CN110091429A - A kind of composite heat insulating wall board assembly line cloth system and distributing method - Google Patents
A kind of composite heat insulating wall board assembly line cloth system and distributing method Download PDFInfo
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- CN110091429A CN110091429A CN201910449879.0A CN201910449879A CN110091429A CN 110091429 A CN110091429 A CN 110091429A CN 201910449879 A CN201910449879 A CN 201910449879A CN 110091429 A CN110091429 A CN 110091429A
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- 238000007667 floating Methods 0.000 claims abstract description 62
- 239000010410 layer Substances 0.000 claims abstract description 49
- 238000009413 insulation Methods 0.000 claims abstract description 41
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- 238000005303 weighing Methods 0.000 claims description 23
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/0225—Feeding specific quantities of material at specific locations in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0295—Treating the surface of the fed layer, e.g. removing material or equalization of the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention provides a kind of composite heat insulating wall board assembly line cloth system and distributing method, which includes for conveying the bottom grid cloth laying apparatus, level-one blanking device, level-one floating device, insulation board laying apparatus, heat preservation plate positioning device, second level blanking device, second level floating device and the surface layer grid cloth laying apparatus that are sequentially arranged in each cloth station above the mold delivery track of wall board forming mold, controller and mold delivery track along transporting direction.Cloth system of the present invention is fed using rotary Valve Feeder constant volume, and monitors weight change of the hopper within a blanking period on-line by load device, realizes the purpose that discharge quantity is automatically adjusted according to the thickness of feed layer of prefabricated panel；The telescopic arm for controlling floating device according to gel layer thicknesses is flexible and then realizes the automatic adjustment of wiping tablet height；The system structure is compact, and multiple working procedure is combined into the assembly line automatically continuously run, realizes automatic continuous production.
Description
Technical field
The invention belongs to composite thermo-insulating wall board manufacturing technology fields, and in particular to one kind being capable of automatic distributing, compact-sized
Composite heat insulating wall board assembly line cloth system and distributing method.
Background technique
Currently, prefabricated panel is used widely in construction, wherein composite thermo-insulating wall board is a kind of common
Prefabricated panel.Composite thermo-insulating wall board is a kind of sandwich wall board, and two sides is gel rubber material hardened layer, and centre is prefabricated thermal insulation plate,
It generallys use the molding prefabricated panel production system of flat-die and is produced, which generallys use flowing water
Line production method, i.e., carry batch molding die on mold delivery track, and molding die successively carries out following along die tracks
Technological operation: it is laid with bottom grid cloth, first layer gel rubber material is laid with, places insulation board, is laid with second layer gel rubber material and paving
If surface layer grid cloth, traditional technical process generally requires manual operation, and human cost is high；The degree of automation is low, complex heat-preservation
Wallboard thickness, which is adjusted, relies on artificial experience, it is difficult to which accurate control, dimensional uniformity are poor；Moderate soak plate and upper layer and lower layer gel
Easily there is empty obscission in the connection of material hardening layer, and product quality is irregular.
According to the demand of different application, the gel layer thicknesses of composite thermo-insulating wall board be will be different, for different
The composite thermo-insulating wall board of batch, it is desirable that enter the discharge quantity of molding die in the accurate control slurry unit time to obtain difference
Thickness of feed layer, common practice is discharge quantity, poor accuracy to be adjusted by the aperture of manual adjustment baiting valve, and take at present
When it is laborious, can not achieve on-line operation.Meanwhile the height for needing often to adjust wiping tablet in floating device is different to adapt to
Thickness of feed layer, way general at present is that the adjusting for smoothing out height is realized by manual adjustment lead screw collapsing length, time-consuming to take
Power, precision and consistency are poor, can not achieve and are automatically brought into operation.
In existing cloth system, generally use baiting valve to control discharge quantity, baiting valve usually have turnover panel baiting valve and
Two kinds of rotary Valve Feeder, the discharge quantity of turnover panel baiting valve in addition to related with discharge port size, also with the slurry in feed bin, hopper
Own wt is related, and easily discharge quantity is uneven in one discharging period of appearance, to cause prefabricated board uneven thickness, especially
The very strong material of mobility this for gel rubber material, flow control is bad, blanking poor accuracy；Since rotary Valve Feeder is
It is turned round by impeller and realizes constant volume feed, flap valve is better than to the flow control of material, but in existing rotary Valve Feeder, leaf
Wheel is typically constructed of metal, and in order to not influence wheel rotation, is avoided impeller and valve interior wall friction, is stayed between impeller and valve body
There is lesser gap.Above structure causes impeller seals poor, and slurry is easily leaked from gap, influences cutting stock precision；In addition,
In actual moving process, tiny sandstone is easy in the gap for being stuck in impeller and valve body, and rotary Valve Feeder friction is caused to increase
Greatly, impeller is easy to damage, or even can not operate, and influences continuous production.
Mobility, viscosity bad adaptability of the existing floating device to slurry, it is higher solidifying for poor fluidity, viscosity
Glue material, bed of material surface will appear trachoma, dry and astringent situation, and common floating device is not provided with concrete vibrating mechanism, smearing effect
It is bad.Also there are some floating devices with vibrating mechanism at present, due to the limitation of rigid structure, the vibration of these floating devices
Dynamic effect is bad, or vibration has damage rigid structure for a long time, reduces service life.
In addition, existing cloth system first expects injection in wall board forming mold usually with floating device split settings
Slurry, then floating operation is carried out, this mode structure is not compact, and production efficiency is low.
Existing cloth system is poor to the adaptability of raw material, cohesiveness higher gelling material poor for mobility
Expect, the slurry in cloth system is easy wall built-up, it is possible to create the unsmooth problem of blanking.
Summary of the invention
Against the above deficiency, the object of the present invention is to provide a kind of accurate efficient, time saving and energy saving and be capable of automatic distributing
Composite heat insulating wall board assembly line cloth system, is particularly suitable for the occasion of the higher gel rubber material of poor fluidity, viscosity.
The technical scheme adopted by the invention is as follows:
A kind of composite heat insulating wall board assembly line cloth system, including the mold for conveying wall board forming mold (200)
Delivery track (100), rack (07) and the transporting direction along mold delivery track (100) are sequentially arranged in each cloth station
Bottom grid cloth laying apparatus (300), level-one blanking device (400A), level-one floating device (400B), insulation board be laid with dress
Set (500), heat preservation plate positioning device (600), second level blanking device (700A), second level floating device (700B) and surface layer grid
Cloth laying apparatus (800), in which:
Level-one blanking device (400A) includes the feed bin (02) being sequentially communicated from top to bottom, hopper (03), load device
(05) it is mounted on rack (07) with rotary Valve Feeder (01), load device (05), under feed bin (02), hopper (03) and revolution
Material valve (01) and built-in slurry weight are applied to the load end of load device (05)；
Level-one floating device (400B) is wholely set with level-one blanking device (400A), is fixed on level-one blanking device
On hopper (03) side wall of (400A), floating operation is carried out while to realize blanking；
Second level blanking device (700A) and second level floating device (700B) have and level-one blanking device (400A), level-one
The identical structure of floating device (400B) and layout；
The cloth system further includes controller (900), the driving of load device and the distribution device on each cloth station
Mechanism is electrically connected to controller (900).
In above-mentioned composite heat insulating wall board assembly line cloth system, the load device (05) includes weighing sensor
(051), signal conditioning circuit (052) and signal processing unit (053), weighing sensor (051) are located at load device (05)
Load end, the pressure conversion that the weight born is generated are electric signal；Signal conditioning circuit (052) includes amplification filtered electrical
Road, the electric signal for exporting to weighing sensor (051) amplify filtering processing；Signal processing unit (053) includes A/
The analog signal that signal conditioning circuit (052) exports is converted to digital signal by D converter and processor, A/D converter, place
Obtained digital signal is handled, is stored by reason device, and is transmitted to controller (900).
In above-mentioned composite heat insulating wall board assembly line cloth system, the weighing sensor (051) claims for resistance-strain type
Sensor is retransmitted, including elastomer, the resistance strain gage being pasted on elastomer and detection circuit, hopper (03) upper end lateral wall
The supporting leg (031) being equipped with is supported on the elastomer of weighing sensor (051), and the resistance value of resistance strain gage follows in elasticity
The deformation of resistance strain gage on body changes, and the change in resistance of resistance strain gage is converted to voltage signal by detection circuit.
In above-mentioned composite heat insulating wall board assembly line cloth system, the rotary Valve Feeder (01) includes being equipped with cavity
Valve body (014) and setting are provided with impeller in the intracorporal mandrel of valve body (014) chamber (013), the cavity of valve body (014)
(018), mandrel (013) stretches out the end of valve body (014) and the output axis connection of the first driving motor (019), impeller (018)
For in spacing setting, in multiple plate blades of mandrel (013) circumferential direction, the free end of at least two blades is fixed with flexible sealing
Plate (017), the cavity inner wall close contact of flexible sealing plate (017) and valve body (014)；Preferably, the free end of each blade
Fix a flexible sealing plate (017).
In above-mentioned composite heat insulating wall board assembly line cloth system, the level-one floating device (400B) includes the first company
Connect arm (1) and the second linking arm (2), one end of the first linking arm (1) and the second linking arm (2) is separately fixed at cloth system
Hopper (01) side wall on, the other end of the first linking arm (1) and telescopic arm (6) hingedly, the second linking arm (2) it is another
Hingedly with a connection frame (3), the other end of connection frame (3) and telescopic arm (6) are hinged at end；Wiping tablet (5) is fixed on connection frame
(3) on；The driving mechanism is driving motor (7), and the output shaft of driving motor (7) is connect with telescopic arm (6), is driven flexible
Arm (6) is flexible.
In above-mentioned composite heat insulating wall board assembly line cloth system, the connection frame (3) includes front end-plate (31), rear end
Plate (32) and connecting plate (33), front end-plate (31) and end plate (32) are wide with wiping tablet (5), front end-plate (31) and rear end
The both ends of plate (32) form frame structure by connecting plate (33) connection respectively, end plate (32) and the second linking arm (2) hingedly,
Front end-plate (31) and the telescopic end of telescopic arm (6) are hinged, and wiping tablet (5) is fixed on front end-plate (31)；The level-one smoothes out dress
Setting (400B) further includes an at least vibrating motor (4), and vibrating motor (4) is fixed on close on the front end-plate (31) of connection frame (3)
The position of free end；The connection of the connection frame (3) and the second linking arm (2) and connection frame (3) and telescopic arm structure (6)
Position is equipped with elastic damping components.
In above-mentioned composite heat insulating wall board assembly line cloth system, the insulation board laying apparatus (500) includes vertically stretching
Contracting mechanism (15), horizontal running mechanism (16) and grasping mechanism (17), grasping mechanism (17) are connected by vertical telescopic mechanism (15)
It is connected to horizontal running mechanism (16), the driving motor of vertical telescopic mechanism (15) and horizontal running mechanism (16) is electrically connected to
Controller (900)；Horizontal running mechanism (16) is preferably the slide block structure slided along sliding rail, and vertical telescopic mechanism (15) is preferred
For the skidding structure being fixed on sliding block.
The present invention also provides a kind of distributing method, this method is based on above-mentioned composite heat insulating wall board assembly line cloth system
Implemented, comprising the following steps:
Step 1, wall board forming mold (200) operation to the station where bottom grid cloth laying apparatus (300), control
Bottom grid cloth (10) is laid on wall board forming mould by the driving motor of device (900) control bottom grid cloth laying apparatus (300)
On the bottom plate for having (200)；
Step 2, wall board forming mold (200) operation to the station where level-one blanking device (400A), controller
(900) slurry made of gel rubber material is cast in bottom by the first driving motor (019) for controlling level-one blanking device (400A)
Bottom feed pulp layer (11) are formed on grid cloth (10), while the second driving motor (7) for controlling level-one floating device (400B) exists
Bottom feed pulp layer (11) are controlled in scheduled thickness and smoothed out while blanking；
Step 3, wall board forming mold (200) operation to the station where insulation board laying apparatus (500), controller
(900) insulation board (12) alignment is placed on bottom feed pulp layer (11) by the driving motor for controlling insulation board laying apparatus (500)
On；
Step 4, the station where wall board forming mold (200) operation to heat preservation plate positioning device (600), controller
(900) pressure roller (13) is adjusted to predetermined altitude and tight by the third driving motor (191) of control heat preservation plate positioning device (600)
It presses insulation board (12)；
Step 5, referring to step 2；
Step 6, referring to step 3.
In above-mentioned distributing method, in the step 2 and step 5, controller (900) Automatic Online adjusting discharge quantity, i.e.,
Controller (900) is revolved according to the impeller of preset control parameter control the first driving motor (019) driving rotary Valve Feeder (01)
Turn, complete the blanking of a blanking cycle T 1, while receiving the blanking device weight in the blanking period of load device (05) feedback
Amount variation, i.e. practical discharge quantity in the blanking period, the practical discharge quantity and theoretical discharge quantity that controller (900) will acquire
It is compared, the wheel speed of rotary Valve Feeder (01), the i.e. operating of the first driving motor (019) is adjusted according to comparison result
Speed V1 automatically adjusts discharge quantity.
In above-mentioned distributing method, the Automatic Online adjusting discharge quantity refers to: controller (900) is using online sliding filter
The weight data that wave device obtains load device (05) is handled, and obtains the practical discharge quantity of blanking cycle T 1, online to slide
Steps are as follows for the execution of filter:
Step S0 determines load device according to the dischargeable capacity VL of the impeller number N1 of rotary Valve Feeder (01) and material chamber
Acquire the sampling period T2 of weight data；Two queue R1 and R2 (first in first out) are initialized, the length of queue is N, N=INT
(T1/T2), N is natural number；
Step S1 calculates the discharge quantity of blanking cycle T 1；
Specifically include: load device (05) acquires weight data, and the weight data in queue R1 is successively moved to team's head,
The weight data that will test is put into the tail of the queue of queue R1, if team's head data in queue R1 are not sky, under obtaining first completely
Expect discharge quantity Δ W=R (the 1)-R (N) in period；If team's head data in queue R1 are sky, repeatedly step S1；
Step S2, excluding outlier；
Specifically include: the discharge quantity in queue R2 is successively moved to team's head, and the discharge quantity data Δ W that will acquire is put into team
The tail of the queue of R2 is arranged, if team's head data in queue R2 are not empty, and N > 15, then using Lay spy criterion to N number of in queue R2
Discharge quantity data carry out abnormality value removing, if there is discharge quantity data to be removed, repeat step S1 and S2；
If team's head data in queue R2 are not empty, and N≤15, using Grubbs Law to N number of in queue R2
Discharge quantity data carry out abnormality value removing；If there are discharge quantity data to be removed, step S1 and S2 will be repeated；
If team's head data in queue R2 are sky, step S1 and S2 will be repeated；
Step S3 obtains the mean value for lining up the discharge quantity data in R2Practical blanking as the current blanking period
Amount.
The beneficial effects of the present invention are: cloth system of the present invention is compact-sized, multiple working procedure is combined into one and is connected automatically
The assembly line of reforwarding row, realizes automatic continuous production, improves work efficiency and product quality；Using rotary Valve Feeder
Constant volume feed monitors hopper on-line by load device by controlling the wheel speed control discharge quantity with valve body flexible connection
Weight change within a blanking period, and controller is fed back to, on-line control turns round blanking to controller based on the feedback signal
The wheel speed of valve guarantees discharge quantity substantially constant in a blanking period, realizes automatic according to the thickness of feed layer of prefabricated panel
Adjust the purpose of discharge quantity；The telescopic arm for controlling floating device according to gel layer thicknesses is flexible and then drives wiping tablet vertical
Direction rotation, realizes the automatic adjustment of wiping tablet height, guarantees composite thermo-insulating wall board dimensional accuracy, improves production efficiency.
Detailed description of the invention
Fig. 1 is the structural block diagram of cloth system of the present invention；
Fig. 2 is the structural schematic diagram and process principle figure of cloth system of the present invention；
Fig. 3 is the structural schematic diagram of blanking device；
Fig. 3 A is the enlarged structure schematic diagram of region A in Fig. 3；
Fig. 4 is the electric connection structure block diagram of load device；
Fig. 5 is the structural schematic diagram of rotary Valve Feeder；
Fig. 6 is in Fig. 5 along the sectional view of line B-B interception；
Fig. 7 is the structural schematic diagram of floating device；
Fig. 8 is the lateral plan of floating device；
Fig. 9 is the course of work schematic diagram of floating device；
Figure 10 is the structural schematic diagram for keeping the temperature plate positioning device；
Figure 11 is the side schematic view for keeping the temperature plate positioning device.
Appended drawing reference indicates in figure are as follows:
100- mold delivery track；200- wall board forming mold；300- bottom grid cloth laying apparatus；Under 400A- level-one
Expect device；400B- level-one floating device；500- insulation board laying apparatus；600- keeps the temperature plate positioning device；700A- second level blanking
Device；700B- second level floating device；The surface layer 800- grid cloth laying apparatus；900- controller；
01- rotary Valve Feeder, 011- feed inlet, 012- end cover, 013- mandrel, 014- valve body, 015- discharge port,
016- access hole, 017- flexible sealing plate, 018- impeller, the first driving motor of 019-；
02- feed bin, the feed(raw material)inlet 021-；03- hopper, 031- supporting leg；04- blender；
05- load device, 051- weighing sensor, 052- signal conditioning circuit, 053- signal processing unit install bottom
Seat 054；
06- vibrator；07- rack；
The first linking arm of 1-, the second linking arm of 2-, 3- connection frame, 31- front end-plate, 32- end plate, 33- connecting plate；4-
Vibrating motor, 5- wiping tablet, 6- telescopic arm structure, the second driving motor of 7-；
10- bottom grid cloth, 11- bottom feed pulp layer, 12- insulation board, 13- pressure roller, the surface layer 14- feed pulp layer, 15- are vertical
Telescoping mechanism, 16- horizontal running mechanism, 17- grasping mechanism, the surface layer 18- grid cloth；
19- pressure roller adjusting mechanism, 191- third driving motor, 192- adjust telescoping mechanism, 193- fixed arm, 194- song
Arm.
Specific embodiment
In order to solve existing composite heat insulating wall board assembly line cloth system the degree of automation is low, discharge quantity is uneven,
Gel layer thicknesses adjust the problems such as consistency is poor, production efficiency is low, and the present invention provides a kind of composite heat insulating wall board assembly line cloth
Material system and distributing method, the cloth system include controller and are sequentially arranged in each cloth station along mold delivery track
Bottom grid cloth laying apparatus, level-one blanking device, level-one floating device, insulation board laying apparatus, insulation board positioning dress
It sets, second level blanking device, second level floating device and surface layer grid cloth laying apparatus, floating device and corresponding blanking device one
Body setting, controller control the automatic distributing that each device realizes wall board forming mold；The distributing method is fixed using rotary Valve Feeder
Hold feed, controls discharge quantity by controlling the wheel speed being flexibly connected with valve body, hopper is monitored on-line by load device and is existed
Weight change in one blanking period, and feed back to controller, controller on-line control rotary Valve Feeder based on the feedback signal
Wheel speed, guarantee discharge quantity substantially constant in a blanking period, realization is adjusted automatically according to the thickness of feed layer of prefabricated panel
Save the purpose of discharge quantity；The telescopic arm for controlling floating device according to gel layer thicknesses is flexible and then drives wiping tablet in vertical side
To rotation, the automatic adjustment of wiping tablet height is realized, guarantee composite thermo-insulating wall board dimensional accuracy, improve production efficiency.
With reference to embodiments and attached drawing, to composite heat insulating wall board assembly line cloth system of the present invention and distributing method
It is described in detail.
System
Fig. 1 and Fig. 2 is the topology example of composite heat insulating wall board assembly line cloth system of the present invention.As shown in Figure 1, should
Cloth system includes controller 900 and is sequentially arranged in the bottom grid cloth paving of each cloth station along mold delivery track 100
If device 300, level-one blanking device 400A, level-one floating device 400B, insulation board laying apparatus 500, heat preservation plate positioning device
600, second level blanking device 700A, second level floating device 700B and surface layer grid cloth laying apparatus 800, above-mentioned each device can be consolidated
It is scheduled in the rack for being set to 100 top of mold delivery track, mold delivery track 100 is used to support wall board forming mold 200 simultaneously
Driving wall board forming mold 200 runs the assembly line for being formed and automatically continuously being run on mold delivery track 100；Bottom grid
Cloth laying apparatus 300 is used to be laid with underlying network lattice cloth 10 on wall board forming mold 200, and level-one blanking device 400A is used for will
Slurry made of gel rubber material is cast in formation bottom feed pulp layer 11, level-one floating device 400B and one on bottom grid cloth 10
Grade blanking device 400A is wholely set, for bottom feed pulp layer 11 to be controlled in scheduled thickness and smoothed out while blanking；
Insulation board laying apparatus 500 is used to for insulation board 12 being placed on bottom feed pulp layer 11, and heat preservation plate positioning device 600 is used for will
Insulation board 12 control predetermined position and fitted closely with bottom feed pulp layer 11；Second level blanking device 700A is used for slurry
Formation surface layer feed pulp layer 14, second level floating device 700B on insulation board 12 is cast in be wholely set with second level blanking device 700A,
For surface layer feed pulp layer 14 to be controlled in scheduled thickness and smoothed out while blanking, second level blanking device 700A, second level are smeared
Leveling device 700B is identical as level-one blanking device 400A, level-one floating device 400B structure and working principle；Surface layer grid cloth paving
If 800 structure of device is identical as the structure of bottom grid cloth laying apparatus 300 and working principle, it is used for surface layer grid cloth 18
It is laid on surface layer feed pulp layer 14.
The production process of the composite heat insulating wall board assembly line cloth system is automatically performed, i.e. the control in controller 900
Under, 200 continuous operation of wall board forming mold successively passes through bottom grid cloth laying apparatus 300 on mold delivery track 100
Slurry is controlled and is existed by automatic laying bottom grid cloth, the uniform and stable blanking of level-one blanking device 400A, level-one floating device 400B
Predetermined thickness and smooth out, insulation board laying apparatus 500 automatically by insulation board alignment be placed on bottom slurry, insulation board position
Device 600 be automatically positioned insulation board height and being allowed to fitted closely with bottom slurry, the uniform blanking of second level blanking device 700A,
Second level floating device 700B controls slurry in predetermined thickness and floating and surface layer grid cloth laying apparatus 800 are automatically in table
Layered material starches surface and is laid with grid cloth.It is both provided with position switch on mold delivery track 100 where above-mentioned each cloth station,
When wall board forming mold 200 reaches each cloth station, corresponding position switch is touched, controller 900 obtains corresponding position switch
Information so that control the device of corresponding cloth station and work by predetermined step；Obviously, the present invention does not limit wallboard
The mode that molding die 200 positions can also be fixed using machine vision or position sensor in addition to above-mentioned position switch positions
Position.Above-mentioned production process is automatically performed, and without human intervention, alleviates workload, reduces manpower people's sheet；Blanking and floating
It is synchronous to carry out, it improves work efficiency.
Bottom grid cloth laying apparatus 300 includes roller, bracket, feeding guide mechanism, cutting mechanism composition, underlying network
Lattice cloth 10 is wrapped on roller, and roller is rack-mount, feeding guide mechanism, cutting mechanism driving motor controlled
Device 900 controls.Feeding guide mechanism is made of several guide rollers and guide plate, and bottom grid cloth is transported to wall board forming
Behind 200 position of mold, controller 900 keeps the feed speed of feeding guide mechanism and the mobile speed of wall board forming mold 200
Degree is consistent, and after being laid with a wall board forming mold 200, controller 900 controls cutting mechanism and cuts underlying network lattice cloth automatically
10, such one layer of grid cloth, which is laid with, to be completed, into the laying of next wall board forming mold 200.
As shown in Figure 1, level-one blanking device 400A and level-one floating device 400B are wholely set, to realize in blanking
Floating operation is carried out simultaneously；Fig. 3 to Fig. 6 is the topology example of blanking device of the present invention.As shown in figure 3, the blanking device is installed
In the top of mold delivery track 100, including feed bin 02, hopper 03, load device 05 and the revolution being sequentially communicated from top to bottom
Baiting valve 01, in which:
As shown in figure 3, hopper 03 is conical structure wide at the top and narrow at the bottom, the outlet of the entrance and feed bin 02 of hopper 03 is logical
It crosses a partition to be connected, the on and off of partition is driven by a discharge valve；The outlet of hopper 03 and rotary Valve Feeder 01 into
Material mouth 1 is connected；It is provided with vibrator 06 on the lateral wall of hopper 03, the slurry made in hopper 03 is vibrated by vibrator 06
Activation can effectively eliminate slurry blocking, wall built-up phenomenon, solve the problems, such as that 03 discharge of hopper is unsmooth, optimization, according to slurry
The performance indicator (including mobility and viscosity) of (usually gel rubber material), vibrator 06 have different vibration frequencies；One
In embodiment, the outlet end of feed bin 02 and the arrival end of hopper 03 weld together, the outlet end of hopper 03 and rotary Valve Feeder
01 feed inlet end mechanical connection.
Feed bin 02 is cylindrical structure, and top is equipped with feed(raw material)inlet 021 and blender 04, and the bottom of feed bin 02 is by unloading
Material valve is connect with the entrance of hopper 03, and raw material enters in feed bin 02 from the feed(raw material)inlet of feed bin 02 021, at this point, discharge valve closes
It closes, blender 04, which is stirred continuously, makes raw material is uniformly mixed in feed bin 02 to form slurry, and slurry enters hopper after opening discharge valve
Storage in 03.
In one embodiment, load device 05 is installed on the supporting leg 031 that 03 upper end lateral wall of hopper is equipped with, load device
05 load end bears the weight of feed bin 02, hopper 03, rotary Valve Feeder 01 and its interior slurry, and load device 05 is for claiming
Discharge quantity of the measuring bin 03 in a time cycle (can be set according to demand).
In Fig. 3 A and embodiment shown in Fig. 4, load device 05 include weighing sensor 051, signal conditioning circuit 052,
Signal processing unit 053 and mounting seat 054, in embodiment as shown in Figure 3A, weighing sensor 051 is fixed on installation bottom
On seat 054, mounting seat 054 is fixed in a rack 07, it is to be understood that mounting seat 054 can also be fixed on other
In mechanism, the present invention is not intended to limit the shape and installation site of mounting seat 054；The load end and hopper 03 of load device 05
Supporting leg 031 connect, weighing sensor 051 is located at load end so that feed bin 02, hopper 03 and rotary Valve Feeder 01 and its
The weight of interior slurry is transferred on weighing sensor 051, and the pressure conversion that weighing sensor 051 generates weight is electricity
Signal, the electric signal that weighing sensor 051 exports are electrically connected through signal conditioning circuit 052 with signal processing unit 053.Fig. 2 institute
In the embodiment shown, signal conditioning circuit 052 includes filtering and amplifying circuit, for amplifying the telecommunications of the output of weighing sensor 051
Number and filter the ripple in electric signal；Signal processing unit 053 includes A/D converter and processor, and A/D converter is used for will
Treated that analog signal is converted to digital signal for signal conditioning circuit 052, and processor will be at obtained digital signal
Reason, storage, and it is transmitted to controller 900.
In one embodiment, weighing sensor 051 is resistance strain weighing transducer, including elastomer (elasticity member
Part), the resistance strain gage (conversion element) that is pasted on elastomer and detection circuit, the supporting leg 031 of hopper 03 be supported on weighing
On the elastomer of sensor 051, feed bin 02, hopper 03, rotary Valve Feeder 01 and its interior slurry weight change be applied to bullet
Property body on, the resistance strain gage deformation being attached on elastomer changes, and the resistance value of resistance strain gage changes, detection
The change in resistance of resistance strain gage is converted to voltage signal output by circuit.Preferably, it is laid between elastomer and supporting leg 031
Flexible cushion, such as rubber pad, for buffering, mitigating the vibration interference generated in weighing process.
Rotary Valve Feeder 01 is mounted on the exit of the hopper 01 for storing slurry, implementation as shown in Figure 5 and Figure 6
In example, which includes valve body 014 and the mandrel 013 that the middle part of valve body 014 is arranged in, 014 top of valve body be equipped with into
Material mouth 011, lower part are equipped with discharge port 015, and the both ends of valve body 014 are respectively arranged with end cover 012；The inside of valve body 014 is set
There is cavity, mandrel 013 is set in the cavity of valve body 014, and the both ends of mandrel 013 pass through bearing support in valve body 014 respectively
On two end covers 012, mandrel 013 stretches out the end of valve body 014 and the output axis connection of the first driving motor 019, and mandrel can
In being rotated by for the first driving motor 019.
It is provided with impeller 018 in the cavity of valve body 014, impeller 018 is that circumferential multiple of mandrel 013 are arranged in spacing
The inner wall of plate blade, adjacent blades and valve body 014 forms independent material chamber；The free end of at least two blades is fixed with soft
Property sealing plate 017, flexible sealing plate 017 have certain elasticity, the cavity inner wall of valve body 014 is pressed in by own tension
On, it is in close contact with the cavity inner wall of valve body 014, realizes flexible sealing, prevent from being blocked during impeller operation by sandstone；
Preferably, the blade of the fixed flexible sealing plate 017 in two free ends is symmetrical arranged, during impeller operation, flexible sealing plate
017 can clean the slurry (such as gel rubber material) or sandstone being sticked on 014 inner wall of valve body, to prevent impeller by sandstone card
Firmly, work is influenced.In one embodiment, the flexible sealing plate 017 is made of rubber.
In one embodiment, flexible sealing plate 017 is the plate wide with blade, it is preferred that flexible sealing plate 7
Free end is arc-shaped, is matched with 014 inner wall of valve body.
In one embodiment, a flexible sealing plate 017 is fixed in the free end of each blade or free end is fixed flexible
The blade of sealing plate 017 and the spacing with blades of the unlocked flexible sealing plate 017 in free end are arranged, and eliminate as much as blade freedom
Gap between end and 014 inner wall of valve body, during preventing impeller operation, slurry leakage is further ensured that the precision of blanking.
The fixed mode in the free end of flexible sealing plate 017 and blade for socket or can be bolted, for example,
When flexible sealing plate 017 is the slab rubber wide with blade, flexible sealing plate 017 utilizes the elasticity of itself, can be socketed
The end of flexible sealing plate 017 is spirally connected with blade free end in blade free end, or by bolt.
In one embodiment, for convenience to the intracorporal impeller of the chamber for being mounted on valve body 014 018 and flexible sealing plate
017 maintenance or replacement, the side of valve body 014 is provided with an at least access hole 016, when rotary Valve Feeder 01 works, access hole
016 is sealed by a lid snap；When impeller 018 and flexible sealing plate 017 need repairing or replace, openable lid.
In one embodiment, the first driving motor 019 that driving mandrel 013 rotates is the deceleration with speed-regulating function
Motor, can adjust the gear of decelerating motor according to production requirement, and band moving mandrel 013 and impeller 018 turn according to scheduled speed
It is dynamic, and then accurately control discharge quantity.
The course of work of rotary Valve Feeder are as follows: the intracorporal mandrel 013 of chamber that motor driven is located at valve body 014 rotates, in turn
The impeller 018 being fixed on mandrel 013 is driven to rotate, in rotation process, the flexibility that the blade tip of impeller 018 is arranged in is close
Sealing plate 017 and the cavity inner wall of valve body 014 are adjacent to, the slurry in hopper 03 from feed inlet 011 enter impeller 018 blade it
Between, when the slurry between blade is gone at the discharge port 015 of lower section, material is fallen into wall board forming mold.In scheduled revolving speed model
In enclosing (when material viscosity is big, revolving speed is not to be the bigger the better, greater than permission maximum speed when, due to sticky larger, material
The material chamber at place has little time discharging chamber when reaching discharge port 015 and is just taken away by impeller, and discharge quantity is less instead；Therefore it needs to put
Slow molding die by speed, while control the revolving speed of rotary Valve Feeder within a predetermined range), motor speed is bigger, accordingly
018 revolving speed of impeller it is bigger, discharge quantity is more in the unit time, that is, realizes the purpose of accurate control blanking.
Rotary Valve Feeder structure of the present invention is simple, easy to use, can accurately control blanking by controlling wheel speed
Amount, by impeller 018 blade tip be arranged flexible sealing plate 017 enhance leakproofness, can be avoided sandstone be stuck in impeller with
Lead to impeller failure between the cavity inner wall of valve body 014 or can not operate, increases the service life of the rotary Valve Feeder,
Reduce cost；By the way that access hole 016 is arranged in the side of valve body 014, convenient for the maintenance of impeller 018 and flexible sealing plate 017
Or replacement.
In Fig. 1 and embodiment shown in Fig. 3, the driving mechanism of blender 04, the data-interface of load device 05, vibration
Partition is opening/closing unloads for the driving mechanism of first driving motor 019 of the driving mechanism and rotary Valve Feeder 01 of device 06 and driving
Material valve is respectively electrically connected to controller 900.Controller 900 include processor and be electrically connected to processor storage unit and
Man-machine interaction unit, processor obtains the parameter preset of setting from man-machine interaction unit, and is calculated according to the parameter preset of acquisition
It obtains in the mixing speed V2 and a blanking period of motor speed V1, the vibration frequency of vibrator 06 and blender 04
Theoretical discharge quantity, the parameter preset include the performance indicator (including mobility and viscosity) of gel rubber material, thickness of feed layer TH,
Specification L × K (length x width) of molding die, the travel speed V3 of molding die, blanking cycle T 1, rotary Valve Feeder
The dischargeable capacity VL of impeller number N1 and material chamber；Or pass through parameter preset stored in memory and the first driving motor 019
Running speed V1, the vibration frequency of vibrator 06 and the mapping table of mixing speed V2 of blender 04 obtain corresponding motor
The mixing speed V2 of revolving speed V1, the vibration frequency of vibrator 06 and blender 04, above-mentioned mapping table can be obtained according to calculating, testing
It obtains or empirical value obtains；Within a blanking period, processor generates control command and sends according to the motor speed of acquisition
To the driving mechanism of the first driving motor 019, controls the first driving motor 019 and rotated according to corresponding motor speed, meanwhile,
Load device 05 monitors blanking device weight change on-line and feeds back to controller 900, the weight that controller 900 passes through feedback
Variable signal (discharge quantity in a blanking period), generation control instruction, the revolving speed of on-line tuning rotary Valve Feeder 01, into
And discharge quantity is accurately controlled, it is participated in without artificial, improves the degree of automation.In addition, the blanking device course of work of the present invention
In, controller 900 works according to scheduled timing control blender 04, vibrator 06 and discharge valve.In one embodiment,
Man-machine interaction unit can be the touch screen equipped with human-computer interaction interface.
Blanking device of the present invention is located at the top of the mold delivery track 100 of composite thermo-insulating wall board production system, realizes root
According to the purpose of the thickness of feed layer automatic adjustment discharge quantity of composite thermo-insulating wall board.The device realizes constant volume using rotary Valve Feeder 01
Feed controls discharge quantity by controlling the wheel speed being flexibly connected with valve body 014, under monitoring on-line by load device 05
Expect weight change of the device within a blanking period, and feed back to controller 900, controller 900 is adjusted based on the feedback signal
The wheel speed of rotary Valve Feeder 01 guarantees discharge quantity substantially constant in a blanking period；For poor fluidity, viscosity original text
Gel rubber material, controller automatically adjusts the frequency of vibrator 06 and stirring for blender 04 according to the material performance index of acquisition
Speed is mixed, the mobility of slurry is increased, in favor of uniform and stable blanking, it is unsmooth to solve slurry wall built-up, blanking in hopper 03
Problem.The apparatus structure is compact, saves labour turnover, and improves working efficiency and product quality.
Fig. 7 and Fig. 8 is the topology example of floating device of the present invention.As shown in Figure 7 and Figure 8, which is mounted on material
On the side wall of bucket 03, stretch including fixed mechanism, with the hinged telescopic arm structure 6 of fixed mechanism, driving telescopic arm structure 6
Driving mechanism and the wiping tablet 5 that can be servo-actuated with telescopic arm structure 6, fixed mechanism are fixed on the side of the hopper 01 of cloth system
On arm, wiping tablet 5 is connect with telescopic arm structure 6, in which:
In one embodiment, wiping tablet 5 is directly anchored on the telescopic arm (telescopic end) of telescopic arm structure 6, driving machine
Structure is connect to drive 6 stretching motion of telescopic arm structure with telescopic arm structure 6, and wiping tablet 5 is with the flexible direct of telescopic arm structure 6
Change its height, and then adjust it at a distance from slurry face in molding die 02, driving mechanism is smeared with the limit of telescopic arm structure 6
Plate 5 is held in a predetermined position its support.
In Fig. 7 and embodiment shown in Fig. 8, fixed mechanism includes the first linking arm 1 and the second linking arm 2, and first connects
It connects arm 1 and the second linking arm 2 is separately fixed on the side wall of hopper 03；The fixing end of telescopic arm structure 6 and the first linking arm 1
Hingedly, driving mechanism is the second driving motor 7, and the output shaft of the second driving motor 7 is connect with the telescopic arm of telescopic arm structure 6,
For driving telescopic arm to do stretching motion；Wiping tablet 5 is connected on the telescopic arm of telescopic arm structure 6 by a connection frame 3, even
The both ends for connecing frame 3 are hinged with the second linking arm 2 and telescopic arm structure 6 respectively, and wiping tablet 5 is fixed on connection frame 3 (i.e. second
Linking arm 2, connection frame 3, telescopic arm structure 6 and the first linking arm 1 are successively hinged).Second driving motor 7 drives telescopic arm knot
When 6 stretching motion of structure, connection frame 3 is driven to rotate, and then wiping tablet 5 is driven to rotate, to realize the height adjustment of wiping tablet 5.
The floating device is directly installed on the side wall of hopper 03, so that cloth system is wholely set with floating device, structure is simple
It is compact, space and process are saved, production efficiency is improved.
Specifically, connection frame 3 is frame structure, including front end-plate 31, end plate 32 and company in embodiment shown in Fig. 8
Fishplate bar 33, front end-plate 31 and end plate 32 and wiping tablet 5 are wide, and the both ends of front end-plate 31 and end plate 32 are respectively by connecting plate
33 connections form frame structure, and end plate 32 is hinged with the second linking arm 2, and front end-plate 31 and the telescopic end of telescopic arm 6 are mutually cut with scissors
It connects, wiping tablet 5 is fixed on front end-plate 31, it is preferred that wiping tablet 5 is fixed on the free end of front end-plate 31.
Preferably, as shown in fig. 7, floating device of the present invention further includes at least one vibrating motor 4, vibrating motor 4 is fixed
Close to the position of free end on connection frame 3, wiping tablet 5 is mounted on the free end of connection frame 3, the high-frequency vibration of vibrating motor 4
So that the free end of connection frame 3 vibrates, and then can drive wiping tablet 5 to vibrate and be transmitted to bed of material surface, it is discharged in slurry
Phenomena such as bubble makes the bed of material combine closely, and eliminates the voids and pits of the bed of material, to improve the intensity of prefabricated panel.Relative to existing
Floating device in vibrating motor be commonly installed on a rigid structure, vibrate rigid element easy to damage for a long time, present invention connection
The free end of frame 3 has certain vibration redundant space, and the influence to other component is relatively light, adds somewhat to
Service life.
In one embodiment, the side of telescopic arm structure 6 is arranged in the second driving motor 7, and the second driving motor 7 passes through
Speed reducer connects lead screw, and lead screw connects the telescopic arm of telescopic arm structure 6, and the second driving motor 7 is by driving guide screw movement
Realize the stretching motion of telescopic arm.
In one embodiment, the first linking arm 1 is located at the top of the second linking arm 2, the fixing end of telescopic arm structure 6 with
First linking arm 1 is hinged, and wiping tablet 5 is located above the track of molding die 02, the telescopic end (telescopic arm) of telescopic arm structure 6
Hinged, the stretching motion of telescopic arm with connection frame 3, can drive connection frame 3 to rotate, and then wiping tablet 5 is driven to turn in vertical direction
It is dynamic, it realizes and adjusts wiping tablet 5 at a distance from slurry face in molding die 02.
Preferably, connection frame 3 is equipped with the second linking arm 2 and connection frame 3 and the connecting portion of telescopic arm structure 6
Elastic damping components can effectively reduce the vibration of the other component other than connection frame 3 and wiping tablet 5 when vibrating motor 4 vibrates
It is dynamic.
In one embodiment, wiping tablet 5 is L shape bending plate, including the riser being fixed on connection frame 3 and for smoothing out
The transverse slat of the bed of material, in order to guarantee that wiping tablet 5 can smooth out the bed of material, the transverse slat of wiping tablet 5 is perpendicular to molding die operation side
It should keep horizontal upwards；Because during adjust 5 height of wiping tablet, wiping tablet 5 with the rotation of connection frame 3 so that transverse slat not
Face contact centainly is kept with the bed of material, may be contacted for line, but such case should not influence the smearing effect of wiping tablet 5.
In one embodiment, vibrating motor 4 and the second driving motor 7 are electrically connected to controller 900.Controller 900
According to the thickness of feed layer of composite thermo-insulating wall board, controlling the second driving motor 7 keeps telescopic arm structure 6 flexible, to automatically adjust floating
The height of plate 5 improves composite thermo-insulating wall board dimensional accuracy and specification consistency；For the solidifying of different mobility and different viscositys
Glue material, for floating device during floating, control vibrating motor 4 provides the vibration of different frequency, preferably to be smeared
Flat effect.
In one embodiment, controller 900 further includes communication interface, the data of vibrating motor 4 and the second driving motor 7
Interface is electrically connected to the communication interface of controller 900, and carries out data interaction with processor.It can be defeated by human-computer interaction interface
Enter performance indicator (viscosity and mobility), the thickness of feed layer information of gel rubber material, or prestores gel rubber material in memory
Rotation direction, the exploitation speed, the duration of runs of the mapping table of energy index and vibration frequency, thickness of feed layer and the second driving motor 7
Mapping table, processor obtain human-computer interaction interface input information or mapping table in information generate control command respectively, and
It is transmitted separately to the driving mechanism of vibrating motor 4 or the driving mechanism of the second driving motor 7, controls vibrating motor 4 with scheduled
Frequency vibration or the second driving motor 7 of control shrink telescopic arm structure 6 or extend predetermined length, to adjust wiping tablet 5
Highly.
Floating device of the present invention is directly installed on the hopper 03 of cloth system, realizes that cloth operation and floating operation are same
Shi Jinhang, it is compact-sized, space is saved, working efficiency is improved；The automatic adjustment of the second driving motor 7 is controlled by controller 900
The height of wiping tablet 5, saves labour turnover, and improves composite thermo-insulating wall board dimensional accuracy and homogeneity of product；Vibrating motor 4 is pacified
Mounted in connection frame 3 close to the position of free end, and vibration electricity is adjusted according to the gel rubber material of different viscositys by controller 900
The vibration frequency of machine 4 is conducive to the bubble being discharged in slurry, eliminates the bed of material so that high-frequency vibration be made to be transferred to bed of material surface
Voids and pits improves the intensity of prefabricated panel, since the free end of connection frame 3 has certain vibration redundant space, reduces
The vibration of other rigid elements is influenced, increases service life to a certain extent.
Insulation board laying apparatus 500 includes vertical telescopic mechanism 15, horizontal running mechanism 16 and grasping mechanism 17, crawl
Mechanism 17 is connected to horizontal running mechanism 16, vertical telescopic mechanism 15 and horizontal running mechanism 16 by vertical telescopic mechanism 15
Driving motor be electrically connected to controller 900.In one embodiment, horizontal running mechanism 16 is the sliding block slided along sliding rail
Structure, the driving motor of driving sliding block walking in a horizontal state are electrically connected to controller 900, and vertical telescopic mechanism 15 is to be fixed on sliding block
On skidding structure.Grasping mechanism 17 automatically grabs one piece of insulation board 12 for being stacked in side, and the control of controller 900 is vertical
Telescoping mechanism 15 and horizontal running mechanism 16 are mobile relative to the position where wall board forming mold 200, so that insulation board 12 is right
Bottom feed pulp layer 11 in neat wall board forming mold 200, and control grasping mechanism 17 and discharge insulation board 12, so that insulation board 12
It is placed on bottom feed pulp layer 11.
Heat preservation plate positioning device 600 is mounted in rack (steel construction) 07, the pressure including pressure roller 13 and adjusting pressure roller position
Roller regulating mechanism 19, specifically, as shown in Figure 10 and Figure 11, pressure roller adjusting mechanism 19 includes fixed arm 193, adjusts telescopic machine
Structure 192, third driving motor 191 and crank arm 194, fixed arm 193 is mounted in rack 07, adjusts that telescoping mechanism 192 is fixed to be connected
It is connected on fixed arm 193, the output shaft of third driving motor 191 is connect with the telescopic arm for adjusting telescoping mechanism 192, for driving
The dynamic telescopic arm for adjusting telescoping mechanism 192 does stretching motion；194 are cranked arm as bending structure, middle part is connected by a linking arm
It is to fixed arm 193 and hinged with the linking arm, crank arm 194 one end with adjust telescoping mechanism 192 telescopic arm it is hinged, it is another
End is hinged with pressure roller 13, and cranking arm 194 can be in vertical rotation in surface in the effect for adjusting the telescopic arm of telescoping mechanism 192, and then adjusts
Save the height of pressure roller 13.Third driving motor 191 is electrically connected to controller 900, and controller 900 controls pressure roller adjusting mechanism 19
The height for adjusting pressure roller 13, until the vertical height of insulation board 12 is met the requirements, so that pressure roller 13 closely connects with insulation board 12
It touches and compresses insulation board 12.
Second level blanking device 700A and second level floating device 700B are wholely set, due to its structure and working principle and one
Grade blanking device 400A and level-one floating device 400B is essentially identical, and surface layer grid cloth laying apparatus 800 and bottom grid cloth are spread
If the structure and working principle of device 300 are essentially identical, which is not described herein again.
Method
The present invention also provides a kind of distributing method, this method is based on above-mentioned composite heat insulating wall board assembly line cloth system,
So that wall board forming mold 200 is automatically performed multiple tracks cloth material process along mold delivery track 100, comprising the following steps:
Step 1, the station where the operation to bottom grid cloth laying apparatus 300 of wall board forming mold 200, controller
Bottom grid cloth 10 is laid on the bottom plate of wall board forming mold 200 by 900 control bottom grid cloth laying apparatus 300；
Wherein, judge whether wall board forming mold 200 runs to the station where bottom grid cloth laying apparatus 300, it can
Position switch signal acquisition is obtained by controller 900, i.e. the touching of wall board forming mold 200 is arranged in mold delivery track 100
The electric signal of generation is sent to controller 900 by the position switch at the upper station, position switch；Or pass through machine vision
Signal acquisition periodically shoots image at the station by camera, and is sent to controller 900, analyzed by controller 900
The image obtains whether wall board forming mold 200 reaches the station；Or obtained by position sensor signal, that is, pass through setting
Position sensor at the station obtains wall board forming mold 200 and reaches the transducing signal of the station, and is sent to controller
900。
Above-mentioned technical proposal is equally applicable to the position identification of following distributing technique, repeats no more.
Step 2, the operation of wall board forming mold 200 to the station where level-one blanking device 400A, controller 900 control
Slurry made of gel rubber material is cast in formation bottom feed pulp layer 11 on bottom grid cloth 10 by level-one blanking device 400A, together
When control level-one floating device 400B and control bottom feed pulp layer 11 while blanking and in scheduled thickness and smooth out；
Wherein, the discharge quantity of blanking device on-line automatic can be adjusted, i.e., controller 900 is according to preset control parameter control
The impeller rotation of the first driving motor 019 driving rotary Valve Feeder 01 is made, while receiving a blanking of the feedback of load device 05
Blanking device weight change in period, i.e. practical discharge quantity in a blanking period, the reality that controller 900 will acquire
Discharge quantity is compared with theoretical discharge quantity, and the wheel speed of rotary Valve Feeder 01 is adjusted according to comparison result.Above-mentioned steps
In, controller 900 is handled using the weight data that online sliding filter obtains load device 05, is obtained under one
Expect the practical discharge quantity in period, steps are as follows for the execution of online sliding filter:
Step S0 determines sampling period T2 according to the dischargeable capacity VL of the impeller number N1 of rotary Valve Feeder 01 and material chamber；
Two queue R1 and R2 (first in first out) are initialized, the length of queue is N, and N=INT (T1/T2), N are natural number；
Step S1 calculates the discharge quantity in complete blanking period；
Specifically include: load device 05 acquires weight data, and the weight data in queue R1 is successively moved to team's head, will
The weight data of detection is put into the tail of the queue of queue R1, if team's head data in queue R1 are not empty, first complete blanking of acquisition
Discharge quantity Δ W=R (the 1)-R (N) in period；If team's head data in queue R1 are sky, repeatedly step S1；
Step S2, excluding outlier；
Specifically include: the discharge quantity in queue R2 is successively moved to team's head, and the discharge quantity data Δ W that will acquire is put into team
The tail of the queue of R2 is arranged, if team's head data in queue R2 are not empty, and N > 15, then using Lay spy criterion to N number of in queue R2
Discharge quantity data carry out abnormality value removing, if there is discharge quantity data to be removed, repeat step S1 and S2；
If team's head data in queue R2 are not empty, and N≤15, using Grubbs Law to N number of in queue R2
Discharge quantity data carry out abnormality value removing；If there are discharge quantity data to be removed, step S1 and S2 will be repeated；
If team's head data in queue R2 are sky, step S1 and S2 will be repeated；
Step S3 obtains the mean value for lining up the discharge quantity data in R2Practical blanking as the current blanking period
Amount.
Operation is smoothed out to specifically include:
When wall board forming mold 200 passes through below wiping tablet 5, controller 900 shakes according to preset vibration frequency control
Dynamic motor 4 vibrates, and vibration is made to be transferred to bed of material surface by wiping tablet 5；5 contact bottom layer feed pulp layer 11 of wiping tablet and with its phase
To sliding, so that bottom feed pulp layer 11 be smoothed out.
Step 3, the station where the operation to insulation board laying apparatus 500 of wall board forming mold 200, controller 900 are controlled
The alignment of insulation board 12 is placed on bottom feed pulp layer 11 by insulation board laying apparatus 500 processed；
Step 4, the station where the operation of wall board forming mold 200 to heat preservation plate positioning device 600, controller 900 are controlled
The pressure roller 13 of system heat preservation plate positioning device 600 to predetermined altitude and presses insulation board 12；
Step 5, the operation of wall board forming mold 200 to the station where second level blanking device 700A, controller 900 control
Slurry made of gel rubber material is cast in formation surface layer feed pulp layer 14, same time control on insulation board 12 by second level blanking device 700A
Surface layer feed pulp layer 14 is controlled in scheduled thickness and is smoothed out while blanking by second level floating device 700B processed；
The blanking procedure and floating technique of the step are essentially identical with step 2, and which is not described herein again.
Step 6, the station where the operation to surface layer grid cloth laying apparatus 800 of wall board forming mold 200, controller
Surface layer grid cloth is laid on surface layer feed pulp layer 14 by 900 control surface layer grid cloth laying apparatus 800.
Above-mentioned operation is automatically continuously run, and is realized pipeline automation production, is improved work efficiency and product matter
Amount.
It will be appreciated by those skilled in the art that these embodiments are merely to illustrate the present invention without limiting model of the invention
It encloses, the various equivalent variations and modification made to the present invention belong to the disclosure of invention.
Claims (10)
1. a kind of composite heat insulating wall board assembly line cloth system, defeated including the mold for conveying wall board forming mold (200)
The bottom for sending track (100), rack (07) and the transporting direction along mold delivery track (100) to be sequentially arranged in each cloth station
Layer grid cloth laying apparatus (300), level-one blanking device (400A), level-one floating device (400B), insulation board laying apparatus
(500), plate positioning device (600), second level blanking device (700A), second level floating device (700B) and surface layer grid cloth paving are kept the temperature
If device (800), in which:
Level-one blanking device (400A) include the feed bin (02) being sequentially communicated from top to bottom, hopper (03), load device (05) and
Rotary Valve Feeder (01), load device (05) are mounted on rack (07), feed bin (02), hopper (03) and rotary Valve Feeder (01)
And built-in slurry weight is applied to the load end of load device (05)；
Level-one floating device (400B) is wholely set with level-one blanking device (400A), is fixed on level-one blanking device (400A)
Hopper (03) side wall on, floating operation is carried out while to realize blanking；
Second level blanking device (700A) and second level floating device (700B), which have to smooth out with level-one blanking device (400A), level-one, to be filled
Set (400B) identical structure and layout；
The cloth system further includes controller (900), the driving mechanism of load device and the distribution device on each cloth station
It is electrically connected to controller (900).
2. composite heat insulating wall board assembly line cloth system according to claim 1, which is characterized in that the load device
It (05) include weighing sensor (051), signal conditioning circuit (052) and signal processing unit (053), weighing sensor (051)
Load end positioned at load device (05), the pressure conversion that the weight born is generated are electric signal；Signal conditioning circuit
It (052) include filtering and amplifying circuit, the electric signal for exporting to weighing sensor (051) amplifies filtering processing；Signal
Processing unit (053) includes A/D converter and processor, the analog signal that A/D converter exports signal conditioning circuit (052)
Digital signal is converted to, obtained digital signal is handled, stored by processor, and is transmitted to controller (900).
3. composite heat insulating wall board assembly line cloth system according to claim 2, which is characterized in that the weighing and sensing
Device (051) is resistance strain weighing transducer, including elastomer, the resistance strain gage being pasted on elastomer and detection electricity
Road, the supporting leg (031) that hopper (03) upper end lateral wall is equipped with are supported on the elastomer of weighing sensor (051), resistance-strain
The deformation that the resistance value of piece follows the resistance strain gage on elastomer changes, and detection circuit is by the resistance value of resistance strain gage
Variation is converted to voltage signal.
4. composite heat insulating wall board assembly line cloth system according to any one of claims 1 to 3, which is characterized in that institute
Stating rotary Valve Feeder (01) includes being equipped with the valve body (014) of cavity and being arranged in the intracorporal mandrel of valve body (014) chamber (013), valve
It is provided in the cavity of body (014) impeller (018), mandrel (013) stretches out end and first driving motor of valve body (014)
(019) output axis connection, impeller (018) be in spacing setting mandrel (013) circumferential direction multiple plate blades, at least two
The free end of blade is fixed with flexible sealing plate (017), and flexible sealing plate (017) and the cavity inner wall of valve body (014) closely connect
Touching；Preferably, a flexible sealing plate (017) is fixed in the free end of each blade.
5. composite heat insulating wall board assembly line cloth system according to any one of claims 1 to 4, which is characterized in that institute
Stating level-one floating device (400B) includes the first linking arm (1) and the second linking arm (2), and the first linking arm (1) and second connect
One end of arm (2) is separately fixed on the side wall of hopper (01) of cloth system, the other end and telescopic arm of the first linking arm (1)
(6) hingedly, hingedly, the other end of connection frame (3) and telescopic arm (6) are cut with scissors for the other end of the second linking arm (2) and a connection frame (3)
It connects；Wiping tablet (5) is fixed on connection frame (3)；The driving mechanism be driving motor (7), the output shaft of driving motor (7) with
Telescopic arm (6) connection drives telescopic arm (6) flexible.
6. composite heat insulating wall board assembly line cloth system according to claim 5, which is characterized in that the connection frame
(3) include front end-plate (31), end plate (32) and connecting plate (33), front end-plate (31) and end plate (32) with wiping tablet (5)
Wide, the both ends of front end-plate (31) and end plate (32) form frame structure, end plate (32) by connecting plate (33) connection respectively
Hingedly with the second linking arm (2), front end-plate (31) and the telescopic end of telescopic arm (6) are hinged, and wiping tablet (5) is fixed on front end-plate
(31) on；The level-one floating device (400B) further includes at least one vibrating motor (4), and vibrating motor (4) is fixed on connection
Close to the position of free end on the front end-plate (31) of frame (3)；The connection frame (3) and the second linking arm (2) and connection frame (3)
Elastic damping components are equipped with the connecting portion of telescopic arm structure (6).
7. composite heat insulating wall board assembly line cloth system according to any one of claims 1 to 6, which is characterized in that institute
Stating insulation board laying apparatus (500) includes vertical telescopic mechanism (15), horizontal running mechanism (16) and grasping mechanism (17), crawl
Mechanism (17) is connected to horizontal running mechanism (16) by vertical telescopic mechanism (15), vertical telescopic mechanism (15) and walking in a horizontal state
The driving motor of mechanism (16) is electrically connected to controller (900)；Horizontal running mechanism (16) is preferably the cunning slided along sliding rail
Block structure, vertical telescopic mechanism (15) are preferably the skidding structure being fixed on sliding block.
8. a kind of distributing method based on the described in any item composite heat insulating wall board assembly line cloth systems of claim 1 to 7,
The following steps are included:
Step 1, wall board forming mold (200) operation to the station where bottom grid cloth laying apparatus (300), controller
(900) bottom grid cloth (10) is laid on wall board forming mold by the driving motor for controlling bottom grid cloth laying apparatus (300)
(200) on bottom plate；
Step 2, wall board forming mold (200) operation to the station where level-one blanking device (400A), controller (900) control
Slurry made of gel rubber material is cast in bottom grid cloth by the first driving motor (019) of level-one blanking device (400A) processed
(10) bottom feed pulp layer (11) are formed on, while controlling the second driving motor (7) of level-one floating device (400B) in blanking
Bottom feed pulp layer (11) are controlled in scheduled thickness and smoothed out simultaneously；
Step 3, wall board forming mold (200) operation to the station where insulation board laying apparatus (500), controller (900) control
Insulation board (12) alignment is placed on bottom feed pulp layer (11) by the driving motor of insulation board laying apparatus (500) processed；
Step 4, the station where wall board forming mold (200) operation to heat preservation plate positioning device (600), controller (900) control
Pressure roller (13) is adjusted to predetermined altitude and presses insulation board by the third driving motor (191) of system heat preservation plate positioning device (600)
(12)；
Step 5, referring to step 2；
Step 6, referring to step 3.
9. distributing method according to claim 8, which is characterized in that in the step 2 and step 5, controller (900)
Automatic Online adjusting discharge quantity, i.e. controller (900) drive back according to preset control parameter control the first driving motor (019)
The impeller rotation for turning baiting valve (01), completes the blanking of a blanking cycle T 1, while receiving being somebody's turn to do for load device (05) feedback
The blanking device weight change in blanking period, i.e. practical discharge quantity in the blanking period, the reality that controller (900) will acquire
Discharge quantity is compared with theoretical discharge quantity, and the wheel speed of rotary Valve Feeder (01) is adjusted according to comparison result, i.e., first drives
The running speed V1 of dynamic motor (019) automatically adjusts discharge quantity.
10. distributing method according to claim 9, which is characterized in that the Automatic Online adjusting discharge quantity refers to: control
Device (900) is handled using the weight data that online sliding filter obtains load device (05), obtains blanking cycle T 1
Practical discharge quantity, steps are as follows for the execution of online sliding filter:
Step S0 determines load device acquisition weight according to the dischargeable capacity VL of the impeller number N1 of rotary Valve Feeder (01) and material chamber
Measure the sampling period T2 of data；Two queue R1 and R2 (first in first out) are initialized, the length of queue is N, N=INT (T1/
T2), N is natural number；
Step S1 calculates the discharge quantity of blanking cycle T 1；
Specifically include: load device (05) acquires weight data, and the weight data in queue R1 is successively moved to team's head, will test
Weight data be put into the tail of the queue of queue R1, if team's head data in queue R1 be not it is empty, obtain first complete blanking period
Discharge quantity Δ W=R (1)-R (N)；If team's head data in queue R1 are sky, repeatedly step S1；
Step S2, excluding outlier；
Specifically include: the discharge quantity in queue R2 is successively moved to team's head, and the discharge quantity data Δ W that will acquire is put into queue R2's
Tail of the queue, if team's head data in queue R2 are not empty, and N > 15, then using Lay spy criterion to N number of discharge quantity number in queue R2
According to abnormality value removing is carried out, if there are discharge quantity data to be removed, step S1 and S2 are repeated；
If team's head data in queue R2 are not empty, and N≤15, using Grubbs Law to N number of blanking in queue R2
It measures data and carries out abnormality value removing；If there are discharge quantity data to be removed, step S1 and S2 will be repeated；
If team's head data in queue R2 are sky, step S1 and S2 will be repeated；
Step S3 obtains the mean value for lining up the discharge quantity data in R2Practical discharge quantity as the current blanking period.
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| CN114523549A (en) * | 2022-02-24 | 2022-05-24 | 中冶建筑研究总院有限公司 | Manufacturing method of light composite heat-insulating concrete external wall panel for assembly type steel structure building |
| CN117605222A (en) * | 2023-11-28 | 2024-02-27 | 安徽金鹏绿色建筑产业集团有限公司 | Light assembled composite wall and automatic production device |
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