CN110303335A - A kind of multistation cam axle pressure machine - Google Patents
A kind of multistation cam axle pressure machine Download PDFInfo
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- CN110303335A CN110303335A CN201910537092.XA CN201910537092A CN110303335A CN 110303335 A CN110303335 A CN 110303335A CN 201910537092 A CN201910537092 A CN 201910537092A CN 110303335 A CN110303335 A CN 110303335A
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- 239000000463 material Substances 0.000 claims abstract description 107
- 238000006073 displacement reaction Methods 0.000 claims abstract description 37
- 238000003825 pressing Methods 0.000 claims description 79
- 238000001179 sorption measurement Methods 0.000 claims description 74
- 238000001514 detection method Methods 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 claims description 33
- 239000010959 steel Substances 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 19
- 239000000725 suspension Substances 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 13
- 238000010330 laser marking Methods 0.000 claims description 12
- 230000007423 decrease Effects 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 230000003447 ipsilateral effect Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 235000005121 Sorbus torminalis Nutrition 0.000 description 2
- 244000152100 Sorbus torminalis Species 0.000 description 2
- 230000001595 contractor effect Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- -1 Bowl Plug Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The present invention relates to camshaft mounting technology field, especially a kind of multistation cam axle pressure machine.The present invention includes rack, workbench is provided in rack, workbench both ends are respectively arranged with feeding manipulator and blanking mechanical hand, it is sequentially set among workbench along dress station group and inverse dress station group, steering mechanism is provided with along between dress station group and inverse dress station group, the same side of dress station group and inverse dress station group arragement direction is provided with assembly device, along Workpiece clamping device is additionally provided in dress station group and inverse dress station group, workpiece global displacement device is additionally provided on workbench.The present invention can be realized the multistation assembly of camshaft, enhance the integrated and automatic capability of equipment, reduce human and material resources and waste of time caused by camshaft frequent switching equipment is assembled, it decreases and collides with and damage caused by being assembled because of frequent switching equipment to camshaft, improve the assembling quality and efficiency of camshaft.
Description
Technical field
The present invention relates to camshaft mounting technology field, especially a kind of multistation cam axle pressure machine.
Background technique
Camshaft is the key component of engine air distribution system, rides the important function of transmitting torque, can be according to distribution
It is required that the opening and closing of driving inlet and exhaust valve, influences the performance of entire engine.Camshaft needs to be packed at both ends in assembling process
Including parts materials such as Bowl Plug, steel ball and signal wheels, there are still the modes manually tapped to be installed for mounting means at present, takes
When it is laborious, and relatively conventional mounting means is camshaft is passed through several press-loading devices by technique respectively to assemble, such as specially
Shown in the patent of sharp Publication No. CN207735883U, compared to the speed and quality that manual assembly ensure that component assembly.But
Be during camshaft frequent switching equipment is assembled, camshaft collide with damage probability it is larger, and in this process
The artificial and time of middle waste is more, and how to further increase the automatic capability of equipment is an important problem.
Summary of the invention
The object of the present invention is to provide a kind of multistation cam axle pressure machines, realize the multistation assembly of camshaft, increase
The integrated and automatic capability of strong equipment, reduce human and material resources caused by camshaft frequent switching equipment is assembled and
Waste of time decreases and collides with and damage caused by assembling because of frequent switching equipment to camshaft, improves camshaft
Assembling quality and efficiency.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of multistation cam axle pressure machine, including rack are provided with workbench, the workbench in the rack
Both ends are respectively arranged with feeding manipulator and blanking mechanical hand, are sequentially set among the workbench along dress station group and inverse
Fill station group, it is described along being provided with steering mechanism between dress station group and inverse dress station group, it is described along dress station group and inverse dress work
The same side of hyte arragement direction is provided with assembly device, described to be additionally provided with Workpiece clamping in station group along dress station group and against filling
Device is additionally provided with workpiece global displacement device on the workbench.
Multistation cam axle pressure machine above-mentioned, the assembly device include Bowl Plug pressing component, steel ball pressing component
It include several stations in the suitable dress station group and inverse dress station group with signal wheel pressing component, the suitable dress station group packet
The first positive sequence station is included, the inverse dress station group includes the first backward station and the second backward station, the first positive sequence station
And first be provided with steering mechanism between backward station, the Bowl Plug pressing component is set to cam where the first positive sequence station
One end of axis axial direction, cam shaft where the steel ball pressing component is set to the first backward station to one end, the signal
Cam shaft where wheel pressing component is set to the second backward station to one end, the Workpiece clamping device cooperates the first positive sequence
Station, the first backward station and the second backward station clamp camshaft.
Multistation cam axle pressure machine above-mentioned, the workbench top are additionally provided with suspension platform, and the suspension is flat
Platform is connect with rack, and the inverse dress station group further includes third backward station, and the third backward station sequence is arranged in second
After backward station, air-tightness detection device is hung under the suspension platform, the air-tightness detection device is set to third
Above backward station, the air-tightness detection device includes the first driving mechanism, erecting bed, detection cylinder, air nozzle and air-flow
Sensor, first driving mechanism are connected to below suspension platform, and the erecting bed is connect with the first driving mechanism, the inspection
It surveys cylinder and gas flow transducer is all set on erecting bed, the air nozzle is connect with detection cylinder, the gas flow transducer inspection
Survey the air-flow that air nozzle sprays, the detection cylinder and air nozzle have been arranged in a one-to-one correspondence multiple, and the air nozzle is respectively through defeated
Gas connector is connected with air pump.
Multistation cam axle pressure machine above-mentioned, the workpiece global displacement device include upright driving mechanism, horizontal drive
Motivation structure and support base, for the support base across along dress station group and inverse dress station group, the support base sliding is set to work
On platform, the upright driving mechanism driving support base is displaced along the vertical direction, and the horizontal drive mechanism drives support base edge
Horizontal direction displacement.
Multistation cam axle pressure machine above-mentioned, further includes industrial camera and light source, and the inverse dress station group further includes the
Four backward stations, the 4th backward station sequence are arranged in after third backward station, the industrial camera and light source setting
In on workbench, cam shaft where the industrial camera is located at the 4th backward station to one end, the light source is pointed into the
At four backward stations.
Multistation cam axle pressure machine above-mentioned, further includes laser marking machine, and the inverse dress station group further includes the 5th inverse
Sequence station, the 5th backward station sequence are arranged in after the 4th backward station, and it is inverse that the laser marking machine is set to the 5th
Cam shaft where sequence station to one end.
Multistation cam axle pressure machine above-mentioned further includes workpiece spin rotation mechanism, and the second backward station, third are inverse
Cam shaft where sequence station and the 4th backward station to one end be respectively arranged with a workpiece spin rotation mechanism, the workpiece
The opposite end at end where spin rotation mechanism is located at camshaft locating for Bowl Plug pressing component, the workpiece spin rotation mechanism includes zero
Number cylinder, sliding platform, No. zero servo motor and positioning and clamping mechanism, No. zero cylinder is set on workbench, described
No. zero cylinder driving sliding platform slides on workbench, and No. zero servo motor is set on sliding platform, and described zero
The driving positioning and clamping mechanism rotation of number servo motor, No. zero servomotor spindle are overlapped with camshaft axle center.
Multistation cam axle pressure machine above-mentioned, the bowl-type screen pressing arrangement, steel ball pressing component include respectively
Bobbing machine, storing basket, deflector chute, material pushing mechanism, No.1 servo press, a kind of adsorption piece and gas transmission connector, the vibration
Machine is set on workbench, and the storing basket is set on bobbing machine, and the deflector chute is separately connected storing basket and material pushes away
Mechanism is sent, the No.1 servo press is set on workbench, and it is reciprocal that the No.1 servo press drives a kind of adsorption piece to make
It moves along a straight line and coaxial with place camshaft axle center, the material pushing mechanism drives material adsorption piece for linear motion to a kind of
Place, one kind adsorption piece are connected with vacuum valve through gas transmission connector.
Multistation cam axle pressure machine above-mentioned, the signal wheel pressing component include double storing components, storing cylinder,
Horizontal shifting component, material overturning component, No.1 cylinder, No. two servo press, two class adsorption pieces and gas transmission connector, double storages
Material component sliding is set on workbench, and the storing cylinder drives double storing components to slide at horizontal shifting component, institute
It states horizontal shifting component to drive at material to material overturning component, the material overturning Component driver material overturning °, described No. two
Servo press is set on workbench, No. two servo press drive two class adsorption pieces do reciprocating linear motion and with place
Camshaft axle center is coaxial, and the No.1 cylinder drives the material after overturning for linear motion to two class adsorption pieces, two class
Adsorption piece is connected with vacuum valve through gas transmission connector.
Multistation cam axle pressure machine above-mentioned, further includes supplied materials platform and platform of blanking, the supplied materials platform and blanking
Platform is set to workbench both ends, and the supplied materials platform is set at supplied materials manipulator, and the platform of blanking is set to blanking
At manipulator, the platform of blanking includes finished product blanking bench and substandard products blanking bench, the supplied materials platform, finished product blanking bench and substandard products
Conveyer belt is provided on blanking bench.
Compared with prior art, the invention has the beneficial effects that:
1) present invention realizes that the multistation assembly of camshaft, enhancing are set by providing a kind of multistation cam axle pressure machine
Standby integrated and automatic capability reduces human and material resources and time caused by camshaft frequent switching equipment is assembled
Waste, decrease because frequent switching equipment to camshaft assembly caused by collide with and damage, improve the assembly of camshaft
Quality and efficiency；
2) enable assembly device along dress station along dress station group, transfer and inverse dress station group by setting
To camshaft, wherein one end is assembled when group, and after rotating horizontally 180 ° by steering mechanism, assembly device can be in inverse dress
Station group assembles the camshaft other end, and such as in the first positive sequence station, Bowl Plug pressing component can be to camshaft pressure
Bowl Plug is filled, when the diverted component of camshaft is moved to the first backward station through workpiece global displacement device, camshaft has been at this time
180 ° are rotated horizontally, steel ball pressing component can be to camshaft steel ball press-loading, and camshaft is mobile through workpiece global displacement device
When to the first backward station, signal wheel pressing component can enable camshaft along dress work on camshaft press-fit signal wheel
Hyte and inverse dress station group the same side are assembled so that it is convenient to include Bowl Plug pressing component, steel ball pressing component and letter
The ipsilateral installation of number wheel pressing component is conducive to installation and maintenance, wherein workpiece so that the integral layout of equipment is simpler convenient
Global displacement device enable camshaft synchronize from along dress station group and the station of inverse dress station group synchronize be transferred to it is next
Station reduces manual handling in this way, enhances the automatic capability of equipment；
3) it by setting laser printer, enables a device to carry out mark to camshaft, due to mark and camshaft
An almost essential processing link can satisfy more so that the function of this equipment is more integrated and automates
Acred product demand；By the way that air-tightness detection device is arranged, so that the air-tightness of camshaft accesses detection, to quickly know
The assembling quality of road camshaft further enhances the integrated of equipment and automation；
4) by the way that the free favourable turn of workpiece is respectively set in the second backward station, third backward station and the 4th backward station
Structure enables the camshaft in place station to be clamped and rotated by the free rotation mechanism of workpiece, so that camshaft rotates
To specified station, thus accurately the second backward station carry out signal wheel press fitting, accurately third backward station into
Row air-leakage test accurately taken pictures in the 4th backward station by industrial camera, is controlled to allow by industrial camera
Whether control module identification signal wheel installation site is accurate；
5) by setting feeding manipulator and blanking mechanical hand, the automatic loading/unloading ability of equipment is strengthened, setting is passed through
Supplied materials platform, finished product blanking bench and substandard products blanking bench with conveyer belt, so that the loading and unloading of camshaft are more convenient,
Middle feeding manipulator and blanking mechanical hand are controlled by control module, and supplied materials manipulator can be in specific time by the convex of supplied materials platform
Wheel shaft is put into the first positive sequence station, and control module the photo that identification industrial camera claps signal wheel whether normally after, can
Camshaft is sorted in finished product blanking bench and substandard products blanking bench by control blanking mechanical hand；
6) by setting double storing components for the storing component of signal wheel pressing component, so that signal wheel pressing component
Material replacement is more convenient, to the difficulty for just causing feeding in the signal wheel of feeding when avoiding the charging of storing component, with
And strengthen the cruising ability of signal wheel charging；
7) by using the adsorption piece for having adsorption function, so that the part including Bowl Plug, steel ball and signal wheel
Can be firm fix, to facilitate the subsequent press fitting to camshaft, wherein adsorption piece is divided into a kind of adsorption piece and two again
Class adsorption piece, a kind of adsorption piece and two class adsorption pieces, a kind of adsorption piece are provided with the air port of an absorption, and a kind of adsorption piece passes through
The adsorption capacity that vacuum valve provides adsorbs complete continuous part, and two class adsorption pieces are provided with several air ports, and two class adsorption pieces are logical
Imperfect continuous or heavier mass the part in adsorption capacity absorption side of vacuum valve offer is provided.
Detailed description of the invention
Fig. 1 is primary structure schematic diagram of the invention；
Fig. 2 is overall structure diagram of the invention；
Fig. 3 is the top view of Fig. 1；
Fig. 4 is the structural schematic diagram of air-tightness detection device in the present invention；
Fig. 5 is the structural schematic diagram of Workpiece clamping device in the present invention；
Fig. 6 is the structural schematic diagram of Bowl Plug pressing component and steel ball pressing component in the present invention；
Fig. 7 is the structural schematic diagram of signal wheel pressing component in the present invention；
Fig. 8 is partial structural diagram of the invention；
Fig. 9 is the front view of Fig. 8.
The meaning of appended drawing reference: 1, rack；2, workbench；3, feeding manipulator；4, blanking mechanical hand；5, along dress station
Group；6, inverse dress station group；7, steering mechanism；8, device is assembled；9, Workpiece clamping device；10, workpiece global displacement device；11,
Bowl Plug pressing component；12, steel ball pressing component；13, signal wheel pressing component；51, the first positive sequence station；61, the first backward
Station；62, the second backward station；63, third backward station；64, the 4th backward station；65, the 5th backward station；14, it hangs
Platform；15, air-tightness detection device；151, the first driving mechanism；152, erecting bed；153, cylinder is detected；154, air nozzle；
155, gas flow transducer；101, upright driving mechanism；102, horizontal drive mechanism；103, support base；16, industrial camera；17, light
Source；18, laser marking machine；19, workpiece spin rotation mechanism；191, No. zero cylinder；192, sliding platform；193, No. zero servo electricity
Machine；194, positioning and clamping mechanism；111, bobbing machine；112, storing basket；113, deflector chute；114, material pushing mechanism；115, one
Number servo press；116, a kind of adsorption piece；131, double storing components；132, storing cylinder；133, horizontal shifting component；134, object
Material overturning component；135, No.1 cylinder；136, No. two servo press；137, two class adsorption piece；20, supplied materials platform；21, blanking is flat
Platform；211, finished product blanking bench；212, substandard products blanking bench；22, conveyer belt.
The present invention is further illustrated with reference to the accompanying drawings and detailed description.
Specific embodiment
The embodiment of the present invention 1: a kind of multistation cam axle pressure machine is constituted as shown in Figures 1 to 9, is detailed in Fig. 1 to figure
3, including rack 1, workbench 2 is provided in the rack 1, and 2 both ends of workbench are respectively arranged with feeding manipulator 3
With blanking mechanical hand 4, it is sequentially set among the workbench 2 along dress station group 5 and inverse dress station group 6, it is described along dress work
It is provided with steering mechanism 7 between hyte 5 and inverse dress station group 6, it is described along dress station group 5 and inverse dress 6 arragement direction of station group
The same side is provided with assembly device 8, described to be additionally provided with Workpiece clamping device 9 in station group 6 along dress station group 5 and against filling, described
Workpiece global displacement device 10 is additionally provided on workbench 2, this equipment realizes the multistation assembly of camshaft, enhances equipment
Integrated and automatic capability reduces human and material resources and the wave of time caused by camshaft frequent switching equipment is assembled
Take, decreases and collide with and damage caused by being assembled because of frequent switching equipment to camshaft, improve the assembling quality of camshaft
And efficiency.
It is described to be detailed in Fig. 1 and Fig. 3 along dress station group 5 and inverse station of the dress station group 6 including several spaced sets,
Specifically include the first positive sequence station 51, the first backward station 61, the second backward station 62, third backward station 63, the 4th backward
Station 64 and the 5th backward station 65, the first positive sequence station 51, the first backward station 61, the second backward station 62, third
Backward station 63, the 4th backward station 64 and the 5th backward station 65 are from the sequence arrangement of 3 one end of feeding manipulator to blanking mechanical
At hand 4, each station includes the first support level and the second support level for being set to workbench 2, first support
Position and the second support level are plate-like, first support level and the second support level far from one end of workbench 2 be provided with it is convex
The groove of wheel shaft cylindrical surface fitting places camshaft more steady, and first support level and the second support level side contradict
The cam of camshaft limits the axial displacement of camshaft, is arranged between the first positive sequence station 51 and the first backward station 61
There is steering mechanism 7, the assembly device 8 includes Bowl Plug pressing component 11, steel ball pressing component 12 and signal wheel pressing component
13, the Bowl Plug pressing component 11 be set to 51 place cam shaft of the first positive sequence station to one end, steel ball press fitting
Component 12 be set to 61 place cam shaft of the first backward station to one end, the signal wheel pressing component 13 is set to second
62 place cam shaft of backward station to one end, the Workpiece clamping device 9 cooperates the first positive sequence station 51, the first backward work
Position 61 and 62 gripping cams axis of the second backward station are carried out along setting steering mechanism 7 between dress station group 5 and inverse dress station group 6
It distinguishes, assembly along dress station group 5 and inverse dress station group 6 is carried out in the same side so that it is convenient to include Bowl Plug
The ipsilateral installation of pressing component 11, steel ball pressing component 12 and signal wheel pressing component 13, so that the integral layout of equipment is more
It is simple and convenient, it is conducive to installation and maintenance.
The workpiece global displacement device 10 includes upright driving mechanism 101, horizontal drive mechanism 102 and support base 103,
It is detailed in Fig. 1, Fig. 3, Fig. 8 and Fig. 9, the upright driving mechanism 101 drives support base 103 to be displaced along the vertical direction, the level
Driving mechanism 102 drives support base 103 to be displaced in the horizontal direction in, the span of the support base 103 be the first positive sequence station 51 to
4th backward station 64, mobile rear support 103 are located at 61 to the 5th backward station 65 of the first backward station.The support base
103 include being set to supporting tables between all first support levels and the second support level, and the has been arranged in pairs in the supporting table
Three support levels and the 4th support level, the third support level and the 4th support level are arranged in pairs the first support level in each station
And second between support level, first support level, the second support level, third support level and the 4th support level are in workbench 2
Upper arrangement is in alignment, and the height of the third support level and the 4th support level is integrally lower than the height of the first support level, no
The support of the first support level and the second support level to camshaft is influenced, the third support level and the 4th support level are plate-like, institute
It states third support level and the 4th support level is provided with the groove being bonded with camshaft cylindrical surface far from one end of workbench 2, make
Camshaft placement is more steady, and the cam of third support level and the 4th support level side conflict camshaft limits the axis of camshaft
To displacement, the upright driving mechanism 101 includes cylinder and the first sliding block, and the cylinder is fixed with respect to workbench 2, the branch
Support platform is provided with sliding slot, direction water of the sliding slot from feeding manipulator 3 to blanking mechanical hand 4 away from the first support level on one side
It is opened flat and sets, sliding slot limits the displacement of the first sliding block vertical direction, and the first sliding block is only capable of horizontal displacement, and the cylinder and the first sliding block connect
It connects, the cylinder is displaced along the vertical direction through the first slider-actuated supporting table, and the workbench 2 where below the supporting table is opened
Equipped with the slot for supporting table upper and lower displacement；The horizontal drive mechanism 102 includes cylinder and the second sliding block, and the cylinder is set to
Workbench 2 offers cunning close to the one side of feeding manipulator 3 close to the side of feeding manipulator 3, the supporting table vertically
Slot, sliding slot limit the displacement of the second sliding block horizontal direction, and the second sliding block is only capable of vertical displacement, and the cylinder is connect with the second sliding block,
The cylinder is displaced between feeding manipulator 3 and blanking mechanical hand 4 through the second slider-actuated supporting table, and the distance of displacement is two
The spacing of a station；Workpiece global displacement device 10 enables camshaft to synchronize from along dress station group 5 and inverse dress station group 6
Station, which synchronizes, is transferred to next station, reduces manual handling in this way, enhances the automatic capability of equipment.
The steering mechanism 7 includes servo motor and turntable, is detailed in Fig. 8, the servo motor is fixed on support base 103
Lower section, the turntable structure in the form of a circular plate, the turntable are set to the supporting table where the first positive sequence station 51
Between workbench 2, the supporting table is fixedly connected with turntable, and it is pre- that the main shaft of the servo motor passes through support base 103
The hole stayed is connect with turntable center, and the servo motor driving turntable drives the support where the first positive sequence station 51
Platform rotates 180 ° of steerings to realize camshaft, so that the positive and negative both ends of camshaft can be located at the Bowl Plug of the same side
Pressing component 11, steel ball pressing component 12 and signal wheel pressing component 13 are pressed.
Suspension platform 14 is additionally provided with above the workbench 2, the suspension platform 14 is connect with rack 1, the work
Part clamping device 9 includes the first clamping element and the second clamping element, is detailed in Fig. 5, Fig. 8 and Fig. 9, first clamping element is set to work
Make on platform 2, first clamping element cooperates the first positive sequence station 51 to cam axis clamping, and second clamping element is set to outstanding
14 lower section of platform is hung, second clamping element cooperates the first backward station 61 or the second backward station 62 to cam axis clamping.Institute
Stating the first clamping element includes the first briquetting and the second briquetting, and first briquetting and the second briquetting are respectively connected with cylinder, the gas
Cylinder drives the first briquetting and the second briquetting to be displaced to above camshaft, and first briquetting cooperates the first support level, the second briquetting
Cooperate the second support level to compress camshaft, realizes the limit of camshaft vertical direction, first briquetting and the second pressure
Block and camshaft contact position are set as arc surface；Second clamping element includes clamping platform, the first clamping position and the second clamping
Position, the clamping platform are connected with cylinder, and the cylinder is set to 14 lower section of suspension platform, and the cylinder driving clamping platform is made
Vertical direction movement, the clamping platform are provided with pairs of clamping position away from cylinder on one side, specially the first clamping position and the
Two clamping positions, first clamping position is matched with the first support level is clamped camshaft, second clamping position and second
Support level matching is clamped camshaft, is provided with below the clamping platform and supports with where the first backward station 61 first
Position and matched first clamping position of the second support level and the second clamping position, while being provided with and 62 place first of the second backward station
Support level and matched first clamping position of the second support level and the second clamping position.
It is also hung with air-tightness detection device 15 under the suspension platform 14, is detailed in Fig. 4, the air-tightness detection device 15
It is set to 63 top of third backward station, the air-tightness detection device 15 includes the first driving mechanism 151, erecting bed 152, inspection
Cylinder 153, air nozzle 154 and gas flow transducer 155 are surveyed, first driving mechanism 151 is cylinder, first driving mechanism
151 are connected to 14 lower section of suspension platform, and the erecting bed 152 is connect with the first driving mechanism 151,153 He of detection cylinder
Gas flow transducer 155 is all set on erecting bed 152, and the air nozzle 154 is connect with detection cylinder 153, the air-flow sensing
Device 155 detects the air-flow that air nozzle 154 sprays, and preprocessing has several airflow holes, the detection cylinder 153 on the camshaft
Airflow hole is corresponded with air nozzle 154 and is provided with multiple, and the air nozzle 154 is connected with air pump through gas transmission connector respectively, leads to
Setting air-tightness detection device 15 is crossed, so that the air-tightness of camshaft accesses detection, to quickly know the dress of camshaft
With quality, the integrated of equipment and automation are further enhanced.
The multistation cam axle pressure machine further includes industrial camera 16 and light source 17, is detailed in Fig. 3, the industrial camera
16 and light source 17 be set on workbench 2, the industrial camera 16 be located at 64 place cam shaft of the 4th backward station to
One end, the light source 17 are pointed at the 4th backward station 64, by industrial camera 16 to the camshaft of the 4th backward station 64 into
Whether row is taken pictures, to make the control module identification signal wheel installation site controlled by industrial camera 16 accurate.
The multistation cam axle pressure machine further includes laser marking machine 18, is detailed in Fig. 3, and the laser marking machine 18 is set
Be placed in 65 place cam shaft of the 5th backward station to one end, by be arranged laser printer, enable a device to cam
Axis carries out mark, due to mark and camshaft an almost essential processing link, so that the function of this equipment
More integrated and automation, can satisfy more product demand.
The multistation cam axle pressure machine further includes workpiece spin rotation mechanism 19, is detailed in Fig. 3, Fig. 8 and Fig. 9, and described the
Two backward stations 62, third backward station 63 and 64 place cam shaft of the 4th backward station to one end be respectively arranged with one
Workpiece spin rotation mechanism 19, the phase at end where the workpiece spin rotation mechanism 19 is located at camshaft locating for Bowl Plug pressing component 11
Opposite ends, the workpiece spin rotation mechanism 19 includes No. zero cylinder 191, sliding platform 192, No. zero servo motors 193 and locating clips
Tight mechanism 194, No. zero cylinder 191 are set on workbench 2, and No. zero cylinder 191 driving sliding platform 192 is in work
Make to slide on platform 2, No. zero servo motor 193 is set on sliding platform 192, No. zero servo motor 193 driving
Positioning and clamping mechanism 194 rotates, and 193 main shaft of No. zero servo motor is overlapped with camshaft axle center, the positioning and clamping mechanism
194 include positioning plate, and positioning column, the aperture that the positioning column and cam axial end are accomplished fluently in advance are provided on the positioning plate
Match, positioning column is driven through No. zero servo motor 193 at the end face aperture where turning to camshaft, then via No. zero cylinder 191
Be pushed into the aperture of end face, further located column drives cam axle to specific station for No. zero servo motor 193, by
The free rotation mechanism of workpiece is respectively set in second backward station 62, third backward station 63 and the 4th backward station 64, so that being in
The camshaft of place station can be clamped and be rotated by the free rotation mechanism of workpiece, so that camshaft rotates to specified work
Position is accurately carried out in third backward station 63 airtight to accurately carry out the press fitting of signal wheel in the second backward station 62
Property detection, accurately taken pictures in the 4th backward station 64 by industrial camera 16, controlled to allow by industrial camera 16
Whether control module identification signal wheel installation site is accurate.
The multistation cam axle pressure machine, further includes internal contracting brake mechanism, and the internal contracting brake mechanism acts on workpiece spin favourable turn
Positioning plate in structure 19, the positioning plate are circular plate structure, and the internal contracting brake mechanism includes fixed plate, clamping element and band-type brake gas
It is hinged in fixed plate described in cylinder, the fixed plate and workbench 2 that there are two clamping element, described two clamping elements and fixed plates to cut with scissors
The opposite end connect is hinged with the tail portion of band-type brake cylinder and piston rod respectively, and described two clamping elements are located at the two of positioning plate side wall
Side offers the arc surface not less than positioning plate side wa ll circle arc radius on the clamping element.When positioning plate drives cam axle
To after specific position, the piston rod of band-type brake cylinder is shunk, and two clamping elements are with band-type brake cylinder contractive action to positioning board clamping, institute
The arc surface for stating clamping element is contacted with positioning plate side wall, so that positioning plate and the camshaft being connected with positioning plate are in assembly
It is kept fixed, and then reduces the loading error that camshaft in camshaft assembling process rotates generation because of malfunction or accidentally, improve
The stability and accuracy of camshaft assembly.
Anti-skid chequer is offered on the side wall of the positioning plate and the arc surface of clamping element, to enhance positioning plate and folder
Frictional force when tight part contact so that positioning plate and the camshaft being connected with positioning plate more stablize when assembling it is firm,
Improve the stability and accuracy of camshaft assembly.
The bowl-type screen pressing arrangement, steel ball pressing component 12 include bobbing machine 111, storing basket 112, guide respectively
Slot 113, material pushing mechanism 114, No.1 servo press 115, a kind of adsorption piece 116 and gas transmission connector, are detailed in Fig. 1, Fig. 3 and figure
6, the bobbing machine 111 is set on workbench 2, and the storing basket 112 is set on bobbing machine 111, the deflector chute 113
It is separately connected storing basket 112 and material pushing mechanism 114, the No.1 servo press 115 is set on workbench 2, described
No.1 servo press 115 drives a kind of adsorption piece 116 to do reciprocating linear motion and, the material coaxial with place camshaft axle center
Delivery device 114 includes material shelves and cylinder, and the material shelves are connected and connect with cylinder, institute with deflector chute 113
Stating the vibration stock chest of bobbing machine 111 transmits the material including Bowl Plug and steel ball along deflector chute 113, the material
Shelves receive the material that deflector chute 113 conveys, and push at a kind of adsorption piece 116 through cylinder, one kind adsorption piece 116
It is connected with vacuum valve through gas transmission connector, an air port, the specific shape of one kind adsorption piece 116 are offered on a kind of adsorption piece 116
Shape is tubulose, and a kind of adsorption piece 116 is completely continuous by adsorption capacity the absorption such as Bowl Plug and steel ball side that vacuum valve provides
Part.
The signal wheel pressing component 13 include double storing components 131, storing cylinder 132, horizontal shifting component 133,
Material overturns component 134,135, No. two servo press 136 of No.1 cylinder, two class adsorption pieces 137 and gas transmission connector, be detailed in Fig. 1,
Fig. 3 and Fig. 7 offers through slot identical with signal wheel cross sectional dimensions, double storing components 131 on the workbench 2
Sliding is set on workbench 2, and double storing components 131 include two guide racks arranged side by side, is available for signal wheel
It being put into, the horizontal shifting component 133 includes cylinder and first material frame, when one of guide rack is located above through slot, institute
It states signal wheel and is slid on the first material frame below through slot by gravity along guide rack, the material overturning component 134 includes
Second material frame and servo motor, the servo motor are set on workbench 2, and the cylinder driving first material frame will be believed
Number wheel is transmitted at second material frame, and the servo motor driving second material frame is rotated by 90 °, and the No.1 cylinder 135 is arranged
In on workbench 2, the No.1 cylinder 135 drives second material frame for linear motion to two class adsorption pieces 137, and described two
Number servo press 136 is set on workbench 2, and No. two servo press 136 drive two class adsorption pieces 137 to make reciprocating linear
Move simultaneously it is coaxial with place camshaft axle center, two class adsorption pieces 137 it is opposite with signal wheel offer on one side several circle wind
Mouthful or annular in shape, band-like air port, two class adsorption pieces 137 described in vacuum valve vacuum valve be connected with vacuum valve through gas transmission connector, institute
State two class adsorption pieces 137 by adsorption capacity adsorb such as signal wheel side it is imperfect continuously or heavier mass part, pass through by
The storing component of signal wheel pressing component 13 is set as double storing components 131, so that the material of signal wheel pressing component 13 is replaced
It is more convenient, the difficulty of feeding is caused to the signal wheel just in feeding when avoiding the charging of storing component, and strengthen
The cruising ability of signal wheel charging.
The multistation cam axle pressure machine further includes supplied materials platform 20 and platform of blanking 21, is detailed in Fig. 2, the supplied materials
Platform 20 and platform of blanking 21 are set to 2 both ends of workbench, and the supplied materials platform 20 is set at supplied materials manipulator, under described
Material platform 21 is set at blanking mechanical hand 4, and the platform of blanking 21 includes finished product blanking bench 211 and substandard products blanking bench 212, institute
It states and is provided with conveyer belt 22 on supplied materials platform 20, finished product blanking bench 211 and substandard products blanking bench 212, it is mechanical by setting feeding
Hand 3 and blanking mechanical hand 4 strengthen the automatic loading/unloading ability of equipment, by be provided with conveyer belt 22 supplied materials platform 20,
Finished product blanking bench 211 and substandard products blanking bench 212, so that the loading and unloading of camshaft are more convenient, wherein 3 He of feeding manipulator
Blanking mechanical hand 4 is controlled by control module, and the camshaft of supplied materials platform 20 can be put into specific time by supplied materials manipulator
One positive sequence station 51, and control module can control down after whether the photo that identification industrial camera 16 claps signal wheel is normal
Camshaft is sorted in finished product blanking bench 211 and substandard products blanking bench 212 by material manipulator 4.
The multistation cam axle pressure machine, wherein feeding manipulator 3, blanking mechanical hand 4, cylinder, servo press, servo
The dependent parts such as motor airflow sensor 155, bobbing machine 111, laser marking machine 18, conveyer belt 22, light source 17 and industrial camera 16
Part is connect with control module, and control module is unified to control multistation cam axle pressure machine, the multistation camshaft
Pressing machine is additionally provided with the display screen of exhibiting data information, further includes the operation mould operated to multistation cam axle pressure machine
Block.
Embodiment 2: a kind of multistation cam axle pressure machine constitutes as shown in Figures 1 to 9, is detailed in Fig. 1 to Fig. 3, including machine
Frame 1 is provided with workbench 2 in the rack 1, and 2 both ends of workbench are respectively arranged with feeding manipulator 3 and blanking machine
Tool hand 4 is sequentially set among the workbench 2 along dress station group 5 and inverse dress station group 6, described along dress station group 5 and inverse
Steering mechanism 7, the same side setting along dress station group 5 and inverse dress 6 arragement direction of station group are provided between dress station group 6
There is assembly device 8, it is described that Workpiece clamping device 9 is additionally provided in station group 6 along dress station group 5 and against filling, on the workbench 2
It is additionally provided with workpiece global displacement device 10, this equipment realizes the multistation assembly of camshaft, enhances the integrated of equipment and oneself
Dynamicization ability reduces human and material resources and waste of time caused by camshaft frequent switching equipment is assembled, decreases
It collides with and damages caused by being assembled because of frequent switching equipment to camshaft, improve the assembling quality and efficiency of camshaft.
It is described to be detailed in Fig. 1 and Fig. 3 along dress station group 5 and inverse station of the dress station group 6 including several spaced sets,
Specifically include No. zero positive sequence station, the first positive sequence station 51, the first backward station 61, the second backward station 62, third backward work
The 63, the 4th backward station 64 of position and the 5th backward station 65, the feeding manipulator 3 put camshaft to No. zero positive sequence station,
No. zero positive sequence station, the first positive sequence station 51, the first backward station 61, the second backward station 62, third backward station 63,
4th backward station 64 and the 5th backward station 65 are described each from the sequence arrangement to blanking mechanical hand 4 of 3 one end of feeding manipulator
A station includes the first support level and the second support level for being set to workbench 2, first support level and the second support
Position is plate-like, and first support level and the second support level are provided with and camshaft cylinder face paste far from one end of workbench 2
The groove of conjunction places camshaft more steady, the cam of first support level and the second support level side conflict camshaft,
The axial displacement for limiting camshaft, is provided with steering mechanism 7, institute between the first positive sequence station 51 and the first backward station 61
Stating assembly device 8 includes Bowl Plug pressing component 11, steel ball pressing component 12 and signal wheel pressing component 13, the Bowl Plug pressure
Arrangement 11 be set to 51 place cam shaft of the first positive sequence station to one end, the steel ball pressing component 12 is set to first
61 place cam shaft of backward station to one end, the signal wheel pressing component 13 is set to convex where the second backward station 62
One end of axle axial, the Workpiece clamping device 9 cooperate the first positive sequence station 51, the first backward station 61 and the second backward work
62 gripping cams axis of position are distinguished along setting steering mechanism 7 between dress station group 5 and inverse dress station group 6, so that along dress station
The assembly of group 5 and inverse dress station group 6 can be carried out in the same side so that it is convenient to include Bowl Plug pressing component 11, steel ball pressure
The ipsilateral installation of arrangement 12 and signal wheel pressing component 13 is conducive to installation so that the integral layout of equipment is simpler convenient
And maintenance.
The workpiece global displacement device 10 includes upright driving mechanism 101, horizontal drive mechanism 102 and support base 103,
It is detailed in Fig. 1, Fig. 3, Fig. 8 and Fig. 9, the upright driving mechanism 101 drives support base 103 to be displaced along the vertical direction, the level
Driving mechanism 102 drives support base 103 to be displaced in the horizontal direction in, and the span of the support base 103 is No. zero positive sequence station to the
Four backward stations 64, mobile rear support 103 are located at 51 to the 5th backward station 65 of the first positive sequence station.The support base 103
Including the supporting table being set between all first support levels and the second support level, third branch has been arranged in pairs in the supporting table
Support position and the 4th support level, the third support level and the 4th support level are arranged in pairs the first support level and the in each station
Between two support levels, first support level, the second support level, third support level and the 4th support level are arranged on workbench 2
Cloth is in alignment, and the height of the third support level and the 4th support level is integrally lower than the height of the first support level, does not influence
The support of first support level and the second support level to camshaft, the third support level and the 4th support level are plate-like, and described
Three support levels and the 4th support level are provided with the groove being bonded with camshaft cylindrical surface far from one end of workbench 2, make cam
Axis placement is more steady, and the cam of third support level and the 4th support level side conflict camshaft limits the axial position of camshaft
It moves, the upright driving mechanism 101 includes cylinder and the first sliding block, and the cylinder is fixed with respect to workbench 2, the supporting table
It is provided with sliding slot on one side away from the first support level, direction level of the sliding slot from feeding manipulator 3 to blanking mechanical hand 4 is opened
If sliding slot limits the displacement of the first sliding block vertical direction, the first sliding block is only capable of horizontal displacement, and the cylinder is connect with the first sliding block,
The cylinder is displaced along the vertical direction through the first slider-actuated supporting table, and the workbench 2 where below the supporting table opens up
There is the slot for supporting table upper and lower displacement；The horizontal drive mechanism 102 includes cylinder and the second sliding block, and the cylinder is set to work
Make platform 2 close to the side of feeding manipulator 3, the supporting table offers sliding slot close to the one side of feeding manipulator 3 vertically,
Sliding slot limits the displacement of the second sliding block horizontal direction, and the second sliding block is only capable of vertical displacement, and the cylinder is connect with the second sliding block, described
Cylinder is displaced between feeding manipulator 3 and blanking mechanical hand 4 through the second slider-actuated supporting table, and the distance of displacement is two works
The spacing of position；Workpiece global displacement device 10 enables camshaft to synchronize from the station along dress station group 5 and inverse dress station group 6
It synchronizes and is transferred to next station, reduce manual handling in this way, enhance the automatic capability of equipment.
The steering mechanism 7 includes servo motor and turntable, is detailed in Fig. 8, the servo motor is fixed on support base 103
Lower section, the turntable structure in the form of a circular plate, the turntable are set to the supporting table where the first positive sequence station 51
Between workbench 2, the supporting table is fixedly connected with turntable, and it is pre- that the main shaft of the servo motor passes through support base 103
The hole stayed is connect with turntable center, and the servo motor driving turntable drives the support where the first positive sequence station 51
Platform rotates 180 ° of steerings to realize camshaft, so that the positive and negative both ends of camshaft can be located at the Bowl Plug of the same side
Pressing component 11, steel ball pressing component 12 and signal wheel pressing component 13 are pressed.
Suspension platform 14 is additionally provided with above the workbench 2, the suspension platform 14 is connect with rack 1, the work
Part clamping device 9 includes the second clamping element, is detailed in Fig. 5, Fig. 8 and Fig. 9, and second clamping element includes clamping platform, the first folder
Tight position and the second clamping position, the clamping platform are connected with cylinder, and the cylinder is set to 14 lower section of suspension platform, the cylinder
Driving clamping platform makees vertical direction movement, and the clamping platform is provided with pairs of clamping position away from cylinder on one side, specially
First clamping position and the second clamping position, first clamping position is matched with the first support level is clamped camshaft, and described
Two clamping positions are matched with the second support level and are clamped to camshaft, are provided with and the first positive sequence station below the clamping platform
First support level where 51 and matched first clamping position of the second support level and the second clamping position, are provided with and the first backward station
First support level where 61 and matched first clamping position of the second support level and the second clamping position, while being provided with and the second backward
First support level where station 62 and matched first clamping position of the second support level and the second clamping position.
It is also hung with air-tightness detection device 15 under the suspension platform 14, is detailed in Fig. 4, the air-tightness detection device 15
It is set to 63 top of third backward station, the air-tightness detection device 15 includes the first driving mechanism 151, erecting bed 152, inspection
Cylinder 153, air nozzle 154 and gas flow transducer 155 are surveyed, first driving mechanism 151 is cylinder, first driving mechanism
151 are connected to 14 lower section of suspension platform, and the erecting bed 152 is connect with the first driving mechanism 151,153 He of detection cylinder
Gas flow transducer 155 is all set on erecting bed 152, and the air nozzle 154 is connect with detection cylinder 153, the air-flow sensing
Device 155 detects the air-flow that air nozzle 154 sprays, and preprocessing has several airflow holes, the detection cylinder 153 on the camshaft
Airflow hole is corresponded with air nozzle 154 and is provided with multiple, and the air nozzle 154 is connected with air pump through gas transmission connector respectively, leads to
Setting air-tightness detection device 15 is crossed, so that the air-tightness of camshaft accesses detection, to quickly know the dress of camshaft
With quality, the integrated of equipment and automation are further enhanced.
The multistation cam axle pressure machine further includes industrial camera 16 and light source 17, is detailed in Fig. 3, the industrial camera
16 and light source 17 be set on workbench 2, the industrial camera 16 be located at 64 place cam shaft of the 4th backward station to
One end, the light source 17 are pointed at the 4th backward station 64, by industrial camera 16 to the camshaft of the 4th backward station 64 into
Whether row is taken pictures, to make the control module identification signal wheel installation site controlled by industrial camera 16 accurate.
The multistation cam axle pressure machine further includes laser marking machine 18, is detailed in Fig. 3, and the laser marking machine 18 is set
Be placed in 65 place cam shaft of the 5th backward station to one end, by be arranged laser printer, enable a device to cam
Axis carries out mark, due to mark and camshaft an almost essential processing link, so that the function of this equipment
More integrated and automation, can satisfy more product demand.
The multistation cam axle pressure machine further includes workpiece spin rotation mechanism 19, is detailed in Fig. 3, Fig. 8 and Fig. 9, and described the
Two backward stations 62, third backward station 63 and 64 place cam shaft of the 4th backward station to one end be respectively arranged with one
Workpiece spin rotation mechanism 19, the phase at end where the workpiece spin rotation mechanism 19 is located at camshaft locating for Bowl Plug pressing component 11
Opposite ends, the workpiece spin rotation mechanism 19 includes No. zero cylinder 191, sliding platform 192, No. zero servo motors 193 and locating clips
Tight mechanism 194, No. zero cylinder 191 are set on workbench 2, and No. zero cylinder 191 driving sliding platform 192 is in work
Make to slide on platform 2, No. zero servo motor 193 is set on sliding platform 192, No. zero servo motor 193 driving
Positioning and clamping mechanism 194 rotates, and 193 main shaft of No. zero servo motor is overlapped with camshaft axle center, the positioning and clamping mechanism
194 include positioning plate, and positioning column, the aperture that the positioning column and cam axial end are accomplished fluently in advance are provided on the positioning plate
Match, positioning column is driven through No. zero servo motor 193 at the end face aperture where turning to camshaft, then via No. zero cylinder 191
Be pushed into the aperture of end face, further located column drives cam axle to specific station for No. zero servo motor 193, by
The free rotation mechanism of workpiece is respectively set in second backward station 62, third backward station 63 and the 4th backward station 64, so that being in
The camshaft of place station can be clamped and be rotated by the free rotation mechanism of workpiece, so that camshaft rotates to specified work
Position is accurately carried out in third backward station 63 airtight to accurately carry out the press fitting of signal wheel in the second backward station 62
Property detection, accurately taken pictures in the 4th backward station 64 by industrial camera 16, controlled to allow by industrial camera 16
Whether control module identification signal wheel installation site is accurate.
The multistation cam axle pressure machine, further includes internal contracting brake mechanism, and the internal contracting brake mechanism acts on workpiece spin favourable turn
Positioning plate in structure 19, the positioning plate are circular plate structure, and the internal contracting brake mechanism includes fixed plate, clamping element and band-type brake gas
It is hinged in fixed plate described in cylinder, the fixed plate and workbench 2 that there are two clamping element, described two clamping elements and fixed plates to cut with scissors
The opposite end connect is hinged with the tail portion of band-type brake cylinder and piston rod respectively, and described two clamping elements are located at the two of positioning plate side wall
Side offers the arc surface not less than positioning plate side wa ll circle arc radius on the clamping element.When positioning plate drives cam axle
To after specific position, the piston rod of band-type brake cylinder is shunk, and two clamping elements are with band-type brake cylinder contractive action to positioning board clamping, institute
The arc surface for stating clamping element is contacted with positioning plate side wall, so that positioning plate and the camshaft being connected with positioning plate are in assembly
It is kept fixed, and then reduces the loading error that camshaft in camshaft assembling process rotates generation because of malfunction or accidentally, improve
The stability and accuracy of camshaft assembly.
Anti-skid chequer is offered on the side wall of the positioning plate and the arc surface of clamping element, to enhance positioning plate and folder
Frictional force when tight part contact so that positioning plate and the camshaft being connected with positioning plate more stablize when assembling it is firm,
Improve the stability and accuracy of camshaft assembly.
The bowl-type screen pressing arrangement, steel ball pressing component 12 include bobbing machine 111, storing basket 112, guide respectively
Slot 113, material pushing mechanism 114, No.1 servo press 115, a kind of adsorption piece 116 and gas transmission connector, are detailed in Fig. 1, Fig. 3 and figure
6, the bobbing machine 111 is set on workbench 2, and the storing basket 112 is set on bobbing machine 111, the deflector chute 113
It is separately connected storing basket 112 and material pushing mechanism 114, the No.1 servo press 115 is set on workbench 2, described
No.1 servo press 115 drives a kind of adsorption piece 116 to do reciprocating linear motion and, the material coaxial with place camshaft axle center
Delivery device 114 includes material shelves and cylinder, and the material shelves are connected and connect with cylinder, institute with deflector chute 113
Stating the vibration stock chest of bobbing machine 111 transmits the material including Bowl Plug and steel ball along deflector chute 113, the material
Shelves receive the material that deflector chute 113 conveys, and push at a kind of adsorption piece 116 through cylinder, one kind adsorption piece 116
It is connected with vacuum valve through gas transmission connector, an air port, the specific shape of one kind adsorption piece 116 are offered on a kind of adsorption piece 116
Shape is tubulose, and a kind of adsorption piece 116 is completely continuous by adsorption capacity the absorption such as Bowl Plug and steel ball side that vacuum valve provides
Part.
The signal wheel pressing component 13 include double storing components 131, storing cylinder 132, horizontal shifting component 133,
Material overturns component 134,135, No. two servo press 136 of No.1 cylinder, two class adsorption pieces 137 and gas transmission connector, be detailed in Fig. 1,
Fig. 3 and Fig. 7 offers through slot identical with signal wheel cross sectional dimensions, double storing components 131 on the workbench 2
Sliding is set on workbench 2, and double storing components 131 include two guide racks arranged side by side, is available for signal wheel
It being put into, the horizontal shifting component 133 includes cylinder and first material frame, when one of guide rack is located above through slot, institute
It states signal wheel and is slid on the first material frame below through slot by gravity along guide rack, the material overturning component 134 includes
Second material frame and servo motor, the servo motor are set on workbench 2, and the cylinder driving first material frame will be believed
Number wheel is transmitted at second material frame, and the servo motor driving second material frame is rotated by 90 °, and the No.1 cylinder 135 is arranged
In on workbench 2, the No.1 cylinder 135 drives second material frame for linear motion to two class adsorption pieces 137, and described two
Number servo press 136 is set on workbench 2, and No. two servo press 136 drive two class adsorption pieces 137 to make reciprocating linear
Move simultaneously it is coaxial with place camshaft axle center, two class adsorption pieces 137 it is opposite with signal wheel offer on one side several circle wind
Mouthful or annular in shape, band-like air port, two class adsorption pieces 137 described in vacuum valve vacuum valve be connected with vacuum valve through gas transmission connector, institute
State two class adsorption pieces 137 by adsorption capacity adsorb such as signal wheel side it is imperfect continuously or heavier mass part, pass through by
The storing component of signal wheel pressing component 13 is set as double storing components 131, so that the material of signal wheel pressing component 13 is replaced
It is more convenient, the difficulty of feeding is caused to the signal wheel just in feeding when avoiding the charging of storing component, and strengthen
The cruising ability of signal wheel charging.
The multistation cam axle pressure machine further includes supplied materials platform 20 and platform of blanking 21, is detailed in Fig. 2, the supplied materials
Platform 20 and platform of blanking 21 are set to 2 both ends of workbench, and the supplied materials platform 20 is set at supplied materials manipulator, under described
Material platform 21 is set at blanking mechanical hand 4, and the platform of blanking 21 includes finished product blanking bench 211 and substandard products blanking bench 212, institute
It states and is provided with conveyer belt 22 on supplied materials platform 20, finished product blanking bench 211 and substandard products blanking bench 212, it is mechanical by setting feeding
Hand 3 and blanking mechanical hand 4 strengthen the automatic loading/unloading ability of equipment, by be provided with conveyer belt 22 supplied materials platform 20,
Finished product blanking bench 211 and substandard products blanking bench 212, so that the loading and unloading of camshaft are more convenient, wherein 3 He of feeding manipulator
Blanking mechanical hand 4 is controlled by control module, and the camshaft of supplied materials platform 20 can be put into specific time by supplied materials manipulator
One positive sequence station 51, and control module can control down after whether the photo that identification industrial camera 16 claps signal wheel is normal
Camshaft is sorted in finished product blanking bench 211 and substandard products blanking bench 212 by material manipulator 4.
The multistation cam axle pressure machine, wherein feeding manipulator 3, blanking mechanical hand 4, cylinder, servo press, servo
The dependent parts such as motor airflow sensor 155, bobbing machine 111, laser marking machine 18, conveyer belt 22, light source 17 and industrial camera 16
Part is connect with control module, and control module is unified to control multistation cam axle pressure machine, the multistation camshaft
Pressing machine is additionally provided with the display screen of exhibiting data information, further includes the operation mould operated to multistation cam axle pressure machine
Block.
The working principle of the invention: the present invention is by by rack 1, workbench 2, suspension platform 14, feeding manipulator
3, blanking mechanical hand 4, suitable dress station group 5, inverse dress station group 6, steering mechanism 7, assembly device 8, Workpiece clamping device 9 and workpiece
The combinations such as global displacement device 10 form a kind of multistation cam axle pressure machine, realize that the multistation assembly of camshaft, enhancing are set
Standby integrated and automatic capability reduces human and material resources and time caused by camshaft frequent switching equipment is assembled
Waste, decrease because frequent switching equipment to camshaft assembly caused by collide with and damage, improve the assembly of camshaft
Quality and efficiency.Camshaft passes through feeding manipulator 3 first and is clamped from supplied materials platform 20 to first work along dress working group
On position, then by 10 synchronous shift of workpiece global displacement device to next station along dress station group 5 and inverse dress station group 6
It is assembled or is detected, wherein Bowl Plug pressing component 11, steel ball pressing component 12 and signal wheel pressing component 13 are sequentially set
It is placed in the same side along dress station group 5 and inverse dress station group 6, camshaft is successively in the first positive sequence station 51, the first backward station
61 and second backward station 62 carry out Bowl Plug, steel ball and signal wheel press fitting, wherein camshaft complete wherein one end assemble
180 ° of steerings are carried out by steering mechanism 7 afterwards, i.e., camshaft is transferred to before the first backward station 61 from the first positive sequence station 51
Diverted mechanism 7 carries out 180 ° and is horizontally diverted, and passes through air-tightness detection device 15 to convex in subsequent third backward station 63
Wheel shaft carries out air-leakage test, and carries out signal wheel by industrial camera 16 in subsequent 4th backward station 64 and taken pictures simultaneously
Detect whether that setting angle is correct through control module, then camshaft continues on through workpiece global displacement device 10 to be transferred to the 5th inverse
Sequence station 65 carries out mark by laser marking machine 18, and camshaft is finally sorted to substandard products blanking bench 212 by blanking mechanical hand 4
Or finished product blanking bench 211；Wherein, camshaft is in the second backward station 62, third backward station 63 and the 4th backward station 64
Pass through the free rotation mechanism of workpiece to camshaft into rotation, is located at suitable assembly or detection angles.By being arranged along dress
Station group 5, transfer and inverse dress station group 6 enable assembly device 8 when along dress station group 5 to camshaft wherein one
End is assembled, and after rotating horizontally 180 ° by steering mechanism 7, assembly device 8 can be another to camshaft in inverse dress station group 6
One end is assembled, and such as in the first positive sequence station 51, Bowl Plug pressing component 11 can be pressed Bowl Plug, cam to camshaft
When the diverted component of axis is moved to the first backward station 61 through workpiece global displacement device 10, camshaft has been rotated horizontally at this time
180 °, steel ball pressing component 12 can be moved to first through workpiece global displacement device 10 to camshaft steel ball press-loading, camshaft
When backward station 61, signal wheel pressing component 13 can enable camshaft along dress station on camshaft press-fit signal wheel
Group 5 and inverse dress 6 the same side of station group are assembled so that it is convenient to include Bowl Plug pressing component 11, steel ball pressing component 12
It is conducive to installation and maintenance so that the integral layout of equipment is simpler convenient with the ipsilateral installation of signal wheel pressing component 13,
Middle workpiece global displacement device 10 enables camshaft to synchronize from along dress station group 5 and synchronous turn of the inverse dress station of station group 6
Next station is moved on to, reduces manual handling in this way, enhances the automatic capability of equipment；By the way that laser printer is arranged,
It enables a device to carry out mark to camshaft, due to mark and camshaft an almost essential processing link, from
And make the function of this equipment more integrated and automate, it can satisfy more product demand；It is examined by setting air-tightness
Survey device 15 so that the air-tightness of camshaft accesses detection, to quickly know the assembling quality of camshaft, further plus
The strong integrated and automation of equipment；By in the second backward station 62, third backward station 63 and the 4th backward station 64
The free rotation mechanism of workpiece is respectively set, the camshaft in place station is enabled to be clamped and turned by the free rotation mechanism of workpiece
It is dynamic, so that camshaft rotates to specified station, so that the press fitting of signal wheel is accurately carried out in the second backward station 62,
Air-leakage test accurately is carried out in third backward station 63, is accurately carried out in the 4th backward station 64 by industrial camera 16
It takes pictures, to make the control module identification signal wheel installation site controlled by industrial camera 16 whether accurate；By the way that feeding is arranged
Manipulator 3 and blanking mechanical hand 4 strengthen the automatic loading/unloading ability of equipment, flat by the supplied materials for being provided with conveyer belt 22
Platform 20, finished product blanking bench 211 and substandard products blanking bench 212, so that the loading and unloading of camshaft are more convenient, wherein feeding is mechanical
Hand 3 and blanking mechanical hand 4 are controlled by control module, and supplied materials manipulator can put the camshaft of supplied materials platform 20 in specific time
Enter the first positive sequence station 51, and control module can be controlled after whether the photo that identification industrial camera 16 claps signal wheel is normal
Camshaft is sorted in finished product blanking bench 211 and substandard products blanking bench 212 by blanking mechanical hand 4 processed；By by signal wheel press fitting group
The storing component of part 13 is set as double storing components 131, so that the material replacement of signal wheel pressing component 13 is more convenient,
The difficulty of feeding is caused to the signal wheel just in feeding when avoiding the charging of storing component, and strengthens the continuous of signal wheel charging
Boat ability；By using the adsorption piece for having adsorption function, so that the equal energy of part including Bowl Plug, steel ball and signal wheel
Enough firm to fix, to facilitate the subsequent press fitting to camshaft, wherein adsorption piece is divided into a kind of adsorption piece 116 and two classes again
Adsorption piece 137, a kind of adsorption piece 116 and two class adsorption pieces 137, a kind of adsorption piece 116 is provided with the air port of an absorption, a kind of
Adsorption piece 116 adsorbs complete continuous part by the adsorption capacity that vacuum valve provides, and two class adsorption pieces 137 are provided with several wind
Mouthful, two class adsorption pieces 137 adsorb imperfect continuous or heavier mass the part in side by the adsorption capacity that vacuum valve provides.
Claims (10)
1. a kind of multistation cam axle pressure machine, which is characterized in that including rack (1), it is flat that work is provided on the rack (1)
Platform (2), workbench (2) both ends are respectively arranged with feeding manipulator (3) and blanking mechanical hand (4), the workbench
(2) intermediate to be sequentially set with along dress station group (5) and inverse dress station group (6), it is described along dress station group (5) and inverse dress station group
(6) it is provided between steering mechanism (7), the same side setting along dress station group (5) and inverse dress station group (6) arragement direction
Have assembly device (8), it is described to be additionally provided with Workpiece clamping device (9), the work on station group (6) along dress station group (5) and against filling
Make to be additionally provided with workpiece global displacement device (10) on platform (2).
2. multistation cam axle pressure machine according to claim 1, which is characterized in that the assembly device (8) includes bowl
Shape plug pressing component (11), steel ball pressing component (12) and signal wheel pressing component (13), it is described along dress station group (5) and inverse dress
It include several stations in station group (6), it is described to include the first positive sequence station (51), the inverse dress station along dress station group (5)
Group (6) includes the first backward station (61) and the second backward station (62), the first positive sequence station (51) and the first backward work
It is provided with steering mechanism (7) between position (61), the Bowl Plug pressing component (11) is set to where the first positive sequence station (51)
Cam shaft to one end, the steel ball pressing component (12) be set to cam shaft where the first backward station (61) to one
End, the signal wheel pressing component (13) be set to cam shaft where the second backward station (62) to one end, the workpiece
Clamping device (9) cooperates the first positive sequence station (51), the first backward station (61) and second backward station (62) gripping cams axis.
3. multistation cam axle pressure machine according to claim 2, which is characterized in that above the workbench (2) also
It is provided with suspension platform (14), the suspension platform (14) connect with rack (1), and inverse dress station group (6) further includes third
Backward station (63), the third backward station (63) are sequentially arranged in after the second backward station (62), the suspension platform
(14) it is hung under air-tightness detection device (15), the air-tightness detection device (15) is set on third backward station (63)
Side, the air-tightness detection device (15) include the first driving mechanism (151), erecting bed (152), detection cylinder (153), jet
Mouth (154) and gas flow transducer (155), first driving mechanism (151) are connected to below suspension platform (14), the installation
Platform (152) is connect with the first driving mechanism (151), and the detection cylinder (153) and gas flow transducer (155) are all set in installation
On platform (152), the air nozzle (154) connect with detection cylinder (153), and the gas flow transducer (155) detects air nozzle
(154) air-flow sprayed, the detection cylinder (153) and air nozzle (154) have been arranged in a one-to-one correspondence multiple, the air nozzle
(154) air pump is connected with through gas transmission connector respectively.
4. multistation cam axle pressure machine according to claim 3, which is characterized in that the workpiece global displacement device
(10) include upright driving mechanism (101), horizontal drive mechanism (102) and support base (103), the support base (103) across
Along dress station group (5) and inverse dress station group (6), support base (103) sliding is set on workbench (2), described vertical
Driving mechanism (101) driving support base (103) is displaced along the vertical direction, and the horizontal drive mechanism (102) drives support base
(103) it is displaced in the horizontal direction in.
5. multistation cam axle pressure machine according to claim 4, which is characterized in that further include industrial camera (16) and light
Source (17), inverse dress station group (6) further includes the 4th backward station (64), and the 4th backward station (64) is sequentially arranged in
After third backward station (63), the industrial camera (16) and light source (17) are set on workbench (2), the industry phase
Machine (16) be located at cam shaft where the 4th backward station (64) to one end, the light source (17) is pointed into the 4th backward station
(64) at.
6. multistation cam axle pressure machine according to claim 5, which is characterized in that it further include laser marking machine (18),
Inverse dress station group (6) further includes the 5th backward station (65), and it is inverse that the 5th backward station (65) is sequentially arranged in the 4th
After sequence station (64), the laser marking machine (18) be set to cam shaft where the 5th backward station (65) to one end.
7. multistation cam axle pressure machine according to claim 6, which is characterized in that further include workpiece spin rotation mechanism
(19), cam shaft where the second backward station (62), third backward station (63) and the 4th backward station (64) to
One end is respectively arranged with workpiece spin rotation mechanism (19), and workpiece spin rotation mechanism (19) is located at Bowl Plug pressing component
(11) opposite end at end where camshaft locating for, workpiece spin rotation mechanism (19) include No. zero cylinder (191), sliding platform
(192), No. zero servo motor (193) and positioning and clamping mechanism (194), No. zero cylinder (191) are set to workbench (2)
On, No. zero cylinder (191) driving sliding platform (192) slides on workbench (2), No. zero servo motor
(193) it is set on sliding platform (192), No. zero servo motor (193) driving positioning and clamping mechanism (194) rotation, institute
No. zero servo motor (193) main shaft is stated to be overlapped with camshaft axle center.
8. the multistation cam axle pressure machine according to claim 2 or 7, which is characterized in that the bowl-type screen pressing arrangement,
Steel ball pressing component (12) includes bobbing machine (111), storing basket (112), deflector chute (113), material pushing mechanism respectively
(114), No.1 servo press (115), a kind of adsorption piece (116) and gas transmission connector, it is flat that the bobbing machine (111) is set to work
On platform (2), the storing basket (112) is set on bobbing machine (111), and the deflector chute (113) is separately connected storing basket (112)
With material pushing mechanism (114), the No.1 servo press (115) is set on workbench (2), the No.1 servo press
(115) a kind of adsorption piece (116) is driven to do reciprocating linear motion and, the material pushing mechanism coaxial with place camshaft axle center
(114) it drives at material adsorption piece for linear motion to a kind of (116), one kind adsorption piece (116) connects through gas transmission connector
There is vacuum valve.
9. multistation cam axle pressure machine according to claim 8, which is characterized in that the signal wheel pressing component (13)
It include double storing components (131), storing cylinder (132), horizontal shifting component (133), material overturning component (134), No.1
Cylinder (135), No. two servo press (136), two class adsorption pieces (137) and gas transmission connector, double storing component (131) slidings
It is set on workbench (2), the storing cylinder (132) drives double storing components (131) to slide onto horizontal shifting component
(133) at, the horizontal shifting component (133) is driven at material to material overturning component (134), and the material overturns component
(134) driving material overturns 90 °, and No. two servo press (136) are set on workbench (2), No. two servo pressures
Machine (136) two class adsorption pieces (137) of driving do reciprocating linear motion and, the No.1 cylinder coaxial with place camshaft axle center
(135) drive the material after overturning for linear motion to two class adsorption pieces (137), the two classes adsorption piece (137) is through gas transmission
Connector is connected with vacuum valve.
10. multistation cam axle pressure machine according to claim 1, which is characterized in that further include supplied materials platform (20) and
Platform of blanking (21), the supplied materials platform (20) and platform of blanking (21) are set to workbench (2) both ends, the supplied materials platform
(20) it is set at supplied materials manipulator, the platform of blanking (21) is set at blanking mechanical hand (4), the platform of blanking (21)
Including finished product blanking bench (211) and substandard products blanking bench (212), under the supplied materials platform (20), finished product blanking bench (211) and substandard products
Conveyer belt (22) are provided on material platform (212).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910537092.XA CN110303335B (en) | 2019-06-20 | 2019-06-20 | Multistation camshaft pressure equipment machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910537092.XA CN110303335B (en) | 2019-06-20 | 2019-06-20 | Multistation camshaft pressure equipment machine |
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| CN110303335A true CN110303335A (en) | 2019-10-08 |
| CN110303335B CN110303335B (en) | 2024-05-07 |
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| CN110640462A (en) * | 2019-10-11 | 2020-01-03 | 珞石（北京）科技有限公司 | Automatic assembly system and assembly process for variable-lift assembled camshaft |
| CN112719882A (en) * | 2020-12-18 | 2021-04-30 | 宁波旭升汽车技术股份有限公司 | Automatic change pressure equipment calathiform stopper equipment |
| WO2021134979A1 (en) * | 2019-12-30 | 2021-07-08 | 昆山阿普顿自动化***有限公司 | Device for implementing automatic feeding and press-fitting of bowl-shaped plugs |
| CN113636338A (en) * | 2021-10-13 | 2021-11-12 | 徐州华恒机器人***有限公司 | Pneumatic self-locking gripper |
| CN115302223A (en) * | 2022-06-29 | 2022-11-08 | 东风本田汽车零部件有限公司 | Multistation camshaft U cap pressure equipment machine |
| CN116532985A (en) * | 2023-07-05 | 2023-08-04 | 中建材(合肥)钢构科技有限公司 | Steel pipe end part and conical head connection pairing device with conical head marking function |
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| CN110303335B (en) | 2024-05-07 |
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