It is a kind of green mixed mud fired brick production pour with injection apparatus and its application method
Technical field
The invention belongs to the mixed mud sintered brick soil technical fields of green, and in particular to a kind of green mixed mud fired brick production is poured
It builds with injection apparatus and its application method.
Background technique
Mixed mud should be concrete in fact, refer to the cementing integral engineered composite material that gathers materials by cementitious material
It is referred to as, one word of concrete usually said, which refers to, makees cementitious material with cement, and sand, masonry gather materials;Cooperate by a certain percentage with water, passes through
Cement concrete, also referred to as normal concrete obtained by stirring, molding, maintenance, it is widely used in civil engineering, green mixed mud
Exactly it is broadly divided into green high performance concrete, regenerated aggregate concrete, environment-friendly type concrete and alert and resourceful type concrete etc., sintering
Brick be using clay, shale, gangue or flyash as raw material, through prepared by molding and high-temperature roasting for building load-bearing and non-
The brick of bearing wall is referred to as fired brick.
When original green mixed mud is prepared in the material of fired brick doped with block-like material in pouring course of injection
It is only sprayed by a spray head when being easy blocking liquid outlet pipe, and then influence to pour going on smoothly for injection, while pouring injection,
Ejection efficiency is low and cannot be guaranteed the material flatness of work surface when spraying, and needs the later period to go to shakeout work surface, reduces
Working efficiency.
Summary of the invention
The purpose of the present invention is to provide a kind of green mixed mud fired brick productions to pour with injection apparatus and its user
Method, to solve the problems mentioned in the above background technology.
To achieve the above object, the invention provides the following technical scheme: a kind of green mixed mud fired brick production pours use
Injection apparatus, including bottom plate, mixer and crush box are provided with above the bottom plate, and the mixer is solid by fixed column a
Dingan County is mounted in the upper surface of bottom plate, and the crush box is fixedly mounted on the upper surface of mixer, and the upper surface of the crush box is set
It is equipped with loading hopper, the upper surface of the crush box is also connected with bearing a, and the inner sidewall of bearing a is socketed with shaft a, and described turn
The top of axis a is fixedly connected with the output shaft of driving motor a, and the driving motor a is fixedly mounted on the upper surface of crush box, institute
The bottom end for stating shaft a is fixedly installed with rotating roller, and the inner sidewall of the crush box is fixedly installed with transparent by fixed column b
Fixing roller, the inner sidewall of the fixing roller is welded with several teeth a, and the outer surface of the rotating roller is welded with several teeth
Tooth b, the lower surface of the fixing roller are bonded with the upper surface of support plate, and filter screen, the support are equipped in the support plate
Plate is removably mounted at the inside of crush box, and the crush box is internally provided with receiving hopper, the inner horizontal of the mixer
It is welded with partition, the bottom end of the receiving hopper is each passed through the through-hole b opened up on the through-hole a and partition that mixer upper surface opens up
It extends in the mixer below partition, the upper surface of the partition is connected with bearing b, and the inner sidewall of bearing b is socketed with and turns
Axis b, the top of the shaft b are fixedly connected with the output shaft of driving motor b, and the driving motor b is fixedly mounted on partition
Upper surface, the outer surface of the shaft b are fixedly installed with several mixing arms, and the back side of the bottom plate is provided with liquid-feeding tube, institute
The lower surface for stating bottom plate is fixedly installed with slush pump, and the slush pump, driving motor a and driving motor b are electric with external power supply
Property connection, the inlet of the slush pump is connected with one end of inlet tube, and the other end of the inlet tube passes through to be opened on bottom plate
If through-hole c extend to above bottom plate, the outer surface of the inlet tube is socketed with pipe sleeve, and pipe sleeve is connected to the following table of mixer
Face, the liquid outlet of the slush pump are connected with one end of outlet tube, and the other end of the outlet tube is connected with separating tube, institute
It states and is fixedly installed with several spray heads on separating tube, the separating tube is fixedly mounted on the lower surface of bottom plate, institute by mounting blocks
It states and is connected with thread cap on the left of plate upper surface, the inner sidewall of the thread cap is threaded with threaded post, the threaded post
Top be welded with handle, the bottom end of the threaded post is fixedly connected with the top of shaft c, the socket of the outer surface of the shaft c
There is bearing c, and bearing c is connected to the upper surface for shakeouing plate, four corners of the lower surface of base plate are fixedly installed with universal
It takes turns, is welded with riser on the right side of the plate upper surface, the right side of the riser is welded with push rod.
Preferably, the upper surface of the loading hopper is hinged with cover board by pin shaft, and the upper surface of cover board is welded with pull ring.
Preferably, the teeth a and teeth b mutual dislocation are arranged, in the rotating roller and fixing roller in same level
Teeth a and the distance between teeth b be sequentially reduced from top to bottom.
Preferably, the left and right sides of the support plate are fixedly installed with plate, the left and right for crushing box inner wall
Two sides symmetrically offer slot, and the plate is slidably connected at the inner sidewall of slot, and the support plate passes through crush box front
Crush box is extended in the channel opened up, and the front of the support plate is welded with mounting plate, and the mounting plate is bolted peace
Mounted in the front of crush box.
Preferably, the outer surface of the shaft a is also fixedly connected with annular guide plate.
Preferably, the outer surface of the shaft b is also fixedly connected with connecting plate, and the left and right sides of the connecting plate are welded
It is connected to scraper plate, one side of the scraper plate far from connecting plate is bonded with the inner sidewall of mixer.
Preferably, there are two telescopic rods for the upper surface fixed installation for shakeouing plate, and two telescopic rods are located at spiral shell
The front and rear sides of line column, the top of the telescopic rod are fixedly connected with the lower surface of bottom plate.
Preferably, the diameter of the filter screen and the minimum diameter of fixing roller are identical.
A kind of green mixed mud fired brick production pours application method with injection apparatus, comprising the following steps:
1) it assembles, receiving hopper on crush box is inserted into through-hole a to and is fixedly mounted on crush box the top of mixer,
Mixer is fixedly mounted on to the upper surface of bottom plate;
2) charging crushes, and after step 1) assembling finishes, opens cover board and material is added in loading hopper, close cover board,
Material is entered under the action of annular guide plate in crush box between fixing roller and rotating roller, starting driving motor a band turn
Axis a rotation, shaft a drive rotating roller rotation, can using the teeth a and teeth b of mutual dislocation setting in rotating roller and fixing roller
To crush to material, the distance between teeth a and teeth b in same level are sequentially reduced from top to bottom so that material
The material of bulk under gravity can be by fast-crushing;
3) it filters, after step 2) charging crushes, material makes the material for meeting aperture under the screening effect of filter screen
It falls through into receiving hopper, and then is entered in mixer via receiving hopper, the biggish material in aperture continues to be crushed;
4) mixing, material of the step 3) after filter screen filtration are entered in mixer by receiving hopper, are led to simultaneously
It crosses inlet tube and mixed solution is added, starting driving motor b drives shaft b rotation, and shaft b drives mixing arm rotation to carry out material
Stirring, while scraper plate follows shaft b to rotate synchronously under the interlink function of connecting plate, so that scraper plate is glued in mixing box inner wall
Attached material is struck off, and stops driving motor a6 and driving motor b after mixing;
5) injection is poured, after step 4) mixing is completed, starting slush pump passes through the inlet tube (object in 21 extraction mixers
Material enters in separating tube by outlet tube, and then sprays via spray head;
6) adjustment is shakeout, step 5) pours in course of injection, and people cooperate the mobile whole device of universal wheel, benefit by push rod
Make its surfacing with shakeouing plate and shakeout to the material that spray head is sprayed onto work surface, while being driven using the rotation of threaded post
It shakeouts plate and moves up or down and material thickness in work surface is adjusted.
Compared with prior art, the beneficial effects of the present invention are:
By the crush box of setting, shaft a is driven to rotate using driving motor a, shaft a drives rotating roller rotation, utilizes
The teeth a and teeth b that rotating roller is arranged with mutual dislocation in fixing roller can crush material, the tooth in same level
The distance between tooth a and teeth b are sequentially reduced from top to bottom so that the material of material bulk under gravity can be fast
Speed crushes, and crush efficiency is high, avoids entering the mixer mixing blocking later period between block material and pours injection outlet tube;
By being provided with filter screen, the material crushed by rotating roller and fixing roller is screened using filter screen, is passed through
The filtering for crossing filter screen enables the material for meeting particle size diameter quickly to fall entering in mixer by splicing,
Incongruent material continues to stay in be crushed between fixing roller and rotating roller, while being inserted into slot using plate to support plate
It is limited, fixing-stable is installed, fixed plate is fixed using bolt, facilitate disassembly of the later period to support plate, and then convenient pair
Filter screen disassembly cleaning;
By being provided with scraper plate in mixer, scraper plate follows shaft b to rotate synchronously under the interlink function of connecting plate, into
And can be struck off the material adhered in mixing box inner wall by scraper plate when being mixed to material, effectively avoid material viscous
Attached problem, by being provided with separating tube on bottom plate, separating tube is connected with outlet tube, multiple using what is installed on separating tube
Spray head ensure that the ejection range of green mixed mud, improve ejection efficiency;
Plate is shakeout by being provided with below bottom plate, can be very good the green mixed mud for spraying spray head using plate is shakeout
It is shakeout, cooperates universal wheel that whole device is made to carry out injection while mobile and pour and shakeout operation, improve work
Efficiency, while shakeouing plate using the rotation of threaded post drive and moving up or down, and then green mixed mud can be sprayed and be poured
It builds thickness to be adjusted, structure is simple, easy to use.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the half-sectional structural schematic diagram of mixer left view of the present invention;
Fig. 3 is the structural schematic diagram that support plate of the present invention is overlooked;
Fig. 4 is the structural schematic diagram that bottom plate of the present invention is looked up;
Fig. 5 is the structural schematic diagram that the present invention shakeouts plate left view;
Fig. 6 is the structural schematic diagram amplified at A of the present invention;
The structural schematic diagram of Fig. 7 embodiment of the present invention 2;
In figure: 1, bottom plate;2, mixer;3, crush box;4, loading hopper;5, shaft a;6, driving motor a;7, rotating roller;
8, fixing roller;9, bolt;10, teeth a;11, teeth b;12, support plate;13, filter screen;14, receiving hopper;15, partition;16, turn
Axis b;17, driving motor b;18, mixing arm;19, liquid-feeding tube;20, slush pump;21, inlet tube;22, outlet tube;23, separating tube;
24, mounting blocks;25, spray head;26, thread cap;27, threaded post;28, shaft c;29, plate is shakeout;30, universal wheel;31, riser;
32, push rod;33, plate;34, telescopic rod;35, mounting plate;36, annular guide plate;37, connecting plate;38, scraper plate.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one
Please refer to Fig. 1-6, the present invention provides a kind of technical solution: it is a kind of green mixed mud fired brick production pour with injection
Device, including bottom plate 1, the top of bottom plate 1 are provided with mixer 2 and crush box 3, and mixer 2 is fixedly mounted on by fixed column a
The upper surface of bottom plate 1, crush box 3 are fixedly mounted on the upper surface of mixer 2, and the upper surface of crush box 3 is provided with loading hopper 4,
The upper surface of crush box 3 is also connected with bearing a, and the inner sidewall of bearing a is socketed with shaft a5, the top of shaft a5 and driving electricity
The output shaft of machine a6 is fixedly connected, and driving motor a6 is fixedly mounted on the upper surface of crush box 3, and the bottom end of shaft a5 is fixedly mounted
There is rotating roller 7, the inner sidewall of crush box 3 is fixedly installed with transparent fixing roller 8, the inside of fixing roller 8 by fixed column b
Wall is welded with several teeth a10, and the outer surface of rotating roller 7 is welded with several teeth b11, the lower surface of fixing roller 8 and branch
The upper surface of fagging 12 is bonded, and is equipped with filter screen 13 in support plate 12, support plate 12 is removably mounted at the interior of crush box 3
Portion, crush box 3 are internally provided with receiving hopper 14, and the inner horizontal of mixer 2 is welded with partition 15, the bottom end point of receiving hopper 14
The through-hole b that Chuan Guo not open up on 2 upper surface of mixer the through-hole a and partition 15 that open up extends to the mixer 2 of 15 lower section of partition
Interior, the upper surface of partition 15 is connected with bearing b, and the inner sidewall of bearing b is socketed with shaft b16, the top of shaft b16 and driving
The output shaft of motor b17 is fixedly connected, and driving motor b17 is fixedly mounted on the upper surface of partition 15, and the outer surface of shaft b16 is solid
Dingan County is equipped with several mixing arms 18, and the back side of bottom plate 1 is provided with liquid-feeding tube 19, and the lower surface of bottom plate 1 is fixedly installed with mud
Pump 20, slush pump 20, driving motor a6 and driving motor b17 with external power supply be electrically connected, the inlet of slush pump 20 with
One end of inlet tube 21 is connected, and the other end of inlet tube 21 passes through the through-hole c opened up on bottom plate 1 and extends to 1 top of bottom plate, into
The outer surface of liquid pipe 21 is socketed with pipe sleeve, and pipe sleeve is connected to the lower surface of mixer 2, the liquid outlet and outlet tube of slush pump 20
22 one end is connected, and the other end of outlet tube 22 is connected with separating tube 23, several sprays are fixedly installed on separating tube 23
First 25, separating tube 23 is fixedly mounted on the lower surface of bottom plate 1 by mounting blocks 24, and bottom plate is connected with screw thread on the left of 1 upper surface
Cap 26, the inner sidewall of thread cap 26 are threaded with threaded post 27, and the top of threaded post 27 is welded with handle, the bottom of threaded post 27
End is fixedly connected with the top of shaft c28, and the outer surface of shaft c28 is socketed with bearing c, and bearing c is connected to and shakeouts plate 29
Upper surface, four corners of 1 lower surface of bottom plate are fixedly installed with universal wheel 30, and bottom plate is welded with riser on the right side of 1 upper surface
31, the right side of riser 31 is welded with push rod 32.
In the present embodiment, the model of driving motor a6 and driving motor b17 all can be YE2-112M-4, utilize driving to connect
Meeting a drives the rotating roller 7 on shaft a5 to rotate, so that the teeth a10 in the teeth b11 cooperation fixing roller 8 in rotating roller 7
Material is crushed, driving the rotation of mixing arm 18 on shaft b16 to carry out mixing to material using driving motor b17 makes
It is uniformly mixed, and the model of slush pump 20 can be NL100-7, extracts the material mixed using slush pump 20 and enters liquid separation
It is sprayed in pipe 23 via multiple spray heads 25.
In the present embodiment, people, which open cover board and material is added to after loading hopper 4, closes cover board, and material is oriented in annular
It is entered under the action of plate 36 between fixing roller 8 and rotating roller 7, starting driving motor a6 drives shaft a5 rotation, shaft a5 band
Dynamic rotating roller 7 rotates, can be to material using the teeth a10 and teeth b11 of mutual dislocation setting in rotating roller 7 and fixing roller 8
It is crushed, the distance between teeth a10 and teeth b11 in same level are sequentially reduced from top to bottom so that material bulk
Material can be made under the screening effect of filter screen 13 by fast-crushing by smashed material under gravity
The material for meeting aperture is fallen through into receiving hopper 14, and then is entered in mixer 2 via receiving hopper 14, and inlet tube is passed through
21 be added mixed solutions, starting driving motor b17 drive shaft b16 rotation, shaft b16 drive mixing arm 18 rotation to material into
Row stirring, while scraper plate 38 follows shaft b16 to rotate synchronously under the interlink function of connecting plate 37, so that scraper plate 38 is to mixer
The material adhered on 2 inner sidewalls is struck off, and stops driving motor a6 and driving motor b17 after mixing, and starts slush pump 20
The material in mixer 2 is extracted out by inlet tube 21 to enter in separating tube 23 by outlet tube 22, and then is sprayed via spray head 25
Out, while people are by the mobile whole device of the cooperation universal wheel 30 of push rod 32, are sprayed onto work surface to spray head 25 using plate 29 is shakeout
On material shakeout and make its surfacing, while shakeouing plate 29 using the rotation of threaded post 27 drive and moving up or down
Material thickness in work surface is adjusted, needs to back out bolt 9 when filter screen 13 is dismantled and cleared up and extracts support plate 12 out.
Specifically, the upper surface of loading hopper 4 is hinged with cover board by pin shaft, and the upper surface of cover board is welded with pull ring;It is logical
Setting cover board is crossed to protect loading hopper 4, closing cover board after charging can will be isolated from the outside world inside loading hopper 4,
The dust impurity in outside air is avoided to enter inside crush box 3 by loading hopper 4.
Specifically, teeth a10 and teeth b11 mutual dislocation are arranged, in rotating roller 7 and fixing roller 8 in same level
The distance between teeth a10 and teeth b11 are sequentially reduced from top to bottom;So that material under gravity has and to move down
Trend, while cooperating and fast-crushing is carried out to material under the action of the teeth a10 on the teeth b11 and fixing roller 8 of rotating roller 7,
Good crushing effect.
Specifically, the left and right sides of support plate 12 are fixedly installed with plate 33, the left and right sides of 3 inner sidewall of crush box
Face symmetrically offers slot, and plate 33 is slidably connected at the inner sidewall of slot, and support plate 12 opens up logical across 3 front of crush box
Road extends crush box 3, and the front of support plate 12 is welded with mounting plate 35, and mounting plate 35 is fixedly mounted on crushing by bolt 9
The front of case 3;It is inserted into slot by setting plate 33 and support plate 12 is limited, and then filter screen 13 is stablized
Support, while mounting plate 35 is fixed using bolt 9, the later period only needs to back out bolt 9 and extracts out when clearing up filter screen 13
Support plate 12 can dismantle filter screen 13 and clear up, easy to operate.
Specifically, the outer surface of shaft a5 is also fixedly connected with annular guide plate 36;Utilize the setting of annular guide plate 36
The material that loading hopper 4 is added can be oriented to, material is exactly between fixing roller 8 and rotating roller 7
Carry out comminution process.
Specifically, the outer surface of shaft b16 is also fixedly connected with connecting plate 37, the left and right sides of connecting plate 37 are welded
There is scraper plate 38, one side of the scraper plate 38 far from connecting plate 37 is bonded with the inner sidewall of mixer 2;By the way that scraper plate 38, scraper plate is arranged
38 can follow shaft b16 to rotate synchronously under the interlink function of connecting plate 37, and then can use scraper plate 38 and strike off mixer 2
The material adhered on inner sidewall avoids material sticks from causing material waste in 2 inner sidewall of mixer.
Specifically, the upper surface for shakeouing plate 29 is fixedly mounted, there are two telescopic rods 34, and two telescopic rods 34 are located at
The top of the front and rear sides of threaded post 27, telescopic rod 34 is fixedly connected with the lower surface of bottom plate 1;It is right by the telescopic rod 34 of setting
It shakeouts plate 29 to be supported, to shakeout when plate 29 moves up or down under the action of threaded post 27 and do not rotate
And mobile stabilization.
Specifically, the diameter of filter screen 13 is identical as the minimum diameter of fixing roller 8;So that by fixing roller 8 and teeth a10
It can quickly be fallen, be ensure that the fast of material processing by filter screen 13 with the smashed material of teeth b11 in rotating roller 7
Speed carries out.
A kind of green mixed mud fired brick production pours application method with injection apparatus, comprising the following steps:
1) it assembles, receiving hopper 14 on crush box 3 is inserted into through-hole a and crush box 3 is fixedly mounted on mixer 2
Mixer 2 is fixedly mounted on the upper surface of bottom plate 1 by top;
2) charging crushes, and after step 1) assembling finishes, opens cover board and material is added in loading hopper 4, close cover board,
Material is entered under the action of annular guide plate 36 in crush box 3 between fixing roller 8 and rotating roller 7, starts driving motor a6
Shaft a5 rotation is driven, shaft a5 drives rotating roller 7 to rotate, and utilizes the teeth of mutual dislocation setting in rotating roller 7 and fixing roller 8
A10 and teeth b11 can crush material, the distance between teeth a10 and teeth b11 in same level on to
Under be sequentially reduced so that the material of material bulk under gravity can be by fast-crushing;
3) it filters, after step 2) charging crushes, material makes the object for meeting aperture under the screening effect of filter screen 13
Material is fallen through into receiving hopper 14, and then is entered in mixer 2 via receiving hopper 14, and the biggish material in aperture continues by powder
It is broken;
4) mixing, material of the step 3) after filter screen 13 filters are entered in mixer 2 by receiving hopper 14, together
When by inlet tube 21 be added mixed solution, starting driving motor b17 drive shaft b16 rotation, shaft b16 drive mixing arm 18
Rotation is stirred material, while scraper plate 38 follows shaft b16 to rotate synchronously under the interlink function of connecting plate 37, so that scraping
Plate 38 strikes off the material adhered on 2 inner sidewall of mixer, stops driving motor a6 and driving motor b17 after mixing;
5) injection is poured, after step 4) mixing is completed, starting slush pump 20 is extracted out in mixer 2 by inlet tube 21
Material enters in separating tube 23 by outlet tube 22, and then sprays via spray head 25;
6) adjustment is shakeout, step 5) pours in course of injection, and people cooperate the mobile entire dress of universal wheel 30 by push rod 32
It sets, makes its surfacing using shakeouing plate 29 and shakeout to the material that spray head 25 is sprayed onto work surface, while utilizing threaded post
27 rotation drive, which is shakeout plate 29 and moved up or down, is adjusted material thickness in work surface.
Embodiment two
Fig. 1-7 is please referred to, on the basis of example 1, the present invention provides another technical solution: connection in mixer 2
The quantity of plate 37 is two, and two connecting plates 37 are fixedly connected in the outer surface of shaft b16, and two connecting plates 37 are separately connected
Two scraper plates 38 are synchronized using two connecting plates 37 and carry out installation support to scraper plate 38, so that scraper plate 38 is connect with connecting plate 37
It is more stable, so that scraper plate 38 follows shaft b16 can be more stable when rotating.
The working principle of the invention and process for using: people, which open after material is added to loading hopper 4 by cover board, closes cover board,
Material enters between fixing roller 8 and rotating roller 7 under the action of annular guide plate 36, and starting driving motor a6 drives shaft a5
Rotation, shaft a5 drive rotating roller 7 to rotate, and utilize the teeth a10 and teeth of mutual dislocation setting in rotating roller 7 and fixing roller 8
B11 can crush material, and the distance between teeth a10 and teeth b11 in same level successively subtract from top to bottom
The small material for making material bulk under gravity can be by fast-crushing, by smashed material in filter screen 13
It falls through into the material for meeting aperture in receiving hopper 14, and then enters mixer via receiving hopper 14
In 2, mixed solution is added by inlet tube 21, starting driving motor b17 drives shaft b16 rotation, and shaft b16 drives mixing arm
18 rotations are stirred material, while scraper plate 38 follows shaft b16 to rotate synchronously under the interlink function of connecting plate 37, so that
Scraper plate 38 strikes off the material adhered on 2 inner sidewall of mixer, stops driving motor a6 and driving motor after mixing
B17, starting slush pump 20 are extracted the material in mixer 2 out by inlet tube 21 and are entered in separating tube 23 by outlet tube 22,
And then sprayed via spray head 25, while people cooperate the mobile whole device of universal wheel 30 by push rod 32, using shakeouing, plate 29 is right
Spray head 25, which is sprayed onto the material in work surface and shakeout, makes its surfacing, while shakeouing plate using the rotation of threaded post 27 drive
29 move up or down material thickness in work surface are adjusted, and need to back out bolt 9 when filter screen 13 is dismantled and cleared up
Extract support plate 12 out.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.