CN110142460A - A kind of aluminum-alloy wheel machining synchronization flash removed method - Google Patents
A kind of aluminum-alloy wheel machining synchronization flash removed method Download PDFInfo
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- CN110142460A CN110142460A CN201910439132.7A CN201910439132A CN110142460A CN 110142460 A CN110142460 A CN 110142460A CN 201910439132 A CN201910439132 A CN 201910439132A CN 110142460 A CN110142460 A CN 110142460A
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- China
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- aluminum
- alloy wheel
- lathe
- brush head
- cutter hub
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention relates to wheel processing technique fields, and disclose a kind of aluminum-alloy wheel machining synchronization flash removed method, the following steps are included: 1) manufacture burr brushing disc type cutter, take one section of hard alloy as cutter hub raw material, column is processed into the polishing of cutter hub raw material, and axis hole is outputed along central axes, cutter hub is made, the diameter of cutter hub is 40mm, use nylon emery stick brush head of the Ф 25/50mm with 6mm handle as deburring brush head, by deburring brush head and cutter hub detachable connection, as deburrer；2) it assembles and debugs, deburrer obtained in step 1) is assembled on lathe, and aluminum-alloy wheel to be processed is mounted on the machining position on lathe, starts lathe, control deburrer is close to aluminum-alloy wheel, the stopping when deburring brush head is in contact with aluminum-alloy wheel.The aluminum-alloy wheel is machined synchronous flash removed method, it is long to solve artificial removal's burr time, and be easy the problem of influencing product quality.
Description
Technical field
The present invention relates to wheel processing technique field, specially a kind of aluminum-alloy wheel is machined synchronous flash removed side
Method.
Background technique
The processing method that aluminum-alloy wheel product is taken when processing is usually product front surface semifinishing mode, such as Japanese
Snow wheel series front requires half Seiko, can guarantee product own wt and product size after the processing of front, can also have
The defect such as bump injury of effect removal blank surface, dynamic balancing fraction defective also can be effectively controlled in oxide skin etc., consequently facilitating product applies
Dress.
Although there are many product front processing benefit, problem is also brought, main problem is exactly Burr Problem after processing, special
It is not that main portions spoke goes out the burr of knife-edge part or product front is carved characters or flower pattern, carves characters and had certainly in flower pattern
Burr phenomena, when practical operation, since cutter is gradually passivated, the burr of knife-edge part is just more big out, and burr is gone in product front
Except completely, the flash removed time is not long, and project amount is also big, other than it will affect product appearance, painting anticorrosion failure also will cause.
It when existing aluminum-alloy wheel deburring, is mostly completed together with trimming by the way of removing by hand, all
For off-line operation, not only manual deburring and shaping not can guarantee product uniformity, and there is also certain risk, and due to being
Manual operation also there are certain requirements the proficiency of operator while needing additional addition labour, otherwise complete to process
At quality and speed influence it is very big.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of aluminum-alloy wheels to be machined synchronous flash removed method, has
It removal aluminum-alloy wheel burr the advantages that facilitating, solves that artificial removal's burr time is long, and is easy to influence asking for product quality
Topic.
(2) technical solution
For the purpose for realizing above-mentioned removal aluminum-alloy wheel burr, the invention provides the following technical scheme: a kind of aluminum-alloy wheel
It is machined synchronous flash removed method, comprising the following steps:
1) burr brushing disc type cutter is manufactured, takes one section of hard alloy as cutter hub raw material, column is processed into the polishing of cutter hub raw material
Shape, and axis hole is outputed along central axes, cutter hub is made, the diameter of cutter hub is 40mm, the nylon sand using Ф 25/50mm with 6mm handle
Brush head is as deburring brush head, by deburring brush head and cutter hub detachable connection, as deburrer；
2) it assembles and debugs, deburrer obtained in step 1) is assembled on lathe, and by aluminium alloy vehicle to be processed
The machining position being mounted on lathe is taken turns, lathe is started, controls deburrer close to aluminum-alloy wheel, when deburring brush head and aluminium
The contact condition of deburring brush head and aluminum-alloy wheel is observed in stopping when alloy wheel is in contact, and adjusts the angle of deburring brush head
Degree, until the brush finish of deburring brush head is bonded with aluminum-alloy wheel；
3) it is processed, the revolving speed S of lathe is arranged between 800r/min-1000r/min, feed speed F setting exists
Between 1.0mm/min-1.5mm/min, the amount of brushing T is set as between 1mm-1.5mm, when reversion processing twice, i.e., from outer side brush
The not cutter lifting to after in most, then brushes cutter lifting after outside, then lathe stalling rotates forward, parameter constant, from outer side brush from the inside
To the inside, then cutter lifting returns to origin, and single aluminum-alloy wheel completes the process, and the aluminum-alloy wheel completed the process is unloaded, is changed
New aluminum-alloy wheel, repetitive operation are produced.
Preferably, the revolving speed S of the lathe is 800r/min, and the feed speed F is 1.0mm/min, the amount of the brushing T
For 1mm.
Preferably, the revolving speed S of the lathe is 900r/min, and the feed speed F is 1.25mm/min, the amount of brushing
T is 1.25mm.
Preferably, the revolving speed S of the lathe is 1000r/min, and the feed speed F is 1.5mm/min, the amount of brushing
T is 1.5mm.
Preferably, model DW1097, DW908 or DW1098 of the lathe.
(3) beneficial effect
Compared with prior art, the present invention provides a kind of aluminum-alloy wheels to be machined synchronous flash removed method, has following
The utility model has the advantages that
The aluminum-alloy wheel is machined synchronous flash removed method, by manufacturing the disc type cutter of special burr brushing, using nylon
Emery stick brush head, and by brush head and cutter hub detachable connection, it is convenient for changing brush head i.e., larger pressure can also be carried
Power, and due to being carried out on lathe, the operation is more convenient, and without buying or manufacturing more utensils, at low cost, income
Height is not necessarily to artificial removal's burr, that is, reduces the demand of labour, reduce the danger coefficient of worker, and can guarantee the system of product
One property, and will not due to worker proficiency problem and influence speed of production, it is long to solve artificial removal's burr time, and is easy
The problem of influencing product quality.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical solution in the embodiment of the present invention is clearly and completely retouched
It states, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention
In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, shall fall within the protection scope of the present invention.
A kind of embodiment one: aluminum-alloy wheel machining synchronization flash removed method, comprising the following steps:
1) burr brushing disc type cutter is manufactured, takes one section of hard alloy as cutter hub raw material, column is processed into the polishing of cutter hub raw material
Shape, and axis hole is outputed along central axes, cutter hub is made, the diameter of cutter hub is 40mm, the nylon sand using Ф 25/50mm with 6mm handle
Brush head is as deburring brush head, by deburring brush head and cutter hub detachable connection, as deburrer；
2) it assembles and debugs, deburrer obtained in step 1) is assembled on lathe, the model DW1097 of lathe, and
Aluminum-alloy wheel to be processed is mounted on the machining position on lathe, starts lathe, controls deburrer close to aluminium alloy vehicle
The contact condition of deburring brush head and aluminum-alloy wheel is observed in wheel, the stopping when deburring brush head is in contact with aluminum-alloy wheel,
The angle of deburring brush head is adjusted, until the brush finish of deburring brush head is bonded with aluminum-alloy wheel；
3) it is processed, by the revolving speed S setting of lathe in 800r/min, feed speed F setting is set in 1.0mm/min, the amount of brushing T
Be set to 1mm, when reversion processing twice, i.e., in being brushed most from outside after not cutter lifting, then brush cutter lifting after outside, machine from the inside
Then bed stalling rotates forward, parameter constant, and brushing the inside from outside, then cutter lifting returns to origin, and single aluminum-alloy wheel processes
At the aluminum-alloy wheel completed the process is unloaded, new aluminum-alloy wheel, repetitive operation are changed.
As a result: successfully removing the burr on aluminum-alloy wheel.
A kind of embodiment two: aluminum-alloy wheel machining synchronization flash removed method, comprising the following steps:
1) burr brushing disc type cutter is manufactured, takes one section of hard alloy as cutter hub raw material, column is processed into the polishing of cutter hub raw material
Shape, and axis hole is outputed along central axes, cutter hub is made, the diameter of cutter hub is 40mm, the nylon sand using Ф 25/50mm with 6mm handle
Brush head is as deburring brush head, by deburring brush head and cutter hub detachable connection, as deburrer；
2) it assembles and debugs, deburrer obtained in step 1) is assembled on lathe, the model DW908 of lathe, and
Aluminum-alloy wheel to be processed is mounted on the machining position on lathe, starts lathe, controls deburrer close to aluminium alloy vehicle
The contact condition of deburring brush head and aluminum-alloy wheel is observed in wheel, the stopping when deburring brush head is in contact with aluminum-alloy wheel,
The angle of deburring brush head is adjusted, until the brush finish of deburring brush head is bonded with aluminum-alloy wheel；
3) it is processed, the revolving speed S setting of lathe is arranged in 900r/min, feed speed F in 1.25mm/min, the amount of brushing T
Be set as 1.25mm, when reversion processing twice, i.e., in being brushed most from outside after not cutter lifting, then brush and lifted after outside from the inside
Then knife, lathe stalling rotate forward, parameter constant, and brushing the inside from outside, then cutter lifting returns to origin, and single aluminum-alloy wheel adds
Work is completed, and the aluminum-alloy wheel completed the process is unloaded, new aluminum-alloy wheel is changed, repetitive operation is produced.
As a result: successfully removing the burr on aluminum-alloy wheel.
A kind of embodiment three: aluminum-alloy wheel machining synchronization flash removed method, comprising the following steps:
1) burr brushing disc type cutter is manufactured, takes one section of hard alloy as cutter hub raw material, column is processed into the polishing of cutter hub raw material
Shape, and axis hole is outputed along central axes, cutter hub is made, the diameter of cutter hub is 40mm, the nylon sand using Ф 25/50mm with 6mm handle
Brush head is as deburring brush head, by deburring brush head and cutter hub detachable connection, as deburrer；
2) it assembles and debugs, deburrer obtained in step 1) is assembled on lathe, the model DW1098 of lathe, and
Aluminum-alloy wheel to be processed is mounted on the machining position on lathe, starts lathe, controls deburrer close to aluminium alloy vehicle
The contact condition of deburring brush head and aluminum-alloy wheel is observed in wheel, the stopping when deburring brush head is in contact with aluminum-alloy wheel,
The angle of deburring brush head is adjusted, until the brush finish of deburring brush head is bonded with aluminum-alloy wheel；
3) it is processed, the revolving speed S setting of lathe is arranged in 1000r/min, feed speed F in 1.5mm/min, the amount of brushing T
Be set as 1.5mm, when reversion processing twice, i.e., in being brushed most from outside after not cutter lifting, then brush and lifted after outside from the inside
Then knife, lathe stalling rotate forward, parameter constant, and brushing the inside from outside, then cutter lifting returns to origin, and single aluminum-alloy wheel adds
Work is completed, and the aluminum-alloy wheel completed the process is unloaded, new aluminum-alloy wheel is changed, repetitive operation is produced.
As a result: successfully removing the burr on aluminum-alloy wheel.
The beneficial effects of the present invention are: the aluminum-alloy wheel is machined synchronous flash removed method, by manufacturing special brush
The disc type cutter of burr keeps brush head i.e. convenient using nylon emery stick brush head, and by brush head and cutter hub detachable connection
Replacement, can also carry larger pressure, and due to being carried out on lathe, the operation is more convenient, and without buying or manufacturing more
More utensils, at low cost, income is high, is not necessarily to artificial removal's burr, that is, reduces the demand of labour, reduces the dangerous system of worker
Number, and can guarantee the uniformity of product, and will not due to worker proficiency problem and influence speed of production, solve artificial
It goes the flash removed time long, and is easy the problem of influencing product quality.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of aluminum-alloy wheel is machined synchronous flash removed method, which comprises the following steps:
1) burr brushing disc type cutter is manufactured, takes one section of hard alloy as cutter hub raw material, column is processed into the polishing of cutter hub raw material
Shape, and axis hole is outputed along central axes, cutter hub is made, the diameter of cutter hub is 40mm, the nylon sand using Ф 25/50mm with 6mm handle
Brush head is as deburring brush head, by deburring brush head and cutter hub detachable connection, as deburrer；
2) it assembles and debugs, deburrer obtained in step 1) is assembled on lathe, and by aluminium alloy vehicle to be processed
The machining position being mounted on lathe is taken turns, lathe is started, controls deburrer close to aluminum-alloy wheel, when deburring brush head and aluminium
The contact condition of deburring brush head and aluminum-alloy wheel is observed in stopping when alloy wheel is in contact, and adjusts the angle of deburring brush head
Degree, until the brush finish of deburring brush head is bonded with aluminum-alloy wheel；
3) it is processed, the revolving speed S of lathe is arranged between 800r/min-1000r/min, feed speed F setting exists
Between 1.0mm/min-1.5mm/min, the amount of brushing T is set as between 1mm-1.5mm, when reversion processing twice, i.e., from outer side brush
The not cutter lifting to after in most, then brushes cutter lifting after outside, then lathe stalling rotates forward, parameter constant, from outer side brush from the inside
To the inside, then cutter lifting returns to origin, and single aluminum-alloy wheel completes the process, and the aluminum-alloy wheel completed the process is unloaded, is changed
New aluminum-alloy wheel, repetitive operation are produced.
2. a kind of aluminum-alloy wheel according to claim 1 is machined synchronous flash removed method, which is characterized in that described
The revolving speed S of lathe is 800r/min, and the feed speed F is 1.0mm/min, and the amount of the brushing T is 1mm.
3. a kind of aluminum-alloy wheel according to claim 1 is machined synchronous flash removed method, which is characterized in that described
The revolving speed S of lathe is 900r/min, and the feed speed F is 1.25mm/min, and the amount of the brushing T is 1.25mm.
4. a kind of aluminum-alloy wheel according to claim 1 is machined synchronous flash removed method, which is characterized in that described
The revolving speed S of lathe is 1000r/min, and the feed speed F is 1.5mm/min, and the amount of the brushing T is 1.5mm.
5. a kind of aluminum-alloy wheel according to claim 1 is machined synchronous flash removed method, which is characterized in that described
Model DW1097, DW908 or DW1098 of lathe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910439132.7A CN110142460A (en) | 2019-05-24 | 2019-05-24 | A kind of aluminum-alloy wheel machining synchronization flash removed method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910439132.7A CN110142460A (en) | 2019-05-24 | 2019-05-24 | A kind of aluminum-alloy wheel machining synchronization flash removed method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110142460A true CN110142460A (en) | 2019-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910439132.7A Pending CN110142460A (en) | 2019-05-24 | 2019-05-24 | A kind of aluminum-alloy wheel machining synchronization flash removed method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH079317A (en) * | 1993-06-30 | 1995-01-13 | Hitachi Chem Co Ltd | Manufacture of chamferingly-ground fiber reinforced plastics pipe and chamferingly grinding device for fiber reinforced plastics pipe |
| CN102909627A (en) * | 2012-11-11 | 2013-02-06 | 中信戴卡股份有限公司 | Wheel deburring device |
| CN203792124U (en) * | 2014-04-28 | 2014-08-27 | 中信戴卡股份有限公司 | Wheel burring device |
| CN104440452A (en) * | 2014-12-29 | 2015-03-25 | 中信戴卡股份有限公司 | Wheel deburring device and deburring method |
| CN107297655A (en) * | 2017-07-21 | 2017-10-27 | 中信戴卡股份有限公司 | A kind of wheel flange burr scrubbing device |
| US20170348781A1 (en) * | 2016-06-01 | 2017-12-07 | Citic Dicastal Co., Ltd. | Ferrule type wheel deburring device |
-
2019
- 2019-05-24 CN CN201910439132.7A patent/CN110142460A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH079317A (en) * | 1993-06-30 | 1995-01-13 | Hitachi Chem Co Ltd | Manufacture of chamferingly-ground fiber reinforced plastics pipe and chamferingly grinding device for fiber reinforced plastics pipe |
| CN102909627A (en) * | 2012-11-11 | 2013-02-06 | 中信戴卡股份有限公司 | Wheel deburring device |
| CN203792124U (en) * | 2014-04-28 | 2014-08-27 | 中信戴卡股份有限公司 | Wheel burring device |
| CN104440452A (en) * | 2014-12-29 | 2015-03-25 | 中信戴卡股份有限公司 | Wheel deburring device and deburring method |
| US20170348781A1 (en) * | 2016-06-01 | 2017-12-07 | Citic Dicastal Co., Ltd. | Ferrule type wheel deburring device |
| CN107297655A (en) * | 2017-07-21 | 2017-10-27 | 中信戴卡股份有限公司 | A kind of wheel flange burr scrubbing device |
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Application publication date: 20190820 |