CN110292146A - Rice cake molding machine - Google Patents
Rice cake molding machine Download PDFInfo
- Publication number
- CN110292146A CN110292146A CN201910714244.9A CN201910714244A CN110292146A CN 110292146 A CN110292146 A CN 110292146A CN 201910714244 A CN201910714244 A CN 201910714244A CN 110292146 A CN110292146 A CN 110292146A
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- China
- Prior art keywords
- mold
- balladeur train
- conveyer belt
- pressing mold
- compression roller
- Prior art date
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 92
- 235000009566 rice Nutrition 0.000 title claims abstract description 92
- 238000000465 moulding Methods 0.000 title claims abstract description 53
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 91
- 238000005520 cutting process Methods 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 230000033001 locomotion Effects 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 85
- 230000006835 compression Effects 0.000 claims description 73
- 238000007906 compression Methods 0.000 claims description 73
- 230000007246 mechanism Effects 0.000 claims description 27
- 238000007493 shaping process Methods 0.000 claims description 17
- 238000007790 scraping Methods 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 230000001154 acute effect Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 17
- 235000013305 food Nutrition 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 210000000515 tooth Anatomy 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013410 fast food Nutrition 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000014616 translation Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
- A23L7/126—Snacks or the like obtained by binding, shaping or compacting together cereal grains or cereal pieces, e.g. cereal bars
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention discloses a kind of rice cake molding machines, along the direction of motion of material, rack is equipped with hopper, dial roller, pressurizing unit, cutter device, material-pulling device and molding machine, horizontally disposed hopper conveyor is additionally provided in rack, cut off conveyer belt and molding conveyer belt, hopper is located at the top of hopper conveyor, dial the top that roller is located at hopper conveyor discharging end, the feed inlet of pressurizing unit is located at the lower section of hopper conveyor discharging end, the discharge port of pressurizing unit is located at the top at cutting conveyer belt feeding end, cutter device and material-pulling device are respectively positioned on the top of cutting conveyer belt, the feeding end for forming conveyer belt is corresponding with the cutting discharging end of conveyer belt, molding machine is located at the top of molding conveyer belt.It is entirely automatically, to realize the automated production of rice cake, substantially increase production efficiency in the production process of entire rice cake, it is at low cost, and rice cake will not stick on mold, not need to scratch rice cake, and it is time saving and energy saving, reduce the burden of staff.
Description
Technical field
The present invention relates to rice cake molding machine technical fields.
Background technique
Rice cake is one kind using rice as primary raw material, presses a kind of food of embryo forming, can be used as cake, snack food,
It can also be used as main fast food staple food.Currently, rice cake is made generally by craft, rolling mode, this mode is imitated
Rate is low, and is easy to stick on mold, needs manually to take off rice cake, the degree of automation is low.
Summary of the invention
In view of the above deficiencies, the technical problems to be solved by the present invention are: providing a kind of full-automatic rice cake molding machine, with
Improve rice cake production efficiency.
In order to solve the above technical problems, the technical scheme is that
A kind of rice cake molding machine, comprising: rack, along the direction of motion of material, the rack is equipped with hopper, dials roller, squeezes dress
Set, cutter device, material-pulling device and molding machine, be additionally provided in the rack horizontal hopper conveyor, cutting conveyer belt and
Conveyer belt is formed,
The hopper is located at the top of the hopper conveyor, and described group of roller is located at the upper of the hopper conveyor discharging end
Side, the feed inlet of the pressurizing unit are located at the lower section of the hopper conveyor discharging end, the discharge port position of the pressurizing unit
In the top at the cutting conveyer belt feeding end, the cutter device and the material-pulling device are respectively positioned on the cutting conveyer belt
The feeding end of top, the molding conveyer belt is corresponding with the cutting discharging end of conveyer belt, and the molding machine is located at institute
State the top of molding conveyer belt.
Preferably, the pressurizing unit includes several pairs of compression rollers being sequentially arranged along the direction of motion of material, each centering
Two compression roller intervals settings, and the spacing of two compression rollers of each centering gradually becomes smaller.
Preferably, the compression roller is equipped with three pairs, and along the direction of motion of material, three pairs of compression rollers are respectively to squeeze on first
Pressure roller and the first lower compression roller, compression roller under compression roller and third on compression roller and the second lower compression roller, third on second, it is described
Spacing between compression roller and the second lower compression roller on second, in the third under compression roller and the third between compression roller
Spacing is adjusted by spacing adjusting device respectively;
The spacing adjusting device includes adjustable plate, intermediate connecting rod and axis swing arm, and the first end of the adjustable plate rotates in
The end of compression roller on described first, the second end of the adjustable plate and the first end of the intermediate connecting rod are hinged, the centre
The second end of connecting rod and the first end of the axis swing arm are hinged, and the second end of the axis swing arm is fixedly connected with arm shaft, described
On second in compression roller and the third compression roller rotational installation on the adjustable plate;
Alternatively, the spacing adjusting device includes adjustable plate, intermediate connecting rod and axis swing arm, the first end of the adjustable plate turns
It moves in the end of the described first lower compression roller, the second end of the adjustable plate and the first end of the intermediate connecting rod are hinged, described
The second end of intermediate connecting rod and the first end of the axis swing arm are hinged, and the second end of the axis swing arm is fixedly connected with arm shaft,
Compression roller rotational installation is on the adjustable plate under described second lower compression roller and the third.
Preferably, the top of the cutting conveyer belt is equipped with cake band neatening device, and the cake band neatening device is located at described
Between pressurizing unit and the cutter device, the cake includes the mounting rack of fixed setting with neatening device, on the mounting rack
It is fixed with two spaced and parallel conducting bars, length direction setting of the conducting bar along the cutting conveyer belt.
Preferably, the cutter device includes the balladeur train along cutting conveyor width direction setting, the balladeur train
Both ends have been respectively fixedly connected with bracket, and the bracket is connected to connecting plate, and each connecting plate is connected separately with balladeur train lifting
Mechanism, the balladeur train are located at the sub-agencies that cut at the balladeur train both ends equipped with cutoff tool and two sets, and the cutoff tool is described in
Cut off the width direction setting of conveyer belt.
Preferably, the balladeur train elevating mechanism includes that balladeur train load lifting cylinder, balladeur train lifting beam, balladeur train linear bearing and balladeur train are lifted
Lifting shaft is articulated and connected between the balladeur train load lifting cylinder and balladeur train lifting beam, the lower end of the balladeur train lifting axis and the cunning
Frame lifting beam is fixed, and upper end and the connecting plate of the balladeur train lifting axis are fixed, and the balladeur train lifting axis sliding is set to described
In balladeur train linear bearing, the balladeur train linear bearing is fixed on the rack.
Preferably, the sub-agencies that cut include being fixed on the balladeur train and the separation along the cutting conveyor width direction
Knife guide rail, the separating knife guide rail slidably connect at least one sliding block, and each sliding block is fixed with a separating knife, the separation
Knife extends along the length direction of the cutting conveyer belt, and each sliding block is fixedly connected in drive rod, the driving rod end
Portion is rotatably connected to roller, and the roller is set in the sliding slot of plane cam, the length of the sliding slot and the cutting conveyer belt
Acute angle is accompanied between direction, the balladeur train is connected with for allowing the balladeur train to move back and forth along the cutting conveyer belt length direction
Reciprocating drive mechanism;
The reciprocating drive mechanism includes carriage rail, swing arm and connecting rod, and carriage rail is fixed on the connecting plate, institute
Carriage rail is stated along the length direction setting of the cutting conveyer belt, the bracket slides on the carriage rail, the connection
One end of bar and the balladeur train are hinged, and the other end of the connecting rod and one end of the swing arm are hinged, the swing arm it is another
End is fixedly connected with arm shaft, and the arm shaft is driven by motor.
Preferably, the material-pulling device includes pusher mounting plate, and the pusher mounting plate is fixed on the balladeur train, described to push away
Material mounting plate is fixed with the scraping wings uniformly distributed along the cutting conveyor width direction, the number of the scraping wings and the separation
The number of knife is consistent.
Preferably, separating device, the separating device packet are equipped between the cutting conveyer belt and the molding conveyer belt
The separation mounting plate along cutting conveyor width direction setting is included, is fixed on the separation mounting plate along the cutting
The uniformly distributed demarcation plate in conveyor width direction, interval forms material passing passage, the material passing passage between the adjacent demarcation plate
It is corresponded with the position of the scraping wings and number.
Preferably, the molding machine includes pre-profiling mold and final shaping unit mold, the pre-profiling mold and the end
The position of molding die and number and the material passing passage correspond, each pre-profiling mold and each final shaping unit
Mold includes hollow mold and the pressing mold that moves up and down in the mould, and the mold is fixed on Die and mould plate, the mould
Tool plate is connected with mold lifting mechanism, and the pressing mold is connected with pressing mold elevating mechanism;
The mold lifting mechanism includes mold telescoping cylinder, mold lifting beam, mold linear bearing and mold lifting axis, institute
It states mold telescoping cylinder and mold lifting beam is hinged, the mold lifting beam, institute are fixed in the lower end of the mold lifting axis
The upper end for stating mold lifting axis is fixedly connected with the Die and mould plate, and the mold lifting axis slides on the mold linear bearing
It is interior;
The pressing mold elevating mechanism includes pressing mold telescoping cylinder, pressing mold lifting beam, pressing mold lifting axis, pressing mold linear bearing and pressure
Mould connecting shaft, the pressing mold telescoping cylinder and pressing mold lifting beam are hinged, and the pressing mold lifting axis and pressing mold lifting beam are solid
Fixed, the pressing mold lifting axis slides on the pressing mold linear bearing, and the pressing mold linear bearing is fixed on the rack, the pressure
The lower end of mould connecting shaft is fixedly connected with the pressing mold, and the upper end of the pressing mold connecting shaft is fixedly connected on the pressing mold lifting
Beam, each pressing mold are fixedly connected to the pressing mold lifting axis.
After above-mentioned technical proposal, the beneficial effects of the present invention are:
When producing rice cake, the rice of curing is poured into hopper, is delivered to by hopper conveyor and dials roller, roller is dialled and rice is beaten
Pine is simultaneously axially evenly distributed, and is sent into pressurizing unit and is cutting after rice is compressed to certain density by the compression roller of pressurizing unit
Stealpass, which is sent to take, is piled into rice cake band in homogeneous thickness, then by a series of actions such as cutter device cutting, cutting, separation, divides
It the number equal portions rice cake block being sized for is cut out, is formed twice using pre-profiling, final shaping unit, process setting shape, weight
Rice cake, rice cake are finally exported by molding conveyer belt.It is entirely automatically, to realize rice cake in the production process of entire rice cake
Automated production substantially increases production efficiency, at low cost, and rice cake will not stick on mold, does not need to scratch rice cake, time saving province
Power reduces the burden of staff.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of rice cake molding machine of the present invention;
Fig. 2 is the overlooking structure diagram of Fig. 1;
Fig. 3 is the structural schematic diagram of pressurizing unit in Fig. 1;
Fig. 4 is structural schematic diagram of the cake with neatening device in Fig. 2;
Fig. 5 is the structural schematic diagram of cutter device in Fig. 1;
Fig. 6 is the overlooking structure diagram of Fig. 5;
Fig. 7 is the overlooking structure diagram of cam mechanism;
Structural schematic diagram when Fig. 8 is cutter device cutting rice cake band;
Fig. 9 be in cutter device four separating knife separate rice cake block when structural schematic diagram;
Figure 10 is the structural schematic diagram after material-pulling device is rotated by 90 ° in Fig. 2;
Figure 11 is the structural schematic diagram after separating device is rotated by 90 ° in Fig. 2;
Figure 12 is the structural schematic diagram of pre-profiling mold;
Figure 13 is the work flow diagram of rice cake molding machine of the present invention;
In figure: 1- rack;2- hopper conveyor;3- cuts off conveyer belt;4- forms conveyer belt;5- hopper;6- dials roller;7- is squeezed
Pressure device;70- arm shaft;Compression roller on 71- first;The lower compression roller of 72- first;Compression roller on 73- second;74- second is lower to be squeezed
Pressure roller;Compression roller in 75- third;Compression roller under 76- third;77- adjustable plate;78- intermediate connecting rod;79- axis swing arm;8- cake band rule
Engagement positions;81- mounting rack;82- conducting bar;9- cutter device;91- balladeur train;92- balladeur train elevating mechanism;921- balladeur train load lifting cylinder;
922- balladeur train lifts beam;923- balladeur train lifting axis;924- balladeur train linear bearing;93- cutoff tool;94- connecting plate;95- cuts extension set
Structure;950- connecting rod;951- separating knife guide rail;952- sliding block;953- separating knife;954- drive rod;955- swing arm;956- swing arm
Axis;957- driven pulley;958- plane cam;9581- sliding slot;959- carriage rail;96- bracket;10- material-pulling device;101-
Pusher mounting plate;102- scraping wings;11- separating device;111- separates mounting plate;112- demarcation plate;12- pre-profiling mold;
121- mold;122- pressing mold;123- Die and mould plate;124- mold lifting mechanism;1241- mold telescoping cylinder;The lifting of 1242- mold
Beam;1243- mold linear bearing;1244- mold lifting axis;125- pressing mold elevating mechanism;1251- pressing mold telescoping cylinder;1252- pressure
Mould lifts beam;1253- pressing mold linear bearing;1254- pressing mold lifting axis;1255- pressing mold connecting shaft;1256- nut;1257- bullet
Spring;13- rice cake band;14- rice cake block;15- pre-profiling rice cake;16- rice cake;17- driving pulley.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As Fig. 1 and Fig. 2 jointly shown in, a kind of rice cake molding machine, comprising: rack 1, it is suitable in rack 1 along the direction of motion of material
It is secondary be equipped with hopper 5, dial roller 6, pressurizing unit 7, cake band neatening device 8, cutter device 9, material-pulling device 10, separating device 11, just
Molding machine 12 and final shaping unit device 13.Horizontally disposed hopper conveyor 2, cutting conveyer belt 3 and molding are additionally provided in rack 1
Conveyer belt 4.
Hopper 5 is located at the top of hopper conveyor 2, dials the top that roller 6 is located at 2 discharging end of hopper conveyor, pressurizing unit 7
Feed inlet be located at the lower section of 2 discharging end of hopper conveyor, the discharge port of pressurizing unit 7 is located at cutting 3 feeding end of conveyer belt
Top, cake are respectively positioned on the top of cutting conveyer belt 3 with neatening device 8, cutter device 9 and material-pulling device 10, molding conveyer belt 4
Feeding end with cutting the discharging end of conveyer belt 3 it is corresponding, cutting conveyer belt 3 be higher than molding conveyer belt 4, pre-profiling device 12 and eventually
Molding machine 13 is located at the top of molding conveyer belt 4.
Dialling roller 6 includes roll body, and roll body is equipped with multiple roller tooths.When dialling the rotation of roller 6, the rice of shortening is beaten by roller tooth,
And rice is allowed to be uniformly distributed along the axial direction for dialling roller 6.
As shown in figure 3, pressurizing unit 7 includes the compression roller that several pairs of direction of motion along rice sequentially rotates setting, often
Two compression roller intervals of one centering are arranged, and the spacing of two compression rollers of each centering gradually becomes smaller.In the present embodiment, squeeze
Pressure roller is equipped with three pairs, and three pairs of compression rollers are respectively 73 and of compression roller on compression roller 71 and the first lower compression roller 72, second on first
Compression roller 76 under compression roller 75 and third on second lower compression roller 74, third, compression roller 73 and the second lower compression roller 74 on second
Between spacing, spacing passes through spacing adjusting device respectively and adjusts between compression roller 76 under compression roller 75 and third in third.
Spacing adjusting device includes adjustable plate 77, intermediate connecting rod 78 and axis swing arm 79, and the first end of adjustable plate 77 rotates peace
End loaded on compression roller 71 on first, the second end of adjustable plate 77 and the first end of intermediate connecting rod 78 are hinged, intermediate connecting rod 78
Second end and axis swing arm 79 first end it is hinged, the second end of axis swing arm 79 is fixedly connected with arm shaft 70, arm shaft 70 by
Motor driven, compression roller 75 is rotatablely installed respectively on adjustable plate 77 in compression roller 73 and third on second.
When motor driven arm shaft 70 rotates, axis swing arm 79 is swung, and axis swing arm 79 drives intermediate connecting rod 78 to move, intermediate
Connecting rod 78 drives the end rotation of the compression roller 71 on first of adjustable plate 77, and then adjusts and squeeze under compression roller 73 and second on second
Spacing between compression roller 76 under compression roller 75 and third in spacing and third between pressure roller 74, to squeeze out different thickness as needed
The rice cake band 13 of degree, different densities.
It, can also be by the rotational installation of compression roller 76 under the second lower compression roller 74 and third in adjustable plate in addition to above structure
77, the first end rotational installation of adjustable plate 77 no longer illustrates in detail herein in the end of the first lower compression roller 72.
As shown in figure 4, cake includes the mounting rack 81 being fixedly installed with neatening device 8, mounting rack 81 is fixed between two
Every parallel conducting bar 82, length setting of the conducting bar 82 along cutting conveyer belt 3.
As Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9 jointly shown in, cutter device 9 include along cutting 3 width direction of conveyer belt setting
Balladeur train 91, the both ends of balladeur train 91 are respectively fixed with bracket 96, and bracket 96 is connected to connecting plate 94, and each connecting plate 94 connects respectively
It is connected to a set of balladeur train elevating mechanism 92, balladeur train 91 is equipped with cutoff tool 93 and what two sets were located at 91 both ends of balladeur train cuts sub-agencies
95, width direction setting of the cutoff tool 93 along cutting conveyer belt 3.
Balladeur train elevating mechanism 92 includes balladeur train load lifting cylinder 921, balladeur train lifting beam 922, balladeur train linear bearing 924 and two cunnings
Frame lifting axis 923, balladeur train load lifting cylinder 921 are fixed on rack 1, pass through joint between balladeur train load lifting cylinder 921 and balladeur train lifting beam 922
Bearing hinge connection connection, the lower ends of two balladeur train lifting axis 923 and balladeur train lifting beam 922 are fixed, two balladeur train lifting axis 923 it is upper
End is fixed with connecting plate 94, and the sliding of balladeur train lifting axis 923 is set in balladeur train linear bearing 924, and balladeur train linear bearing 924 is fixed on
Rack 1.Balladeur train linear bearing 924 is preferably oiliness bearing.
Cutting sub-agencies 95 includes being fixed on balladeur train 91 and the separating knife guide rail 951 along cutting conveyor width direction, is separated
Knife guide rail 951 is slidably connected there are two sliding block 952, and each sliding block 952 is respectively and fixedly provided with a separating knife 953, and separating knife 953 is along cutting
The length direction of disconnected conveyer belt 3 extends, and each sliding block 952 is fixedly connected in drive rod 954, and the rotation of 954 end of drive rod connects
It is connected to roller, roller is located in the sliding slot 9581 of plane cam 958, between sliding slot 9581 and the direction of transfer for cutting off conveyer belt 3
Sharp angle α is accompanied, balladeur train 91 is connected with the reciprocal driving machine for allowing balladeur train 91 to move back and forth along the length direction of cutting conveyer belt 3
Structure.
Reciprocating drive mechanism includes carriage rail 959, swing arm 955 and connecting rod 950, and carriage rail 959 is fixed on connection
Plate 94, carriage rail 959 are arranged along the length direction of cutting conveyer belt 3, and bracket 96 slides on carriage rail 959, connecting rod 950
One end and balladeur train 91 it is hinged by oscillating bearing, one end of the other end of connecting rod 950 and swing arm 955 passes through oscillating bearing hinge
It connects, the other end of swing arm 955 is fixedly connected with arm shaft 956, and arm shaft 956 is fixedly connected with driven pulley 957, driven pulley
957 V belt translations are connected with driving pulley 17, and driving pulley 17 is driven by motor.
As shown in figure 8, structural schematic diagram when cutting rice cake band 13 for cutoff tool 93 and separating knife 953, at this point, two sets are cut
Innermost two separating knifes 953 are located in sub-agencies 95 to fit together to form a separating knife.As shown in figure 9, being
Separating knife 953 separates structural schematic diagram when rice cake block 14, at this point, four respectively push separating knife 953 one piece of 14 edge of rice cake block
Width direction moves out, and four pieces of rice cake blocks 14 are separated.As shown in fig. 7, being moved to separately for balladeur train 91 from 9581 one end of sliding slot
Structural schematic diagram when one end.
As shown in Figure 10, material-pulling device 10 includes pusher mounting plate 101, and pusher mounting plate 101 is fixed on balladeur train 91, pusher
Mounting plate 101 is fixed with the scraping wings 102 uniformly distributed along cutting 3 width direction of conveyer belt, and the side of 102 pusher of scraping wings is circular arc
The number of shape, scraping wings 102 is consistent with the number of separating knife 953.
As shown in figure 11, it cuts off and is equipped with separating device 11 between conveyer belt 3 and molding conveyer belt 4, separating device 11 includes
Along the separation mounting plate 111 of cutting 3 width direction of conveyer belt setting, separates and be fixed on mounting plate 111 along cutting conveyer belt 3
The uniformly distributed demarcation plate 112 of width direction, demarcation plate 112 close to one end of scraping wings 102 be taper, adjacent demarcation plate 112 it
Between interval form material passing passage, the position and number of material passing passage and scraping wings 102 correspond.
As shown in figure 12, molding machine includes pre-profiling mold 12 and final shaping unit mold 13, pre-profiling mold 12 and eventually at
The position of pattern tool 13 and number and material passing passage correspond.Pre-profiling mold 12 and 13 structure of final shaping unit mold and work are former
It manages identical, by taking pre-profiling mold 12 as an example, illustrates the structure and working principle of molding die, each pre-profiling mold 12 is
Including hollow mold 121 and the pressing mold 122 to move up and down in mold 121, mold 121 is on the side of separating device 11
Portion's opening, cooperatively forms full circle with arc-shaped scraping wings 102, mold 121 is fixed on Die and mould plate 123, and Die and mould plate 123 is connected with
Mold lifting mechanism 124, pressing mold are connected with pressing mold elevating mechanism 125.
Mold lifting mechanism 124 includes mold telescoping cylinder 1241, mold lifting beam 1242, mold linear bearing 1243 and mould
Has lifting axis 1244, mold telescoping cylinder 1241 is fixed on rack 1, and mold telescoping cylinder 1241 and mold lifting beam 1242 pass through joint
Mold lifting beam 1242, the upper end of mold lifting axis 1244 and mold are fixed in bearing hinge connection, the lower end of mold lifting axis 1244
Plate 123 is fixedly connected, and mold lifting axis 1244 slides in mold linear bearing 1243, and mold linear bearing 1243 is fixed on machine
Frame 1.Mold linear bearing 1243 is preferably oiliness bearing.
Pressing mold elevating mechanism 125 includes pressing mold telescoping cylinder 1251, pressing mold lifting beam 1252, pressing mold linear bearing 1253, pressure
Mould lifting axis 1254 and pressing mold connecting shaft 1255, pressing mold telescoping cylinder 1251 are fixed on rack 1, and pressing mold telescoping cylinder 1251 and pressing mold are lifted
It is hinged by oscillating bearing to rise beam 1252, pressing mold lifting axis 1254 and pressing mold lifting beam 1252 are fixed, and pressing mold lifting axis 1254 is sliding
It moves in pressing mold linear bearing 1253, pressing mold linear bearing 1253 is fixed on rack 1, the lower end of pressing mold connecting shaft 1255 and pressing mold
122 are fixedly connected, and the upper end of pressing mold connecting shaft 1255 and pressing mold lifting beam 1252 are fixed, and also fixation is set in pressing mold connecting shaft 1255
There is nut 1256, be equipped with the spring 1257 being sheathed on outside pressing mold connecting shaft 1255 between nut 1256 and pressing mold lifting beam 1252,
Each pressing mold 122 is fixedly connected to a pressing mold connecting shaft 1255.Pressing mold linear bearing 1253 is preferably oiliness bearing.
As shown in figure 13, the working principle and the course of work of rice cake molding machine of the present invention are as follows:
The rice of shortening is entered by hopper 5 and is fallen on hopper conveyor 2, in the discharging end of hopper conveyor 2, by rotating
Dial roller 6 rice is beaten, beat afterwards feeding pressurizing unit 7 in;
Rice is compressed into the rice cake band 13 of certain density by three pairs of compression rollers, rice cake band 13 is sent into cutting conveyer belt
3, when cutting off rice cake band 13 on conveyer belt 3 by gap between two conducting bars 82, by two conducting bars 82 to rice cake band 13
Edge divider, so that the neat in edge of rice cake band 13, the equivalent width of rice cake band 13 everywhere;
When rice cake band 13 is by cutter device 9, in initialization position, two sets cut be located in sub-agencies 95 it is innermost
Two separating knifes 953 fit together to form a separating knife, and balladeur train load lifting cylinder 921 bounces back, and balladeur train lifting axis 923 drives balladeur train
91 declines, so that cutoff tool 93 cuts next section of rice cake band 13 in the width direction, meanwhile, three jointly will cutting separating knife 953
Under rice cake band 13 be divided into four parts of rice cake blocks 14 in the width direction, motor drives arm shaft 956 to rotate by tape handler,
Arm shaft 956 drives swing arm 955 to swing, and swing arm 955 is transmitted along carriage rail 959 to cutting by 950 drive carriage 1 of connecting rod
Length direction with 3 moves, and under the effect of plane cam 958, drive rod 954 is moved out, then four separating knife 953 is driven respectively
Dynamic four pieces of rice cake blocks 14 move out, and four pieces of rice cake blocks 14 are separated, meanwhile, cutoff tool 93 pushes four pieces of rice cake blocks 14 to four
The initialization position of scraping wings 102, meanwhile, four scraping wings 102 push four pieces of rice cake blocks that last cutter device 9 is cut into
14 pass through the working position of material passing passage to pre-profiling mold 12;When motor rotates backward, arm shaft 956 drives swing arm 955 reversed
It swings, then 91 counter motion of balladeur train resets, and two sets are cut and are located at innermost two separating knifes 953 in sub-agencies 95 and are fitted in
It is formed together a separating knife, meanwhile, balladeur train load lifting cylinder 921 extends, and balladeur train 91 is driven to move up to initial position, cutoff tool
93, separating knife 953 moves to the initial position of 3 top of cutting conveyer belt, and four scraping wings 102 follow balladeur train 91 to reset;
Mold telescoping cylinder 1241 bounces back, and driving Die and mould plate 123 moves down, until rice cake block 14 is located at the sky of mold 121
It is intracavitary, pressing mold telescoping cylinder 1251 extend, driving pressing mold 122 move downward compression rice cake block 14, rice cake block 14 be collapsed into just at
Type rice cake 15, then mold telescoping cylinder 1241 extends, and driving Die and mould plate 123 moves up, and pressing mold telescoping cylinder 1251 bounces back, driving
Pressing mold 122 moves upwards, and 15 break away from moulds 121 of pre-profiling rice cake is supported in molding conveyer belt 4, and pre-profiling rice cake 15 will not stick
In mold 121, pre-profiling rice cake 15 is transported to the working position of final shaping unit mold 13 by molding conveyer belt 4;
The mold telescoping cylinder of final shaping unit mold 13 bounces back, and driving Die and mould plate moves down, until pre-profiling rice cake 15 is located at
In the cavity of mold, then pressing mold telescoping cylinder extends, and driving pressing mold moves downward compression pre-profiling rice cake 15, pre-profiling rice cake 15
Rice cake 16 required for being collapsed into, then mold telescoping cylinder extends, and driving Die and mould plate moves up, pressing mold telescoping cylinder retraction,
Driving pressing mold moves upwards, and 16 break away from moulds of rice cake is supported in molding conveyer belt 4, and is transported to specific bit by molding conveyer belt 4
It sets.
In the present embodiment, pre-profiling mold 12 and final shaping unit mold 13 be it is relatively independent, can also be by pre-profiling mold
12 and final shaping unit mold 13 be made of one, i.e., have the mold 121 of pre-profiling and the mold of final shaping unit, a pre-profiling simultaneously on Die and mould plate
Pressing mold 122 and the pressing mold of final shaping unit be connected to same pressing mold lifting beam, no longer diagram in detail herein.
In the present embodiment, four rice cakes 16 can be once produced, in real work, separating knife can be set as needed
953 quantity, such as be once syncopated as 6 pieces, 8 pieces of rice cake blocks 14, correspondingly, scraping wings 102, material passing passage, pre-profiling mould
Tool 121 and the mold of final shaping unit etc. are also configured as 6,8 etc..
In the present embodiment, the mold 121 of pre-profiling and the mold of final shaping unit are circle, and what is produced is circular rice cake
16, when actual production, the mold 121 of pre-profiling and the mold of final shaping unit can be made positive direction, rectangle, triangle as needed
Or the shapes such as ellipse, it no longer illustrates one by one herein.
It is entirely automatically, to realize the automatic of rice cake in the production process of the entire rice cake of rice cake molding machine of the invention
Metaplasia produces, and substantially increases production efficiency, at low cost, and rice cake will not stick on mold, does not need to scratch rice cake, time saving and energy saving,
Reduce the burden of staff.
The above is the citing of best mode for carrying out the invention, wherein the part that do not address in detail is that this field is common
The common knowledge of technical staff.Protection scope of the present invention is based on the contents of the claims, any based on technology of the invention
The equivalent transformation of enlightenment and progress, also within protection scope of the present invention.
Claims (10)
1. rice cake molding machine, comprising: rack, which is characterized in that along the direction of motion of material, the rack is equipped with hopper, dials roller, squeezes
Pressure device, cutter device, material-pulling device and molding machine are additionally provided with horizontal hopper conveyor, cutting transmission in the rack
Band and molding conveyer belt,
The hopper is located at the top of the hopper conveyor, and described group of roller is located at the top of the hopper conveyor discharging end,
The feed inlet of the pressurizing unit is located at the lower section of the hopper conveyor discharging end, and the discharge port of the pressurizing unit is located at institute
The top at cutting conveyer belt feeding end is stated, the cutter device and the material-pulling device are respectively positioned on the upper of the cutting conveyer belt
The feeding end of side, the molding conveyer belt is corresponding with the cutting discharging end of conveyer belt, and the molding machine is located at described
Form the top of conveyer belt.
2. rice cake molding machine as described in claim 1, which is characterized in that the pressurizing unit includes several pairs of movements along material
Two of the compression roller that direction is sequentially arranged, the compression roller interval setting of two of each centering, and each centering are described to be squeezed
The spacing of pressure roller gradually becomes smaller.
3. rice cake molding machine as claimed in claim 2, which is characterized in that the compression roller is equipped with three pairs, along the movement side of material
To, three pairs of compression rollers be respectively compression roller and the first lower compression roller on first, compression roller and the second lower compression roller on second,
Compression roller under compression roller and third in third, spacing between compression roller and the second lower compression roller on described second, described the
Spacing passes through spacing adjusting device respectively and adjusts between compression roller under compression roller and the third on three;
The spacing adjusting device includes adjustable plate, intermediate connecting rod and axis swing arm, and the first end of the adjustable plate rotates in described
The end of compression roller on first, the second end of the adjustable plate and the first end of the intermediate connecting rod are hinged, the intermediate connecting rod
Second end and the axis swing arm first end it is hinged, the second end of the axis swing arm is fixedly connected with arm shaft, described second
Compression roller rotational installation is on the adjustable plate on upper compression roller and the third;
Alternatively, the spacing adjusting device includes adjustable plate, intermediate connecting rod and axis swing arm, the first end of the adjustable plate is rotated in
The end of described first lower compression roller, the second end of the adjustable plate and the first end of the intermediate connecting rod are hinged, the centre
The second end of connecting rod and the first end of the axis swing arm are hinged, and the second end of the axis swing arm is fixedly connected with arm shaft, described
Compression roller rotational installation is on the adjustable plate under second lower compression roller and the third.
4. rice cake molding machine as described in claim 1, which is characterized in that it is regular that the top of the cutting conveyer belt is equipped with cake band
Device, between the pressurizing unit and the cutter device, the cake band neatening device includes the cake band neatening device
The mounting rack of fixed setting is fixed with two spaced and parallel conducting bars on the mounting rack, and the conducting bar is passed along the cutting
The length direction of band is sent to be arranged.
5. rice cake molding machine as described in claim 1, which is characterized in that the cutter device includes along the cutting conveyer belt
The balladeur train of width direction setting, the both ends of the balladeur train have been respectively fixedly connected with bracket, and the bracket is connected to connecting plate, each
The connecting plate is connected separately with balladeur train elevating mechanism, and the balladeur train is equipped with cutoff tool and two sets are located at the balladeur train both ends
Cut sub-agencies, width direction setting of the cutoff tool along the cutting conveyer belt.
6. rice cake molding machine as claimed in claim 5, which is characterized in that the balladeur train elevating mechanism include balladeur train load lifting cylinder,
Balladeur train lifts beam, balladeur train linear bearing and balladeur train lifting axis, hingedly connects between the balladeur train load lifting cylinder and balladeur train lifting beam
It connects, lower end and the balladeur train lifting beam of the balladeur train lifting axis are fixed, the upper end of the balladeur train lifting axis and the connecting plate
Fixed, the balladeur train lifting axis sliding is set in the balladeur train linear bearing, and the balladeur train linear bearing is fixed on the rack.
7. rice cake molding machine as claimed in claim 6, which is characterized in that it is described cut sub-agencies include be fixed on the balladeur train and
Separating knife guide rail along the cutting conveyor width direction, the separating knife guide rail slidably connect at least one sliding block, often
A sliding block is fixed with a separating knife, and the separating knife extends along the length direction of the cutting conveyer belt, each sliding block
It being fixedly connected in drive rod, the driving boom end is rotatably connected to roller, and the roller is set in the sliding slot of plane cam,
Acute angle is accompanied between the sliding slot and the length direction of the cutting conveyer belt, and the balladeur train is connected with for allowing the balladeur train edge
The reciprocating drive mechanism that the cutting conveyer belt length direction moves back and forth;
The reciprocating drive mechanism includes carriage rail, swing arm and connecting rod, and carriage rail is fixed on the connecting plate, the cunning
Frame guide rail is arranged along the length direction of the cutting conveyer belt, and the bracket slides on the carriage rail, the connecting rod
One end and the balladeur train are hinged, and the other end of the connecting rod and one end of the swing arm are hinged, and the other end of the swing arm is solid
Surely it is connected with arm shaft, the arm shaft is driven by motor.
8. rice cake molding machine as claimed in claim 6, which is characterized in that the material-pulling device includes pusher mounting plate, described
Pusher mounting plate is fixed on the balladeur train, and the pusher mounting plate is fixed with that conveyor width direction is uniformly distributed pushes away along the cutting
Flitch, the number of the scraping wings are consistent with the number of the separating knife.
9. rice cake molding machine as described in claim 1, which is characterized in that the cutting conveyer belt and the molding conveyer belt it
Between be equipped with separating device, the separating device include along it is described cutting conveyor width direction setting separation mounting plate, it is described
Separate and be fixed with the demarcation plate uniformly distributed along the cutting conveyor width direction on mounting plate, between the adjacent demarcation plate
Interval forms material passing passage, and the position and number of the material passing passage and the scraping wings correspond.
10. rice cake molding machine as claimed in claim 9, which is characterized in that the molding machine includes pre-profiling mold and end
Molding die, the position and number of the pre-profiling mold and the final shaping unit mold and the material passing passage correspond, often
A pre-profiling mold and each final shaping unit mold include hollow mold and move up and down in the mould
Pressing mold, the mold are fixed on Die and mould plate, and the Die and mould plate is connected with mold lifting mechanism, and the pressing mold is connected with pressing mold lifting
Mechanism;
The mold lifting mechanism includes mold telescoping cylinder, mold lifting beam, mold linear bearing and mold lifting axis, the mould
Have telescoping cylinder and mold lifting beam is hinged, the mold lifting beam, the mould are fixed in the lower end of the mold lifting axis
The upper end of tool lifting axis is fixedly connected with the Die and mould plate, and the mold lifting axis slides in the mold linear bearing;
The pressing mold elevating mechanism includes that pressing mold telescoping cylinder, pressing mold lifting beam, pressing mold lifting axis, pressing mold linear bearing and pressing mold connect
Spindle, the pressing mold telescoping cylinder and pressing mold lifting beam are hinged, and the pressing mold lifting axis is fixed with pressing mold lifting beam, institute
It states pressing mold lifting axis and slides on the pressing mold linear bearing, the pressing mold linear bearing is fixed on the rack, and the pressing mold connects
The lower end of spindle is fixedly connected with the pressing mold, and the upper end of the pressing mold connecting shaft is fixedly connected on the pressing mold lifting beam, often
A pressing mold is fixedly connected to the pressing mold lifting axis.
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CN201910714244.9A CN110292146A (en) | 2019-08-03 | 2019-08-03 | Rice cake molding machine |
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CN201910714244.9A CN110292146A (en) | 2019-08-03 | 2019-08-03 | Rice cake molding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115530395A (en) * | 2022-11-09 | 2022-12-30 | 衡东胜春绿色农产品科技开发有限公司 | Shaping and shaping machine for mixed rice cakes |
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CN210671982U (en) * | 2019-08-03 | 2020-06-05 | 济南好为尔机械有限公司 | Rice cake forming machine |
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KR20120026820A (en) * | 2010-09-10 | 2012-03-20 | 이도훈 | Apparatus for cutting a roll of rice cake with a irregular length unit having diverse angles |
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