CN110282881A - 一种耐磨防晒的透光镀膜及其应用 - Google Patents

一种耐磨防晒的透光镀膜及其应用 Download PDF

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CN110282881A
CN110282881A CN201910429854.4A CN201910429854A CN110282881A CN 110282881 A CN110282881 A CN 110282881A CN 201910429854 A CN201910429854 A CN 201910429854A CN 110282881 A CN110282881 A CN 110282881A
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谢灵卫
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Abstract

本发明公开了一种耐磨防晒的透光镀膜，其采用双银LowE钢化玻璃作为基体，包括设置于双银LowE钢化玻璃内侧的第一透光镀膜、设置于双银LowE钢化玻璃外侧的第二透光镀膜、设置于所述第二透光镀膜外的Zr镀层、设置于Zr镀层外的DLC镀层，本发明同时公开了一种耐磨防晒的透光镀膜在地灯面板上的应用。本发明的一种耐磨防晒的透光镀膜具有良好的表面耐磨、防辐射积热、光透过率较高的优点，应用于地灯面板使其具有良好的表面抗磨性从而避免面板表面因摩擦导致的光洁度的降低以及光透过率的降低的现象产生，同时光的透射率及光效较好，其在日晒下辐射积热较低，即使在长时间暴晒下其表面温度也可保持在人体可接受的范围。

Description

一种耐磨防晒的透光镀膜及其应用
技术领域
本发明涉及镀膜技术领域，具体涉及一种耐磨防晒的透光镀膜及其在地灯面板上的应用。
背景技术
地灯又称为地埋灯或藏地灯，是镶嵌在地面上的美观照明设施。地灯对地面、地上植被等进行照明，能使景观更美丽，行人通过更安全。现有的地灯多采用LED节能光源，外表面为不锈钢抛光或铝合金灯罩，连接优质的防水接头、硅胶密封圈、钢化玻璃面板，可防水、防尘、防漏电且耐腐蚀。
现有的地灯在使用过程中存在一些缺陷，同时有些缺陷可能会产生一定的安全隐患，譬如长期使用的地灯其面板由于与外界接触较多，因面板的表面耐磨性较差，极易产生磨损使面板光洁度大大降低，降低了光的透射率及光效；现有的面板采用镀膜技术增加其各种性能，使光的透过率降低，在耗费同样的电能的情况下表现出的光效率反而较低；在夏季高温使用条件下，由于地灯内部环境的封闭性及面板的高透明性，使面板内部环境极易大量积热，同时面板表面温度过高，如人们不慎接触公共环境中的地灯面板则极易被面板烫伤，存在一定的安全隐患。
发明内容
针对现有技术不足，本发明提供了一种耐磨防晒的透光镀膜及其在地灯面板上的应用。
本发明解决上述技术问题采用的技术方案为：一种耐磨防晒的透光镀膜，其采用双银LowE钢化玻璃作为基体，包括设置于双银LowE钢化玻璃内侧的第一透光镀膜、设置于双银LowE钢化玻璃外侧的第二透光镀膜、设置于所述第二透光镀膜外的Zr镀层、设置于Zr镀层外的DLC镀层。
进一步地，所述的第一透光镀膜材料为纳米无机氟化物，用于增加基体的透光率。
进一步地，所述的第二透光镀膜材料为纳米二氧化硅，SiO2具有良好的电绝缘性能，同时稳定性好、与基体的结合力强、硬度高、透光性优良，可与Zr镀层结合牢固，可作为增透过渡层与其外部镀层实现良好的结合。
进一步地，所述基体与第一透光镀膜、第二透光镀膜通过双频离子源镀制结合。
进一步地，所述的Zr镀层通过磁控溅射方法与第二透光镀膜结合，所述DLC镀层通过磁控溅射方法与Zr镀层结合。
所述的一种耐磨防晒的透光镀膜在地灯面板上的应用。
地灯面板由于长期与外界接触，并且可能经常在踩踏、摩擦、日晒、风蚀等相对恶劣的环境中运行，因此对面板的耐磨、防晒、避免辐射积热要求较高。为了避免辐射累积产生的灼热，本发明采用双银LowE钢化玻璃作为基体，具有对可见光高透过及对中远红外线高反射的特性，从而具有优异的隔热效果和良好的透光性；为了抗磨擦，面板表面需要具有较高的硬度，因此本发明采用了Zr镀层、DLC镀层相结合作为抗磨镀层；为了解决发光原件面板反射光在仪器中形成杂散光，影响光的透射及光效的问题，本发明采用基体双层镀膜技术，减少基体表面的反射光，提高通光质量；镀膜材料的蒸发采用电子束技术，离子辅组采用双频离子源，镀膜厚度监控采用美国英富康公司的sqc310型膜厚监控仪，屏幕基板温度设定为50℃，使用双频离子源镀制的基体增透膜其质量指标高，而且镀膜时间短，效率和合格率高，同时离子源的大面积均匀性好；镀层的设置采用结构致密的磁控溅射方法将Zr镀层、DLC镀层相结合，所得镀层外表面光滑致密，硬度高、具有相对较好的透光性及极佳的耐磨性，使地灯面板在使用过程中避免因摩擦产生光洁度的降低以及光透过率的降低；综上，本发明的一种耐磨防晒的透光镀膜具有良好的表面耐磨、防辐射积热、光透过率较高的优点，应用于地灯面板使其具有良好的表面抗磨性从而避免面板表面因摩擦导致的光洁度的降低以及光透过率的降低的现象产生，同时光的透射率及光效较好，其在日晒下辐射积热较低，即使在长时间暴晒下其表面温度也可保持在人体可接受的范围。
具体实施方式
下面结合具体实施例对本发明做进一步的说明。应当说明的是，本发明的耐磨防晒的透光镀膜，可以在任何型号/类型的地灯面板上进行，不限于下述实施例。
实施例1：一种耐磨防晒的透光镀膜，其采用双银LowE钢化玻璃作为基体，包括设置于双银LowE钢化玻璃内侧的第一透光镀膜、设置于双银LowE钢化玻璃外侧的第二透光镀膜、设置于所述第二透光镀膜外的Zr镀层、设置于Zr镀层外的DLC镀层。
进一步地，所述的第一透光镀膜材料为纳米无机氟化物，用于增加基体的透光率，所述的纳米无机氟化物如MgF2、PbF2、CeF3、GbF3、LaF3、NbF3、冰晶石Na3AlF6等，透光效果及抗辐射性能良好。
进一步地，所述的第二透光镀膜材料为纳米二氧化硅，SiO2具有良好的电绝缘性能，同时稳定性好、与基体的结合力强、硬度高、透光性优良，可与Zr镀层结合牢固，可作为增透过渡层与其外部镀层实现良好的结合。
进一步地，所述基体与第一透光镀膜、第二透光镀膜通过双频离子源镀制结合；镀膜材料的蒸发采用电子束技术，离子辅组采用双频离子源，镀膜厚度监控采用美国英富康公司的sqc310型膜厚监控仪，屏幕基板温度设定为50℃，使用双频离子源镀制的基体增透膜其质量指标高，而且镀膜时间短，效率和合格率高，同时离子源的大面积均匀性好。
进一步地，所述的Zr镀层通过磁控溅射方法与第二透光镀膜结合，所述DLC镀层通过磁控溅射方法与Zr镀层结合。采用磁控溅射PVD技术沉积Zr镀层作为DLC镀层的底层，以改善类金刚石镀层与第二透光镀膜材料以及基体之间的结合牢度，本实施例采用Zr靶进行沉积，通入C2H2等碳源气体，同时在沉积过程中对基材施加-100～-200V的偏压，其中碳源气体可采用渐增的方式供气形成单层的单元过渡层，同时也可以通过调节不同碳源气体的分压形成多层单元过渡层叠加的结构，通过控制表层金属碳化物过渡层中C的含量(本实施例中过渡层最表面C含量为50％)以及偏压参数，可使其与DLC镀层达到良好的结合；然后采用PACVD技术沉积类金刚石即DLC镀层，在腔室中通入Ar气体及CH4等碳源气体，对工件施加-400～-600V的偏压，得到DLC薄膜镀层。
所述的一种耐磨防晒的透光镀膜在地灯面板上的应用，所述的面板为与外界接触的透光(玻璃)面板，且此面板作为基体，在面板上镀制耐磨防晒的透光镀膜实现本发明的应用。
经测试，本发明的镀膜硬度达到25GPa以上，与Gr15球对磨的稳态摩擦系数为0.11，线性拖磨达到10000次以上，同时其可见光透过率高，太阳热辐射的透过性低，以地灯玻璃面板为基材应用于地灯面板，为一种创造性的实施，经实际使用效果测试，其使用安全、可长期保持地灯表面无刮痕，镀膜表现出长期的稳定性，大大提高地灯使用效果。

Claims (6)

1.一种耐磨防晒的透光镀膜，其特征在于：采用双银LowE钢化玻璃作为基体，包括设置于双银LowE钢化玻璃内侧的第一透光镀膜、设置于双银LowE钢化玻璃外侧的第二透光镀膜、设置于所述第二透光镀膜外的Zr镀层、设置于Zr镀层外的DLC镀层。
2.根据权利要求1所述的一种耐磨防晒的透光镀膜，其特征在于：所述的第一透光镀膜材料为纳米无机氟化物。
3.根据权利要求1所述的一种耐磨防晒的透光镀膜，其特征在于：所述的第二透光镀膜材料为纳米二氧化硅。
4.根据权利要求1所述的一种耐磨防晒的透光镀膜，其特征在于：所述基体与第一透光镀膜、第二透光镀膜通过双频离子源镀制结合。
5.根据权利要求1所述的一种耐磨防晒的透光镀膜，其特征在于：所述的Zr镀层通过磁控溅射方法与第二透光镀膜结合，所述DLC镀层通过磁控溅射方法与Zr镀层结合。
6.权利要求1-5任一项所述的一种耐磨防晒的透光镀膜在地灯面板上的应用。
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CN107287571A (zh) * 2017-07-17 2017-10-24 维达力实业(深圳)有限公司 类金刚石薄膜

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CN204833201U (zh) * 2015-06-18 2015-12-02 无锡启晖光电科技有限公司 一种触摸屏增透防污膜
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