CN110261161A - A kind of tea frying shapes the automatic sampler of online vision-based detection - Google Patents

A kind of tea frying shapes the automatic sampler of online vision-based detection Download PDF

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Publication number
CN110261161A
CN110261161A CN201910598610.9A CN201910598610A CN110261161A CN 110261161 A CN110261161 A CN 110261161A CN 201910598610 A CN201910598610 A CN 201910598610A CN 110261161 A CN110261161 A CN 110261161A
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China
Prior art keywords
gear
level
tealeaves
shapes
rack
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CN201910598610.9A
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CN110261161B (en
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邹浪
张雷
叶阳
武传宇
陈建能
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Zhejiang University of Technology ZJUT
Tea Research Institute Chinese Academy of Agricultural Sciences
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Zhejiang University of Technology ZJUT
Tea Research Institute Chinese Academy of Agricultural Sciences
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/04Devices for withdrawing samples in the solid state, e.g. by cutting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Tea And Coffee (AREA)

Abstract

It is mechanical that the present invention relates to a kind of artificial intelligence.Purpose is to provide the automatic sampler that a kind of tea frying shapes online vision-based detection, which should be able to carry out automatic sampling to tealeaves for testing and analyzing, to influence to eliminate human factor, improve the characteristics of verification and measurement ratio and detection working efficiency.Technical solution is: a kind of tea frying shapes the automatic sampler of online vision-based detection, including the rack being mounted on by tealeaves transmission belt;It is characterized by: the object spoon that connects being equipped in the rack for extracting Tea Samples on tealeaves conveyer belt connects the visual pattern collecting mechanism of the image of acquired tealeaves on object spoon in detection, it drives and connects object bucket wheel kind and crossed out and bounced back to cooperate the lateral interval telescoping mechanism of tealeaves Image Acquisition, it drives and connects the rotation of object spoon so that the tealeaves after acquisition image to be refunded to longitudinal intermittent rotary mechanism of conveyer belt and provides the transmission mechanism of power for lateral interval telescoping mechanism and longitudinal intermittent rotary mechanism.

Description

A kind of tea frying shapes the automatic sampler of online vision-based detection
Technical field
It is mechanical that the present invention relates to a kind of artificial intelligence, especially with the tealeaves automatic sampler of vision-based detection
Background technique
As the improvement of people's living standards, more and more people like having tea, sample tea, which also promotes the hairs of tea industry Exhibition.It is well known that tea quality and the process of its frying have very big relationship;Therefore how quasi- at any time during fried tea The true frying situation for knowing tealeaves just seems critically important.Traditional observation method is manually to be sampled, and passes through human eye Observation is by virtue of experience judged that this is exactly a big bottleneck problem for tea-enterprise, large-scale production.Have through The operating staff limited amount tested, wage cost are high, and there are also working time limitations, while can not take into account a large amount of tealeaves and fry Machine processed.
Summary of the invention
The purpose of the present invention is overcoming the shortcomings of above-mentioned background technique, provide a kind of tea frying forming online vision-based detection Automatic sampler, which should be able to carry out automatic sampling to tealeaves to influence, improve to eliminate human factor for testing and analyzing The characteristics of verification and measurement ratio and detection working efficiency.
The present invention is achieved by the following technical solution:
A kind of tea frying shapes the automatic sampler of online vision-based detection, including the machine being mounted on by tealeaves transmission belt Frame;It is characterized by: the object spoon that connects being equipped in the rack for extracting Tea Samples on tealeaves conveyer belt connects in detection The visual pattern collecting mechanism of the image of acquired tealeaves on object spoon drives and connects object bucket wheel kind and crossed out and bounced back to match Close tealeaves Image Acquisition lateral interval telescoping mechanism, drive connect object spoon rotation with by acquire image after tealeaves refund conveyer belt Longitudinal intermittent rotary mechanism and provide the transmission mechanism of power for lateral interval telescoping mechanism and longitudinal intermittent rotary mechanism;
The transverse direction interval telescoping mechanism includes being rotatably positioned the transverse direction to introduce transmission mechanism power on the rack Intermittent gear group, front end be connected with it is described connect object spoon and can rotationally position extension sleeve on the rack around horizontal axis, can edge The sliding block of horizontal guide slot sliding, both ends respectively the connecting rod hinged with the crank in sliding block and lateral intermittent gear group and One end connection sliding block and the other end connect the push-pull rod of the extension sleeve;
The longitudinal direction intermittent rotary mechanism includes being rotatably positioned the level-one to introduce transmission mechanism power on the rack Intermittent gear group and the second level intermittent gear group that the movement of level-one intermittent gear group is transferred to extension sleeve.
The transmission mechanism includes rack-mounted motor, the cross that motor power is transported to lateral interval telescoping mechanism To pulley assemblies, drives the bevel gear set of level-one intermittent gear group and motor power is transported to longitudinal belt wheel group of bevel gear set Part.
The transverse direction intermittent gear group includes the active partial gear being fixed on transmission shaft and active partial gear The driven of engagement only locks complete gear and fixed driven only locks complete gear and the crank and the song parallel with transmission shaft Arbor.
The level-one intermittent gear group include by bevel gear set driving level-one active partial gear and with level-one master The level-one of dynamic partial gear engagement is driven only to lock complete gear;The second level intermittent gear group includes having locked with driven stop of level-one It the coaxially connected second level active partial gear of all gear and is engaged with second level active partial gear and is fixed on telescopic The second level of tube rear end is driven only to lock complete gear;
The first axle of fixed level-one active partial gear, fixed level-one be driven only to lock complete gear and second level active is endless Second axis of all gear is parallel to each other with the axis of extension sleeve.
Production has the double-round wall ring around circumferencial direction, the push-pull rod on prime sleeve lining in the extension sleeve The fixed push-and-pull block inserting scarf with the double-round wall ring and closing in front end.
The visual pattern collecting mechanism includes binocular camera and the connection for being connected to dual camera and outer computer Line.
The transverse direction interval telescoping mechanism, longitudinal intermittent rotary mechanism are fixed on the rack by mounting rack.
The motor is fixed on the rack by motor mounting rack.
The visual pattern collecting mechanism is fixed on rack top by visual pattern collecting mechanism mounting rack.
The transverse direction pulley assemblies include being separately fixed at two belt wheels on motor shaft and on transmission shaft and with two The V-belt of a belt wheel cooperation.
The longitudinal direction pulley assemblies include being separately fixed on transmission shaft and two longitudinal belt wheels on driving tapered gear shaft And longitudinal V-belt with two longitudinal belt wheel cooperations.
The working principle of the invention is: electric motor starting, between the crank work that lateral interval telescoping mechanism is driven by V-belt wheel The rotation of having a rest property drives push-pull rod to make intermittent straight line back and forth movement along guide groove by connecting rod and sliding block, and push-pull rod is therewith It drives and prime sleeve and connects object spoon while moving, realize and connect object spoon and catch intermittent round-trip function after tealeaves.It is driven in motor While dynamic transverse direction interval telescoping mechanism, longitudinal intermittent rotary mechanism is also driven to rotate synchronously;Longitudinal intermittent rotary mechanism is passing through Cross two-stage and stop locking and realize intermittent rotation under the speed change of complete gear and partial gear, at the same driven flexible transmission shaft and The intermittent rotation for connecing object spoon, connects the function that object spoon outwells tealeaves automatically to realize.In each period of motion, first It connects object spoon and automatically takes back tealeaves and rest on immediately below binocular camera, taken pictures by video camera, then separately by detecting instrument Handled (image procossing tests and analyzes the frying situation of tealeaves);After the completion of taking pictures, object spoon is connect automatically to being pushed forward, Connect object spoon during push and 90 ° of rotation occur, so that tealeaves is poured into conveyer belt, connect object spoon another side enter again under The work armed state in one period;With this shuttling movement in cycles.
The beneficial effects of the present invention are:
Due to use view-based access control model feedback tealeaves stir-fry automatic sampling mechanism, can be detached from manual intervention to tealeaves into Row automatic camera is taken pictures sampling, not only stable to improve detection to cooperate detecting instrument to be tested and analyzed, obtain test result The data precision, and structure is simple, occupied area is small, cost of labor is greatly saved, and can be greatly promoted tealeaves and add Work industrialization, scale.
Detailed description of the invention
Fig. 1 is working state schematic representation of the invention.
Fig. 2 is the schematic perspective view of rack in the present invention.
Fig. 3 is the three-dimensional enlarged structure schematic diagram of mounting rack in the present invention.
Fig. 4 is the schematic perspective view of motor in the present invention.
Fig. 5 is the three-dimensional enlarged structure schematic diagram of lateral interval telescoping mechanism in the present invention.
Fig. 6 is the connection relationship diagram of extension sleeve and lateral interval telescoping mechanism in the present invention.
Fig. 7 is the three-dimensional enlarged structure schematic diagram of level-one sleeve in extension sleeve in the present invention.
Fig. 8 is the cross-sectional structure schematic diagram of single sleeve in extension sleeve in the present invention.
Fig. 9 is the drive connection schematic diagram of longitudinal intermittent rotary mechanism in the present invention.
Figure 10 is the connection relationship diagram that object spoon and extension sleeve are connect in the present invention.
Figure 11 is the schematic perspective view of binocular camera in the present invention.
Figure 12 is slip-preventing structure schematic diagram between adjacent sleeve in the present invention.
Specific embodiment
It is further illustrated below in conjunction with embodiment shown in the drawings.
Tea frying shown in the drawings shapes the automatic sampler of online vision-based detection, is arranged by tealeaves conveyer belt 1-3, During tealeaves is fallen on conveyer belt from the frying machine outlet above conveyer belt, tealeaves sampling collection is carried out with object spoon is connect, The tealeaves of frying is detected online.
The present invention includes: rack 1-1, and the transmission mechanism being fixed on the rack, lateral interval telescoping mechanism, longitudinal interval are revolved Rotation mechanism, visual pattern collecting mechanism.Lateral interval telescoping mechanism, longitudinal intermittent rotary mechanism are all directly anchored to mounting rack 1- On 2, mounting rack is fixed on the rack again;Visual pattern collecting mechanism is fixed also by visual pattern collecting mechanism mounting rack 2-4 On the rack;Transmission mechanism provides power for whole device.
(refering to Fig. 2) in rack 1-1: being fixed with motor mounting plate 2-1 in rack middle layer, be distributed on motor mounting plate For installing several motor installing holes 2-2 of motor;There are also several mounting racks mounting hole 2-3, frame tops for frame top Left side is fixed with visual pattern collecting mechanism mounting rack 2-4.
(refering to Fig. 5) in lateral interval telescoping mechanism: active partial gear 5-6, belt wheel 5-5 are coaxially assemblied in transmission shaft On 5-3;Transmission shaft is mounted on mounting rack (being located in hole 3-7, the hole 3-8 of mounting rack) by ball bearing 5-2, belt wheel 5- 5 and motor shaft on belt wheel 4-3 between by V-belt 4-1 cooperation be driven.Engaged with active partial gear it is driven only Complete gear 5-7 is locked, is coaxially fixed on crank axle (crank axle is located in the hole 3-6 of mounting rack) with crank 5-8;Connecting rod 5- 9 one end is hinged by pin and crank, and the other end and slider connecting plate 5-13 are hinged, and slider connecting plate is fixed with sliding block 5-12 Connection.Guide groove 3-5 is arranged on mounting rack (guide groove length direction faces tealeaves conveyer belt), and sliding block 5-13, which is embedded in, to be led Into slot, push-and-pull block 5-10 is connect by elongated push-pull rod 5-11 with sliding block and slider connecting plate.Diameter it is descending one Grade sleeve 5-14, two-level sleeve 5-15 and three-level sleeve 5-16 cooperate together and form extension sleeve;Between adjacent sleeve It is slidably matched by the elongated slot for being parallel to the raised line 5-19 of bus and being matched with raised line (referring to Fig. 7, Fig. 8), so that adjacent It can only mutually axially slide and cannot mutually rotate between sleeve.Wherein three-level sleeve (prime sleeve;Referring to Figure 11) one end Be welded with two sides recess connects object spoon 5-1, fixed two circular wall rings 5-17,5-18 (two circle walls on the inner wall of the other end Ring), the diameter for pushing and pulling block is slightly less than the internal diameter of three-level sleeve, is embedded between two circular wall rings, by pushing and pulling circular wall ring 5-18 and 5-17 realizes the flexible of extension sleeve, to realize the elongation and contraction for connecing object spoon.In addition, adjacent sleeve in order to prevent Between slip, the end face area of two adjacent sleeves is changed as follows;There is less than interior production on the inner peripheral surface of larger sleeve The necking 5-21 of diameter has the bulge loop greater than necking compared with production on the outer circumference surface of small sleeve;Since bulge loop can not cross necking, because And the slippage between adjacent sleeve can be prevented.
(refering to Fig. 9) in longitudinal intermittent rotary mechanism: bevel gear shaft is located in the hole of mounting rack by bearing 6-14 installation At 3-1;Dynamic bevel gear 6-2 and drive bevel gear 6-13 engaged transmission, and coaxially assembled with level-one active partial gear 6-4 On first axle (dynamic bevel gear axis) 6-3;First axle installation is located at the hole 3-2 of mounting rack;Level-one is driven only to lock completely Gear 6-5 is engaged with level-one active partial gear, is coaxially assemblied on the second axis with second level active partial gear 6-6;The The installation of two axis is located at the hole 3-3 of mounting rack;Second level is driven only to lock complete gear 6-7 and nibbles with second level active partial gear It closes, is mounted on the end of level-one sleeve 5-14, level-one sleeve is located at the hole 3-4 of mounting rack by ball bearing 6-8 installation.
Visual pattern collecting mechanism (refering to fig. 1, Figure 11): external connection 7-1 is connected on binocular camera 7-2, and binocular is taken the photograph As head is assemblied on visual pattern collecting mechanism mounting rack 2-4.
In transmission mechanism (refering to fig. 1, Fig. 4, Fig. 9): on the rack-mounted motor mounting plate 2-1 of motor 4-2;Belt wheel On the motor shaft, longitudinal belt wheel 6-10, belt wheel 5-5 are coaxially assemblied on transmission shaft 5-3 4-3, V-belt 4-1 and belt wheel 4-3 with And belt wheel 5-5 cooperation, carry out power output;Longitudinal belt wheel 6-11 with bevel gear (6-13) is coaxial is assemblied in driving tapered gear shaft 6- On 1, longitudinal V-belt 6-9 carries out power transmitting between longitudinal belt wheel 6-10 and longitudinal belt wheel 6-11;Connecting line 4-5 is connected to On motor, including power supply line and computer control line.
(refering to Fig. 3) in mounting rack: be distributed with various holes on mounting rack, bevel gear and belt wheel mounting hole 3-1, bevel gear and Level-one active partial gear mounting hole 3-2, level-one are driven only to lock complete gear and second level active partial gear mounting hole 3- 3, level-one sleeve mounting hole 3-4, guide groove 3-5, driven stop lock complete gear and crank mounting hole 3-6, active partial gear With the mounting hole and mounting rack mounting hole 3-9 of belt wheel 3-7 and belt wheel 3-8.
Working principle is described in detail
Each device all in initial position debug in advance, entire mechanism positions in tealeaves conveyer belt side suitably away from From tealeaves drops in conveyer belt from the discharge port of tea frying machine, the lower section for connecing object spoon movement travel and being in discharge port of mechanism, passes Send the top of band.When connecing object spoon and being in maximum stroke movement, tealeaves can just be fallen in the concavity slot for connecing object spoon;When connecing When object spoon is in minimum movement stroke, connect the least significant end of object spoon just at the most edge of delivery section and in video camera just under Side.
With the whole circle of motor rotation two for a research cycle, each circle is divided into half-turn and lower branch again to be illustrated.
Half way on first lap, motor rotate upper half-turn, the belt wheel transmission for being 1:1 by transmission ratio, matched driven V The active V belt wheel of the active partial gear and longitudinal intermittent rotary mechanism of belt wheel and coaxially connected lateral interval telescoping mechanism Half-turn is rotated simultaneously, active partial gear has rotated part with teeth, while driven stop being engaged with locks complete gear turn Dynamic half-turn, by the Synchronous Transmission of crank, connecting rod slider push-pull rod, the object spoon that connects for catching tealeaves is pulled, tealeaves is rested on The underface of visual pattern collecting mechanism;At the same time, the active V belt wheel of longitudinal intermittent rotary mechanism drives its matched Driven V belt wheel rotates half-turn, changes transmission direction by bevel gear, drives the level-one of longitudinal intermittent rotary mechanism actively incomplete Gear has turned half-turn with teeth, and matched level-one is driven only to lock complete gear rotation half-turn, coaxially connected second level with this Active partial gear has turned anodontia half-turn, and second level is driven only to lock complete gear and do not rotate, and connects object spoon and does not rotate.
Half way under first lap, motor rotate the rotation that lower branch completes a whole circle, and the active of lateral interval telescoping mechanism is not Complete gear rotates anodontia half-turn, does not realize transmission, and driven stop locks complete gear and do not rotate, and connects that object spoon is static to rest on vision Immediately below image acquisition mechanism, the period completes the acquisition of tealeaves image at this time;The level-one active of longitudinal intermittent rotary mechanism is not Complete gear has turned anodontia half-turn, is not driven, connects object spoon and do not rotate.
Second encloses upper half way, and motor rotates upper half-turn, and the active partial gear rotation of lateral interval telescoping mechanism is with teeth Half-turn, while what is be engaged with only locks complete gear rotation half-turn, by the Synchronous Transmission of crank, connecting rod slider push-pull rod, Catch the lower section for connecing object spoon and being sent back to discharge port of tealeaves;During sending back to, due to the one of longitudinal intermittent rotary mechanism Grade active partial gear rotates half-turn with teeth, and driven stop of level-one locks complete gear rotation half-turn, and coaxially connected with this two Grade active partial gear has turned half-turn with teeth, so second level is driven only to lock complete gear rotation half-turn, drive telescopic shaft with Object spoon rotation half-turn is connect, so that tealeaves is poured into conveyer belt.
Second encloses lower half way, and motor rotates the rotation that lower branch completes a whole circle, and the active of lateral interval telescoping mechanism is not Complete gear rotates anodontia half-turn, does not realize transmission, and driven stop locks complete gear and do not rotate, and connects that object spoon is static to rest on discharging The lower section of mouth connects dress collection of the another side realization to tealeaves of object spoon (two sides for connecing object spoon is all in symmetrical concave face);Between longitudinal direction The level-one active partial gear of rotating mechanism of having a rest has turned anodontia half-turn, is not driven, connects object spoon and do not rotate.
As described above, in actual motion, the run duration in each period can be with for each periodic motion of entire mechanism It is controlled and the control to motor speed.The movement that entire mechanism moves in circles, in the tea of visual pattern collecting mechanism acquisition Leaf image when instrument thinks tea frying qualification after testing, controls motor stalls, and whole device stops fortune Row.

Claims (10)

1. a kind of tea frying shapes the automatic sampler of online vision-based detection, including being mounted on tealeaves transmission belt (1-3) side Rack (1-1);Object spoon is connect for extracting Tea Samples on tealeaves conveyer belt it is characterized by: being equipped in the rack (5-1), for detect connect the visual pattern collecting mechanism of the image of acquired tealeaves on object spoon, drive connect object bucket wheel kind carry out it is horizontal To stretch out and bounce back with cooperate the lateral interval telescoping mechanism of tealeaves Image Acquisition, drive connect object spoon rotation image will be acquired after Tealeaves refund longitudinal intermittent rotary mechanism of tealeaves conveyer belt and for lateral interval telescoping mechanism and longitudinal intermittent rotary machine The transmission mechanism of structure offer power;
The transverse direction interval telescoping mechanism includes being rotatably positioned the laterally interval to introduce transmission mechanism power on the rack Gear set, front end be connected with it is described connect object spoon and can rotationally position extension sleeve on the rack around horizontal axis, can be along dampening The sliding block (5-13) of flat guide groove sliding, both ends are hinged with the crank (5-8) in sliding block and lateral intermittent gear group respectively Connecting rod (5-9) and one end connection sliding block and the other end connect the push-pull rod (5-11) of the extension sleeve;
The longitudinal direction intermittent rotary mechanism includes being rotatably positioned the level-one interval to introduce transmission mechanism power on the rack Gear set and the second level intermittent gear group that the movement of level-one intermittent gear group is transferred to extension sleeve.
The transmission mechanism includes rack-mounted motor (4-2), motor power is transported to lateral interval telescoping mechanism Lateral pulley assemblies, the bevel gear set for driving level-one intermittent gear group and longitudinal belt wheel that motor power is transported to bevel gear set Component.
2. the automatic sampler that tea frying according to claim 1 shapes online vision-based detection, it is characterised in that: described Lateral intermittent gear group includes the active partial gear (5-6) being fixed on transmission shaft (5-3), nibbles with active partial gear That closes driven only lock complete gear (5-7) and fixed driven only locks complete gear and the crank and cloth parallel with transmission shaft The crank axle set.
3. the automatic sampler that tea frying according to claim 2 shapes online vision-based detection, it is characterised in that: described Level-one intermittent gear group include by bevel gear set driving level-one active partial gear (6-4) and with level-one actively it is incomplete The level-one of gear engagement is driven only to lock complete gear (6-5);The second level intermittent gear group includes complete with the driven only lock of level-one It the coaxially connected second level active partial gear (6-6) of gear and engages and is fixed on flexible with second level active partial gear The second level of sleeve rear end is driven only to lock complete gear (6-7).
4. the automatic sampler that tea frying according to claim 3 shapes online vision-based detection, it is characterised in that: fixed The first axle (6-3) of level-one active partial gear, driven stop of fixed level-one lock complete gear and second level active partial gear The second axis be parallel to each other with the axis of extension sleeve.
5. the automatic sampler that tea frying according to claim 4 shapes online vision-based detection, it is characterised in that: described Production has two circles wall ring (5-17,5-18) of circular circumferencial direction, the push-pull rod on prime sleeve lining in extension sleeve Front end it is fixed with it is described two circle wall ring insert scarf close push-and-pull block (5-10).
6. the automatic sampler that tea frying according to claim 5 shapes online vision-based detection, it is characterised in that: described Visual pattern collecting mechanism includes binocular camera (7-2) and the connecting line (7-1) for being connected to dual camera and outer computer.
7. the automatic sampler that tea frying according to claim 6 shapes online vision-based detection, it is characterised in that: described Lateral interval telescoping mechanism, longitudinal intermittent rotary mechanism are fixed on the rack by mounting rack.
8. the automatic sampler that tea frying according to claim 7 shapes online vision-based detection, it is characterised in that: described Visual pattern collecting mechanism is fixed on rack top by visual pattern collecting mechanism mounting rack.
9. the automatic sampler that tea frying according to claim 8 shapes online vision-based detection, it is characterised in that: described Lateral pulley assemblies include being separately fixed at two belt wheels on motor shaft and on transmission shaft (5-3) and matching with two belt wheels The V-belt (4-1) of conjunction.
10. the automatic sampler that tea frying according to claim 9 shapes online vision-based detection, it is characterised in that: institute State longitudinal pulley assemblies include be separately fixed on transmission shaft with two on driving tapered gear shaft (6-1) longitudinal belt wheels and with Longitudinal V-belt (6-9) of two longitudinal belt wheel cooperations.
CN201910598610.9A 2019-07-04 2019-07-04 Automatic sampler for online visual detection of tea stir-frying forming Active CN110261161B (en)

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