CN110122892A - A kind of method that radio frequency heating assists camellia oleifera fruit shelling and tea seed drying - Google Patents

A kind of method that radio frequency heating assists camellia oleifera fruit shelling and tea seed drying Download PDF

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Publication number
CN110122892A
CN110122892A CN201910496785.9A CN201910496785A CN110122892A CN 110122892 A CN110122892 A CN 110122892A CN 201910496785 A CN201910496785 A CN 201910496785A CN 110122892 A CN110122892 A CN 110122892A
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tea seed
shell
tea
seed
camellia oleifera
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刘嫣红
吴文俊
朱丽君
朱广飞
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China Agricultural University
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China Agricultural University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The present invention relates to the methods that a kind of auxiliary camellia oleifera fruit shelling of radio frequency heating and tea seed are dry, method includes the following steps: 1) tea fruit splits shell: after setting the pole plate spacing of RF heating system, the camellia oleifera fruit of picking is transported on radio-frequency apparatus material mesh belt, it carries out being heated to shell cracking, at this time tea seed free dropping;2) shell seed is removed: camellia oleifera fruit obtained by step 1) being sent into rubber strip rubbing device, further separates oil-tea camellia husks and seed;3) shell seed separates: oil-tea camellia husks obtained by step 2) and seed mixed material being sent into Multilayer vibrating screen, tea seed is isolated in screening;4) tea seed is dry: tea seed obtained by step 3) is sent to again on radio frequency material mesh belt, under the pole plate spacing condition of the hot wind wind speed and wind-warm syndrome and radio frequency that set, it is dry to target moisture content to carry out radio frequency heating.The method of the present invention technological operation is simple, shell and drying effect is good.

Description

A kind of method that radio frequency heating assists camellia oleifera fruit shelling and tea seed drying
Technical field
The invention belongs to band shell oil plant Primary processing technology fields, and in particular to a kind of auxiliary camellia oleifera fruit shelling of radio frequency heating and The dry method of tea seed.
Background technique
Oil tea is one of maximum woody oleiferous plants crop of China's yield, big with oil palm, olive, coconut and the referred to as world four Woody edible oil material.Tea seed nutritive value is high, and oil content is up to 40%~55% in benevolence, wherein oleic acid and linoleic acid total content Up to 90% or more.The oil-tea camellia husks moisture content newly harvested is 70%~80%, and tea seed moisture content is 40%~50%, in addition The more rainy weathers in harvest season southern area need to carry out place of production camellia oleifera fruit shelling and tea seed to prevent tea seed from going mouldy in time It is dried.Currently, camellia oleifera fruit shelling mainly has natural drying and mechanical dejacketing two ways.However, natural drying mode is imitated Rate is low, large labor intensity;Mechanical dejacketing can substitute natural drying mode to a certain extent, but the breakage rate of tea seed It is higher.Tea seed drying mostly uses heated-air drying mode greatly, but since tea seed seed is big, specific surface area is small, there is knot outside The seed shell of structure densification, and the air gap can be generated in drying process between shell and tea seed, it is unfavorable for the transmitting of heat and moisture, So that tea seed, which becomes, is difficult to dry one of oil variety, cause its hot air drying rate slow, it is ineffective.
Radio frequency (electromagnetic wave that frequency is 3kHz~300MHz) can be directed through inside material, cause material internal poles Property molecule and the oscillation of charged ion migrate, phase mutual friction converts electrical energy into thermal energy.Radio frequency heating is for assisting camellia oleifera fruit de- Shell mainly utilizes its volume heating effect, keeps camellia oleifera fruit inside and outside while heating up, and is evaporated rapidly using tea seed moisture inside green shell The pressure of generation causes the rapid spalling of green shell, and green shell moisture content is higher at this time, and hardness is lower, and seed shell separation process is more easier, Destruction will not be generated to tea seed shell.And the de- green shell of conventional heating mode (CN105942547A), heat are inside from green shell , there is temperature gradient from the outside to the core in conduction, with a large amount of declines of green shell moisture content, green shell is shunk, and what which generated answers Power causes green shell gradually to crack and crack, but due to hardness increase in green shell dehydration, subsequent subtractive process is easy damage Bad oil tea seed episperm causes its storage quality to decline;Also, the process for removing oil-tea camellia husks large quantity of moisture, will also result in the energy Waste.The hot air combined heating of radio frequency-is dry for tea seed, mainly using the heating of its volume and moisture content self-balancing effect, protects Exhibit material thermally equivalent simultaneously in whole volume, and the higher camellia seed kernel of moisture content can absorb more RF energies, from And guarantee that temperature is consistent with gradation of moisture direction, accelerate dry progress.Meanwhile the presence of hot wind can take away rapidly material The moisture of surface evaporation.
Summary of the invention
In view of the above-mentioned problems, the purpose of the present invention is to propose to a kind of auxiliary camellia oleifera fruit shelling of radio frequency heating and tea seed are dry Method, realize efficiently, quickly, the shelling of the camellia oleifera fruit guaranteed the quality and tea seed it is dry.
Technical solution provided by the invention is as follows.
A kind of method that radio frequency heating assists camellia oleifera fruit shelling and tea seed drying, comprising the following steps:
A feeding: camellia oleifera fruit is transported on radio-frequency apparatus material mesh belt by elevator;
B tea fruit splits shell: setting the pole plate spacing of RF heating system, radio frequency heating camellia oleifera fruit to shell cracks, oily at this time Tea seed can free dropping;
C shell seed removing: by step B camellia oleifera fruit be sent into rubber strip rubbing device, further peel away oil-tea camellia husks and Tea seed;
The separation of D shell seed: separation screening is carried out to the oil-tea camellia husks seed mixture in step C using Multilayer vibrating screen;
E tea seed is dry: the tea seed that step D is filtered out is transported to RF heating system material net again by elevator It takes, under the hot wind wind speed and wind-warm syndrome and radio frequency system pole plate spacing condition set, it is dry to carry out radio frequency-Hot-blast Heating To target moisture content.
Above-mentioned radio frequency heating auxiliary camellia oleifera fruit shells and the method for tea seed drying, and camellia oleifera fruit described in step A should be mature Fruit, determination flag are as follows: peel smooth, color is shinny, and suede loses hair when it falls out naturally shed.Tea seed episperm is shiny black, and the white middle band of tea seed kernel is yellow, Glossy sign is obvious;
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, further including before step A will be described Camellia oleifera fruit carries out the process of screening and removing impurities, and sundries mass percent is less than or equal to 1% in the camellia oleifera fruit after removal of impurities.Step D screening Sundries mass percent is less than or equal to 0.5% in the tea seed isolated.
The auxiliary camellia oleifera fruit shelling of above-mentioned radio frequency heating and the dry method of tea seed, tea seed described in step A it is initial Moisture content is 40%~50%, and oil-tea camellia husks moisture content is 70%~80%.
Above-mentioned radio frequency heating auxiliary camellia oleifera fruit shells and the method for tea seed drying, uses frequency in step B and E The radio-frequency seasoning system of 27.12MHz, power 6kW, and using not temperature-controlled drying mode.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, RF plate spacing described in step B For 100~130mm.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, the time required to shell is split described in step B For 30-50min, the camellia oleifera fruit shell moisture content after splitting shell declines 10%~20%, tea seed moisture content decline 3%~7%.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, the rubbing of rubber strip described in step C Device is made of a pair of of rubber strip of different rotating speeds backwards rotation, and working space is Y-shaped, the tensioning wheel at reduced space by Spring supporting, it is ensured that the flexible operation of separation process protects tea seed shell not to be damaged to the maximum extent.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, vibrating screen described in step D are three Layer: for first layer for removing shell, the second layer accepts broken shell and sundries for screening tea seed, third layer.The oil tea filtered out Seed breakage rate is less than or equal to 2%.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, hot wind wind speed tune described in step E Adjusting range is 0.5~2.0m/s, and direction is horizontal cross wind, and the adjustable range of wind-warm syndrome is 55~65 DEG C, the adjusting of pole plate spacing Range is 110~150mm.The maximum temperature range that final material reaches is between 50~65 DEG C.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, target moisture content described in step E are 9%.
The tea seed obtained using radio frequency heating of the present invention auxiliary camellia oleifera fruit shelling and method for drying oil-tea camellia seed, acid value are less than 0.7750mg/g, peroxide value are 0.0339mmol/kg or so, meet national standard (GB/T 11765-2018) requirement.
Beneficial effects of the present invention:
1, the present invention can sufficiently combine the advantage of two kinds of radio frequency, hot wind heating methods according to the characteristic of material, de- improving Shell and rate of drying have unique advantage in terms of reducing process energy consumption.
2, the present invention solves the problems such as band shell oilseed drying rate is low, poor quality, under the process conditions of optimization, energy It is enough obviously shortened drying time, improves industrial productivity, and keep good quality.And the technique is easily controllable, operability By force.
Detailed description of the invention:
Fig. 1 is the device structure schematic diagram that radio frequency heating of the present invention assists camellia oleifera fruit shelling and tea seed drying.
The schematic diagram that Fig. 2 is different parameters of the present invention, rate of drying changes over time at a temperature of same target.
Specific embodiment
The present invention is described in more detail combined with specific embodiments below.
The acid value of tea seed, the detection method of peroxide value are as follows in following embodiments:
The detection method of acid value is referring to GB5009.229-2016 " measurement of acid value in national food safety standard food ";
The detection method of peroxide value is referring to GB5009.227-2016 " peroxide value in national food safety standard food Measurement ";
Embodiment 1:
A kind of method that radio frequency heating assists camellia oleifera fruit shelling and tea seed drying, the equipment being related to mainly have radio frequency-heat Wind combined heat equipment 1 comprising top crown 1-1, material mesh belt 1-2 and bottom crown 1-3, rubber strip rubbing device 2 comprising Feed inlet 2-1, upper backup roll wheel 2-2, rubber strip 2-3, tensioning wheel spring 2-4, tensioning wheel 2-5, lower backing roll wheel 2-6 and discharging Mouth 2-7, vibrating screen 3 comprising feed inlet 3-1, shell sieve 3-2, tea seed sieve 3-3 and tea seed discharge port 3-4 etc. are mentioned Rise machine 4, when work the following steps are included:
A feeding: camellia oleifera fruit is transported on radio-frequency apparatus material mesh belt 1-2 by elevator 4;
B tea fruit splits shell: radio frequency heating camellia oleifera fruit to shell cracks, and tea seed can free dropping at this time;
The removing of C shell seed: the camellia oleifera fruit in step B is sent into rubber strip rubbing device 2, in rubber strip 2-3 and tensioning wheel 2-5 In the Y-shaped working space of composition, oil-tea camellia husks and tea seed are further peeled away;
The separation of D shell seed: separation screening is carried out to the oil-tea camellia husks seed mixture in step C using vibrating screen 3;
E tea seed is dry: the tea seed that step D is filtered out is transported to RF heating system material again by elevator 4 On mesh belt 1-2, the hot air combined drying of radio frequency-is carried out to target moisture content.
Above-mentioned radio frequency heating auxiliary camellia oleifera fruit shells and the method for tea seed drying, and camellia oleifera fruit described in step A should be mature Fruit, determination flag are as follows: peel smooth, color is shinny, and suede loses hair when it falls out naturally shed.Tea seed episperm is shiny black, and the white middle band of tea seed kernel is yellow, Glossy sign is obvious;
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, further including before step A will be described Camellia oleifera fruit carries out the process of screening and removing impurities, and sundries mass percent is less than or equal to 1% in the camellia oleifera fruit after removal of impurities.Step D screening Sundries mass percent is less than or equal to 0.5% in the tea seed isolated.
The auxiliary camellia oleifera fruit shelling of above-mentioned radio frequency heating and the dry method of tea seed, tea seed described in step A it is initial Moisture content is 40%~50%, and oil-tea camellia husks moisture content is 70%~80%.
Above-mentioned radio frequency heating auxiliary camellia oleifera fruit shells and the method for tea seed drying, uses frequency in step B and E The radio-frequency seasoning system of 27.12MHz, power 6kW, and using not temperature-controlled drying mode.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, radio frequency top crown 1-1 described in step B Spacing with bottom crown 1-3 is 100mm.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, the time required to shell is split described in step B For 30min, the camellia oleifera fruit shell moisture content after splitting shell declines 20%, tea seed moisture content decline 7%.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, the rubbing of rubber strip described in step C Device 2 is made of a pair of of rubber strip 2-3 of different rotating speeds backwards rotation, and working space is " Y type ", the tensioning at reduced space 2-5 is taken turns by spring supporting 2-4, it is ensured that the flexible operation of separation process protects tea seed shell not to be damaged to the maximum extent.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, vibrating screen 3 described in step D are three Layer: for removing shell, second layer tea seed sieve 3-3 accepts broken first layer shell sieve 3-2 for screening tea seed, third layer Shell and sundries.The tea seed shell breakage rate filtered out is less than or equal to 2%.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, hot wind wind speed described in step E are 2.0m/s, direction are horizontal cross wind, and wind-warm syndrome is 55 DEG C, and the spacing of radio frequency top crown 1-1 and bottom crown 1-3 are 130mm.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, target moisture content described in step E are 9%.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, step E required time is 330 minutes, I.e. 5.5 hours, however when only with 55 DEG C of heated-air drying tea seeds to target moisture content, time-consuming institute is 15h, radio frequency-hot wind Combined drying tea seed rate promotes 3 times or so, and the peroxide value of material is only 0.0339mmol/kg after drying, and only adopts It is 0.5mmol/kg or so with the tea seed peroxide value of heated-air drying, it can be seen that the technique helps to maintain tea seed Quality.
Embodiment 2:
Equipment and process flow are same as Example 1, difference are as follows:
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, hot wind wind speed described in step E are 1.5m/s, direction are horizontal cross wind, and wind-warm syndrome is 55 DEG C, and the spacing of radio frequency top crown 1-1 and bottom crown 1-3 are 140mm.
The method of above-mentioned radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, step E required time is 360 minutes, I.e. 6 hours, and the peroxide value of material is only 0.0610mmol/kg, acid value 0.7672mg/ after the hot air combined drying of radio frequency- g。
Technical solution of the present invention is described in detail in above-described embodiment.It is apparent that the present invention is not limited being retouched The embodiment stated.Based on the embodiments of the present invention, those skilled in the art can also make a variety of variations accordingly, but appoint What is equal with the present invention or similar variation shall fall within the protection scope of the present invention.

Claims (10)

1. a kind of method of radio frequency heating auxiliary camellia oleifera fruit shelling and tea seed drying, which comprises the steps of:
1) tea fruit splits shell: after setting the pole plate spacing of RF heating system, the camellia oleifera fruit of picking being transported to radio-frequency apparatus material On mesh belt, carry out being heated to shell cracking, at this time tea seed free dropping;
2) shell seed is removed: camellia oleifera fruit obtained by step 1) being sent into rubber strip rubbing device, further makes oil-tea camellia husks and tea seed It separates;
3) shell seed separates: oil-tea camellia husks obtained by step 2) and tea seed mixed material being sent into Multilayer vibrating screen, screening is isolated Tea seed;
4) tea seed is dry: tea seed obtained by step 3) is sent to again on RF heating system material mesh belt, in the heat set Under the pole plate spacing condition of wind wind speed and wind-warm syndrome and RF heating system, it is dry to target moisture content to carry out radio frequency heating.
2. the method as described in claim 1, which is characterized in that further include that the camellia oleifera fruit is carried out to screening to remove before step 1) Miscellaneous process, sundries quality is less than or equal to 1% in the camellia oleifera fruit after removal of impurities.
3. the method as described in claim 1, which is characterized in that the initial aqueous rate of tea seed described in step 1) be 40%~ 50%, oil-tea camellia husks moisture content is 70%~80%.
4. the method as described in claim 1, which is characterized in that RF plate spacing described in step 1) is 100~130mm.
5. the method as described in claim 1, which is characterized in that be 30- the time required to the cracking of shell described in step 1) 50min, the camellia oleifera fruit shell moisture content decline 10%~20% after splitting shell, tea seed moisture content decline 3%~7%.
6. the method as described in claim 1, which is characterized in that rubber strip rubbing device described in step 2), by different rotating speeds A pair of of rubber strip of backwards rotation forms, and working space is Y-shaped, and the tensioning wheel at reduced space is by spring supporting.
7. the method as described in claim 1, which is characterized in that the tea seed breakage rate filtered out described in step 3) be less than etc. In 2%;It screens sundries mass percent in the tea seed isolated and is less than or equal to 0.5%.
8. the method as described in claim 1, which is characterized in that vibrating screen described in step 3) is three layers: first layer is for going Shell, the second layer accept broken shell and sundries for screening tea seed, third layer.
9. the method as described in claim 1, which is characterized in that hot wind wind speed described in step 4) is 0.5~2.0m/s, direction For horizontal cross wind, the wind-warm syndrome is 55~65 DEG C, and RF plate spacing is 110~150mm.
10. the method as described in claim 1, which is characterized in that target moisture content described in step 4) is 9%.
CN201910496785.9A 2019-06-10 2019-06-10 A kind of method that radio frequency heating assists camellia oleifera fruit shelling and tea seed drying Pending CN110122892A (en)

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CN113142484A (en) * 2021-05-12 2021-07-23 吉林农业大学 Method for pre-separating cyperus esculentus cortex
CN113826916A (en) * 2021-08-13 2021-12-24 安徽省霍山县鸟语生态农业有限公司 Camellia oleifera abel fruit shelling system and application method thereof
CN113951525A (en) * 2021-10-20 2022-01-21 贵州省林业科学研究院 Low-cost and high-efficiency fried preserved fruit treatment method for oil tea fruits

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113142484A (en) * 2021-05-12 2021-07-23 吉林农业大学 Method for pre-separating cyperus esculentus cortex
CN113826916A (en) * 2021-08-13 2021-12-24 安徽省霍山县鸟语生态农业有限公司 Camellia oleifera abel fruit shelling system and application method thereof
CN113951525A (en) * 2021-10-20 2022-01-21 贵州省林业科学研究院 Low-cost and high-efficiency fried preserved fruit treatment method for oil tea fruits

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Application publication date: 20190816