CN110224556B - Method for adjusting universal winding gelling machine by adopting universal die - Google Patents
Method for adjusting universal winding gelling machine by adopting universal die Download PDFInfo
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- CN110224556B CN110224556B CN201910451928.4A CN201910451928A CN110224556B CN 110224556 B CN110224556 B CN 110224556B CN 201910451928 A CN201910451928 A CN 201910451928A CN 110224556 B CN110224556 B CN 110224556B
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- 238000004804 winding Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000005452 bending Methods 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004364 calculation method Methods 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Formation Of Various Coating Films On Cathode Ray Tubes And Lamps (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a method for adjusting a universal winding gelling machine by adopting a universal die, wherein the universal die comprises an X3 cross beam, an X4 vertical beam, a sliding block and an X1 angle scale, the sliding block is arranged on a straight section of the X3 cross beam, and the X4 vertical beam is arranged on the sliding block; and an X1 angle scale is arranged at the bending end of the X3 cross beam and the round head end of the X4 vertical beam. The method for manufacturing the universal die is also disclosed. The invention realizes the function of replacing the original inter-turn gel clamping plate by the sliding of the X3 cross beam, the X4 vertical beam and the sliding block and the rotation of the X1 angle dial. The design, manufacturing and management cost of the original inter-turn gel clamping plate is greatly saved, and the effect of enterprise cost reduction is achieved. Therefore, the principle of the universal tool is not escaped from the original category of the tool no matter how the structure of the universal tool is changed. Secondly, the design and the use principle of the tool and the corresponding calculation method of the adjustment data can be applied to a future full-automatic gelatinizing machine.
Description
Technical Field
The invention relates to a method for adjusting a universal winding gelling machine by adopting a universal die, which relates to the adjustment of the gelling machine during gelling after expanding a ship-shaped coil, and provides an adjustable principle for a full-automatic gelling machine in the future.
Background
For hundreds of years in the motor industry, for inter-turn gelatinization of ship windings such as stator coils and armature coils after expansion, the inter-turn gelatinization machine adjustment is always required to be manufactured by a simple inter-turn gelatinization clamping plate adjustment gelatinization machine. However, as time goes on, motor factories produce more and more motor varieties and coil specifications are more and more, so that the seemingly simple inter-turn gelled clamping plates are more and more. The manufacturing and management costs of the inter-turn gelled card are also very high, and the cost of consumption is also very substantial.
Disclosure of Invention
In order to overcome the defect that new motor varieties are required to be adapted by continuously developing new inter-turn gelatinization clamping plates in the prior art, the invention provides a method for adjusting a universal winding gelatinizing machine by adopting a universal die.
In order to solve the technical problems, the invention provides the following technical scheme:
an adjustable universal mould of a universal winding gelling machine comprises an X3 cross beam, an X4 vertical beam, a sliding block and an X1 angle dial,
the sliding block is arranged on the straight section of the X3 cross beam, and the X4 vertical beam is arranged on the sliding block;
and the bending end of the X3 cross beam and the round end of the X4 vertical beam are provided with an X1 angle scale through a mandrel.
Further, the X4 vertical beam is installed on the sliding block through the mandrel.
A method of adjusting a universal winding gelling machine using a universal mold, comprising the steps of:
s1, rotating an X1 angle dial according to the central angle requirement of a coil drawing, so that mark lines on an X3 cross beam and an X4 vertical beam are aligned with angles on the X1 angle dial;
s2, calculating the height difference of sharp angles of two X1 angle scales according to the radius of the lower line and the center angle of the upper layer coil and the lower layer coil in the drawing, and adjusting the position of the X4 vertical beam on the sliding block;
s3: finally, the distance between the two X1 angle scales is calculated according to the drawing, the distance is adjusted, and then the gelatinizing machine is adjusted through the adjusted tool-to-tool comparison.
The invention realizes the function of replacing the original inter-turn gelling clamping plate through the sliding of the X3 cross beam, the X4 vertical beam and the sliding block and the rotation of the X1 angle dial. The design, manufacturing and management cost of the original inter-turn gel clamping plate is greatly saved, and the effect of enterprise cost reduction is achieved. Therefore, the principle of the universal tool is not escaped from the original category of the tool no matter how the structure of the universal tool is changed. Secondly, the design and the use principle of the tool and the corresponding calculation method of the adjustment data can be applied to a future full-automatic gelatinizing machine.
The invention has the advantages of simple and safe structure, convenient operation, very practical and obvious action effect; under the condition of ensuring the coil turn-to-turn gelatinization convenience and quality, the gelatinization machine is adjusted by adopting an advanced tool, so that a large amount of investment of the tool is avoided, and the labor cost of tool storage field and tool later management is saved. Even the prior applied inter-turn colloidizer of the tool adjusting method can realize the full-automatic mode of colloidizer adjustment.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
fig. 1 is a schematic structural view of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Examples
As shown in fig. 1: an adjusting universal die of a universal winding gelling machine comprises an X3 cross beam 1, an X4 vertical beam 2, a sliding block 3 and an X1 angle scale 4;
the sliding block 3 is arranged on the straight section of the X3 cross beam 1, and the X4 vertical beam 2 is arranged on the sliding block 3 through a mandrel 5; the bending end of the X3 cross beam 1 and the round end of the X4 vertical beam 2 are both provided with an X1 angle scale 4 through a mandrel 5.
A method of adjusting a universal winding gelling machine using a universal mold, comprising the steps of:
s1, rotating an X1 angle dial (4) according to the central angle requirement of a coil drawing, so that marking lines on an X3 cross beam (1) and an X4 vertical beam (2) are aligned with angles on the X1 angle dial (4);
s2, calculating the height difference of sharp angles of the two X1 angle scales (4) according to the radius of the lower line and the center angle of the upper layer coil and the lower layer coil in the drawing, and adjusting the position of the X4 vertical beam (2) on the sliding block (3);
s3: finally, the distance between the two X1 angle scales (4) is calculated according to the drawing, the distance is adjusted, and then the gelatinizing machine is adjusted through the adjustment of the tool.
The invention realizes the function of replacing the original inter-turn gel clamping plate by the sliding of the X3 cross beam, the X4 vertical beam and the sliding block and the rotation of the X1 angle dial. The design, manufacturing and management cost of the original inter-turn gel clamping plate is greatly saved, and the effect of enterprise cost reduction is achieved. Therefore, the principle of the universal tool is not escaped from the original category of the tool no matter how the structure of the universal tool is changed. Secondly, the design and the use principle of the tool and the corresponding calculation method of the adjustment data can be applied to a future full-automatic gelatinizing machine.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (3)
1. A method for adjusting a universal winding gelling machine by adopting a universal die is characterized in that the universal die comprises an X3 cross beam (1), an X4 vertical beam (2), a sliding block (3) and an X1 angle dial (4),
the sliding block (3) is arranged on the straight section of the X3 cross beam (1), and the X4 vertical beam (2) is arranged on the sliding block (3);
an X1 angle scale (4) is arranged at the bending end of the X3 cross beam (1) and the round head end of the X4 vertical beam (2);
the method for adjusting the universal winding gelling machine by adopting the universal die comprises the following steps:
s1, rotating an X1 angle dial (4) according to the central angle requirement of a coil drawing, so that marking lines on an X3 cross beam (1) and an X4 vertical beam (2) are aligned with angles on the X1 angle dial (4);
s2, calculating the height difference of sharp angles of the two X1 angle scales (4) according to the radius of the lower line and the center angle of the upper layer coil and the lower layer coil in the drawing, and adjusting the position of the X4 vertical beam (2) on the sliding block (3);
s3: finally, the distance between the two X1 angle scales (4) is calculated according to the drawing, the distance is adjusted, and then the gelatinizing machine is adjusted through the adjustment of the tool.
2. The method of adjusting a universal winding gelling machine using a universal mold according to claim 1, characterized in that the X4 vertical beam (2) is mounted on a slide (3) by means of a spindle (5).
3. The method for adjusting the universal winding gelling machine by using the universal die according to claim 1, wherein the X1 angle scale (4) is respectively arranged at the bending end of the X3 cross beam (1) and the round head end of the X4 vertical beam (2) by a mandrel (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910451928.4A CN110224556B (en) | 2019-05-28 | 2019-05-28 | Method for adjusting universal winding gelling machine by adopting universal die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910451928.4A CN110224556B (en) | 2019-05-28 | 2019-05-28 | Method for adjusting universal winding gelling machine by adopting universal die |
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| Publication Number | Publication Date |
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| CN110224556A CN110224556A (en) | 2019-09-10 |
| CN110224556B true CN110224556B (en) | 2024-03-29 |
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| CN201910451928.4A Active CN110224556B (en) | 2019-05-28 | 2019-05-28 | Method for adjusting universal winding gelling machine by adopting universal die |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115854814A (en) * | 2022-12-23 | 2023-03-28 | 佳木斯电机股份有限公司 | General calibration tool for pitch-adjustable stator coil interturn gelling equipment |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101651389A (en) * | 2009-06-29 | 2010-02-17 | 天津市天发重型水电设备制造有限公司 | Intrabundle gelling and compressing processing method for large high-voltage motor strip coil bar |
| CN101902104A (en) * | 2010-08-06 | 2010-12-01 | 天津市天发重型水电设备制造有限公司 | Verification processing method for frame-shaped coil die |
| CN102005871A (en) * | 2010-11-25 | 2011-04-06 | 天津市天发重型水电设备制造有限公司 | High-voltage motor stator coil end part splicing and shaping method |
| CN102710073A (en) * | 2012-06-05 | 2012-10-03 | 上海电气集团上海电机厂有限公司 | Manufacturing process of ring-type stator coil |
| JP2013162545A (en) * | 2012-02-01 | 2013-08-19 | Toshiba Industrial Products Manufacturing Corp | Method of manufacturing rotary electric machine, and adjustment tool |
| CN204899907U (en) * | 2015-07-30 | 2015-12-23 | 中国石油集团长城钻探工程有限公司 | Branch's well angular difference caliber |
| CN205102752U (en) * | 2015-11-04 | 2016-03-23 | 上海汽车集团股份有限公司 | Engine crankshaft corner indicating device |
| CN107171517A (en) * | 2017-06-02 | 2017-09-15 | 中科力函(深圳)热声技术有限公司 | Coil ageing apparatus and method |
| CN207082981U (en) * | 2017-07-28 | 2018-03-09 | 卧龙电气集团股份有限公司 | A kind of universal formed coil clamp |
| CN210225195U (en) * | 2019-05-28 | 2020-03-31 | 威伊艾姆电机(无锡)有限公司 | General adjustment mold of general winding colloidizing machine |
-
2019
- 2019-05-28 CN CN201910451928.4A patent/CN110224556B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101651389A (en) * | 2009-06-29 | 2010-02-17 | 天津市天发重型水电设备制造有限公司 | Intrabundle gelling and compressing processing method for large high-voltage motor strip coil bar |
| CN101902104A (en) * | 2010-08-06 | 2010-12-01 | 天津市天发重型水电设备制造有限公司 | Verification processing method for frame-shaped coil die |
| CN102005871A (en) * | 2010-11-25 | 2011-04-06 | 天津市天发重型水电设备制造有限公司 | High-voltage motor stator coil end part splicing and shaping method |
| JP2013162545A (en) * | 2012-02-01 | 2013-08-19 | Toshiba Industrial Products Manufacturing Corp | Method of manufacturing rotary electric machine, and adjustment tool |
| CN102710073A (en) * | 2012-06-05 | 2012-10-03 | 上海电气集团上海电机厂有限公司 | Manufacturing process of ring-type stator coil |
| CN204899907U (en) * | 2015-07-30 | 2015-12-23 | 中国石油集团长城钻探工程有限公司 | Branch's well angular difference caliber |
| CN205102752U (en) * | 2015-11-04 | 2016-03-23 | 上海汽车集团股份有限公司 | Engine crankshaft corner indicating device |
| CN107171517A (en) * | 2017-06-02 | 2017-09-15 | 中科力函(深圳)热声技术有限公司 | Coil ageing apparatus and method |
| CN207082981U (en) * | 2017-07-28 | 2018-03-09 | 卧龙电气集团股份有限公司 | A kind of universal formed coil clamp |
| CN210225195U (en) * | 2019-05-28 | 2020-03-31 | 威伊艾姆电机(无锡)有限公司 | General adjustment mold of general winding colloidizing machine |
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| CN110224556A (en) | 2019-09-10 |
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