CN110142818B - Platform is spread in dried tomato cutting lamella sunning - Google Patents

Platform is spread in dried tomato cutting lamella sunning Download PDF

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Publication number
CN110142818B
CN110142818B CN201910354013.1A CN201910354013A CN110142818B CN 110142818 B CN110142818 B CN 110142818B CN 201910354013 A CN201910354013 A CN 201910354013A CN 110142818 B CN110142818 B CN 110142818B
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China
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tomato
platform
conveying
cutting
paving
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CN110142818A (en
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蒙贺伟
李亚萍
李盛林
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Shihezi University
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Shihezi University
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/01—Instant products; Powders; Flakes; Granules
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
    • B65G69/0416—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials with scraping belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention discloses a dried tomato cutting, airing and laying platform which comprises a tomato cutting device and a platform, wherein workshop-cleaning-transporting-cutting-transporting-laying dispersion equipment in the traditional tomato processing operation flow is integrated on a complete set of operation device, the tomato cutting device and the laying platform are movably or fixedly arranged, the effect that tomatoes are fed to the tomato cutting device and are uniformly laid on the platform can be realized by using the operation system, and various operation modes are provided, so that the dried tomato cutting processing has the characteristics of high automation degree, time saving, labor saving, low cost, high production efficiency and excellent finished product quality of dried tomatoes.

Description

Platform is spread in dried tomato cutting lamella sunning
Technical Field
The invention relates to the technical field of food processing, in particular to a dried tomato slicing, airing and laying platform.
Background
The tomato fruits are rich in nutrition and have special flavor, and the tomato fruits have the effects of losing weight, reducing weight, eliminating fatigue, promoting appetite, improving digestion on protein, reducing stomach distension and indigestion and the like, so that the tomatoes are usually processed into tomato sauce, tomato juice, dried tomatoes and the like at present, and the tomato sauce is nutritional and delicious and can be stored for a longer time than fresh tomatoes.
The high-quality tomatoes in Xinjiang have long illumination time and are rich in nutrition, the red pigment and the sugar content are at the top of China, and the dried tomatoes prepared from the tomatoes keep the original flavor and color of the tomatoes and become important production bases for dried tomatoes at home and abroad.
However, the method for processing the common dried tomatoes is simple, a production line is formed by adopting a plurality of sets of equipment, part of operation is completed manually, and the flow is as follows: the harvested tomatoes are transported to a workshop, cleaned, transported, cut into sections, transported and laid.
The existing tomato cutting operation mode comprises the following steps: personnel intensity of labour is high, manufacturing cost is high, efficient, and the middle shipment turnover link is to the kneading extrusion of tomato, the loss is great, and is great to the dry processing quality influence of tomato.
Especially, the traditional tomato stem cutting operation mainly adopts a manual mode, the labor intensity is high, the efficiency is low, and the bottleneck of the processing and production of the tomato stems is formed.
Disclosure of Invention
The invention aims to overcome the defects of the conventional processing system and the drying mode for drying the cut sections of the tomatoes, the processing and production process devices of the tomato cutting device are integrated on one set of operation device, the tomato cutting device and the platform are respectively fixedly or movably arranged, and the effect that the raw material tomatoes are uniformly spread on the platform from the cut sections of the tomatoes through the processing of the dry cut section drying and laying platform can be realized.
In order to achieve the purpose, the invention adopts the technical scheme that:
a dried tomato cutting, airing and laying platform comprises a tomato cutting device and a spreading platform, wherein an airing disc is arranged on the spreading platform;
the tomato cutting device comprises a rack, a transfer mechanism, a conveying mechanism, a paving mechanism and a cutting mechanism;
the transfer mechanism comprises a power device, at least two rollers, a conveying chain and a scraper, wherein the conveying chain is arranged on the at least two rollers to form a conveying body comprising a material taking end and a material discharging end, the scraper is a plate or a row-shaped body which is vertically arranged on the conveying chain and forms a material hopper with the conveying chain, and the material taking end of the transfer mechanism is obliquely arranged and partially immersed in the material groove;
the conveying mechanism is arranged at the discharge end of the transfer mechanism and comprises a power device, at least two rollers and at least two conveying belts, the at least two conveying belts are arranged on the at least two rollers in parallel to form a conveying body comprising a receiving end and a discharge end, and a certain gap is reserved between every two adjacent conveying belts;
the upper part of the conveyer belt is provided with a longitudinal flange and a transverse flange, the transverse flange is arranged on at least one side surface of the longitudinal flange, so that a plurality of pit-shaped nest bodies are formed between the adjacent conveyer belts,
the spreading mechanism is a scraper-shaped body and is arranged at the upper part of the conveying belt;
the cutting mechanism is arranged behind the paving mechanism and at least comprises a cutting knife which is arranged in a gap between adjacent conveying belts;
the paving platform is a fixed paving platform: the tomato cutting device comprises a guide rail which can be used for placing an airing disc and is provided with a moving part along the length direction, the moving part at least comprises a travelling wheel which can travel on the guide rail, and the tomato cutting device is arranged on the moving part, so that the tomato cutting device travels on the guide rail along with the moving part;
or the paving platform is a movable paving platform: comprises a frame body which is provided with a moving part along the length direction, the moving part is one or the combination of more than two of a conveying belt mechanism, a conveying chain mechanism or a conveying roller group mechanism which can be used for placing a drying disk and is provided with a driving mechanism,
the tomato cutting device is fixedly arranged on the rack, and the moving part penetrates through the lower part of the discharge end of the conveying mechanism of the tomato cutting device.
The scheme provided by the embodiment of the invention has the beneficial effects that: the tomato cutting device integrates the existing tomato dry processing operation procedures of cleaning, transporting, cutting into petals, transporting and laying on a set of operation device, the picked tomatoes can be cut into petals on the operation device only by being conveyed to the cleaning mechanism, and then the tomato petals are laid on the spreading platform in two ways, the tomato petals cutting device realizes the total effect that the tomatoes fed into the petals are uniformly aired on the spreading platform by one-time processing, avoids the problem that the tomatoes are cleaned and then conveyed to the cutting mechanism for cutting in the traditional tomato dry processing mode, and has the advantages of high automation degree, time saving, labor saving, low cost, high production efficiency and excellent finished product quality of the tomato dried products after being stacked and then spread and aired by completing two turnover loading and transportation of stacking and then airing; in addition, tomato cut lamella device and spreading platform adopt fixed or portable setting to the dry tomato cut lamella processing has multiple operation mode to the spreading platform sunning, can be according to tomato place of production topography, power supply condition, the manpower labour price condition comprehensive consideration sunning mode of laying, thereby has that degree of automation is high, application scope is wide, characteristics that production efficiency is high.
Furthermore, the spreading platforms are laid by cutting the tomato stems into segments, airing and spreading, and the spreading platforms are connected end to form an annular closed body.
Further, the spreading platform for cutting, airing and spreading the dried tomato slices is also provided with a spreading mechanism; the spreading mechanism is arranged at the discharge end of the conveying belt and fixed with the rack, and uniformly spreads the cut tomatoes onto the spreading platform; the spreading platform is arranged at the lower part of the discharge end of the spreading mechanism.
Further, the cutting mechanism comprises an eccentric wheel rocker mechanism, a four-bar mechanism and a wire saw; the eccentric wheel rocker mechanism comprises a first crank, a first connecting rod and a second connecting rod, wherein the first crank and the second connecting rod are hinged on the rack, and two ends of the first connecting rod are respectively hinged with the other ends of the crank and the second connecting rod; the four-bar mechanism comprises a second side link, a second connecting rod and a third side link, wherein the second side link and the third side link are hinged on the rack, and two ends of the second connecting rod are respectively hinged with the other ends of the second side link and the third side link; the wire saw is arranged in the conveying belt gap, arranged in parallel with the second connecting rod and fixed at two ends of the second connecting rod.
Further, the cutting mechanism of the dried tomato segment cutting, airing, laying and spreading platform comprises a first chain wheel and a second chain wheel, and the cutting knife is a cutting blade; the first chain wheel is fixed on any roller shaft of the conveying mechanism, the second chain wheel is fixed on the other roller shaft of the conveying mechanism or a shaft of the frame which is rotatably arranged at any position of the conveying mechanism, and the first chain wheel is connected with the second chain wheel through a transmission belt or a transmission chain; the cutting blade and the second chain wheel are coaxially fixed and are arranged in the gap of the conveying belt.
Further, the spreading platform for cutting, airing and spreading the tomato stems is characterized in that the spreading mechanism is an eccentric wheel rocker mechanism and comprises a second crank, a second connecting rod and a second connecting rod; one end of a second crank and one end of a second side link are respectively hinged to the rack, and two ends of a second connecting rod are respectively hinged to the other end of the second crank and the other end of the second side link; the tomatoes after being cut into the petals are uniformly paved on a paving platform.
Further, foretell tomato is done and is cut lamella sunning and spread platform of paving, the mechanism of paving is one and has elastic scraper-shaped body, should have elastic scraper-shaped body for being fixed in the elastic plate on conveyer belt upper portion, perhaps the upper end articulates in the frame and is equipped with the platelike body of spring, and the lower extreme of the mechanism of paving is arranged in conveyer belt upper portion and is reserved certain clearance between with the conveyer belt in, the spring is one of extension spring, torsional spring or pressure spring.
Further, foretell tomato is done and is cut lamella sunning and spread platform of paving, the mechanism of paving is one and has elastic scraper-shaped body, should have elastic scraper-shaped body for being fixed in the elastic plate on conveyer belt upper portion, perhaps the upper end articulates in the frame and is equipped with the platelike body of spring, and the lower extreme of the mechanism of paving is arranged in conveyer belt upper portion and is reserved certain clearance between with the conveyer belt in, the spring is one of extension spring, torsional spring or pressure spring.
Further, foretell tomato is done and is cut lamella sunning and spread platform of paving, the mechanism of paving is one and has elastic scraper-shaped body, should have elastic scraper-shaped body for being fixed in the elastic plate on conveyer belt upper portion, perhaps the upper end articulates in the frame and is equipped with the platelike body of spring, and the lower extreme of the mechanism of paving is arranged in conveyer belt upper portion and is reserved certain clearance between with the conveyer belt in, the spring is one of extension spring, torsional spring or pressure spring.
Further, foretell tomato is done and is cut lamella sunning and spread platform of paving, the mechanism of paving is one and has elastic scraper-shaped body, should have elastic scraper-shaped body for being fixed in the elastic plate on conveyer belt upper portion, perhaps the upper end articulates in the frame and is equipped with the platelike body of spring, and the lower extreme of the mechanism of paving is arranged in conveyer belt upper portion and is reserved certain clearance between with the conveyer belt in, the spring is one of extension spring, torsional spring or pressure spring.
According to the invention, the tomato cutting device and the spreading platform are movably or fixedly arranged, the operation system can realize the effect that tomatoes are fed to the tomato cutting device and are uniformly spread on the platform, and various operation modes are provided, so that the tomato stem cutting processing has the characteristics of high automation degree, time saving, labor saving, low cost, high production efficiency and excellent quality of the finished tomato stem product.
Drawings
FIG. 1 is a schematic view of a tomato stem cutting device of the present invention;
fig. 2 is a schematic view of a mobile paving platform;
FIG. 3 is a front view of a conveying mechanism according to embodiment 4;
FIG. 4 is a cross-sectional view of the transverse flange;
FIG. 5 is a top view of the transfer device;
FIG. 6 is a top view of a conveying mechanism according to embodiment 4;
FIG. 7 is a schematic view of an embodiment 2 of the laying and spreading platform for sun-drying and spreading the cut tomato stems according to the present invention;
FIG. 8 is a schematic view of a working mode 3 of the tomato stem cutting, airing, laying and paving platform of the present invention;
FIG. 9 is a schematic view of an embodiment 5 of the spreading platform for cutting, airing and spreading tomato stems according to the present invention;
FIG. 10 is a top view of a conveying mechanism according to embodiment 5.
Reference numerals in the drawings of the specification include: tomato slicing device S1, spreading platform S2, guide rail S2-a, transfer part S3, conveying spreading platform S3-1, drying disc S3-2, moving part S4, frame A1, cleaning mechanism 1, transfer mechanism 2, conveying mechanism 3, spreading mechanism 4, cutting mechanism 5, roller 6, power device 7, wire saw 8, spreading mechanism 9, material tank 10, water supply pipe 11, water pump 12, drain valve 13, conveying chain 21, scraper 22, conveying belt 31, longitudinal flange 32, transverse flange 33, elastic plate 41, four-bar mechanism 51, second link lever 511, second link lever 512, third link lever 513, eccentric rocker mechanism 52, first crank 521, first link 522, first link lever 523, first sprocket 5a, second sprocket 5b, cutting piece 5e, second crank 91, second link lever 92 and second link lever 93.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1: with reference to fig. 1, 2, 3, 4, 7 and 8
The scheme provides a dried tomato cutting, airing and laying platform which comprises a tomato cutting device S1 and a laying platform S2, wherein an airing disc S3-2 is arranged on the laying platform S2;
wherein the tomato cutting device S1 mainly comprises a frame A1, a transfer mechanism 2, a conveying mechanism 3, a spreading mechanism 4 and a cutting mechanism 5;
the transfer mechanism 2 is obliquely arranged and partially immersed in the material groove 10 to form a cleaning mechanism 1, the transfer mechanism 2 mainly comprises a power device 7, at least two rollers 6, a conveying chain 21 and a scraper 22, the conveying chain 21 is arranged on the at least two rollers 6 to form a conveying body comprising a material taking end and a material discharging end, and the scraper 22 is a plate or a row-shaped body vertically arranged on the conveying chain 21 and forms a material hopper with the conveying chain 21;
the cleaning mechanism 1 is fixedly connected with the rack A1, the cleaning mechanism 1 comprises a water supply pipe 11 and a water pump 12, the water pump 12 is communicated with a water source through the water supply pipe 11, a water outlet of the water supply pipe 11 is arranged at the upper part of the material groove 10, and a drain valve 13 is arranged at the bottom of the material groove 10;
the conveying mechanism 3 is arranged at the discharge end of the transfer mechanism 2, the conveying mechanism 3 mainly comprises a power device 7, at least two rollers 6 and at least two conveying belts 31, wherein the at least two conveying belts 31 are arranged on the at least two rollers 6 in parallel to form a conveying body comprising a receiving end and a discharge end, and a certain gap is reserved between the adjacent conveying belts 31;
the upper part of the conveyor belt 31 is provided with a longitudinal flange 32 and a transverse flange 33, the transverse flange 33 is arranged on at least one side surface of the longitudinal flange 32, so that a plurality of pit-shaped pit bodies are formed between the adjacent conveyor belts 31,
the spreading mechanism 4 is a scraper-shaped body and is arranged at the upper part of the conveying belt 31;
the cutting mechanism 5 is arranged behind the paving mechanism 4, the cutting mechanism 5 at least comprises a cutting knife, and the cutting knife is arranged in a reserved gap between the adjacent conveying belts 31;
paving platform S2 is a fixed paving platform S2: the tomato cutting machine comprises a guide rail S2-a which can be used for placing an air-drying tray S3-2 and is provided with a moving part S4 along the length direction, the moving part S4 at least comprises a travelling wheel which can travel on the guide rail, and the tomato cutting device S1 is arranged on the moving part S4, so that the tomato cutting device S1 travels on the guide rail S2-a along with the moving part S4;
or the paving platform S2 is a mobile paving platform S2: the drying rack comprises a rack body which is provided with a moving part S4 along the length direction, wherein the moving part S4 is one or the combination of more than two of a conveying belt-shaped mechanism, a conveying chain-shaped mechanism or a conveying roller group mechanism which can be used for placing the drying disk S3-2 and is provided with a driving mechanism;
the tomato cutting device S1 is fixedly arranged on the frame A1, and the moving part S4 passes through the lower part of the discharge end of the conveying mechanism 3 of the tomato cutting device S1.
Compared with the arrangement mode that the transverse flanges 33 are connected completely, the arrangement mode can release the concentrated stress on the transverse flanges 33 in the rotating process of the conveying belt 31, and effectively prevents the problem of damage caused by stress concentration.
The transverse flange 33 is arranged between the two longitudinal flanges 32, so that a gap is formed between the conveyor belts 31; tomatoes can be well clamped and fixed between the longitudinal flanges 32, gaps are formed among the conveying belts 31 by the transverse flanges 33, and the vertically arranged cutting forms can be arranged in the gaps, so that the tomatoes can be uniformly cut into sections in the tomato conveying process of the conveying belts 31.
The working process of the dried tomato cutting, airing, laying and spreading platform is as follows:
the tomato cutting device S1 can straddle the paving platform guide rail by a moving part S4 provided on the vehicle or the bottom so that the tomato cutting device S1 can move on the paving platform S2, or the tomato cutting device S1 can be kept still, the paving platform S2 can move or the airing disc S3-2 on the paving platform S2 can move, or the tomato cutting device S1 straddles the transfer part S3, the airing disc S3-2 on the transfer part S3 can receive the tomato cutting during the movement on the conveying paving platform S3-1, and then a certain number of workers cooperate to put the end of the airing disc S3-2 on the paving platform for airing.
The tomato cutting operation process comprises the following steps:
firstly, a water pump 12 is started to supply water to a material tank 10, then the harvested fresh tomatoes are conveyed to the material tank 10, stirring equipment in the material tank 10 is operated to uniformly clean the tomatoes, in the cleaning process, a drain valve 13 at the bottom of the material tank 10 can be opened, the cleaned sewage is gradually discharged, and the tomatoes are cleaned up.
Next, the power mechanisms of the transfer mechanism 2, the conveying mechanism 3 and the cutting mechanism 5, i.e., the power device 7, because the transfer mechanism 2 is partially immersed into the cleaning mechanism 1, the cleaned tomatoes are scraped upwards between the scraping plates 22 arranged on the conveying chains 21 and the conveying chains 21, then the cleaned tomatoes are conveyed to the top of the transfer mechanism 2 through the discharge end to turn over and reach the conveying belt 31 of the conveying mechanism 3, the tomatoes are cut on the conveying belt 31 through the cutting knives of the cutting mechanism 5 arranged in parallel, the cut tomato petals fall to the laying mechanism 9 at the other end of the conveying belt 31, the laying mechanism 9 can realize reciprocating vibration conveying for the eccentric wheel rocker mechanism 52, the tomato petals are conveyed to the laying mechanism 9 to be evenly laid on a laying platform S2, therefore, the operating system can realize the effect that the cut sections of the picked fresh tomatoes are uniformly paved on the paving platform S2 by processing once.
The conveying mechanism 2 and the conveying mechanism 3 are arranged into two rollers 6, the two rollers 6 are relatively convenient to install, the size of the whole device can be reduced, the inclination angle of the conveying mechanism 2 relative to the horizontal plane can be set between 15-450, the water control of cleaned tomatoes on the conveying chain 21 is facilitated, the tomatoes can be well blocked by the scraper 22, and the tomatoes are prevented from falling into the material groove 10, so that the production efficiency and the dried tomato processing quality are improved, and the power device 7 can select a motor or an internal combustion engine to drive or a hydraulic motor and the like.
The platform can be laid in the dry tomato airing mode by adopting a plurality of operation modes:
operation mode 1:
as shown in fig. 1: after the tomato cutting device S1 is modified on a vehicle chassis, the tomato cutting device S1 becomes movable, the movable tomato cutting device S1 straddles or can be hung on the fixed spreading platform S2 in a side-to-side mode, the tomato cutting device S1 carries out moving operation, the spreading platform S2 is kept fixed, and the tomato cutting device S1 evenly spreads tomatoes which are processed and cut into petals on the surface of the spreading platform S2 in the moving process.
Operation mode 2:
as shown in fig. 7: the tomato cutting device S1 modified on the vehicle chassis is kept from moving, the working spreading platform S2 is driven to work by an industrial (civil) power supply, and the tomato cutting device can also be driven by petrochemical energy, such as: steam turbines, internal combustion engines, and the like. The tomato cutting device S1 is straddled or laterally hung on a spreading platform S2, the spreading platform S2 is moved through a moving part S4 arranged at the bottom of the spreading platform S2, so that the fixed tomato cutting device S1 works, and the spreading platform S2 uniformly spreads the tomatoes subjected to the tomato cutting process on the spreading platform S2.
Operation mode 3:
as shown in fig. 8: the tomato cutting device S1 which is maintained to be modified on the vehicle chassis straddles the transfer part S3, or the moving part S4 which is maintained to be arranged at the bottom of the tomato cutting device S1 is arranged on the guide rail of the conveying and spreading platform S2 of the transfer part S3, the tomato cutting device moves on the conveying and spreading platform S3-1, the tomato cutting is received by the airing disc S3-2 on the conveying and spreading platform S3-1, then the tomato cutting on the S3-2 on the conveying and spreading disc S3 is transferred to the platform S2 to be evenly spread and aired in a matching way with certain amount of manpower, then the empty airing disc S3-2 is put back to the conveying and spreading platform S3-1, and the transfer part S3 is arranged in an annular closed manner.
The three operation modes are characterized in that: the automation degree is high, and auxiliary workers are fewer; the existing paving platform facilities are continuously adapted, namely, the paving platform S2 can be put into use after a travelling wheel or a sliding rail or a sliding groove is additionally arranged at the bottom of the paving platform.
After the tomato cutting device S1 is modified on a vehicle, the power required by the tomato cutting device S1 can be replaced by a power vehicle for a power device 7, the power transmission mode is preferably hydraulic transmission to distribute power, and mechanical transmission can also be adopted, such as hydraulic transmission, gear, shaft, universal joint transmission and the like; the moving part S4 can select a common traveling wheel, a common slide rail, a common slide groove, a common power traction, etc., and the moving part S4 can select a common traveling wheel, a common slide rail, a common slide groove, a common power traction, etc.
Example 2: refer to FIG. 7
The difference compared to example 1 is that the spreading platforms S2 are connected end to form an annular enclosure, so that the tomato flap cutter S1 can be moved on the spreading platform S2 for annular cyclic operation.
Example 3: with reference to FIGS. 1 and 9
Compared with the embodiment 2, the difference is that a laying mechanism 9 is also arranged; the laying mechanism 9 is arranged at the discharge end of the conveyor belt 31 and fixed with the rack A1, and evenly lays the cut tomatoes on a laying platform S2; the spreading platform S2 is arranged at the lower part of the discharging end of the spreading mechanism 9; the arrangement of the spreading mechanism 9 can spread the tomato cutting sections output from the discharge end of the tomato cutting device S1 conveyor belt 31 to the spreading platform S2, thereby effectively avoiding the accumulation of the tomato cutting sections on the spreading platform.
Example 4: refer to fig. 1, 3, and 6
Compared with embodiments 1 to 3, the difference is that the cutting mechanism 5 includes an eccentric rocker mechanism 52, a four-bar mechanism 51, and a jigsaw 8; the eccentric wheel rocker mechanism 52 comprises a first crank 521, a first connecting rod 522 and a second connecting rod 511, wherein the first crank 521 and the second connecting rod 511 are hinged on a rack A1, and two ends of the first connecting rod 522 are respectively hinged with the other ends of the first crank 521 and the second connecting rod 511; the four-bar mechanism 51 comprises a second side link 511, a second connecting rod 512 and a third side link 513, wherein the second side link 511 and the third side link 513 are hinged on a rack a1, and two ends of the second connecting rod 512 are respectively hinged with the other ends of the second side link 511 and the third side link 513; the wire saw 8 is disposed in the gap of the conveyor belt 31, parallel to the second connecting rod 512, and fixed at two ends of the second connecting rod 512.
The mechanism drives the wire saw 8 to cut the operation process as follows, start the power device 7 of connecting a crank 521, thus a crank 521 is circular motion, a crank 521 drives first link 522 to do up-and-down radian swing motion, first link 522 drives first side link 523 to do left-and-right radian swing motion again, first side link 523 drives third side link 513 to do up-and-down radian swing motion, third side link 513 drives second link 512 to do vertical slight swing motion, second link 512 drives second side link 511 to do left-and-right radian slight up-and-down swing motion, so the circulation is reciprocal, and wire saw 8 is fixed at the both ends of second link 512, thereby the motion orbit of wire saw 8 and second link 512 is the same, namely: vertical slight swinging movement can prolong the length of second side link 511 and third side link 513 in the design to whole eccentric wheel rocker mechanism 52 and four-bar linkage 51 can evolve to slider-crank mechanism, thereby realizes coping saw 8's vertical reciprocating motion, and cooperation conveyer belt 31 carries out periodic cutting to the tomato, realizes the lamella of cutting of tomato.
The fretsaw 8 type cutting is beneficial to cutting of tomato type juice fruits and vegetables, and compared with blade cutting, the fretsaw type cutting reduces the fruit squeezing effect, has less juice loss, and can ensure the slicing effect.
Example 5: with reference to FIGS. 9 and 10
Compared with embodiments 1 to 3, the difference is that the cutting mechanism 5 includes a first sprocket 5a, a second sprocket 5b, and a cutting blade 5 e; the first chain wheel 5a is fixed on any roller shaft of the conveying mechanism 3, the second chain wheel 5b is fixed on another roller shaft of the conveying mechanism 3 or a shaft arranged at any position of the conveying mechanism 3 and rotationally fixed on a frame A1, and the first chain wheel 5a and the second chain wheel 5b are connected through a transmission belt or a transmission chain; the cutting blade 5e is fixed coaxially with the second sprocket 5b and is placed in the gap of the conveyor belt 31.
The tomato cutting process is as follows:
the power device 7 of the conveying mechanism 3 drives all the roller shafts to rotate, the first chain wheel 5a is fixed on any roller shaft of the conveying mechanism 3 and accordingly rotates along with the roller shafts, the second chain wheel 5b rotates along with the other roller shafts if being installed on the other roller shafts, so that the first chain wheel 5a and the second chain wheel 5b rotate under the driving of a driving belt or a driving chain, and the second chain wheel 5b drives the cutting piece 5e coaxially fixed with the second chain wheel to vertically rotate in the gap of the conveying belt 31, so that the uniform cutting of tomatoes on the conveying belt 31 is completed; in the arrangement, the cutting sheets 5e can only be arranged at the two ends of the conveying device, and the spreading mechanism 4 is also required to be arranged at the feed end of the later-stage conveying device, so that the cutting sheets 5e can only be arranged at the discharge end of the conveying device in the mode; obviously, the arrangement mode has certain advantages, for example, the power device 7 of the conveying device can be completely utilized to provide power, no additional power source is needed, and the energy-saving and emission-reducing effects are obvious; but also has the defects which are difficult to overcome by themselves, such as: the cutting blade 5e is dead in position limitation, which is not beneficial to position adjustment, and the two rollers 6 of the conveying device have large span, so that the instability of the transmission ratio can be amplified through a transmission belt or a transmission chain, and finally, the periodical cutting motion of the cutting blade 5e cannot be formed, and the tomato cutting quality is influenced.
Another arrangement is that a rotating shaft parallel to the drum shaft is additionally arranged at a proper position of the conveying mechanism 3, and the rotating shaft can be rotatably fixed on the rack A1, and the other devices are the same as the above arrangement, so that the span between the first chain wheel 5a and the second chain wheel 5b can be shortened, the transmission ratio is relatively stable, in addition, the arrangement position of the newly added rotating shaft can be adjusted according to the actual position of the cutting blade 5e, and the selectable range is wide; the two design forms have advantages and disadvantages respectively and can be selected according to actual requirements.
Example 6: with reference to FIGS. 1 and 9
Compared with the embodiment 1 to the embodiment 3, the difference is that the laying mechanism is an eccentric wheel rocker mechanism 52 which comprises a second crank 91, a second connecting rod 92 and a second connecting rod 93; one ends of a second crank 91 and a second side link 93 are respectively hinged to the rack A1, and two ends of a second connecting rod 92 are respectively hinged to the other ends of the second crank 91 and the second side link 93; the eccentric wheel rocker mechanism 52 can realize reciprocating vibration conveying, so that the tomato cutting segments passing through the spreading mechanism 9 can be uniformly spread on the spreading platform S2.
Example 7: with reference to FIGS. 1 and 9
Compared with the embodiments 1 to 3, the difference is that the spreading mechanism 4 is an elastic scraper-shaped body, the elastic scraper-shaped body is an elastic plate 41 fixed on the upper part of the conveyer belt 31, or a plate-shaped body with an upper end hinged to the frame a1 and provided with a spring, the lower end of the spreading mechanism 4 is arranged on the upper part of the conveyer belt 31 and a certain gap is reserved between the lower end of the spreading mechanism and the conveyer belt 31, and the spring is one of a tension spring, a torsion spring or a compression spring; the arrangement form of the spreading mechanism 4 can uniformly spread the tomatoes cleaned from the discharge end of the conveying chain 21 into the concave pit bodies formed in the transverse flange 33 and the longitudinal flange 32, and each concave pit body is ensured to be provided with only one tomato, so that the tomatoes are cut by the cutting mechanism, and the effect of uniformly cutting the tomatoes can be realized.
Example 8: with reference to FIGS. 1 and 9
Compared with the embodiment 4, the difference is that the spreading mechanism 4 is an elastic scraper-shaped body, the elastic scraper-shaped body is an elastic plate 41 fixed on the upper part of the conveyer belt 31, or a plate-shaped body with the upper end hinged to the frame a1 and provided with a spring, the lower end of the spreading mechanism 4 is arranged on the upper part of the conveyer belt 31, and a certain gap is reserved between the lower end of the spreading mechanism 4 and the conveyer belt 31, and the spring is one of a tension spring, a torsion spring or a compression spring; the arrangement form of the spreading mechanism 4 can uniformly spread the tomatoes cleaned from the discharge end of the conveying chain 21 into the concave pit bodies formed in the transverse flange 33 and the longitudinal flange 32, and each concave pit body is ensured to be provided with only one tomato, so that the tomatoes are cut by the cutting mechanism, and the effect of uniformly cutting the tomatoes can be realized.
Example 9: with reference to FIGS. 1 and 9
Compared with the embodiment 5, the difference is that the spreading mechanism 4 is an elastic scraper-shaped body, the elastic scraper-shaped body is an elastic plate 41 fixed on the upper part of the conveyer belt 31, or a plate-shaped body with the upper end hinged to the frame a1 and provided with a spring, the lower end of the spreading mechanism 4 is arranged on the upper part of the conveyer belt 31 and a certain gap is reserved between the lower end of the spreading mechanism 4 and the conveyer belt 31, and the spring is one of a tension spring, a torsion spring or a compression spring; the arrangement form of the spreading mechanism 4 can uniformly spread the tomatoes cleaned from the discharge end of the conveying chain 21 into the concave pit bodies formed in the transverse flange 33 and the longitudinal flange 32, and each concave pit body is ensured to be provided with only one tomato, so that the tomatoes are cut by the cutting mechanism, and the effect of uniformly cutting the tomatoes can be realized.
Example 10: with reference to FIGS. 1 and 9
Compared with the embodiment 6, the difference is that the spreading mechanism 4 is an elastic scraper-shaped body, the elastic scraper-shaped body is an elastic plate 41 fixed on the upper part of the conveyer belt 31, or a plate-shaped body with the upper end hinged to the frame a1 and provided with a spring, the lower end of the spreading mechanism 4 is arranged on the upper part of the conveyer belt 31 and a certain gap is reserved between the lower end of the spreading mechanism 4 and the conveyer belt 31, and the spring is one of a tension spring, a torsion spring or a compression spring; the arrangement form of the spreading mechanism 4 can uniformly spread the tomatoes cleaned from the discharge end of the conveying chain 21 into the concave pit bodies formed in the transverse flange 33 and the longitudinal flange 32, and each concave pit body is ensured to be provided with only one tomato, so that the tomatoes are cut by the cutting mechanism, and the effect of uniformly cutting the tomatoes can be realized.
Example 11: with reference to FIGS. 9 and 10
Compared with the embodiment 5, the difference is that the height of the cutting blade 5e extending out of the conveying belt 31 in the gap of the conveying belt 31 is 40-80 mm, and the height of the general ripe tomatoes is 40-80 mm, so that the height setting meets the requirement of complete cutting from the middle part of the tomatoes to be cut, the tomato cutting effect can be improved, and the final drying and airing quality of the tomatoes can be ensured; the preferred height of the cutting blade 5e in the gap of the conveyor belt 31 extending out of the conveyor belt 31 is 60mm, which ensures that more than 80% of the tomatoes are cut evenly in half to an optimum design height.
Example 12: with reference to FIGS. 1 and 9
Compared with the embodiment 4, the difference is that the vertical gap of the elastic plate 41 conveying belt 31 of the paving mechanism 4 is 40-80 mm; this height is the height of 75% above tomato, has so set up the demand that has satisfied evenly spreading promptly, has still effectively avoided the stifled problem of card that paves that the mechanism 4 and 31 clearances of paving cause too narrowly to work efficiency has been improved. The effect is most pronounced when a uniform cut is made by the cutting device, especially in the form of a wire saw 8. The elastic plate 41 can be provided in various forms and materials, such as: the cross section of the tomato box can be round to avoid damage to tomatoes during spreading, or the tomato box can be square to facilitate hinging; the vertical clearance of the elastic plate 41 of the paving mechanism 4 and the conveying belt 31 is preferably 40mm, the height is more than 75% of the height of the tomatoes, the uniform paving requirement is met, the problem of paving blockage caused by too narrow clearance between the paving mechanism 4 and the conveying belt 31 is effectively solved, and the working efficiency is improved.
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the detailed description and the accompanying drawings are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
The above description is only a preferred embodiment of the present invention, and all equivalent changes made within the scope of the claims of the present invention should be covered by the claims of the present invention. The parts not involved in the present invention are the same as or can be implemented using the prior art.

Claims (6)

1. The utility model provides a platform is put in dried tomato cutting lamella sunning which characterized in that: comprises a tomato cutting device (S1) and a spreading platform (S2), wherein an airing disc (S3-2) is arranged on the spreading platform (S2);
the tomato cutting device (S1) comprises a rack (A1), a transfer mechanism (2), a conveying mechanism (3), a paving mechanism (4) and a cutting mechanism (5);
the transfer mechanism (2) comprises a power device (7), at least two rollers (6), a conveying chain (21) and a scraper (22), the conveying chain (21) is arranged on the at least two rollers (6) to form a conveying body comprising a material taking end and a material discharging end, and the scraper (22) is a plate or a row-shaped body vertically arranged on the conveying chain (21) and forms a material hopper with the conveying chain (21);
the conveying mechanism (3) is arranged at the discharge end of the transfer mechanism (2), the conveying mechanism (3) comprises a power device (7), at least two rollers (6) and at least two conveying belts (31), the at least two conveying belts (31) are arranged on the at least two rollers (6) in parallel to form a conveying body comprising a receiving end and a discharge end, and a certain gap is reserved between the adjacent conveying belts (31);
the upper part of the conveyer belt (31) is provided with a longitudinal flange (32) and a transverse flange (33), the transverse flange (33) is arranged on at least one side surface of the longitudinal flange (32), so that a plurality of concave pit-shaped cavities are formed between the adjacent conveyer belts (31),
the spreading mechanism (4) is a scraper-shaped body and is arranged at the upper part of the conveying belt (31);
the cutting mechanism (5) is arranged behind the paving mechanism (4), the cutting mechanism (5) at least comprises a cutting knife, and the cutting knife is arranged in a gap between adjacent conveying belts (31);
the cutting mechanism (5) comprises an eccentric wheel rocker mechanism (52) and a four-bar mechanism (51), and the cutting knife is a fretsaw (8); the eccentric wheel rocker mechanism (52) comprises a first crank (521), a first connecting rod (522) and a second connecting rod (511), wherein the first crank (521) and the second connecting rod (511) are hinged to the rack (A1), and two ends of the first connecting rod (522) are respectively hinged to the other ends of the first crank (521) and the second connecting rod (511); the four-bar mechanism (51) comprises a second side link (511), a second connecting rod (512) and a third side link (513), wherein the second side link (511) and the third side link (513) are hinged to the rack (A1), and two ends of the second connecting rod (512) are hinged to the other ends of the second side link (511) and the third side link (513) respectively; the wire saw (8) is arranged in the gap of the conveying belt (31), is parallel to the second connecting rod (512) and is fixed at two ends of the second connecting rod (512);
the paving platform (S2) is a fixed paving platform (S2): the tomato cutting machine comprises a guide rail (S2-a) which can be used for placing an airing disc (S3-2) and is provided with a moving part (S4) along the length direction, the moving part (S4) at least comprises a travelling wheel capable of travelling on the guide rail, and the tomato cutting device (S1) is arranged on the moving part (S4), so that the tomato cutting device (S1) travels on the guide rail (S2-a) along with the moving part (S4);
or, the paving platform (S2) is a mobile paving platform (S2): comprises a frame body which is provided with a moving part (S4) along the length direction, the moving part (S4) is one or the combination of more than two of a conveying belt mechanism, a conveying chain mechanism or a conveying roller group mechanism which can be used for placing a drying disk (S3-2) and is provided with a driving mechanism,
the tomato cutting device (S1) is fixedly arranged on the frame, and the moving part (S4) passes through the lower part of the discharge end of the conveying mechanism (3) of the tomato cutting device (S1).
2. The laying platform for dry tomato slicing, airing according to claim 1, wherein: the paving platforms (S2) are joined end to form an annular enclosure.
3. The laying platform for dry tomato slicing, airing according to claim 2, wherein: also provided with a laying mechanism (9);
the spreading mechanism (9) is arranged at the discharge end of the conveyor belt (31) and fixed with the rack (A1), and uniformly spreads the cut tomatoes onto a spreading platform (S2); the spreading platform (S2) is arranged at the lower part of the discharging end of the spreading mechanism (9).
4. The laying platform for dry tomato slicing, airing according to claim 3, wherein: the laying mechanism (9) is an eccentric wheel rocker mechanism (52) and comprises a second crank (91), a second connecting rod (92) and a second connecting rod (93); one ends of a second crank (91) and a second side link (93) are respectively hinged to the rack (A1), and two ends of a second connecting rod (92) are respectively hinged to the other ends of the second crank (91) and the second side link (93); which evenly lays the cut tomatoes on a spreading platform (S2).
5. The laying platform for dry tomato slicing, airing according to claim 3, wherein: paving mechanism (4) are one and have elastic scraper-shaped body, and this have elastic scraper-shaped body for being fixed in elastic plate (41) on conveyer belt (31) upper portion, perhaps the upper end articulates in frame (A1) and is equipped with the platelike body of spring, and certain clearance is reserved between conveyer belt (31) upper portion and conveyer belt (31) in arranging in to the lower extreme of paving mechanism (4), the spring is one in extension spring, torsional spring or the pressure spring.
6. The laying platform for dry tomato slicing, airing according to claim 4, wherein: paving mechanism (4) are one and have elastic scraper-shaped body, and this have elastic scraper-shaped body for being fixed in elastic plate (41) on conveyer belt (31) upper portion, perhaps the upper end articulates in frame (A1) and is equipped with the platelike body of spring, and certain clearance is reserved between conveyer belt (31) upper portion and conveyer belt (31) in arranging in to the lower extreme of paving mechanism (4), the spring is one in extension spring, torsional spring or the pressure spring.
CN201910354013.1A 2019-04-29 2019-04-29 Platform is spread in dried tomato cutting lamella sunning Active CN110142818B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4561818A (en) * 1983-09-02 1985-12-31 The Royster Company Apparatus for handling blended dry particulate materials
CN101407064A (en) * 2008-11-11 2009-04-15 新疆农业科学院农业机械化研究所 Self-orientation slicing machine for producing dry tomato
CN205442090U (en) * 2015-11-19 2016-08-10 金陵科技学院 Novel farm with shining rice device
CN206123763U (en) * 2016-09-21 2017-04-26 湛江市汉成科技有限公司 Herbal pieces - makes equipment
CN109178973A (en) * 2018-10-17 2019-01-11 天峨县宏昌农机专业合作社 A kind of multi-functional solarization paddy machine
CN109379999A (en) * 2018-11-29 2019-02-26 刘学 A kind of uniform lying device of agricultural cereal sunning

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4561818A (en) * 1983-09-02 1985-12-31 The Royster Company Apparatus for handling blended dry particulate materials
CN101407064A (en) * 2008-11-11 2009-04-15 新疆农业科学院农业机械化研究所 Self-orientation slicing machine for producing dry tomato
CN205442090U (en) * 2015-11-19 2016-08-10 金陵科技学院 Novel farm with shining rice device
CN206123763U (en) * 2016-09-21 2017-04-26 湛江市汉成科技有限公司 Herbal pieces - makes equipment
CN109178973A (en) * 2018-10-17 2019-01-11 天峨县宏昌农机专业合作社 A kind of multi-functional solarization paddy machine
CN109379999A (en) * 2018-11-29 2019-02-26 刘学 A kind of uniform lying device of agricultural cereal sunning

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Inventor after: Li Yaping

Inventor after: Meng Hewei

Inventor after: Li Shenglin

Inventor before: Meng Hewei

Inventor before: Li Yaping

Inventor before: Li Shenglin