CN107253268A - A kind of concrete segment production system - Google Patents
A kind of concrete segment production system Download PDFInfo
- Publication number
- CN107253268A CN107253268A CN201710494797.9A CN201710494797A CN107253268A CN 107253268 A CN107253268 A CN 107253268A CN 201710494797 A CN201710494797 A CN 201710494797A CN 107253268 A CN107253268 A CN 107253268A
- Authority
- CN
- China
- Prior art keywords
- support
- head tank
- hinged
- production system
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000005266 casting Methods 0.000 claims abstract description 12
- 239000002518 antifoaming agent Substances 0.000 claims abstract description 11
- 238000010298 pulverizing process Methods 0.000 claims abstract description 10
- 230000035939 shock Effects 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 238000004537 pulping Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000002002 slurry Substances 0.000 description 8
- 238000007873 sieving Methods 0.000 description 3
- 238000007569 slipcasting Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The present invention proposes a kind of concrete segment production system, can the quality of production is high, performance is homogeneous building block, and need not often be shut down in production process, reduce maintenance number of times.The present invention includes material-pulverizing device, material mixing device, pulping device, casting mechanism, precuring mould, transfer device and cutter device, the casting mechanism includes head tank and stirring support, head tank is provided with feed pipe and discharge nozzle, agitating device in head tank is driven by stirring motor, discharging bottom of the tube is connected with the discharge barrel parallel with support roller station, support roller station is arranged on stirring support, the upright slide rail coordinated with anti-foam plate is additionally provided with stirring support, anti-foam plate bottom is connected with shock club.The present invention can prevent crushing or bulk materials extruding phenomenon；Bubble can be reduced, cast is uniform；And transfer device can safe and reliable building block and mould by after precuring be transported to cutter device cutting, automatically complete in whole process.
Description
Technical field
The present invention relates to building block production field, and in particular to one kind automation building block production system.
Background technology
Autoclave aerated concrete building block be with cement, lime, flyash and aluminium powder etc. through adding water stirring, moulding by casting,
Get angry expansion, precuring cutting, then the building products Jing Guo autoclave curing, current autoclave aerated concrete building block product
It is the important raw and processed materials of domestic various high-storey building frame structures.It has lightweight, good heat insulating, with machinability and
Incombustible advantage.
Present concrete segment production system has the following disadvantages have much room for improvement when in use：1. reducing mechanism powder
Broken material is uneven, influences follow-up mixing and slurrying；2. need to be moved to by overturning mobile device after building block precuring
On cutter device, existing upset mobile device is not sufficiently stable；3. precuring is poured into a mould, cast is uneven, and bubble is eliminated not
Thoroughly, building block quality is influenceed.
The content of the invention
The present invention proposes a kind of concrete segment production system, being capable of the quality of production is high, performance is homogeneous building block, and production
During need not often shut down, reduce maintenance number of times.
The technical proposal of the invention is realized in this way：A kind of concrete segment production system, successively including crushing material
Device, material mixing device, pulping device, casting mechanism, precuring mould, transfer device and cutter device, the casting mechanism
Including head tank and stirring support, head tank is provided with feed pipe and discharge nozzle, and the agitating device in head tank is by stirring motor
Driving, discharging bottom of the tube is connected with the discharge barrel parallel with support roller station, and support roller station is arranged on stirring support, on stirring support
The upright slide rail coordinated with anti-foam plate is additionally provided with, anti-foam plate bottom is connected with shock club.
Filter plate is provided with the top of the head tank.
The transfer device include driving, driving provided with left and right two vertical fixed plates, the bottom of vertical fixed plate and
It is hinged and connected at the top of portable plate, cross bar is fixed between two portable plates, overturning oil cylinder one end is connected with cross bar, other end hinge
It is connected on the connecting seat in vertical fixed plate, vertical fixed plate bottom is hinged and connected with upper connecting rod one end, and upper connecting rod is another
End be hinged and connected with lower connecting rod, lower connecting rod is hinged on portable plate, cross bar through clamping plate through hole, two neighboring clamping plate it
Between be connected with two-way cylinder.
The material-pulverizing device include being fixed with support frame, sieve basket and feed hopper, the outer circle wall for sieving basket gear ring and
Backing ring, gear ring coordinates with drive gear, and the support roller of backing ring and bottom coordinates, and support frame is provided with support bar, support bar and activity
The bottom of bar is hinged and connected, and spring is also connected between motion bar and support bar.
The sieve basket inwall is provided with crushing cutter.
In the present invention, material-pulverizing device can be uniform by crushing material, prevented crushing or bulk materials are squeezed
Press phenomenon；When casting mechanism is poured into a mould into mould, it is possible to reduce bubble, cast is uniform；And transfer device safely can may be used
Being transported to the building block after precuring and mould in cutter device cutting, whole process for leaning on is automatically completed.It ensure that stripping and slicing
Quality and production efficiency.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is present invention process flow chart.
Fig. 2 is the structural representation of casting mechanism.
Fig. 3 is Fig. 2 side view.
Fig. 4 is the structural representation of transfer device.
Fig. 5 is upper and lower connecting rod distribution schematic diagram.
Fig. 6 is material-pulverizing device structural representation.
Fig. 7 is Fig. 6 side view.
Fig. 8 is sieve basket deployed condition schematic diagram.
Wherein：1. casting mechanism, 1-1. head tanks, 1-2. feed pipes, 1-3. stirring motors, 1-4. agitating devices,
1-5. stirs support, 1-6. discharge nozzles, 1-7. filter plates, 1-8. discharge barrels, 1-9. support roller stations, the anti-foam plates of 1-10., 1-
11. shock club, 2. material-pulverizing devices, 2-1. sieve baskets, 2-2. gear rings, 2-3. backing rings, 2-4. feed hoppers, 2-5. branch
Strut, 2-6. motion bars, 2-7. springs, 2-8. crushing cutters, 3. transfer devices, 3-1. drivings, the vertical fixed plates of 3-2.,
3-3. overturning oil cylinders, 3-4. portable plates, 3-5. lower connecting rods, 3-6. upper connecting rods, 3-7. clamping plates, the two-way oil of 3-8.
Cylinder, 3-9. cross bars, 4. moulds.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not paid
Embodiment, belongs to the scope of protection of the invention.
As shown in Fig. 1 ~ 6, a kind of concrete segment production system, successively including material-pulverizing device 2, material mixing dress
Put, pulping device, casting mechanism 1, precuring mould, transfer device 3 and cutter device, the casting mechanism 1 includes head tank 1-1
Be provided with feed pipe 1-2 and discharge nozzle 1-6 with stirring support 1-5, head tank 1-1, the agitating device 1-4 in head tank 1-1 by
Stirring motor 1-3 is driven, and discharge nozzle 1-6 bottoms are connected with the discharge barrel 1-8 parallel with support roller station 1-9, and support roller station 1-9 is set
On stirring support 1-5, the upright slide rail for being additionally provided with and coordinating with anti-foam plate 1-10 on support 1-5, anti-foam plate 1-10 bottoms are stirred
It is connected with shock club 1-11.Multiple discharging openings are provided with below discharge barrel 1-8, can uniformly be fed into mould 4.
The application workflow is as follows：The material of bulk first passes through reducing mechanism 1 and crushed, laggard according to proportioning mixing afterwards
Enter pulping device, the slurries needed, slurries are injected precuring after mould by casting mechanism 1 afterwards, then are transported by transfer device 3
Enter autoclave at high temperature kettle into cutter device, after excision forming steam-cured, finally obtain finished product.Wherein, as shown in Figures 2 and 3, pour into a mould
The course of work of mechanism 1 is as follows：Slurry is entered in head tank 1-1 by feed pipe 1-2, and discharge nozzle 1-6 is provided with valve, can be by
Slurry injects in the mould 4 of lower section according to quantity, and agitating device 1-4 can prevent slurry from precipitating in head tank 1-1 to cause building block matter
Amount problem, while when the slip casting into mould 4, drive device（Such as vertical cylinder）Anti-foam plate 1-10 is driven to moving down
It is dynamic so that shock club 1-11 is stretched into mould, when shock club 1-11 works, the bubble inside slurry in mould is discharged,
After slip casting is finished, anti-foam plate 1-10 is moved up, and mould is moved horizontally along stirring support 1-5, a mould slip casting still further below.
It is preferred that, filter plate 1-7 is provided with the top of the head tank 1-1, filter plate can be with the bits in filter slurry.
As shown in Figures 4 and 5, the transfer device includes driving 3-1, driving 3-1 provided with the two vertical fixed plates in left and right
3-2, vertical fixed plate 3-2 bottom are fixed with cross bar with being hinged and connected at the top of portable plate 3-4 between two portable plate 3-4
3-9, overturning oil cylinder 3-3 one end is connected with cross bar 3-9, and the other end is hinged on the connecting seat on vertical fixed plate 3-2, vertical solid
Fixed board 3-2 bottoms are hinged and connected with upper connecting rod 3-6 one end, and the upper connecting rod 3-6 other ends are hinged and connected with lower connecting rod 3-5,
Lower connecting rod 3-5 is hinged on portable plate 3-4, and cross bar 3-9 is passed through to be connected between clamping plate 3-7 through hole, two neighboring clamping plate 3-7
Two-way cylinder 3-8.
The course of work of transfer device is as follows：After slurry precuring in mould, two-way cylinder 3-8 retracts so that clamping plate
3-7 clamping molds, rear drive equipment driving driving be moved to cutter device station, now overturning oil cylinder 3-3 retract, drive live
Dynamic plate 3-4 causes mold tilt around axis of rotation, and most the good building block of precuring is placed on cutter device at last.Wherein, on
Connecting rod 3-6 one end is hinged with lower connecting rod 3-5, can play safety protection function, prevents overturning oil cylinder 3-3 failures from causing danger
Danger.
As shown in Fig. 6 ~ 8, the material-pulverizing device 2 includes support frame, sieve basket 2-1 and feed hopper 2-4, sieve basket 2-1's
Gear ring 2-2 and backing ring 2-3 are fixed with outer circle wall, gear ring 2-2 coordinates with drive gear, and the support roller of backing ring 2-3 and bottom is matched somebody with somebody
Close, support frame is provided with support bar 2-5, support bar 2-5 and motion bar 2-6 bottom are hinged and connected, motion bar 2-6 and support bar
Spring 2-7 is also connected between 2-5.
Material-pulverizing device is mainly used to crush bulk materials, and after material enters sieve basket from feed hopper 2-4, sieve basket is rotated
During, material hits with sieve basket wall, and the material after crushing falls into lower section through the gap on the wall of basket side of sieving, and bulk is difficult to brokenly
The broken discharging opening then through the basket 2-1 other ends that sieve is discharged.When sieving basket 2-1 rotations, in spring 2-7 above motion bar 2-6
In the presence of close to sieve basket, give sieve basket percussion power, prevent feed blocking sieve basket.
It is preferred that, the sieve basket 2-1 inwalls are provided with crushing cutter 2-8.Crushing cutter curl is distributed in sieve basket 2-1 inwalls.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.
Claims (5)
1. a kind of concrete segment production system, successively including material-pulverizing device（2）, material mixing device, pulping device, pour
Note mechanism（1）, precuring mould, transfer device（3）And cutter device, it is characterised in that：The casting mechanism（1）Including head tank
（1-1）With stirring support（1-5）, head tank（1-1）It is provided with feed pipe（1-2）And discharge nozzle（1-6）, head tank（1-1）It is interior
Agitating device（1-4）By stirring motor（1-3）Driving, discharge nozzle（1-6）Bottom is connected with and support roller station（1-9）Parallel goes out
Barrel（1-8）, support roller station（1-9）It is arranged on stirring support（1-5）On, stir support（1-5）On be additionally provided with and anti-foam plate（1-
10）The upright slide rail of cooperation, anti-foam plate（1-10）Bottom is connected with shock club（1-11）.
2. concrete segment production system according to claim 1, it is characterised in that：The head tank（1-1）Top is set
There is filter plate（1-7）.
3. concrete segment production system according to claim 1, it is characterised in that：The transfer device includes driving
（3-1）, driving（3-1）Provided with the two vertical fixed plates in left and right（3-2）, vertical fixed plate（3-2）Bottom and portable plate（3-
4）Top be hinged and connected, two portable plates（3-4）Between be fixed with cross bar（3-9）, overturning oil cylinder（3-3）One end and cross bar
（3-9）It is connected, the other end is hinged on vertical fixed plate（3-2）On connecting seat on, vertical fixed plate（3-2）Bottom and upper connection
Bar（3-6）One end is hinged and connected, upper connecting rod（3-6）The other end and lower connecting rod（3-5）It is hinged and connected, lower connecting rod（3-5）
It is hinged on portable plate（3-4）On, cross bar（3-9）Through clamping plate（3-7）Through hole, two neighboring clamping plate（3-7）Between be connected with it is double
To oil cylinder（3-8）.
4. concrete segment production system according to claim 1, it is characterised in that：The material-pulverizing device（2）Bag
Include support frame, sieve basket（2-1）And feed hopper（2-4）, sieve basket（2-1）Outer circle wall on be fixed with gear ring（2-2）And backing ring（2-
3）, gear ring（2-2）Coordinate with drive gear, backing ring（2-3）Coordinate with the support roller of bottom, support frame is provided with support bar（2-5）,
Support bar（2-5）With motion bar（2-6）Bottom be hinged and connected, motion bar（2-6）And support bar（2-5）Between be also connected with spring
（2-7）.
5. concrete segment production system according to claim 4, it is characterised in that：The sieve basket（2-1）Inwall is provided with
Crushing cutter（2-8）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710494797.9A CN107253268A (en) | 2017-06-26 | 2017-06-26 | A kind of concrete segment production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710494797.9A CN107253268A (en) | 2017-06-26 | 2017-06-26 | A kind of concrete segment production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107253268A true CN107253268A (en) | 2017-10-17 |
Family
ID=60023413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710494797.9A Pending CN107253268A (en) | 2017-06-26 | 2017-06-26 | A kind of concrete segment production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107253268A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262835A (en) * | 2018-01-16 | 2018-07-10 | 湖南望隆企业管理咨询有限公司 | A kind of environmental protection equipment production mould tapped using arc shaft |
| CN109366693A (en) * | 2018-12-10 | 2019-02-22 | 湖南五新模板有限公司 | A kind of concrete precast block mold with automatic-feeding function |
| CN110202666A (en) * | 2019-06-24 | 2019-09-06 | 大理旭城建筑建材开发有限公司 | It is a kind of green mixed mud fired brick production pour with injection apparatus and its application method |
| CN111844407A (en) * | 2020-07-21 | 2020-10-30 | 长兴伊通有限公司 | Automatic pouring system and pouring method for aerated concrete building material |
| CN112265107A (en) * | 2020-10-26 | 2021-01-26 | 宁波益能机械科技有限公司 | Building block casting molding system |
| CN113070994A (en) * | 2021-03-30 | 2021-07-06 | 陕西亚升新型建材有限公司 | Automatic pouring device for aerated concrete building blocks |
| CN113084979A (en) * | 2021-03-30 | 2021-07-09 | 陕西亚升新型建材有限公司 | Die oiling and pouring integrated equipment for aerated concrete block production |
| CN115091603A (en) * | 2022-07-27 | 2022-09-23 | 湖北理工学院 | Production line for preparing concrete blocks |
| CN115806413A (en) * | 2022-11-21 | 2023-03-17 | 广西晖龙科技有限公司 | Method and equipment for preparing self-insulation foam concrete building block by using different tailings |
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| CN103009470A (en) * | 2012-12-12 | 2013-04-03 | 福建泉工股份有限公司 | Fully-automatic trimming hanger for aerated concrete production line and trimming method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262835A (en) * | 2018-01-16 | 2018-07-10 | 湖南望隆企业管理咨询有限公司 | A kind of environmental protection equipment production mould tapped using arc shaft |
| CN109366693A (en) * | 2018-12-10 | 2019-02-22 | 湖南五新模板有限公司 | A kind of concrete precast block mold with automatic-feeding function |
| CN110202666A (en) * | 2019-06-24 | 2019-09-06 | 大理旭城建筑建材开发有限公司 | It is a kind of green mixed mud fired brick production pour with injection apparatus and its application method |
| CN110202666B (en) * | 2019-06-24 | 2020-12-01 | 福州市长乐区古槐星际商务咨询服务部 | Injection device for green concrete sintered brick production pouring and use method thereof |
| CN111844407A (en) * | 2020-07-21 | 2020-10-30 | 长兴伊通有限公司 | Automatic pouring system and pouring method for aerated concrete building material |
| CN112265107B (en) * | 2020-10-26 | 2022-07-22 | 乐陵市瑞林建材有限公司 | Building block casting molding system |
| CN112265107A (en) * | 2020-10-26 | 2021-01-26 | 宁波益能机械科技有限公司 | Building block casting molding system |
| CN113070994A (en) * | 2021-03-30 | 2021-07-06 | 陕西亚升新型建材有限公司 | Automatic pouring device for aerated concrete building blocks |
| CN113084979A (en) * | 2021-03-30 | 2021-07-09 | 陕西亚升新型建材有限公司 | Die oiling and pouring integrated equipment for aerated concrete block production |
| CN113084979B (en) * | 2021-03-30 | 2023-02-07 | 陕西优丰磊德新型建材有限公司 | Die oiling and pouring integrated equipment for aerated concrete block production |
| CN113070994B (en) * | 2021-03-30 | 2023-08-15 | 陕西优丰磊德新型建材有限公司 | Automatic pouring device for aerated concrete blocks |
| CN115091603A (en) * | 2022-07-27 | 2022-09-23 | 湖北理工学院 | Production line for preparing concrete blocks |
| CN115806413A (en) * | 2022-11-21 | 2023-03-17 | 广西晖龙科技有限公司 | Method and equipment for preparing self-insulation foam concrete building block by using different tailings |
| CN115806413B (en) * | 2022-11-21 | 2023-09-29 | 广西晖龙科技有限公司 | Method and equipment for preparing self-heat-preservation foam concrete block by using different tailing slag |
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Application publication date: 20171017 |