CN110057566A - A kind of handle circuit board fully-automatic plug-in test equipment and operating method - Google Patents
A kind of handle circuit board fully-automatic plug-in test equipment and operating method Download PDFInfo
- Publication number
- CN110057566A CN110057566A CN201910422602.9A CN201910422602A CN110057566A CN 110057566 A CN110057566 A CN 110057566A CN 201910422602 A CN201910422602 A CN 201910422602A CN 110057566 A CN110057566 A CN 110057566A
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- test
- fixedly connected
- robot
- conveyer belt
- jig
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2832—Specific tests of electronic circuits not provided for elsewhere
- G01R31/2834—Automated test systems [ATE]; using microprocessors or computers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
- G01R31/3277—Testing of circuit interrupters, switches or circuit-breakers of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manipulator (AREA)
Abstract
The present invention relates to board production technical fields, more particularly to a kind of handle circuit board fully-automatic plug-in test equipment, including mainframe, transmission unit, test cell and robot cell, the bottom of the test cell is fixedly connected on the middle part at the top of mainframe, the transmission unit is fixedly connected on the front side at the top of mainframe, the robot cell is fixedly connected on the rear side at the top of mainframe, and the invention also includes a kind of operating methods of handle circuit board fully-automatic plug-in test equipment.The invention is used cooperatively by robot cell and test cell, it can accurately detect pressing dynamics when each button responds on product, and detection data can be generated to each product automatically, reach intuitive accurate detection effect, while can guarantee that each pressing dynamics, speed, angle are all consistent, and automatically generate table, manually-operated problems are avoided, meanwhile, transport is stablized, speed faster, improves productive temp and production efficiency.
Description
Technical field
The present invention relates to board production technical field more particularly to a kind of handle circuit board fully-automatic plug-in test equipments
And operating method.
Background technique
Handle is a kind of input equipment of electronic game machine, by manipulating its button etc., may be implemented to simulate on computer
The control of role etc., the handle design of home game machine formula, left side are directionkeys, and there is 4-6 function key on right side, as needed also
More function keys may be added at other position, realize different functions, handle is relatively adapted for simulator class game, special
It is not some roll screen class game, nearly all home game machine is all operated using handle.
Previous handle key response dynamics detection is all artificial detection, there are many drawbacks, each artificial dynamics pressing
Speed etc. is inconsistent, causes testing result to have very large deviation, and testing result is artificial registration, exists and misremembers in registration
It may.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of handle circuit board fully-automatic plug-in test equipment and operations
Method has the advantages of facilitating detection, and solving previous handle key response dynamics detection is all artificial detection, and there are many disadvantages
End, each artificial dynamics pressing speed etc. is inconsistent, causes testing result to have very large deviation, and testing result is artificial
Registration exists and misremembers equiprobable problem in registration.
(2) technical solution
To realize above-mentioned technical problem, the present invention provides such a handle circuit board fully-automatic plug-in test equipment,
Including mainframe, transmission unit, test cell and robot cell, the bottom of the test cell is fixedly connected on mainframe top
The middle part in portion, the transmission unit are fixedly connected on the front side at the top of mainframe, and the robot cell is fixedly connected on host
The rear side of top of the trellis, and transmission unit, test cell and robot cell are arranged in parallel.
The test cell includes that test station bracket, overturning servo motor, turnover disc, earphone test mouth and jig are solid
Price fixing, the bottom of the test station bracket are fixedly connected on the side of mainframe middle top, and the overturning servo motor is solid
Surely the top on the left of test station bracket, the fixed company of output shaft in the left side and overturning servo motor of the turnover disc are connected to
It connects, the bottom of the earphone test mouth is fixedly connected on the rear side at the top of turnover disc, and the jig fixed disk, which is fixedly connected on, to be turned over
Right side at the top of turntable.
Further, the transmission unit includes fixed frame, supplied materials conveyer belt, NG conveyer belt, supplied materials pallet and NG support
Disk, the bottom of the fixed frame are fixedly connected on the front side at the top of mainframe, and the front side at the top of the fixed frame is connected with
NG conveyer belt is fixedly connected with NG pallet at the top of the NG conveyer belt, and the rear side at the top of the fixed frame, which is connected with, to be come
Expect conveyer belt, is fixedly connected with supplied materials pallet at the top of the supplied materials conveyer belt.
Further, the robot cell include pedestal, six-joint robot, robot hand, pressure sensor and
Capacitance contact head, the bottom of the pedestal are fixedly connected on the rear side at the top of mainframe, and the bottom of the six-joint robot is fixed
At the top of the base, the movable end of the six-joint robot is fixedly connected with robot hand, the robot hand for connection
Bottom is fixedly connected with capacitance contact head, and the top of the capacitance contact head is fixedly connected with pressure sensor by support plate.
Further, the quantity of the test cell is two, and two test cells are symmetrically fixedly connected on host
Two sides in the middle part of top of the trellis.
Further, the quantity of the robot cell is two, and two robot cells are symmetrically fixedly connected on
The two sides of mainframe top rear, and robot cell and test cell are located in same vertical line.
Further, the maximum functional stroke of the model IRB120 of the six-joint robot, six-joint robot is
Distance 112mm is picked up in 411mm, six-joint robot pedestal lower section.
Further, the model PT124G-210 of the pressure sensor, the range of pressure sensor are 0.1MPa-
160MPa。
A kind of test method of handle circuit board fully-automatic plug-in test equipment, comprising the following steps:
Step 1: feeding and the transfer of product；Step 2: the detection of product；Step 3: the testing result of product is handled；
Wherein:
In step 1, the product that do not test is manually put into jig, and fix, jig is put into supplied materials conveyer belt,
Jig is transferred to detection supplied materials pallet by supplied materials conveyer belt, and supplied materials pallet jacks up product；
In step 2, product is pulled in test cell by six-joint robot, and turnover disc fixes jig, six-joint robot root
Each key is tested according to the program set；
In step 3, six-joint robot will test to be sent into the jig on non-defective unit conveyer belt for the product of non-defective unit, will not
The product of non-defective unit is sent into the jig on NG conveyer belt, and non-defective unit conveyer belt drives non-defective unit to be automatically moved to next station, will manually produce
Product, which are removed, to be put in storage, and bad products are moved back to feeding station by NG conveyer belt, is recycled.
Further, after manually removing non-defective unit from non-defective unit conveyer belt, and jig is put back on non-defective unit conveyer belt, jig from
Dynamic to be moved to next station, people remove jig spare.
(3) beneficial effect
The present invention provides a kind of handle circuit board fully-automatic plug-in test equipment and operating methods, have following beneficial to effect
Fruit:
1, the handle circuit board fully-automatic plug-in test equipment and operating method pass through robot cell and test cell
It is used cooperatively, can accurately detect pressing dynamics when each button responds on product, and can generate automatically to each product
Detection data reaches intuitive accurate detection effect, while can guarantee that each pressing dynamics, speed, angle are all consistent, and from
It is dynamic to generate table, avoid manually-operated problems.
2, the handle circuit board fully-automatic plug-in test equipment and operating method are passed by using six-joint robot and pressure
Sensor combines, the key that six-joint robot detects required for can accurately pressing, pressing position reachable ± 0.02, then by handle
Key monitoring software is fed back presses signal out, while pressure value when reading out feedback, to reach the detection each key of handle
Press pressure, the fortune that handle portion key needs specific track, such as the touch tablet on 3D key, handle etc. to be finished with robot
Dynamic rail mark is tested, and the accuracy of test is improved.
3, the handle circuit board fully-automatic plug-in test equipment and operating method pass through the setting of six-joint robot, six axis
Robot is found out on the basis of swinging cross bar conveyor structure, and the product flexibility not only having had is provided simultaneously with
Higher production efficiency, six-joint robot have multiple freedom degree regulating devices, can satisfy the requirement of multiple stations, meanwhile,
Transport is stablized, and speed faster, improves productive temp and production efficiency.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is robot cell's structural schematic diagram of the present invention；
Fig. 3 is test cell structural schematic diagram of the present invention；
Fig. 4 is transmission unit structural schematic diagram of the present invention.
In figure: material torr is carried out in 1 mainframe, 2 transmission units, 201 fixed frames, 202 supplied materials conveyer belts, 203 NG conveyer belts, 204
Disk, 205 NG pallets, 3 test cells, 301 test station brackets, 302 overturning servo motors, 303 turnover discs, the test of 304 earphones
Mouth, 305 jig fixed disks, 4 robot cells, 401 pedestals, 402 six-joint robots, 403 robot hands, 404 pressure sensings
Device, 405 capacitance contact heads.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-4, a kind of handle circuit board fully-automatic plug-in test equipment, including mainframe 1, transmission unit 2, survey
Unit 3 and robot cell 4 are tried, the bottom of test cell 3 is fixedly connected on the middle part at 1 top of mainframe, and transmission unit 2 is fixed
It is connected to the front side at 1 top of mainframe, robot cell 4 is fixedly connected on the rear side at 1 top of mainframe, and transmission unit 2, survey
Examination unit 3 and robot cell 4 are arranged in parallel.
Test cell 3 includes test station bracket 301, overturning servo motor 302, turnover disc 303, earphone test mouth
304 and jig fixed disk 305, the bottom of test station bracket 301 be fixedly connected on the side of 1 middle top of mainframe, overturn
Servo motor 302 is fixedly connected on the top in 301 left side of test station bracket, the left side of turnover disc 303 and overturning servo motor
302 output shaft is fixedly connected, and the bottom of earphone test mouth 304 is fixedly connected on the rear side at 303 top of turnover disc, and jig is fixed
Disk 305 is fixedly connected on the right side at 303 top of turnover disc, and the quantity of test cell 3 is two, and two test cells 3 are symmetrically solid
Surely the two sides of 1 middle top of mainframe are connected to, by being used cooperatively for robot cell 4 and test cell 3, can accurately be examined
Pressing dynamics when each button responds on product are measured, and detection data can be generated to each product automatically, reach intuitive standard
True detection effect, while can guarantee that each pressing dynamics, speed, angle are all consistent, and automatically generate table, avoid people
The problems of work operation.
Transmission unit 2 includes fixed frame 201, supplied materials conveyer belt 202, NG conveyer belt 203, supplied materials pallet 204 and NG support
Disk 205, the bottom of fixed frame 201 are fixedly connected on the front side at 1 top of mainframe, and the front side at 201 top of fixed frame is flexibly connected
There is NG conveyer belt 203, the top of NG conveyer belt 203 is fixedly connected with NG pallet 205, and the rear side activity at 201 top of fixed frame connects
It is connected to supplied materials conveyer belt 202, the top of supplied materials conveyer belt 202 is fixedly connected with supplied materials pallet 204.
Robot cell 4 includes pedestal 401, six-joint robot 402, robot hand 403,404 and of pressure sensor
Capacitance contact head 405, the bottom of pedestal 401 are fixedly connected on the rear side at 1 top of mainframe, and the bottom of six-joint robot 402 is solid
Surely the top of pedestal 401, the model IRB120 of six-joint robot 402, the maximum functional stroke of six-joint robot 402 are connected to
For 411mm, distance 112mm is picked up in 402 pedestal of six-joint robot lower section, and six-joint robot 402 is to swing cross bar conveyor
It is found out on the basis of structure, the product flexibility not only having had is provided simultaneously with higher production efficiency, six-joint robot
402 have multiple freedom degree regulating devices, can satisfy the requirement of multiple stations, meanwhile, transport is stablized, and speed faster, improves
Productive temp and production efficiency, the movable end of six-joint robot 402 are fixedly connected with robot hand 403, robot hand
403 bottom is fixedly connected with capacitance contact head 405, and the top of capacitance contact head 405 is fixedly connected with pressure by support plate
Sensor 404, the model PT124G-210 of pressure sensor 404, the range of pressure sensor 404 are 0.1MPa-160MPa,
The quantity of robot cell 4 is two, and two robot cells 4 are symmetrically fixedly connected on the two sides of 1 top rear of mainframe, and
Robot cell 4 and test cell 3 are located in same vertical line, by using six-joint robot 402 and 404 phase of pressure sensor
In conjunction with, the key that six-joint robot 402 detects required for can accurately pressing, pressing position reachable ± 0.02, then pressed by handle
Key monitoring software is fed back presses signal out, while pressure value when reading out feedback, with reach the detection each key of handle by
Pressure pressure, the movement that handle portion key needs specific track, such as the touch tablet on 3D key, handle etc. to be finished with robot
Track is tested, and the accuracy of test is improved.
A kind of test method of handle circuit board fully-automatic plug-in test equipment, comprising the following steps:
Step 1: feeding and the transfer of product；Step 2: the detection of product；Step 3: the testing result of product is handled；
Wherein:
In step 1, the product that do not test is manually put into jig, and fix, jig is put into supplied materials conveyer belt
202, jig is transferred to detection supplied materials pallet 204 by supplied materials conveyer belt 202, and supplied materials pallet 204 jacks up product；
In step 2, product is pulled in test cell 3 by six-joint robot 402, and turnover disc 303 fixes jig, six axis
Robot 402 tests each key according to the program set；
In step 3, six-joint robot 402 will test to be sent into the jig on non-defective unit conveyer belt for the product of non-defective unit, will
The product of defective products is sent into the jig on NG conveyer belt 203, and non-defective unit conveyer belt drives non-defective unit to be automatically moved to next station, manually
Product is removed and is put in storage, bad products are moved back to feeding station by NG conveyer belt 203, are recycled, manually by non-defective unit
After removing from non-defective unit conveyer belt, and jig is put back on non-defective unit conveyer belt, jig is automatically moved to next station, and people are by jig
It removes spare.
In conclusion the handle circuit board fully-automatic plug-in test equipment and operating method, by robot cell 4 and are surveyed
Examination unit 3 is used cooperatively, and can accurately detect pressing dynamics when each button responds on product, and can be automatically to each
Product generates detection data, reaches intuitive accurate detection effect, while can guarantee each pressing dynamics, speed, angle all one
It causes, and automatically generates table, avoid manually-operated problems.
It is combined by using six-joint robot 402 with pressure sensor 404, six-joint robot 402 can be pressed accurately
The key of required detection, pressing position reachable ± 0.02, then fed back by handle key monitoring software and press signal out, it reads simultaneously
Pressure value when feedback is taken out, to reach the press pressure of the detection each key of handle, handle portion key needs specific rail
Touch tablet on mark, such as 3D key, handle etc. is tested with the motion profile that robot finishes, and improves the accurate of test
Property.
By the setting of six-joint robot 402, six-joint robot 402 is ground on the basis of swinging cross bar conveyor structure
Study carefully out, the product flexibility not only having had, be provided simultaneously with higher production efficiency, six-joint robot 402 have it is multiple from
By degree regulating device, the requirement of multiple stations can satisfy, meanwhile, transport is stablized, and speed faster, improves productive temp and life
Produce efficiency.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (9)
1. a kind of handle circuit board fully-automatic plug-in test equipment, including mainframe (1), transmission unit (2), test cell (3)
With robot cell (4), it is characterised in that: during the bottom of the test cell (3) is fixedly connected at the top of mainframe (1)
Portion, the transmission unit (2) are fixedly connected on the front side at the top of mainframe (1), and the robot cell (4) is fixedly connected on master
Rear side at the top of rack (1), and transmission unit (2), test cell (3) and robot cell (4) are arranged in parallel；
The test cell (3) includes test station bracket (301), overturning servo motor (302), turnover disc (303), earphone
Mouth (304) and jig fixed disk (305) are tested, the bottom of the test station bracket (301) is fixedly connected on mainframe (1) top
Side in the middle part of portion, overturning servo motor (302) is fixedly connected on the top on the left of test station bracket (301), described
The left side of turnover disc (303) is fixedly connected with the output shaft of overturning servo motor (302), the bottom of earphone test mouth (304)
Portion is fixedly connected on the rear side at the top of turnover disc (303), and the jig fixed disk (305) is fixedly connected on turnover disc (303) top
The right side in portion.
2. a kind of handle circuit board fully-automatic plug-in test equipment according to claim 1, it is characterised in that: the transmission
Unit (2) includes fixed frame (201), supplied materials conveyer belt (202), NG conveyer belt (203), supplied materials pallet (204) and NG pallet
(205), the bottom of the fixed frame (201) is fixedly connected on the front side at the top of mainframe (1), fixed frame (201) top
Front side be connected with NG conveyer belt (203), be fixedly connected with NG pallet (205), institute at the top of the NG conveyer belt (203)
It states the rear side at the top of fixed frame (201) to be connected with supplied materials conveyer belt (202), the top of the supplied materials conveyer belt (202) is solid
Surely supplied materials pallet (204) are connected with.
3. a kind of handle circuit board fully-automatic plug-in test equipment according to claim 1, it is characterised in that: the machine
People's unit (4) includes pedestal (401), six-joint robot (402), robot hand (403), pressure sensor (404) and electricity
Hold contact head (405), the bottom of the pedestal (401) is fixedly connected on the rear side at the top of mainframe (1), the six-joint robot
(402) bottom is fixedly connected on the top of pedestal (401), and the movable end of the six-joint robot (402) is fixedly connected organic
The bottom of device manpower pawl (403), the robot hand (403) is fixedly connected with capacitance contact head (405), the capacitance contact
The top of head (405) is fixedly connected with pressure sensor (404) by support plate.
4. a kind of handle circuit board fully-automatic plug-in test equipment according to claim 1, it is characterised in that: the test
The quantity of unit (3) is two, and two test cells (3) are symmetrically fixedly connected on the two sides of mainframe (1) middle top.
5. a kind of handle circuit board fully-automatic plug-in test equipment according to claim 4, it is characterised in that: the machine
The quantity of people's unit (4) is two, and two robot cells (4) are symmetrically fixedly connected on mainframe (1) top rear
Two sides, and robot cell (4) and test cell (3) are located in same vertical line.
6. a kind of handle circuit board fully-automatic plug-in test equipment according to claim 3, it is characterised in that: six axis
The model IRB120 of robot (402), the maximum functional stroke of six-joint robot (402) are 411mm, six-joint robot
(402) distance 112mm is picked up below pedestal.
7. a kind of handle circuit board fully-automatic plug-in test equipment according to claim 3, it is characterised in that: the pressure
The model PT124G-210 of sensor (404), the range of pressure sensor (404) are 0.1MPa-160MPa.
8. a kind of test method of handle circuit board fully-automatic plug-in test equipment, it is characterised in that: the following steps are included:
Step 1: feeding and the transfer of product；Step 2: the detection of product；Step 3: the testing result of product is handled；Wherein:
In step 1, the product that do not test is manually put into jig, and fix, jig is put into supplied materials conveyer belt (202),
Jig is transferred to detection supplied materials pallet (204) by supplied materials conveyer belt (202), and supplied materials pallet (204) jacks up product；
In step 2, six-joint robot (402) pulls in product test cell (3), and turnover disc (303) fixes jig, and six
Axis robot (402) tests each key according to the program set；
In step 3, six-joint robot (402) will test to be sent into the jig on non-defective unit conveyer belt for the product of non-defective unit, will not
The product of non-defective unit is sent into the jig on NG conveyer belt (203), and non-defective unit conveyer belt drives non-defective unit to be automatically moved to next station, manually
Product is removed and is put in storage, bad products are moved back to feeding station by NG conveyer belt (203), are recycled.
9. a kind of test method of handle circuit board fully-automatic plug-in test equipment, it is characterised in that: it is described manually by non-defective unit from
After non-defective unit conveyer belt is removed, and jig is put back on non-defective unit conveyer belt, jig is automatically moved to next station, and people take jig
Under it is spare.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910422602.9A CN110057566A (en) | 2019-05-21 | 2019-05-21 | A kind of handle circuit board fully-automatic plug-in test equipment and operating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910422602.9A CN110057566A (en) | 2019-05-21 | 2019-05-21 | A kind of handle circuit board fully-automatic plug-in test equipment and operating method |
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|---|---|
| CN110057566A true CN110057566A (en) | 2019-07-26 |
Family
ID=67323873
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| CN201910422602.9A Pending CN110057566A (en) | 2019-05-21 | 2019-05-21 | A kind of handle circuit board fully-automatic plug-in test equipment and operating method |
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| CN111482794A (en) * | 2020-04-14 | 2020-08-04 | 西安精雕精密机械工程有限公司 | Automatic detection and assembly device and method for PCB assembly |
| CN112505538A (en) * | 2020-11-19 | 2021-03-16 | 蚌埠依爱消防电子有限责任公司 | Test method of test device applied to circuit board keys |
| CN114475848A (en) * | 2022-01-26 | 2022-05-13 | 中国电建集团福建省电力勘测设计院有限公司 | A four-footed robot and unmanned aerial vehicle subassembly for transformer substation patrols and examines usefulness |
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Application publication date: 20190726 |
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| RJ01 | Rejection of invention patent application after publication |