CN110116888A - A kind of platform trolley automatic circulating system and sofa single-piece streamline - Google Patents
A kind of platform trolley automatic circulating system and sofa single-piece streamline Download PDFInfo
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- CN110116888A CN110116888A CN201910467465.0A CN201910467465A CN110116888A CN 110116888 A CN110116888 A CN 110116888A CN 201910467465 A CN201910467465 A CN 201910467465A CN 110116888 A CN110116888 A CN 110116888A
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- station
- platform trolley
- circulating system
- platform
- wheel group
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- 125000004122 cyclic group Chemical group 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
The present invention relates to technical field of furniture manufacturing, specially a kind of platform trolley automatic circulating system and sofa single-piece streamline.A kind of platform trolley automatic circulating system, including cyclic track, including upper rail and lower railway；The lower railway, is equipped with endless-chain, and the endless-chain is equipped with push top；Platform trolley is located at the cyclic track, equipped with the first guide wheel group and the second guide wheel group being used cooperatively with the upper rail；First guide wheel group includes along the support shaft of platform trolley direction of advance setting and one end and support shaft rotation connection, the slip-on head of the other end straight down；Cylinder is driven, is set at each station, is used cooperatively with the trolley position detector at corresponding station, the telescopic rod of the push top overhead height is higher than including setting height.The platform trolley automatic circulating system of the application is operated by the automatic order that cyclic track and guide wheel group can be realized platform trolley, is saved time labour, is improved production efficiency.
Description
Technical field
The present invention relates to technical field of furniture manufacturing, specially a kind of platform trolley automatic circulating system and sofa single-piece flow
Line.
Background technique
Sofa single-piece streamline can be produced sofa piece by piece from part to finished product with the process of a line, so as to shorten
The production cycle of sofa, the transhipment consumption for reducing sofa, the production cost for reducing sofa.But existing sofa single-piece streamline,
Workbench on its each station needs manually to be transferred to next station after completing corresponding operation, time-consuming to take
Power, so that the production efficiency of sofa single-piece streamline is lower.
Such as application No. is the patents of CN201811484482.7 to disclose a kind of single-piece streamline of function sofa, each work
It needs manually to transfer sofa semi-finished product between position, therefore, the whole efficiency of sofa single-piece streamline is not very high.
Summary of the invention
In view of the problems of the existing technology the present invention, proposes a kind of platform trolley automatic circulating system and sofa single-piece
Streamline can be improved the whole work efficiency of sofa single-piece streamline.
The technical solution adopted by the present invention to solve the technical problems is: a kind of platform trolley automatic circulating system, including
Cyclic track, including upper rail and lower railway；
The lower railway, is equipped with endless-chain, and the endless-chain is equipped with push top；
Platform trolley is located at the cyclic track, equipped with the first guide wheel group and second being used cooperatively with the upper rail
Guide wheel group；
First guide wheel group includes along the support shaft of platform trolley direction of advance setting and one end and the support
Axis rotation connection, the slip-on head of the other end straight down；
Cylinder is driven, is set at each station, is used cooperatively with the trolley position detector at corresponding station, including setting height
Higher than the telescopic rod of the push top overhead height；
When the telescopic rod pushes the slip-on head to rotate along the support shaft, the slip-on head is staggered with the push top；It is described
When telescopic rod is shunk, the slip-on head rotation is resetted and is partially overlapped with the push top.
Preferably, the push top is set at the top of the endless-chain at equal intervals；
The spacing distance of the push top is 1 meter.
Preferably, the trolley position detector includes travel switch and/or photoelectric sensor.
Preferably, first guide wheel group further includes the two position-limited wheel groups set on the support shaft axial end portion；
Each position-limited wheel group includes both sides side position-limited wheel and a upper limit wheel.
Preferably, first guide wheel group further includes the two upper limit wheel central axises of connection and trolley frame body
It is oriented to wheel carrier.
Preferably, the slip-on head include with the support shaft rotation connection rotor, and with the rotor
Integrally formed corner block.
Preferably, the driving cylinder further includes the casing connecting with the cyclic track, and it is set to described flexible
The transverse sheet of bar free end.
Preferably, the cyclic track includes the orbital segment of more piece assembly and connection, each orbital segment is equipped with height
Spend adjustment base.
A kind of sofa single-piece streamline, including platform trolley automatic circulating system and circulation rail is successively set on by before and after technique
Station processed is laid one's hand in seat wrapping station on road, handrail, pedestal lays one's hand on station processed, switch assembly station, chassis assembly station, leg gear
The nail frame tooling platform of seat wrapping station avris is arranged in plate assembly station and general assembly station, and setting is followed described
Backrest nail frame station, backrest wrapping station and the backrest of loop orbit avris lay one's hand on station processed, and the backrest lays one's hand on station processed and passes through circulation
Formula conveyor belt is docked with the general assembly station.
Preferably, the cyclic track has shelf, the bottom shelf is equipped with the sky for allowing platform trolley to pass through
Between.
The invention has the advantages that the platform trolley automatic circulating system of the application passes through cyclic track and guide wheel group
The automatic order operating that can be realized platform trolley, saves time labour, semi-finished product is avoided to accumulate, improve production efficiency；
The sofa single-piece streamline of the application can carry out the automatic transmitting of semi-finished product by platform trolley automatic circulating system, assist sofa
Assembly improves the production efficiency of sofa.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of platform trolley automatic circulating system of the present invention；
Fig. 2 is the structural schematic diagram of platform trolley；
Fig. 3 is the structural schematic diagram of the first guide wheel group；
Fig. 4 is the first guide wheel group and the structural schematic diagram for driving cylinder；
Fig. 5 is the structural schematic diagram of sofa single-piece streamline of the present invention；
Wherein, 1, upper rail, 2, lower railway, 21, push top, 3, platform trolley, the 4, first guide wheel group, 41, support shaft, 42, shifting
Dynamic head, 43, avris position-limited wheel, 44, upper limit wheel, 45, guiding wheel carrier, the 5, second guide wheel group, 6, driving cylinder, 61, stretch
Contracting bar, 62, casing, 63, transverse sheet, 71, seat wrapping station, 72, handrail lay one's hand on station processed, 73, pedestal lay one's hand on station processed, 74, switch
Assembly station, 75, chassis assembly station, 76, leg baffle assembly station, 77, general assembly station, 8, nail frame tooling platform, 91, backrest
Follow closely frame station, 92, backrest wrapping station, 93, backrest lay one's hand on station processed, 10, shelf.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Figures 1 to 4, a kind of platform trolley automatic circulating system, including cyclic track, platform trolley 3 drive gas
Cylinder 6.Cyclic track includes upper rail 1 and lower railway 2, and the lower railway 2 is equipped with endless-chain, and the endless-chain is equipped with push top 21.
Platform trolley 3 is located at the cyclic track, leads equipped with the first guide wheel group 4 and second being used cooperatively with the upper rail 1
To wheel group 5, for the second guide wheel group 5 in addition to not having slip-on head 42, other structures are identical as the first guide wheel group 4.Endless-chain root
According to the continuous loopy moving of the movement speed of setting, movement speed can be adjusted according to actual needs.
First guide wheel group 4 include along 3 direction of advance of platform trolley setting support shaft 41 and one end with
The rotation connection of support shaft 41, the slip-on head 42 of the other end straight down.Cylinder 6 is driven to be set at each station, and it is corresponding
Trolley position detector at station is used cooperatively, and the telescopic rod 61 of 21 overhead heights of the push top is higher than including setting height.
When the telescopic rod 61 pushes the slip-on head 42 to rotate along the support shaft 41, the slip-on head 42 and the push top 21 are wrong
It opens, when the telescopic rod 61 is shunk, the rotation of slip-on head 42 is resetted and partially overlapped with the push top 21.
Concrete operating principle, in moving process, push top 21 contacts endless-chain with the slip-on head 42 of platform trolley 3, drives
Platform trolley 3 moves forward.When platform trolley 3 reaches a certain station, trolley position detector can detect platform trolley 3
It arrives, while driving cylinder 6 can be sent a signal to, driving cylinder 6 can drive telescopic rod 61 to extend after receiving signal, to push away
Dynamic slip-on head 42 is rotated up along support shaft 41, so that slip-on head 42 is staggered with push top 21, so that platform trolley 3 be made to stop moving
It is dynamic, after platform trolley 3 stops one end time (period can be configured according to the operating time of corresponding station), drive gas
Cylinder 6 drives telescopic rod 61 to shrink, and the rotation of slip-on head 42 resets, and the push top 21 constantly moved is contacted with slip-on head 42, driven again
Platform trolley 3 advances, until next station.
The flexible manual switch of control driving 6 telescopic rod 61 of cylinder is additionally provided on each station.Assuming that being pressed on cyclic track
It is successively arranged station a, station b, station c, station d and station e before and after technique, the operating time of each station is 30 seconds, when
For station c because when cause specific needs to be delayed to 35 seconds, the operator of station c can be flexible by manually controlling telescopic rod 61
And extend the residence time of platform trolley 3, when station c delay when, in front of station a, station b also can corresponding automatic time delay,
To keep the balance of the entire circulatory system.
The push top 21 is set at the top of the endless-chain at equal intervals, and the spacing distance of the push top 21 is 1 meter.Cyclic track
Running track using the double-deck steel guide rail as trolley, lower railway 2 are endless-chain track, and endless-chain places one every 1 meter
Push top 21 gets on the right track 1 as trolley moving track, and there are two guide wheel groups and trolley work to be hinged and along upper below each trolley
Track 1 is run, wherein the 21 1 meter of setting in interval of push top is the most suitable.
The trolley position detector includes travel switch or photoelectric sensor, any other to can be realized trolley positioning
Existing component can act as the trolley position detector of the application.
First guide wheel group 4 further includes the two position-limited wheel groups set on 41 axial end portion of support shaft, each described
Position-limited wheel group includes both sides side position-limited wheel 43 and a upper limit wheel 44, and avris position-limited wheel 43 can be in the horizontal direction to trolley
It being limited, prevents its offset, upper limit wheel 44 can in the height direction limit trolley, prevent its vibration, two
Person's combination can make the movement of platform trolley 3 smooth.
First guide wheel group 4 further includes the directive wheel for connecting two 44 central axises of upper limit wheel and trolley frame body
Frame 45, guiding wheel carrier 45 further improve the stability of guide wheel group in Y-shaped.
The slip-on head 42 includes the rotor with the support shaft 41 rotation connection, and with rotor one at
The corner block of type.Corner block has an inclined-plane and a plane, and plane with push top 21 to contact.The setting of set square can reduce
The overall weight of one guide wheel group 4 pushes, moreover it is possible to save the manufacturing cost of the first guide wheel group 4 convenient for telescopic rod 61.
The driving cylinder 6 further includes the casing 62 connecting with the cyclic track, and is set to the telescopic rod 61 certainly
By the transverse sheet 63 held, the setting of transverse sheet 63 can increase time of contact and the area of slip-on head 42 and 61 end of telescopic rod, so that
Slip-on head 42 can be rotated effectively.
The cyclic track includes the orbital segment of more piece assembly and connection, and each orbital segment is equipped with height adjustment bottom
Seat.To guarantee the running track depth of parallelism, an adjustable base is set on every section orbital segment, positive and negative 20 millimeters adjustable, when installation
Guarantee it is straight, turn happy, 50 meters of overall thread-changing length, 800 millimeters of turning radius.
As shown in figure 5, a kind of sofa single-piece streamline, including platform trolley automatic circulating system and by successively being set before and after technique
Set the seat wrapping station 71 on cyclic track, handrail lays one's hand on station 72 processed, pedestal lays one's hand on station 73 processed, switch assembly station 74,
71 avris of seat wrapping station is arranged in chassis assembly station 75, leg baffle assembly station 76 and general assembly station 77
Frame tooling platform 8 is followed closely, and backrest nail frame station 91, backrest wrapping station 92 and the backrest of the cyclic track avris are set and laid one's hand on
Station 93 processed, the backrest are laid one's hand on station 93 processed and are docked by circulating conveyor belt 94 with the general assembly station 77.Pass through this Shen
Sofa single-piece streamline please can efficiently produce sofa.Wherein, seat wrapping station 71, handrail lay one's hand on station 72 processed, pedestal is laid one's hand on
Station 73 processed, switch assembly station 74, the operating time of chassis assembly station 75 and leg baffle assembly station 76 are similar,
Therefore, the residence time of trolley platform 3 can be unified.
The cyclic track has shelf 10, and 10 bottom of shelf is equipped with the space for allowing platform trolley 3 to pass through, should
Material components on the one hand setting can make full use of site area, another party that can store corresponding station needed for, so that operator
It draws materials more convenient.
Multiple stations are equipped between leg baffle assembly station 76 and general assembly station 77, each station correspondence is set
There is a driving cylinder 6, when a certain station detects the entrance of platform trolley 3 and the driving cylinder of its adjacent next station
6 have been in elongation state, then the 6 control platform trolley 3 of driving cylinder of the station is out of service, otherwise, the driving of the station
The telescopic rod 61 of cylinder is shunk.
General assembly station 77 includes three assembling stations, and each assembling station is correspondingly provided with a driving cylinder 6, passes through three groups
Dress station can realize the assembling of unit sofa or dibit sofa or three sofas or tea table sofa.
Embodiment described above is only that preferred embodiments of the present invention will be described, not to design of the invention
It is defined with range.Without departing from the design concept of the invention, ordinary people in the field is to technical side of the invention
The all variations and modifications that case is made, should all drop into protection scope of the present invention, the claimed technology contents of the present invention,
Through being all described in the claims.
Claims (10)
1. a kind of platform trolley automatic circulating system, it is characterised in that: including
Cyclic track, including upper rail (1) and lower railway (2)；
The lower railway (2), is equipped with endless-chain, and the endless-chain is equipped with push top (21)；
Platform trolley (3), is located at the cyclic track, is equipped with the first guide wheel group being used cooperatively with the upper rail (1)
(4) and the second guide wheel group (5)；
First guide wheel group (4) includes the support shaft (41) and one end along platform trolley (3) direction of advance setting
With the support shaft (41) rotation connection, the slip-on head (42) of the other end straight down；
It drives cylinder (6), is set at each station, is used cooperatively with the trolley position detector at corresponding station, including setting
Height is higher than the telescopic rod (61) of described push top (21) overhead height；
When the telescopic rod (61) pushes the slip-on head (42) to rotate along the support shaft (41), the slip-on head (42) and institute
Push top (21) is stated to be staggered；When the telescopic rod (61) is shunk, the slip-on head (42) rotation reset and with described push top (21) portion
Divide and is overlapped.
2. a kind of platform trolley automatic circulating system according to claim 1, it is characterised in that: between described push top (21) etc.
Every at the top of the endless-chain；
The spacing distance of the push top (21) is 1 meter.
3. a kind of platform trolley automatic circulating system according to claim 1, it is characterised in that: the trolley position detection
Device includes travel switch and/or photoelectric sensor.
4. a kind of platform trolley automatic circulating system according to claim 1, it is characterised in that: first guide wheel group
It (4) further include the two position-limited wheel groups for being set to the support shaft (41) axial end portion；
Each position-limited wheel group includes both sides side position-limited wheel (43) and a upper limit wheel (44).
5. a kind of platform trolley automatic circulating system according to claim 4, it is characterised in that: first guide wheel group
It (4) further include the guiding wheel carrier (45) for connecting two upper limit wheel (44) central axises and trolley frame body.
6. a kind of platform trolley automatic circulating system according to claim 1, it is characterised in that: slip-on head (42) packet
Include with the support shaft (41) rotation connection rotor, and with the integrally formed corner block of the rotor.
7. a kind of platform trolley automatic circulating system according to claim 1, it is characterised in that: the driving cylinder (6)
Further include the casing (62) being connect with the cyclic track, and is set to the transverse sheet (63) of the telescopic rod (61) free end.
8. a kind of platform trolley automatic circulating system according to claim 1, it is characterised in that: the cyclic track includes
The orbital segment of more piece assembly and connection, each orbital segment are equipped with height adjustment pedestal.
9. a kind of sofa single-piece streamline, including platform trolley automatic cycle described in claim any one in claim 1 to 8
System, it is characterised in that: including by be successively set on cyclic track before and after technique seat wrapping station (71), the handrail system of laying one's hand on
Station (72), pedestal lay one's hand on station processed (73), switch assembly station (74), chassis assembly station (75), leg baffle assembly station
(76) and general assembly station (77), the nail frame tooling platform (8) in seat wrapping station (71) avris is set, and be arranged in institute
Backrest nail frame station (91), backrest wrapping station (92) and the backrest for stating cyclic track avris lay one's hand on station processed (93), the backrest
It lays one's hand on station processed (93) and is docked by circulating conveyor belt (94) with the general assembly station (77).
10. a kind of platform trolley automatic circulating system according to claim 9, it is characterised in that: the cyclic track across
Equipped with shelf (10), shelf (10) bottom is equipped with the space for allowing platform trolley (3) to pass through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910467465.0A CN110116888B (en) | 2019-05-31 | 2019-05-31 | Platform dolly automatic cycle system and sofa single piece streamline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910467465.0A CN110116888B (en) | 2019-05-31 | 2019-05-31 | Platform dolly automatic cycle system and sofa single piece streamline |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110116888A true CN110116888A (en) | 2019-08-13 |
| CN110116888B CN110116888B (en) | 2024-04-02 |
Family
ID=67523701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910467465.0A Active CN110116888B (en) | 2019-05-31 | 2019-05-31 | Platform dolly automatic cycle system and sofa single piece streamline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110116888B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR810001874B1 (en) * | 1976-05-29 | 1981-11-19 | 다니가와 마사오 | Transport device |
| CN103738692A (en) * | 2014-01-02 | 2014-04-23 | 佛山市浪鲸洁具有限公司 | Production line transportation equipment |
| CN204264881U (en) * | 2014-11-15 | 2015-04-15 | 安吉中源工艺品有限公司 | A kind of sofa manufacturing line dolly and guide rail structure thereof |
| CN205526345U (en) * | 2016-01-26 | 2016-08-31 | 新昌县奔野农业机械有限公司 | Automatic reset and cut somebody's hair |
| CN206345374U (en) * | 2016-12-12 | 2017-07-21 | 淮海车辆制造有限公司 | Floor conveyor |
| CN109436708A (en) * | 2018-12-06 | 2019-03-08 | 浙江中悦环保新材料股份有限公司 | A kind of robot code base kiln car operation positioning mechanism |
| CN210102734U (en) * | 2019-05-31 | 2020-02-21 | 中源家居股份有限公司 | Platform dolly automatic cycle system and sofa single streamline |
-
2019
- 2019-05-31 CN CN201910467465.0A patent/CN110116888B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR810001874B1 (en) * | 1976-05-29 | 1981-11-19 | 다니가와 마사오 | Transport device |
| CN103738692A (en) * | 2014-01-02 | 2014-04-23 | 佛山市浪鲸洁具有限公司 | Production line transportation equipment |
| CN204264881U (en) * | 2014-11-15 | 2015-04-15 | 安吉中源工艺品有限公司 | A kind of sofa manufacturing line dolly and guide rail structure thereof |
| CN205526345U (en) * | 2016-01-26 | 2016-08-31 | 新昌县奔野农业机械有限公司 | Automatic reset and cut somebody's hair |
| CN206345374U (en) * | 2016-12-12 | 2017-07-21 | 淮海车辆制造有限公司 | Floor conveyor |
| CN109436708A (en) * | 2018-12-06 | 2019-03-08 | 浙江中悦环保新材料股份有限公司 | A kind of robot code base kiln car operation positioning mechanism |
| CN210102734U (en) * | 2019-05-31 | 2020-02-21 | 中源家居股份有限公司 | Platform dolly automatic cycle system and sofa single streamline |
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| Publication number | Publication date |
|---|---|
| CN110116888B (en) | 2024-04-02 |
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