CN210233626U - Expancel prefoaming and filling equipment - Google Patents
Expancel prefoaming and filling equipment Download PDFInfo
- Publication number
- CN210233626U CN210233626U CN201921091855.4U CN201921091855U CN210233626U CN 210233626 U CN210233626 U CN 210233626U CN 201921091855 U CN201921091855 U CN 201921091855U CN 210233626 U CN210233626 U CN 210233626U
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- Prior art keywords
- barrel
- stirring
- vibration screening
- conveying auger
- heating
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- 238000012216 screening Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 238000005187 foaming Methods 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims description 45
- 238000007599 discharging Methods 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 10
- 238000003754 machining Methods 0.000 abstract description 3
- 239000004088 foaming agent Substances 0.000 description 2
- 229920000103 Expandable microsphere Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model belongs to the technical field of foaming equipment technique and specifically relates to an expancel prefoaming and filling equipment includes the frame, is provided with the raw materials in the frame and places frame, transport auger, heating rabbling mechanism, No. two transport augers, vibrations screening bucket, No. three transport auger, storage vat, mould, scraper blade. The utility model provides an expancel prefoaming and filling equipment, it can realize through reasonable structural design that the foaming material is from carrying, heating, pouring into the mould and strickle the process such as flat and all realize the automation mechanized operation, can greatly promote machining efficiency, reduce the manual work, and product quality stability is higher moreover.
Description
Technical Field
The utility model belongs to the technical field of foaming equipment technique and specifically relates to an expancel prefoaming and filling equipment.
Background
Expancel is an expandable microsphere foaming agent that is lightweight and fine-powdered. At present, manual feeding is adopted in the foaming process, feeding is carried out through a spoon, the efficiency is low, raw materials can scatter in the air, the environment is affected, and the raw materials are wasted seriously. Meanwhile, in the heating foaming process, the heating uniformity is poor, the product quality is seriously influenced, in addition, a large amount of labor is consumed for scraping the raw materials in the die cavity, and the quality is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an expancel prefoaming and filling equipment in order to solve the not enough of above-mentioned technique, can realize automatic transport, heating and filling, promote machining efficiency.
In order to achieve the purpose, the utility model relates to an expancel prefoaming and filling equipment, which comprises a frame, wherein a raw material placing frame is arranged on the frame, a conveying auger is arranged at an outlet of the raw material placing frame, the conveying auger is connected to a heating and stirring mechanism, the heating and stirring mechanism comprises a stirring barrel and a stirring shaft arranged inside the stirring barrel, stirring blades are arranged on the stirring shaft, a stirring motor is arranged at the top of the stirring barrel, the stirring motor is in transmission connection with the stirring shaft, the stirring barrel is of a double-layer structure, a heating wire is arranged in the double-layer structure of the stirring barrel, and the heating wire is connected with a power supply; the outlet of the stirring barrel is provided with a second conveying auger, the second conveying auger is connected to the vibration screening barrel, a screen is arranged in the vibration screening barrel, a transverse guide rail is arranged in the vibration screening barrel, the screen is connected to the guide rail in a sliding manner through a sliding block, the vibration screening barrel is provided with a reciprocating mechanism, the reciprocating mechanism is connected with the screen, and the outlet of the second conveying auger in the vibration screening barrel is positioned in the range of the screen; the device comprises a vibration screening barrel, a material storage barrel, a discharging screw rod, a discharging motor, a vibration screening barrel, a vibration screening motor, a vibration screening machine and a vibration screening machine, wherein the vibration screening barrel is provided with a third conveying auger, the third conveying auger is connected to the material storage barrel, the discharging screw rod; the material storage barrel is characterized in that a horizontal sliding rail is arranged below a discharge port of the material storage barrel, a die is connected to the sliding rail in a sliding mode, guide rails in the vertical direction are arranged on the frames on the two sides of the sliding rail, installation blocks are arranged on the guide rails, scraping plates are arranged between the installation blocks on the guide rails on the two sides, a downward air cylinder is arranged on the frame above the guide rails, an expansion rod of the air cylinder is connected with the installation blocks, a material receiving hopper is arranged below the scraping plates, and a collecting box is arranged below the material receiving hopper.
In the above technical scheme: the first conveying auger, the second conveying auger and the third conveying auger are augers with power mechanisms, the structure of the first conveying auger, the second conveying auger and the third conveying auger comprises a cylindrical shell and an internal spiral blade, and the power mechanisms drive the blade to rotate so as to realize one-way conveying of materials in the cylindrical shell. The agitator among the heating rabbling mechanism is bilayer structure, and inside sets up the heater, and the stirring vane inside in the agitator can also set up the heater certainly, realizes that agitator and stirring vane heat jointly to promote the homogeneity of heating. The reciprocating mechanism on the vibration screening barrel can be an air cylinder, an eccentric wheel mechanism and the like, preferably the eccentric wheel mechanism, an electric motor drives an eccentric wheel to rotate, one side of the eccentric wheel is connected with the screen, and the screen can be driven to reciprocate in the rotating process of the eccentric wheel.
The processing process comprises the following steps: the expancel foaming agent is placed in the raw material placing frame, the raw material is conveyed to the heating and stirring mechanism by the first conveying auger, the heating and stirring are realized, then the raw material is conveyed to the vibration screening barrel by the second conveying auger, and the raw material with large particles is screened out by the screen mesh, so that the product quality is ensured. The raw materials after sieving are conveyed to the storage vat by the third conveying auger, the precise discharging can be realized through the effects of the discharging screw rod and the discharging motor, and the time interval of the discharging is controllable. And the mould that is equipped with the foaming material moves on the guided way, and reciprocating motion is carried out under the effect such as accessible cylinder, and the high position of scraper blade is controlled through the cylinder to the removal in-process, realizes strickleing off the foaming material in the die cavity of mould, can carry out many times moreover and strickle off, ensures the roughness. The redundant foaming material can enter the receiving hopper and the collecting box.
The utility model provides an expancel prefoaming and filling equipment, it can realize through reasonable structural design that the foaming material is from carrying, heating, pouring into the mould and strickle the process such as flat and all realize the automation mechanized operation, can greatly promote machining efficiency, reduce the manual work, and product quality stability is higher moreover.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
The invention is further described by the following embodiments in conjunction with the accompanying drawings.
Example 1:
as shown in fig. 1, the expancel prefoaming and filling apparatus described in this embodiment comprises a frame 1, a raw material placing frame 2 is arranged on the frame 1, a first conveying auger 3 is arranged at an outlet of the raw material placing frame 2, the first conveying auger 3 is connected to a heating and stirring mechanism 4, the heating and stirring mechanism 4 comprises a stirring barrel 4-1 and a stirring shaft 4-2 arranged inside the stirring barrel 4-1, a stirring blade 4-4 is arranged on the stirring shaft 4-2, a stirring motor 4-3 is arranged at the top of the stirring barrel 4-1 and is in transmission connection with the stirring shaft 4-2, the stirring barrel 4-1 is of a double-layer structure, a heating wire is arranged in the double-layer structure of the stirring barrel 4-1, and the heating wire is connected with a power supply; a second conveying auger 5 is arranged at an outlet of the stirring barrel 4-1, the second conveying auger 5 is connected to a vibration screening barrel 6, a screen 8 is arranged inside the vibration screening barrel 6, a transverse guide rail 7 is arranged inside the vibration screening barrel 6, the screen 8 is slidably connected to the guide rail 7 through a sliding block, a reciprocating mechanism 9 is arranged on the vibration screening barrel 6, the reciprocating mechanism 9 is connected with the screen 8, and an outlet of the second conveying auger 5 in the vibration screening barrel 6 is positioned in the range of the screen 8; a third conveying auger 10 is arranged at an outlet of the vibration screening barrel 6, the third conveying auger 10 is connected to a storage barrel 11, a discharging screw rod 12 is arranged inside the storage barrel 11, the discharging screw rod 12 extrudes materials from a discharging port 13 of the storage barrel 11, a discharging motor 22 is arranged on the storage barrel 11, and the discharging motor 22 is in transmission connection with the discharging screw rod 12; a horizontal sliding rail 15 is arranged below a discharge port 13 of a storage barrel 11, a die 14 is connected onto the sliding rail 15 in a sliding mode, guide rails 16 in the vertical direction are arranged on frames 1 on two sides of the sliding rail 15, mounting blocks 17 are arranged on the guide rails 16, scraping plates 19 are arranged between the mounting blocks 17 on the guide rails 16 on the two sides, a downward air cylinder 18 is arranged on the frame 1 above the guide rails 16, an expansion rod of the air cylinder 18 is connected with the mounting blocks 17, a material receiving hopper 20 is arranged below the scraping plates 19, and a collecting box 21 is arranged below the material receiving hopper 20.
Claims (1)
1. An expancel pre-foaming and filling equipment is characterized in that: the heating and stirring device comprises a rack, wherein a raw material placing frame is arranged on the rack, a first conveying auger is arranged at an outlet of the raw material placing frame and is connected to a heating and stirring mechanism, the heating and stirring mechanism comprises a stirring barrel and a stirring shaft arranged in the stirring barrel, stirring blades are arranged on the stirring shaft, a stirring motor is arranged at the top of the stirring barrel and is in transmission connection with the stirring shaft, the stirring barrel is of a double-layer structure, a heating wire is arranged in the double-layer structure of the stirring barrel, and the heating wire is connected with a power supply; the outlet of the stirring barrel is provided with a second conveying auger, the second conveying auger is connected to the vibration screening barrel, a screen is arranged in the vibration screening barrel, a transverse guide rail is arranged in the vibration screening barrel, the screen is connected to the guide rail in a sliding manner through a sliding block, the vibration screening barrel is provided with a reciprocating mechanism, the reciprocating mechanism is connected with the screen, and the outlet of the second conveying auger in the vibration screening barrel is positioned in the range of the screen; the device comprises a vibration screening barrel, a material storage barrel, a discharging screw rod, a discharging motor, a vibration screening barrel, a vibration screening motor, a vibration screening machine and a vibration screening machine, wherein the vibration screening barrel is provided with a third conveying auger, the third conveying auger is connected to the material storage barrel, the discharging screw rod; the material storage barrel is characterized in that a horizontal sliding rail is arranged below a discharge port of the material storage barrel, a die is connected to the sliding rail in a sliding mode, guide rails in the vertical direction are arranged on the frames on the two sides of the sliding rail, installation blocks are arranged on the guide rails, scraping plates are arranged between the installation blocks on the guide rails on the two sides, a downward air cylinder is arranged on the frame above the guide rails, an expansion rod of the air cylinder is connected with the installation blocks, a material receiving hopper is arranged below the scraping plates, and a collecting box is arranged below the material receiving hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921091855.4U CN210233626U (en) | 2019-07-12 | 2019-07-12 | Expancel prefoaming and filling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921091855.4U CN210233626U (en) | 2019-07-12 | 2019-07-12 | Expancel prefoaming and filling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210233626U true CN210233626U (en) | 2020-04-03 |
Family
ID=69990859
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921091855.4U Active CN210233626U (en) | 2019-07-12 | 2019-07-12 | Expancel prefoaming and filling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210233626U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112440405A (en) * | 2020-11-16 | 2021-03-05 | 肖声娣 | But raw materials is saved's polytetrafluoroethylene butterfly valve preprocessing device |
| CN113306120A (en) * | 2021-05-27 | 2021-08-27 | 南京汽车内饰件有限责任公司 | Preparation process of comfortable composite vehicle interior material |
-
2019
- 2019-07-12 CN CN201921091855.4U patent/CN210233626U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112440405A (en) * | 2020-11-16 | 2021-03-05 | 肖声娣 | But raw materials is saved's polytetrafluoroethylene butterfly valve preprocessing device |
| CN113306120A (en) * | 2021-05-27 | 2021-08-27 | 南京汽车内饰件有限责任公司 | Preparation process of comfortable composite vehicle interior material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240129 Address after: 314500 199 Fengxiang East Road, Wutong street, Tongxiang, Jiaxing, Zhejiang Patentee after: TONGXIANG BONNY SCIENCE & TECHNOLOGY COMPOSITE Co.,Ltd. Country or region after: China Patentee after: Ball Hockey Co.,Ltd. Country or region after: Canada Address before: 314500 199 Fengxiang East Road, Wutong street, Tongxiang, Jiaxing, Zhejiang Patentee before: TONGXIANG BONNY SCIENCE & TECHNOLOGY COMPOSITE Co.,Ltd. Country or region before: China |
|
| TR01 | Transfer of patent right |