension centre, it is laterally intermediate that main rope suspension hook installation steel cable is fixed on third segment
On main suspension centre, jack is installed again, it is firm that jack one end is connect with the vertical right side suspension centre in third segment on suspension hook;
S83: jack is installed using the second from left auxiliary suspension centre, it is firm that jack one end is connect with third segment left lower suspension centre, connection
Third segment is sling using main suspension centre cooperation hoist engine after fixed;
S84: left hydraulic device and right hydraulic device is respectively set on the left side wall and right-side wall of the upper cavity;
S85: cooperating main suspension centre and the second from left to assist the hoist engine and wirerope of suspension centre using left hydraulic device, right hydraulic device,
Realize the rotator construction of third segment;Cooperate after turning it with gate separation;
S9: the third segment in step S8 after swivel directly being lifted into gate slot, and is lifted downwards to design position,
Temporary locking is carried out, third segment is fixed in gate slot;
S10: first segment is sling on upper cavity top using the first from left auxiliary suspension centre, is hung second section using main suspension centre
It rises, second section is lifted to gate slot upper space and after being aligned, second section is lifted downwards to third segment, is used
Second section and third segment are fixed temporary locking device;
S11: first segment is sling using main suspension centre to design position, first segment is lifted to gate by decentralization first segment
Slot upper space and after being aligned, lifting downwards is in second section, using temporary locking device by first segment and second section
It is fixed;
S12: it is assembled to welding is carried out between first segment, second section, third segment, hanging device is removed, construction is completed.
Preferably, the specific hanging method in step S4 are as follows: gate second section main rope suspension hook installs a steel
Cord is fixed on gate transverse direction suspension centre, installs the jack of a 50t, jack one end and the vertical right side suspension centre of gate on suspension hook again
It is firm to connect, and gate is made to be in equilibrium state.
Preferably, first segment is first lifted in step S3-S5, and it is rear in step S6 to lift second section, by second section
As for the first segment top;The second section that top is directly sling in the step S10 is transferred after being turned to third
Remaining first segment is directly sling in step S11 in segment top, after being turned in decentralization to second section.
The advantages and beneficial effects of the present invention are:
1) it makes full use of the narrow cavity on gate top to carry out lifting operation, gate upper cavity may be implemented and place obstacles object,
Large-scale Hoisting equipment can not carry out the technical problem of operation;It is arranged on the top plate of gate upper cavity due to lifting point, utilizes
The operations such as swivel, lifting, installation can be realized in hoist engine, compared to traditional large size lifting, engineering cost have been saved, relative to people
Work less important work mode, improves operating efficiency;
2) the upstream and downstream space for utilizing gate slot, carries out the placement of gate segment, the comprehensive utilization of three-dimensional space may be implemented, make
The first segment and second section first lifted by crane first are placed on the upstream or downstream of gate slot, do not influence hanging for subsequent third segment
Dress, swivel and gate slot decentralization, improve operating efficiency;
3) traditional gate hoisting is overcome, can be the construction for carrying out headstock gear before gate installation, it can be simultaneously
The synchronous construction for realizing gate concrete works and headstock gear concrete works can greatly improve construction efficiency and structure
Globality recycles the hanging method to carry out the installation of gate, can shorten the construction period after the completion of headstock gear construction;
4) for the lifting problem of similar narrow working space, the thinking solved the problems, such as is provided, i.e., is matched using three-dimensional space
It closes and segment lifting using small-sized hanging device can both realize the lifting of complex large-sized component, skill can be provided for similar engineering
Art reference.
Detailed description of the invention:
Fig. 1 is gate first segment structural schematic diagram;
Fig. 2 is gate second section structural schematic diagram;
Fig. 3 is gate third bay structural schematic diagram;
Fig. 4 is gate second section transport diagram;
Fig. 5 is gate second section short side lifting schematic diagram;
Fig. 6 is gate second section rotator construction schematic diagram;
Fig. 7 is that gate second section places schematic diagram;
Fig. 8 is that gate first segment and second section place schematic diagram;
Fig. 9 is gate third segment lifting schematic diagram;
Figure 10 is that schematic diagram is transferred in gate third segment;
Figure 11 is that gate second section slings schematic diagram;
Figure 12 is that gate second section transfers schematic diagram;
Figure 13 is that gate first segment transfers schematic diagram;
Figure 14 is gate third segment rotator construction (one) schematic diagram;
Figure 15 is gate third segment rotator construction (two) schematic diagram;
Figure 16 is gate third segment rotator construction (three) schematic diagram;
Figure 17 is gate third segment rotator construction (four) schematic diagram;
Figure 18 is gate third segment rotator construction (five) schematic diagram.
Specific embodiment: the structure that the present invention limits specifically is explained below for Figure of description content
Explanation.
The present invention provides a kind of gate construction method for hanging under narrow working space, which utilizes gate
Upper cavity carries out gate lifting, narrow to adapt to for the narrow space construction after the completion of pouring at the top of gate upper cavity
Working space, gate use segment lifting, and gate is lifted from gate slot, lifted by crane using short side, turned in gate upper cavity
Body carries out the lifting construction of gate, specifically includes following construction procedure:
S1: processing gate segment, the gate includes the first segment 1, second section 2 and third segment 3 being arranged from top to bottom,
Several suspension centres are provided on the first segment 1, second section 2 and third segment 3;
S2: when binding at the top of gate upper cavity, main suspension centre 5 is set on the top plate 4, is respectively set in main 5 two sides of suspension centre
There are the first from left auxiliary suspension centre 7, the second from left auxiliary suspension centre 6 and the right side one that suspension centre 8 and the right side two is assisted to assist suspension centre 9;
S3: the second section 2 is transported by flat car to gate slot, and flat car wheel hub uses steel wheel hub, wheel hub bottom
Attachment rail, flat car carry out tethered sliding using hoist engine;
S4: carrying out the lifting of second section 2 using main suspension centre 5 using gate slot, and lifting is utilized main suspension centre 5, matched using hoist engine
It closes wirerope to be lifted by crane, by the lifting of second section 2 into gate upper cavity;
S5: in the gate upper cavity, rotator construction is carried out to second section 2, wherein the first from left auxiliary suspension centre 7, the right side one are auxiliary
Suspension centre 8 is helped to connect the lateral left suspension centre and right suspension centre of second section 2 by wirerope respectively, the second from left assists suspension centre 6, the right side two to assist
Suspension centre 9 connects the lower suspension centre and upper suspension centre on 2 right side of second section by wirerope respectively, assists suspension centre 7, the right side one in described the first from left
Auxiliary suspension centre 8, the second from left auxiliary suspension centre 6, the right side two assist that hoist engine is respectively set at suspension centre 9, real using hoist engine cooperation wirerope
The rotator construction of existing second section 2, is placed on the side wall and lock in the upper cavity upstream or downstream after second section 2 is turned
The intersection of gate slot top plate;
S6: the hanging method in installation steps S3-S5 lifts first segment 1, and first segment 1 is placed on second section
2 tops of section, the temporary locking of first segment 1 and second section 2 is realized using junction steel plate pre-buried in upper cavity;
S7: according to the hanging method in step S3-S4, third segment 3 is lifted into the upper cavity;
S8: realize that the rotator construction of third segment 3, the rotator construction specifically comprise the following steps: in upper cavity
S81: I-steel is laid in upper cavity bottom and then third segment 3 is dropped down onto platform by steel plate, erection construction platform
On;
S82: main rope is set in main suspension centre 5, main rope suspension hook installation steel cable is fixed in 3 transverse direction of third segment
Between on main suspension centre 5, jack is installed again, it is firm that jack one end is connect with the vertical right side suspension centre in third segment 3 on suspension hook;
S83: jack is installed using the second from left auxiliary suspension centre 6, it is firm that jack one end is connect with 3 left lower suspension centre of third segment, even
Fixed utilization afterwards main suspension centre 5 cooperation hoist engine is connect to sling third segment 3;
S84: left hydraulic device 10 and right hydraulic device 11 are respectively set on the left side wall and right-side wall of the upper cavity;
S85: main suspension centre 5 and the second from left is cooperated to assist the hoist engine and steel of suspension centre 6 using left hydraulic device 10, right hydraulic device 11
Cord realizes the rotator construction of third segment 3;Cooperate after turning it with gate separation;
S9: the third segment 3 in step S8 after swivel is directly lifted into gate slot, and the extremely design position of lifting downwards
It sets, carries out temporary locking, third segment 3 is fixed in gate slot;
S10: being sling first segment 1 on upper cavity top using the first from left auxiliary suspension centre 7, using main suspension centre 5 by second section 2
It slings, after the lifting of second section 2 to gate slot upper space and being aligned, by the lifting downwards of second section 2 to third segment 3
On, second section 2 and third segment 3 are fixed using temporary locking device;
S11: decentralization first segment 1 to design position is sling first segment 1 using main suspension centre 5, extremely by the lifting of first segment 1
Gate slot upper space and after being aligned, lifting downwards is in second section 2, using temporary locking device by first segment 1 and the
Two segments 2 are fixed;
S12: it is assembled to welding is carried out between first segment 1, second section 2, third segment 3, hanging device is removed, completes to apply
Work.
Preferably, the specific hanging method in step S4 are as follows: 2 main rope suspension hook of gate second section installs a steel
Cord is fixed on gate transverse direction suspension centre, installs the jack of a 50t, jack one end and the vertical right side suspension centre of gate on suspension hook again
It is firm to connect, and gate is made to be in equilibrium state.
Preferably, first segment 1 is first lifted in step S3-S5, and it is rear in step S6 to lift second section 2, by the second section
Section 2 is as 1 top of first segment;The second section 2 that top is directly sling in the step S10, is transferred after being turned
To 3 top of third segment, remaining first segment 1 is directly sling in step S11, after being turned in decentralization to second section 2.
After second section 2 is lifted into upper cavity, the placement of second section 2 is located at gate slot upstream or downstream, reserves
The gate slot installation space of third segment 3, the short side of preferred second section are placed vertically out, and long side is horizontal positioned, and long side
It is arranged in parallel with two gate slots;When operation, it is preferable that the operation mode of second section 2 is wirerope applied force shown in attached drawing 6
Direction, i.e., the second from left auxiliary suspension centre 6, the right side two assist the upward applied force of suspension centre 9, the first from left assist suspension centre 7 and the right side one assist 8 steel of suspension centre
Cord moves down, for realize second section 2 upstream or downstream is placed, preferred the first from left auxiliary suspension centre 7, the second from left are auxiliary
Suspension centre 6 and the right side one is helped to assist suspension centre 8 and the right side two that suspension centre 9 is assisted to realize that upstream and downstream is staggeredly arranged;Or second section 2 upstream
Or when the placement of downstream, using human assistance operation, realize that second section 2 is being vacillated up and down using incremental launching device or hydraulic device
It is dynamic;
As concrete engineering example, emergency repair gate is arranged in certain flood-relief channel intake tower, and intake tower bulkhead gate groove elevation is
360m~407m.Since bulkhead gate producer is undressed when flood discharging tunnel top surface platform binds, can not be installed before binding,
Therefore it can only lift and install from gate slot at present.Gate widths 8.22m, gate slot left and right banks direction width 8.5m, therefore gate lifts
When can only be lifted by short side, lifting to 407m platform to be turned in upper plenum.
When headstock gear binds, the lifting of later period gate is considered, in each embedded auxiliary suspension centre in rolling open and close machine two sides, carry out
Auxiliary lifts and cooperates rotator construction.
First segment is first lifted by crane, and is temporarily fixed on 407m elevation maintenance door cavity upstream end, second section is hung in recurrence, is set
In in first segment, when using casting concrete pre-buried steel plate suspension centre by first segment and second section when fix.
Third segment is finally lifted by crane, directly enters gate slot after complete overturning in 90 °, is transferred to formulating position, then by second
It is hung on third segment after the swivel of segment, finally first segment is hung in second section, carry out welding and complete whole splicing.
The above embodiment is only the preferred embodiment of the present invention, and protection scope of the present invention is not construed as only limiting
In the concrete form that embodiment is stated, protection scope of the present invention also includes that those skilled in the art conceive institute according to the present invention
It is conceivable that equivalent technologies mean.
Claims (3)
1. a kind of gate construction method for hanging under narrow working space, which is carried out using gate upper cavity
Gate lifting, for the narrow space construction after the completion of being poured at the top of gate upper cavity, to adapt to narrow working space, gate
Using segment lifting, gate is lifted from gate slot, is lifted by crane using short side, turned in gate upper cavity, carry out gate
Lifting construction, it is characterised in that: specifically include following construction procedure:
S1: processing gate segment, the gate includes the first segment being arranged from top to bottom, second section and third segment, institute
It states and is provided with several suspension centres on first segment, second section and third segment;
S2: when binding at the top of gate upper cavity, main suspension centre is set on top plate, is respectively arranged with a left side in the main suspension centre two sides
One auxiliary suspension centre, the second from left auxiliary suspension centre and the right side one assist suspension centre and the right side two to assist suspension centre;
S3: the second section is transported by flat car to gate slot, and flat car wheel hub uses steel wheel hub, wheel hub bottom peace
Track is filled, flat car carries out tethered sliding using hoist engine;
S4: carrying out the lifting of second section using main suspension centre using gate slot, and lifting utilizes main suspension centre, cooperates steel using hoist engine
Cord is lifted by crane, and second section is lifted into gate upper cavity;
S5: in the gate upper cavity, rotator construction is carried out to second section, wherein the first from left auxiliary suspension centre, the right side one assist
Suspension centre connects the left suspension centre and right suspension centre of second section transverse direction by wirerope respectively, and the second from left assists suspension centre, the right side two to assist suspension centre
Lower suspension centre and upper suspension centre on the right side of second section are connected by wirerope respectively, assist suspension centre, a right auxiliary hanging in described the first from left
Point, the second from left auxiliary suspension centre, the right side two assist that hoist engine is arranged respectively at suspension centre, realize second section using hoist engine cooperation wirerope
Rotator construction, the friendship of the side wall and gate grooved top plate in the upper cavity upstream or downstream is placed on after second section is turned
At boundary;
S6: the hanging method in installation steps S3-S5 lifts first segment, and first segment is placed on the second section
The temporary locking of first segment and second section is realized on top using junction steel plate pre-buried in upper cavity;
S7: according to the hanging method in step S3-S4, third segment is lifted into the upper cavity;
S8: realize that the rotator construction of third segment, the rotator construction specifically comprise the following steps: in upper cavity
S81: I-steel is laid in upper cavity bottom and then steel plate, erection construction platform drop down onto third segment on platform;
S82: main rope is set in main suspension centre, it is laterally intermediate that main rope suspension hook installation steel cable is fixed on third segment
On main suspension centre, jack is installed again, it is firm that jack one end is connect with the vertical right side suspension centre in third segment on suspension hook;
S83: jack is installed using the second from left auxiliary suspension centre, it is firm that jack one end is connect with third segment left lower suspension centre, connection
Third segment is sling using main suspension centre cooperation hoist engine after fixed;
S84: left hydraulic device and right hydraulic device is respectively set on the left side wall and right-side wall of the upper cavity;
S85: cooperating main suspension centre and the second from left to assist the hoist engine and wirerope of suspension centre using left hydraulic device, right hydraulic device,
Realize the rotator construction of third segment;Cooperate after turning it with gate separation;
S9: the third segment in step S8 after swivel directly being lifted into gate slot, and is lifted downwards to design position,
Temporary locking is carried out, third segment is fixed in gate slot;
S10: first segment is sling on upper cavity top using the first from left auxiliary suspension centre, is hung second section using main suspension centre
It rises, second section is lifted to gate slot upper space and after being aligned, second section is lifted downwards to third segment, is used
Second section and third segment are fixed temporary locking device;
S11: first segment is sling using main suspension centre to design position, first segment is lifted to gate by decentralization first segment
Slot upper space and after being aligned, lifting downwards is in second section, using temporary locking device by first segment and second section
It is fixed;
S12: it is assembled to welding is carried out between first segment, second section, third segment, hanging device is removed, construction is completed.
2. a kind of gate construction method for hanging under narrow working space as described in claim 1, it is characterised in that: step
Specific hanging method in rapid S4 are as follows: gate second section main rope suspension hook installation steel cable is fixed on gate and laterally hangs
On point, the jack of a 50t is installed again on suspension hook, it is firm that jack one end is connect with the vertical right side suspension centre of gate, is in gate
Equilibrium state.
3. a kind of gate construction method for hanging under narrow working space as described in claim 1, it is characterised in that: step
First segment, rear lifting second section in step S6, by second section as in the first segment are first lifted in rapid S3-S5
Portion;The second section that top is directly sling in the step S10, decentralization is to third segment top after being turned, in step S11
Remaining first segment is directly sling, after being turned in decentralization to second section.
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CN201910605597.5A CN110304588B (en) | 2019-07-05 | 2019-07-05 | Gate hoisting construction method used in narrow operation space |
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Cited By (3)
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CN110984611A (en) * | 2019-11-29 | 2020-04-10 | 中国二十二冶集团有限公司 | Narrow space steel column installation method |
CN111119133A (en) * | 2020-01-16 | 2020-05-08 | 董传强 | Hydropower station gate protection construction equipment and construction method thereof |
CN113605346A (en) * | 2021-08-04 | 2021-11-05 | 中交三航局第二工程有限公司 | Non-navigation-stop maintenance method for large drain valve |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110984611A (en) * | 2019-11-29 | 2020-04-10 | 中国二十二冶集团有限公司 | Narrow space steel column installation method |
CN111119133A (en) * | 2020-01-16 | 2020-05-08 | 董传强 | Hydropower station gate protection construction equipment and construction method thereof |
CN111119133B (en) * | 2020-01-16 | 2021-07-06 | 董传强 | Hydropower station gate protection construction equipment and construction method thereof |
CN113605346A (en) * | 2021-08-04 | 2021-11-05 | 中交三航局第二工程有限公司 | Non-navigation-stop maintenance method for large drain valve |
CN113605346B (en) * | 2021-08-04 | 2022-08-12 | 中交三航局第二工程有限公司 | Non-navigation-stop maintenance method for large drain valve |
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