CN110039843A - 一种新型pvc复合地板及其生产方法 - Google Patents

一种新型pvc复合地板及其生产方法 Download PDF

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CN110039843A
CN110039843A CN201910449752.9A CN201910449752A CN110039843A CN 110039843 A CN110039843 A CN 110039843A CN 201910449752 A CN201910449752 A CN 201910449752A CN 110039843 A CN110039843 A CN 110039843A
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aluminum oxide
floor board
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epidermis
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刘凯
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Changzhou Kaisheng New Materials Co Ltd
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Changzhou Kaisheng New Materials Co Ltd
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/06—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
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    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B38/04—Punching, slitting or perforating
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    • B32B9/06—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
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Abstract

一种新型PVC复合地板，包括表皮层，表皮层下端设置有PVC基材层，PVC基材层下端设置有底部平衡层，表皮层包括第一三氧化二铝耐磨层，三氧化二铝耐磨层下端设置有装饰纸层，装饰纸层下端设置有第一科技木层，底部平衡层包括第二科技木层，第二科技木层下端设置有第二三氧化二铝耐磨层。优点在于，三氧化二铝具有硬度高、防潮、熔点高以及不易磨损的特性，长期使用后，仍能保持良好的外观，另外，特别是对于偶尔烟蒂掉落地面，也不会对地板表面造成损伤。

Description

一种新型PVC复合地板及其生产方法
技术领域
本发明涉及一种地板，尤其涉及一种新型PVC复合地板。
背景技术
地板是人们较为喜爱的地面装饰材料，地板分为复合地板、实木地板、多层实木地板等，然而，上述这类地板长期使用后，都容易出现变形、开裂、磨损严重等情况，严重影响地板的美观度和舒适度。
发明内容
为解决上述问题，特制作一种耐磨损、使用寿命长且不易受潮的一种新型PVC复合地板。
为实现上述目的，本发明通过下述技术方案得以解决：一种新型PVC复合地板，包括表皮层，表皮层下端设置有PVC基材层，PVC基材层下端设置有底部平衡层，表皮层包括第一三氧化二铝耐磨层，三氧化二铝耐磨层下端设置有装饰纸层，装饰纸层下端设置有第一科技木层，底部平衡层包括第二科技木层，第二科技木层下端设置有第二三氧化二铝耐磨层。
进一步地，第一三氧化二铝耐磨层中三氧化二铝的含量为15-60g/㎡。
进一步地，第一三氧化二铝耐磨层、装饰纸层和第一科技木层三者通过热压机制成表皮层，第二三氧化二铝耐磨层和第二科技木层通过热压机制成平衡层。
进一步地，第一科技木层厚度为30丝至80丝。
进一步地，PVC基材厚度为3-11mm。
进一步地，表皮层、PVC基材层和底部平衡层之间通过粘胶剂冷压固化，粘胶剂为AB双组份胶和聚氨酯胶水混合物。
进一步地，PVC基材层内填充有若干支撑柱，支撑柱贯穿于PVC基材层的厚度方向。
进一步地，支撑柱为直径8-15mm的实木圆柱。
本发明还提供一种新型PVC复合地板的生产方法，包括以下步骤：
步骤一：将三氧化二铝、装饰纸以及科技木通过热压机在压力18-30兆帕，温度170-250℃下热压10-40s，制备表皮层；
步骤二：将三氧化二铝、科技木通过热挤压机在压力18-30兆帕，温度170-250℃下热压10-40s，制备平衡层；
步骤三：用AB双组分胶，分别将表皮层和PVC基材层，平衡层和PVC基材层粘合，粘合后用冷压机加压固化。
进一步地，在步骤三之前，将PVC基材层沿厚度方向开设若干个通孔，通孔等径等距设置，在通孔内紧配套设支撑柱，支撑柱两端面与PVC基材厚度两平面平齐。
本发明的有益之处在于：
首先，PVC基材层上部设有表皮层，表皮层包括三氧化二铝耐磨层，三氧化二铝具有硬度高、防潮、熔点高以及不易磨损的特性，长期使用后，仍能保持良好的外观，另外，特别是对于偶尔烟蒂掉落地面，也不会对地板表面造成损伤。
其次，PVC基材层上下两面均设置了科技木层，在环境温度发生变化时，不会由于两侧材质不同，形变量不同而导致地板边缘翘起，衔接疏松等问题。
附图说明
图1为本发明一种新型PVC复合地板的结构示意图。
图2为本发明一种新型PVC复合地板含有支撑柱截面的结构示意图。
附图标记：第一三氧化二铝耐磨层101、装饰纸层102、第一科技木层103、PVC基材层104、第二科技木层105、第二三氧化二铝耐磨层106、支撑柱107。
具体实施方式
下面将结合本发明实施例中的附图1-2，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
一种新型PVC复合地板，包括表皮层，表皮层下端设置有PVC基材层104，PVC基材层104下端设置有底部平衡层，表皮层包括第一三氧化二铝耐磨层101，三氧化二铝耐磨层下端设置有装饰纸层102，装饰纸层102下端设置有第一科技木层103，底部平衡层包括第二科技木层105，第二科技木层105下端设置有第二三氧化二铝耐磨层106。第一三氧化二铝耐磨层101、装饰纸层102和第一科技木层103三者通过热压机制成表皮层，第二三氧化二铝耐磨层106和第二科技木层105通过热压机制成平衡层。
一种新型PVC复合地板，第一三氧化二铝耐磨层101中三氧化二铝的含量为15-60g/㎡，三氧化二铝密度决定地板的耐磨转速。
一种新型PVC复合地板，设置第一科技木层103和第二科技木层105，科技木收缩稳定性较好，能够有效避免温差较大时，地板翘曲等问题。
一种新型PVC复合地板，第一科技木层103厚度为30丝至80丝。
一种新型PVC复合地板，PVC基材厚度为3-11mm。
一种新型PVC复合地板，表皮层、PVC基材层104和底部平衡层之间通过粘胶剂冷压固化，粘胶剂为AB双组份胶和聚氨酯胶水混合物。
一种新型PVC复合地板，PVC基材层104内填充有若干支撑柱107，支撑柱107贯穿于PVC基材层104的厚度方向。由于的传统PVC地板，当重物碾压经过，容易凹陷留下压痕，支撑柱107能够有效提高PVC地板的承受应力强度。
一种新型PVC复合地板，支撑柱107为直径8-15mm的实木圆柱。
一种新型PVC复合地板的生产方法，步骤一：将三氧化二铝、装饰纸以及科技木通过热压机在压力18-30兆帕，温度170-250℃下热压10-40s，制备表皮层；步骤二：将三氧化二铝、科技木通过热挤压机在压力18-30兆帕，温度170-250℃下热压10-40s，制备平衡层；步骤三：用AB双组分胶，分别将表皮层和PVC基材层104，平衡层和PVC基材层104粘合，粘合后用冷压机加压固化。
一种新型PVC复合地板的生产方法，在步骤三之前，将PVC基材层104沿厚度方向开设若干个通孔，通孔等径等距设置，在通孔内紧配套设支撑柱107，支撑柱107两端面与PVC基材厚度两平面平齐。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明，因此无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。

Claims (9)

1.一种新型PVC复合地板，其特征在于，包括表皮层，表皮层下端设置有PVC基材层，PVC基材层下端设置有底部平衡层，表皮层包括第一三氧化二铝耐磨层，三氧化二铝耐磨层下端设置有装饰纸层，装饰纸层下端设置有第一科技木层，底部平衡层包括第二科技木层，第二科技木层下端设置有第二三氧化二铝耐磨层。
2.根据权利要求1所述的一种新型PVC复合地板，其特征在于，第一三氧化二铝耐磨层中三氧化二铝的含量为15-60g/㎡,第一科技木层厚度为30丝至80丝。
3.根据权利要求2所述的一种新型PVC复合地板，其特征在于，第一三氧化二铝耐磨层、装饰纸层和第一科技木层三者通过热压机制成表皮层，第二三氧化二铝耐磨层和第二科技木层通过热压机制成平衡层。
4.根据权利要求1所述的一种新型PVC复合地板，其特征在于，PVC基材厚度为3-11mm。
5.根据权利要求1所述的一种新型PVC复合地板，其特征在于，表皮层、PVC基材层和底部平衡层之间通过粘胶剂冷压固化，粘胶剂为AB双组份胶和聚氨酯胶水混合物。
6.根据权利要求1所述的一种新型PVC复合地板，其特征在于，PVC基材层内填充有若干支撑柱，支撑柱贯穿于PVC基材层的厚度方向。
7.根据权利要求7所述的一种新型PVC复合地板，其特征在于，支撑柱为直径8-15mm的实木圆柱。
8.一种新型PVC复合地板的生产方法，其特征在于，包括以下步骤：
步骤一：将三氧化二铝、装饰纸以及科技木通过热压机在压力18-30兆帕，温度170-250℃下热压10-40s，制备表皮层；
步骤二：将三氧化二铝、科技木通过热挤压机在压力18-30兆帕，温度170-250℃下热压10-40s，制备平衡层；
步骤三：用AB双组分胶，分别将表皮层和PVC基材层，平衡层和PVC基材层粘合，粘合后用冷压机加压固化。
9.根据权利要求9所述的一种新型PVC复合地板的生产方法，其特征在于，在步骤三之前，将PVC基材层沿厚度方向开设若干个通孔，通孔等径等距设置，在通孔内紧配套设支撑柱，支撑柱两端面与PVC基材厚度两平面平齐。
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