CN110002752A - A kind of chemically toughened glass and preparation method - Google Patents
A kind of chemically toughened glass and preparation method Download PDFInfo
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- CN110002752A CN110002752A CN201810008128.0A CN201810008128A CN110002752A CN 110002752 A CN110002752 A CN 110002752A CN 201810008128 A CN201810008128 A CN 201810008128A CN 110002752 A CN110002752 A CN 110002752A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/02—Other methods of shaping glass by casting molten glass, e.g. injection moulding
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/02—Tempering or quenching glass products using liquid
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/04—Tempering or quenching glass products using gas
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/004—Refining agents
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
A kind of chemically toughened glass and preparation method, including quartz sand, kaolin, dolomite, barium monoxide, feldspar, potassium chloride, clarifying agent, molybdenum trioxide, magnesia, disodium ethylene diamine tetraacetate, ethyl orthosilicate, potassium permanganate, zirconium carbonate ammonium and triethanolamine.Preparation method, including step (1) mixed grinding (2) molding.The production technology of chemically toughened glass of the present invention is simple and easy using physical toughened method, significantly improve good finally obtained chemically toughened glass safety, bending strength, impact strength all, flatness especially arc side flatness is high, and good with excellent thermal stability and exterior quality.Compared with simple glass, compared with simple glass, the bending strength of the tempered glass improves 2.5-6.0 times, and compression strength improves 2.5-4.8 times, and impact strength improves 3.6-8.5 times, meets the demand of building and decoration market.
Description
Technical field
The present invention relates to tempered glass more particularly to a kind of chemically toughened glass and preparation methods.
Background technique
Tempered glass is a kind of prestressed glass, is that annealed glass is processed into required size and shape, by high temperature plus
Heat handles to obtain to softening point temperature using quenching.Tempered glass mechanical strength with higher, impact strength, bending resistance
Intensity, and there is good safety and thermal stability, it is most common safety glass form.Chemically toughened glass is made
For one kind of tempered glass, it is that plate glass by heating is close to glass softening point, is sent into curved be compression molded into immediately after
Type carries out hurried, cooling gained after molding.Due to the property of chemically toughened glass, purposes is quite extensive, can be used for
The safety decorative glass of skyscraper, all kinds of buildings, various types of vehicles, aircraft, glass pane of ship etc..
Mainly there are physical toughened and two kinds of chemical tempering for the production technology of tempered glass at present.Physical toughened glass master
If ordinary plate glass is heated in heating furnace close to the softening temperature of glass, internal answer is eliminated by self-deformation
Power is finally made by quenching processing.Chemically toughened glass changes the chemical group of glass surface generally by ion-exchange
At improving strength of glass.With physical toughened glass phase ratio, the production cycle of chemically toughened glass is long, and low efficiency is to be produced into
This height.Therefore, physical toughened method is mostly used to prepare tempered glass greatly at present.
Summary of the invention
In order to solve above-mentioned problems of the prior art, the present invention provides a kind of chemically toughened glass and preparation side
Method.
A kind of chemically toughened glass, chemically toughened glass include following components by weight percent: 200-250 parts of quartz sand, kaolin
80-120 parts, 70-100 parts of dolomite, 12-25 parts of barium monoxide, 33-45 parts of feldspar, 1-5 parts of potassium chloride, 15-26 parts of clarifying agent,
6-18 parts of molybdenum trioxide, 4-19 parts of magnesia, 7-21 parts of disodium ethylene diamine tetraacetate, 6-20 parts of ethyl orthosilicate, potassium permanganate
5-29 parts, 5-29 parts of zirconium carbonate ammonium, 3-29 parts of triethanolamine.
A kind of chemically toughened glass preparation method, comprising the following steps:
(1) mixed grinding: 200-250 parts of quartz sand, 80-120 parts of kaolin, 70-100 parts of dolomite, 33-45 parts of feldspar, point
It is not put into grinder and carries out fine gtinding, grind 10-20h, being ground to fineness is 400-600 μm；By the stone after above-mentioned grinding
Sand grounds travel, kaolin grounds travel, dolomite grounds travel, feldspar grounds travel are put into mixing machine are mixed simultaneously, mixing
20-30min；During mixing, to heating after 6-18 parts of molybdenum trioxide and 4-19 parts of magnesia mixing, heating temperature is
1500-1700 DEG C, so that molybdenum trioxide and magnesia is distilled is gas, and the gas of molybdenum trioxide and magnesia is passed through mixing machine
It is interior；Mixed powder is dried, moisture is controlled in 1-2.5%；Obtain the first mixed grinding powder；
Corundum crucible is placed in tempered glass heating furnace, is warming up to 1300 °C, then by 12-25 parts of barium monoxide, potassium chloride 1-5
Part, 15-26 parts of clarifying agent, 7-21 parts of disodium ethylene diamine tetraacetate, 6-20 parts of ethyl orthosilicate, 5-29 parts of potassium permanganate, carbonic acid
5-29 parts of zirconium ammonium, 3-29 parts of triethanolamine are successively added in corundum crucible with the first mixed grinding powder, insulation reaction 30min,
Then 1650 °C are warming up to the speed of 20 °C/min, keep the temperature 20min, the glass metal melted is cast in graphite jig,
Be transferred in chamber type electric resistance furnace and anneal immediately after forming, annealing temperature is 600 °C, and then cool down natural cooling, be allowed to be formed uniformly,
Bubble-free and the liquid glass for meeting forming requirements；
(2) it forms: liquid glass is passed through into forming device for toughened glass machine-shaping；Cutting, edging, cleaning, drying.
The present invention compared to the prior art, the advantage is that: the production technology of chemically toughened glass of the present invention use physics
Tempering method is simple and easy, does not use only by stages heating, the air-cooled type of cooling combined with water cooling is also used, by reasonable
Technological parameter setting, not only time-saving energy-saving also makes good finally obtained chemically toughened glass safety, bending strength, anti-
Impact strength all significantly improves, and flatness especially arc side flatness is high, and good with excellent thermal stability and exterior quality.
Compared with simple glass, compared with simple glass, the bending strength of the tempered glass improves 2.5-6.0 times, and compression strength mentions
2.5-4.8 times high, impact strength improves 3.6-8.5 times, meets the demand of building and decoration market.
Tempered glass heating furnace has good damping effect；Heating efficiency is high；The advantages that heat utilization efficiency is high embodies are as follows:
Advantage 1: tempered glass heating furnace, insulating layer are specially the mixed of the compositions such as amine cured epoxy resin and Polyamide Epoxy
Close coating.This kind of tempered glass heating furnace, in the heating process of heating plate, resistance wire is generated heat using electric power, gives out hot spoke
It penetrates, the second strut can keep the stabilization of resistance wire at this time, avoid it from falling off, then by the heat preservation of insulating layer, keep heat radiation
Stabilization, during heating, the damping spring of conveyer belt inner wall can mitigate the vibration of glass, avoid glass from moving,
Damage caused by avoid glass and burner hearth from colliding, protects the safety of glass and heating furnace well.
Advantage 2: tempered glass heating furnace, the material of heat-collecting frame are specially hot-rolled stainless steel.This kind of tempered glass heating furnace,
Line is powered on first, and is powered by master switch to all electrical appliances, opens conveyer belt followed by control button, it will be common
Glass is delivered to transport channel middle position, then closes conveyer belt by control button, and open heating plate, while passing through tune
The temperature of knob setting heating plate is saved to 620 DEG C -640 DEG C, the heating of a period of time is carried out to glass, keeps its internal layer temperature low,
Exospheric temperature is high, and outer layer starts to expand, and internal layer is unexpanded, after continuing for some time, can make glass hardening, reach tempered glass
Standard, during heating, heat-collecting frame can assemble heat, reduce heat scatter and disappear, so that most of heat be used
In the heating of glass, heating efficiency is greatly enhanced, so as to shorten the time of heating.
Advantage 3: tempered glass heating furnace, radiating layer are specially that the mixing of the compositions such as heat reflection pigment, filler and auxiliary agent applies
Layer.This kind of tempered glass heating furnace, after the heat preservation for carrying out a period of time, simple glass reaches the hardness of tempered glass, again
Conveyer belt is opened by control button, which is removed into transport channel, carries out next step until being moved in cooling device
Operation, during heating, ventilation opening can keep the air exchange of burner hearth and external environment, avoid because inner and outer air pressure is inconsistent
And the damage of burner hearth is caused, air inlet pipe can be passed through suitable gas, keep heat dissipation uniformly, while the first strut can keep adding
The stabilization of hot plate and heat-collecting frame, and be radiated on glass using the heat that radiating layer is kept the temperature, so that all heats are gathered in
On glass, heat utilization efficiency is not only increased, electric power resource has been saved, and shorten heating time, it is whole to greatly prolong heating furnace
The service life of body.
Forming device for toughened glass, annealing speed is fast, molding tempered glass thermally equivalent be cooled, external compression
By force, glass dregs do not have corner angle when crushing, are not easy to hurt sb.'s feelings and operating accuracy is high；It embodies are as follows:
Advantage 1: the side for cylinder of annealing is equipped with sealing cover, and the embedding end for being set on annealing cylinder of sealing cover, passes through setting
Cylinder anneal after opening sealing cover, simple glass can be put into annealing cylinder, it, will be electric after Y355 motor connects circuit at this time
Mechanical energy can be converted to, and simple glass is transmitted to high temperature heater (HTH) region by alumite band, high temperature heater (HTH) is connected
Start to carry out annealing heating processing to simple glass after circuit, when heating temperature reaches 700 degree of simple glass softening point or so,
Annealing operation is completed, the annealing efficiency of annealing cylinder is greatly accelerated.
Advantage 2: the bottom end of exhaust pipe is equipped with adapter sleeve, and the embedding end for being set on exhaust pipe of adapter sleeve, and with it is cold
But case closely welds, and effectively can carry out cooling treatment to annealed glass by the condenser of setting, simple glass is being annealed
After the completion of the internal annealing of cylinder, annealed glass is transferred to the inside of cooler bin by Y355 motor drive alumite band, and condenser is logical
The two sides that high pressure cold air is uniformly promptly blowed to annealed glass by spray gun is crossed, is cooled to room temperature it rapidly and uniformly, i.e.,
Can be made into tempered glass, this glass is in internal tension, the stress state that outside is pressurized, once breakage locally occurs, it will
Stress release occurs, glass is fractured into countless fritters, these small fragments do not have sharp corners, are not easy to hurt sb.'s feelings.
Advantage 3: the bottom end of movable plate lid is equipped with hinge, and movable plate lid is connected through hinge activity with cooler bin, leads to
Cross setting Weight plate not only can in cooler bin in use, for cooler bin and annealing cylinder equilibrant force is provided, prevent cooler bin with
Collapse when annealing cylinder work, and Weight plate can also provide stability for cooler bin, is conducive to the work essence for improving cooler bin
Degree.Additional aspect and advantage of the invention will be set forth in part in the description, and partially will become from the following description bright
It is aobvious, or practice through the invention recognizes.
Detailed description of the invention
Fig. 1 is tempered glass heating furnace structural schematic diagram of the present invention；
Fig. 2 is the burner hearth cross-sectional view of tempered glass heating furnace of the present invention；
Fig. 3 is the heating plate cross-sectional view of tempered glass heating furnace of the present invention；
Fig. 4 is forming device for toughened glass structural schematic diagram of the present invention；
Fig. 5 is the optical fiber laser cross-sectional view of forming device for toughened glass of the present invention；
Fig. 6 is that forming device for toughened glass of the present invention takes paper machine partial structural diagram.
Serial number as shown in the figure: heating furnace main body 1；Burner hearth 2；Support leg 3；Ventilation opening 4；Air inlet pipe 5；Transport channel 6；It adjusts
Knob 7；Master switch 8；Control button 9；Power supply line 10；Heating plate 11；First strut 12；Heat-collecting frame 13；Conveyer belt 14；Damping bullet
Spring 15；Resistance wire 16；Second strut 17；Insulating layer 18；Radiating layer 19；Sealing cover 201；Annealing cylinder 202；Attaching plug 203；Match
Weight plate 204；Operation switch 205；Hinge 206；Movable plate lid 207；Exhaust pipe 208；Adapter sleeve 209；Cooler bin 2010；Support leg
Frame 2011；Heat-resisting pulley 2012；High temperature heater (HTH) 2013；Condenser 2014；Spray gun 2015；Y355 motor 2016；Alumite
Band 2017.
Specific embodiment
The exemplary embodiment of the disclosure will be described in detail belows, it should be understood that may be realized in various forms this public affairs
It opens and should not be limited by the embodiments set forth herein.It is to be able to thoroughly understand this on the contrary, providing these embodiments
It is open, and the scope of the present disclosure can be fully disclosed to those skilled in the art.
A kind of chemically toughened glass, chemically toughened glass include following components by weight percent: 200-250 parts of quartz sand, kaolin
80-120 parts, 70-100 parts of dolomite, 12-25 parts of barium monoxide, 33-45 parts of feldspar, 1-5 parts of potassium chloride, 15-26 parts of clarifying agent,
6-18 parts of molybdenum trioxide, 4-19 parts of magnesia, 7-21 parts of disodium ethylene diamine tetraacetate, 6-20 parts of ethyl orthosilicate, potassium permanganate
5-29 parts, 5-29 parts of zirconium carbonate ammonium, 3-29 parts of triethanolamine.
A kind of chemically toughened glass and preparation method, comprising the following steps:
(1) mixed grinding: 200-250 parts of quartz sand, 80-120 parts of kaolin, 70-100 parts of dolomite, 33-45 parts of feldspar, point
It is not put into grinder and carries out fine gtinding, grind 10-20h, being ground to fineness is 400-600 μm；By the stone after above-mentioned grinding
Sand grounds travel, kaolin grounds travel, dolomite grounds travel, feldspar grounds travel are put into mixing machine are mixed simultaneously, mixing
20-30min；During mixing, to heating after 6-18 parts of molybdenum trioxide and 4-19 parts of magnesia mixing, heating temperature is
1500-1700 DEG C, so that molybdenum trioxide and magnesia is distilled is gas, and the gas of molybdenum trioxide and magnesia is passed through mixing machine
It is interior；Mixed powder is dried, moisture is controlled in 1-2.5%；Obtain the first mixed grinding powder；
Corundum crucible is placed in tempered glass heating furnace, is warming up to 1300 °C, then by 12-25 parts of barium monoxide, potassium chloride 1-5
Part, 15-26 parts of clarifying agent, 7-21 parts of disodium ethylene diamine tetraacetate, 6-20 parts of ethyl orthosilicate, 5-29 parts of potassium permanganate, carbonic acid
5-29 parts of zirconium ammonium, 3-29 parts of triethanolamine are successively added in corundum crucible with the first mixed grinding powder, insulation reaction 30min,
Then 1650 °C are warming up to the speed of 20 °C/min, keep the temperature 20min, the glass metal melted is cast in graphite jig,
Be transferred in chamber type electric resistance furnace and anneal immediately after forming, annealing temperature is 600 °C, and then cool down natural cooling, be allowed to be formed uniformly,
Bubble-free and the liquid glass for meeting forming requirements；
(2) it forms: liquid glass is passed through into forming device for toughened glass machine-shaping；Cutting, edging, cleaning, drying.
A kind of tempered glass heating furnace can be practiced as follows as shown in Figure 1-Figure 3；Including heating furnace
Main body 1, heating furnace main body 1 is by being arranged in the burner hearth 2 at 1 top of heating furnace main body and 3 structure of support leg that 2 bottom of burner hearth is arranged in
At, and support leg 3 is fixed by screws with burner hearth 2；
The top of burner hearth 2 is equipped with ventilation opening 4, and ventilation opening 4 is connected to burner hearth 2, and the side of burner hearth 2 is equipped with air inlet pipe 5, transport is led to
Road 6 and power supply line 10, and air inlet pipe 5 is connected to burner hearth 2, for transport channel 6 through being arranged in burner hearth 2,10 part of power supply line is embedding
Enter to be arranged in burner hearth 2, the side of burner hearth 2 is equipped with adjusting knob 7, master switch 8 and control button 9, and adjusting knob 7, always opens
Pass 8 and control button 9, which are embedded in, to be arranged in burner hearth 2；
The inside of burner hearth 2 is equipped with heating plate 11, the first strut 12 and heat-collecting frame 13, and heating plate 11 and heat-collecting frame 13 pass through first
Strut 12 is fixedly connected, and heating plate 11 is electrically connected with adjusting knob 7, control button 9 and power supply line 10 respectively, transport channel 6
Bottom be equipped with conveyer belt 14, and conveyer belt 14 is electrically connected with control button 9 and power supply line 10 respectively, the inner wall of conveyer belt 14
Equipped with damping spring 15, and damping spring 15 is fixed by screws with transmission belt 14；
The inside of heating plate 11 is equipped with resistance wire 16, the second strut 17, insulating layer 18 and radiating layer 19, and 16 nesting of resistance wire is set
It sets on the second strut 17, and is electrically connected with heating plate 11；Insulating layer 18 and radiating layer 19 fit closely fixation.
The material of heat-collecting frame 13 is specially hot-rolled stainless steel.This kind of tempered glass heating furnace powers on line 10 first, and
It is powered by master switch 8 to all electrical appliances, opens conveyer belt 14 followed by control button 9, simple glass is delivered to fortune
Defeated 6 middle position of channel then closes conveyer belt 14 by control button 9, and opens heating plate 11, while passing through adjusting knob
The temperature of 7 setting heating plates 11 carries out the heating of a period of time to glass, keeps its internal layer temperature low, outside to 620 DEG C -640 DEG C
Layer temperature is high, and outer layer starts to expand, and internal layer is unexpanded, after continuing for some time, can make glass hardening, reach tempered glass
Standard, during heating, heat-collecting frame 13 can assemble heat, reduce scattering and disappearing for heat, so that most of heat be used
In the heating of glass, heating efficiency is greatly enhanced, so as to shorten the time of heating.
Insulating layer 18 is specially the mixed coating of the compositions such as amine cured epoxy resin and Polyamide Epoxy.This kind of tempering
Glass heating furnace, in the heating process of heating plate 11, resistance wire 11 is generated heat using electric power, gives out heat radiation, and at this time second
Strut 17 can keep the stabilization of resistance wire 11, it is avoided to fall off, then pass through the heat preservation of insulating layer 18, keep the steady of heat radiation
Fixed, during heating, the damping spring 15 of 14 inner wall of conveyer belt can mitigate the vibration of glass, and glass is avoided to move,
Damage caused by avoid glass and burner hearth 2 from colliding, protects the safety of glass and heating furnace well.
Radiating layer 19 is specially the mixed coating of the compositions such as heat reflection pigment, filler and auxiliary agent.This kind of tempered glass heating
Furnace, after the heat preservation for carrying out a period of time, simple glass reaches the hardness of tempered glass, opens and passes again by control button 9
Band 14 is sent, which is removed into transport channel 6, the operation of next step is carried out until being moved in cooling device, in heating process
In, ventilation opening 4 can keep the air exchange of burner hearth 2 Yu external environment, avoid causing burner hearth 2 because inner and outer air pressure is inconsistent
Damage, air inlet pipe 5 can be passed through suitable gas, keep heat dissipation uniformly, while the first strut 11 can keep 11 He of heating plate
The stabilization of heat-collecting frame 13, and be radiated on glass using the heat that radiating layer 19 is kept the temperature, so that all heats are gathered in glass
On glass, heat utilization efficiency is not only increased, has saved electric power resource, and shorten heating time, greatly prolongs heating furnace entirety
Service life.
Tempered glass heating furnace of the present invention has good damping effect, heating compared with existing tempered glass heating furnace
It is high-efficient；The advantages that heat utilization efficiency is high.
Forming device for toughened glass, as shown in Figure 4-Figure 6, including annealing cylinder 202 and cooler bin 2010, and cylinder 202 of annealing
It is closely welded with cooler bin 2010, the inside of annealing cylinder 202 is equipped with high temperature heater (HTH) 2013, and high temperature heater (HTH) 2013 is embedded in
In annealing cylinder 202, the top of high temperature heater (HTH) 2013 is equipped with heat-resisting pulley 2012, the top installation of cooler bin 2010 for setting
There is exhaust pipe 208, and the insertion of exhaust pipe 208 is arranged in cooler bin 2010, the side of cooler bin 2010 is equipped with Operation switch
205, and Operation switch 205 and high temperature heater (HTH) 2013 are electrically connected, the side of cooler bin 2010 is equipped with movable plate lid 207,
And the insertion of movable plate lid 207 is arranged in cooler bin 2010, the bottom end of cooler bin 2010 is equipped with multiple equally distributed supports
Foot prop 2011, and be symmetric between support foot rest 2011, the center of support foot rest 2011 is equipped with Weight plate 204,
And Weight plate 204 and support foot rest 2011 closely weld, the inside of cooler bin 2010 is equipped with multiple equally distributed condensers
2014, and condenser 2014 and Operation switch 205 are electrically connected, there are also spray gun 2015, condensations for the bottom end installation of condenser 2014
The center of device 2014 is equipped with Y355 motor 2016, and Y355 motor 2016 and Operation switch 205 are electrically connected,
The side of Y355 motor 2016 is equipped with alumite band 2017, and alumite band 2017 is embedding is set on Y355 motor 2016
End, the bottom side of cooler bin 2010 is equipped with attaching plug 203, and attaching plug 203 respectively with Y355 motor
2016, condenser 2014 and high temperature heater (HTH) 2013 are electrically connected.
The side of annealing cylinder 202 is equipped with sealing cover 201, and the embedding end for being set on annealing cylinder 202 of sealing cover 201,
Through the annealing cylinder 202 of setting after opening sealing cover 201, simple glass can be put into annealing cylinder 202, at this time Y355 electricity
After motivation 2016 connects circuit, mechanical energy is converted electrical energy into, and simple glass is transmitted by alumite band 2017 and is added to high temperature
Hot 2013 region of device, high temperature heater (HTH) 2013 start to carry out simple glass annealing heating processing, heating after connecting circuit
When temperature reaches 700 degree of simple glass softening point or so, annealing operation is completed, greatly accelerates the annealing of annealing cylinder 202
Efficiency.
The bottom end of exhaust pipe 208 is equipped with adapter sleeve 9, and the embedding end for being set on exhaust pipe 208 of adapter sleeve 9, and with
Cooler bin 2010 closely welds, and effectively can carry out cooling treatment to annealed glass by the condenser 2014 of setting, commonly
After the completion of glass is annealed inside cylinder 202 of annealing, Y355 motor 2016 drives alumite band 2017 to be transferred to annealed glass
High pressure cold air is uniformly promptly blowed to the two of annealed glass by spray gun 2015 by the inside of cooler bin 2010, condenser 2014
Face is cooled to room temperature it rapidly and uniformly, that is, can be made into tempered glass, and this glass is in internal tension, and outside is pressurized
Stress state stress release will occur once locally occurring damaged, glass is fractured into countless fritters, these are small broken
Piece does not have sharp corners, is not easy to hurt sb.'s feelings.
The bottom end of movable plate lid 207 is equipped with hinge 206, and movable plate lid 207 and cooler bin 2010 are living by hinge 206
Dynamic connection, not only can be in cooler bin 2010 in use, for cooler bin 2010 and annealing cylinder 202 by the Weight plate 204 of setting
Equilibrant force is provided, prevents cooler bin 2010 and annealing cylinder 202 from collapsing when working, and Weight plate 204 can also be cooler bin
2010 provide stability, are conducive to the operating accuracy for improving cooler bin 2010.
Forming device for toughened glass of the present invention has and moves back to simple glass compared with existing forming device for toughened glass
Degree is fast at top speed, molding tempered glass thermally equivalent be cooled, external compression is strong, and glass dregs do not have corner angle when crushing, is not easy
It hurts sb.'s feelings and advantage that operating accuracy is high.
Embodiment 1
A kind of chemically toughened glass, chemically toughened glass include following components by weight percent: 200 parts of quartz sand, 80 parts of kaolin, and white clouds
70 parts of stone, 12 parts of barium monoxide, 33 parts of feldspar, 1 part of potassium chloride, 15 parts of clarifying agent, 6 parts of molybdenum trioxide, 4 parts of magnesia, ethylenediamine
7 parts of tetraacethyl disodium, 6 parts of ethyl orthosilicate, 5 parts of potassium permanganate, 5 parts of zirconium carbonate ammonium, 3 parts of triethanolamine.
A kind of chemically toughened glass and preparation method, comprising the following steps:
(1) mixed grinding: 200 parts of quartz sand, 80 parts of kaolin, 70 parts of dolomite, 33 parts of feldspar, be respectively put into grinder into
Row fine gtinding grinds 10h, and being ground to fineness is 400 μm；By after above-mentioned grinding quartzite sand grind powder, kaolin grounds travel,
Dolomite grounds travel, feldspar grounds travel are put into mixing machine are mixed simultaneously, mix 20min；During mixing, to three oxygen
It is heated after changing 6 parts and 4 parts of magnesia mixing of molybdenum, heating temperature is 1500 DEG C, so that molybdenum trioxide and magnesia is distilled and is
The gas of molybdenum trioxide and magnesia is passed through in mixing machine by gas；Mixed powder is dried, moisture control exists
1%；Obtain the first mixed grinding powder；
Corundum crucible is placed in tempered glass heating furnace, is warming up to 1300 °C, it is 1 part of potassium chloride, clear then by 12 parts of barium monoxide
Clear 15 parts of agent, 7 parts of disodium ethylene diamine tetraacetate, 6 parts of ethyl orthosilicate, 5 parts of potassium permanganate, 5 parts of zirconium carbonate ammonium, triethanolamine 3
Part is successively added in corundum crucible with the first mixed grinding powder, insulation reaction 30min, is then heated up with the speed of 20 °C/min
To 1650 °C, 20min is kept the temperature, the glass metal melted is cast in graphite jig, is transferred to chamber type electric resistance furnace after forming immediately
Middle annealing, annealing temperature are 600 °C, and then cool down natural cooling, is allowed to form uniform, bubble-free and the liquid for meeting forming requirements
State glass；
(2) it forms: liquid glass is passed through into forming device for toughened glass machine-shaping；Cutting, edging, cleaning, drying.
Embodiment 2
A kind of chemically toughened glass, chemically toughened glass include following components by weight percent: 250 parts of quartz sand, 120 parts of kaolin, white
100 parts of marble, 25 parts of barium monoxide, 45 parts of feldspar, 5 parts of potassium chloride, 26 parts of clarifying agent, 18 parts of molybdenum trioxide, 19 parts of magnesia, second
21 parts of edetate disodium, 20 parts of ethyl orthosilicate, 29 parts of potassium permanganate, 29 parts of zirconium carbonate ammonium, 29 parts of triethanolamine.
A kind of chemically toughened glass and preparation method, comprising the following steps:
(1) it mixed grinding: 250 parts of quartz sand, 120 parts of kaolin, 100 parts of dolomite, 45 parts of feldspar, is respectively put into grinder
Fine gtinding is carried out, 20h is ground, being ground to fineness is 600 μm；By the quartzite sand grind powder after above-mentioned grinding, kaolin grinding
Powder, dolomite grounds travel, feldspar grounds travel are put into mixing machine are mixed simultaneously, mix 30min；It is right during mixing
It is heated after 18 parts and 19 parts of magnesia mixing of molybdenum trioxide, heating temperature is 1700 DEG C, keeps molybdenum trioxide and magnesia equal
Distillation is gas, and the gas of molybdenum trioxide and magnesia is passed through in mixing machine；Mixed powder is dried, moisture control
System is 2.5%；Obtain the first mixed grinding powder；
Corundum crucible is placed in tempered glass heating furnace, is warming up to 1300 °C, it is 5 parts of potassium chloride, clear then by 25 parts of barium monoxide
Clear 26 parts of agent, 21 parts of disodium ethylene diamine tetraacetate, 20 parts of ethyl orthosilicate, 29 parts of potassium permanganate, 5-29 parts of zirconium carbonate ammonium, three second
29 parts of hydramine are successively added in corundum crucible with the first mixed grinding powder, insulation reaction 30min, then with the speed of 20 °C/min
Degree is warming up to 1650 °C, keeps the temperature 20min, the glass metal melted is cast in graphite jig, is transferred to immediately after forming box
It anneals in resistance furnace, annealing temperature is 600 °C, and then cool down natural cooling, is allowed to form uniform, bubble-free and meet molding to want
The liquid glass asked；
(2) it forms: liquid glass is passed through into forming device for toughened glass machine-shaping；Cutting, edging, cleaning, drying.
Embodiment 3
A kind of chemically toughened glass, chemically toughened glass include following components by weight percent: 220 parts of quartz sand, 100 parts of kaolin, white
85 parts of marble, 20 parts of barium monoxide, 40 parts of feldspar, 3 parts of potassium chloride, 10 parts of clarifying agent, 10 parts of molybdenum trioxide, 10 parts of magnesia, second
15 parts of edetate disodium, 12 parts of ethyl orthosilicate, 15 parts of potassium permanganate, 15 parts of zirconium carbonate ammonium, 15 parts of triethanolamine.
A kind of chemically toughened glass and preparation method, comprising the following steps:
(1) it mixed grinding: 220 parts of quartz sand, 100 parts of kaolin, 85 parts of dolomite, 40 parts of feldspar, is respectively put into grinder
Fine gtinding is carried out, 15h is ground, being ground to fineness is 500 μm；By the quartzite sand grind powder after above-mentioned grinding, kaolin grinding
Powder, dolomite grounds travel, feldspar grounds travel are put into mixing machine are mixed simultaneously, mix 25min；It is right during mixing
It is heated after 10 parts and 10 parts of magnesia mixing of molybdenum trioxide, heating temperature is 1600 DEG C, keeps molybdenum trioxide and magnesia equal
Distillation is gas, and the gas of molybdenum trioxide and magnesia is passed through in mixing machine；Mixed powder is dried, moisture control
System is 2.0%；Obtain the first mixed grinding powder；
Corundum crucible is placed in tempered glass heating furnace, is warming up to 1300 °C, it is 3 parts of potassium chloride, clear then by 20 parts of barium monoxide
Clear 10 parts of agent, 15 parts of disodium ethylene diamine tetraacetate, 12 parts of ethyl orthosilicate, 15 parts of potassium permanganate, 15 parts of zirconium carbonate ammonium, three ethyl alcohol
15 parts of amine are successively added in corundum crucible with the first mixed grinding powder, insulation reaction 30min, then with the speed of 20 °C/min
1650 °C are warming up to, 20min is kept the temperature, the glass metal melted is cast in graphite jig, is transferred to box electricity after forming immediately
It anneals in resistance furnace, annealing temperature is 600 °C, and then cool down natural cooling, is allowed to form uniform, bubble-free and meets forming requirements
Liquid glass；
(2) it forms: liquid glass is passed through into forming device for toughened glass machine-shaping；Cutting, edging, cleaning, drying.
Comparative example 1-3
Comparative example is the commercially available simple glass with embodiment condition of equivalent thickness, in which: comparative example 1 is with a thickness of the common of 10mm
Glass；Comparative example 2 is the simple glass with a thickness of 15mm；Comparative example 3 is the simple glass with a thickness of 20mm.
Compared with simple glass, the bending strength of the tempered glass improves 2.5-6.0 times, and compression strength improves 2.5-
4.8 times, impact strength improves 3.6-8.5 times, meets the demand of building and decoration market.
Although the various embodiments described above are described, once a person skilled in the art knows basic wounds
The property made concept, then additional changes and modifications can be made to these embodiments, so the above description is only an embodiment of the present invention,
It is not intended to limit scope of patent protection of the invention, it is all to utilize equivalent structure made by description of the invention and accompanying drawing content
Or equivalent process transformation, being applied directly or indirectly in other relevant technical fields, similarly includes in patent of the invention
Within protection scope.
Claims (5)
1. a kind of chemically toughened glass, which is characterized in that chemically toughened glass includes following components by weight percent: quartz sand 200-250
Part, 80-120 parts of kaolin, 70-100 parts of dolomite, 12-25 parts of barium monoxide, 33-45 parts of feldspar, 1-5 parts of potassium chloride, clarifying agent
15-26 parts, 6-18 parts of molybdenum trioxide, 4-19 parts of magnesia, 7-21 parts of disodium ethylene diamine tetraacetate, 6-20 parts of ethyl orthosilicate,
5-29 parts of potassium permanganate, 5-29 parts of zirconium carbonate ammonium, 3-29 parts of triethanolamine.
2. a kind of chemically toughened glass preparation method, which comprises the following steps:
(1) mixed grinding: 200-250 parts of quartz sand, 80-120 parts of kaolin, 70-100 parts of dolomite, 33-45 parts of feldspar, point
It is not put into grinder and carries out fine gtinding, grind 10-20h, being ground to fineness is 400-600 μm；By the stone after above-mentioned grinding
Sand grounds travel, kaolin grounds travel, dolomite grounds travel, feldspar grounds travel are put into mixing machine are mixed simultaneously, mixing
20-30min；During mixing, to heating after 6-18 parts of molybdenum trioxide and 4-19 parts of magnesia mixing, heating temperature is
1500-1700 DEG C, so that molybdenum trioxide and magnesia is distilled is gas, and the gas of molybdenum trioxide and magnesia is passed through mixing machine
It is interior；Mixed powder is dried, moisture is controlled in 1-2.5%；Obtain the first mixed grinding powder；
Corundum crucible is placed in tempered glass heating furnace, is warming up to 1300 °C, then by 12-25 parts of barium monoxide, potassium chloride 1-5
Part, 15-26 parts of clarifying agent, 7-21 parts of disodium ethylene diamine tetraacetate, 6-20 parts of ethyl orthosilicate, 5-29 parts of potassium permanganate, carbonic acid
5-29 parts of zirconium ammonium, 3-29 parts of triethanolamine are successively added in corundum crucible with the first mixed grinding powder, insulation reaction 30min,
Then 1650 °C are warming up to the speed of 20 °C/min, keep the temperature 20min, the glass metal melted is cast in graphite jig,
Be transferred in chamber type electric resistance furnace and anneal immediately after forming, annealing temperature is 600 °C, and then cool down natural cooling, be allowed to be formed uniformly,
Bubble-free and the liquid glass for meeting forming requirements；
(2) it forms: liquid glass is passed through into forming device for toughened glass machine-shaping；Cutting, edging, cleaning, drying；Up to change
Chemically-strengthened glass.
3. chemically toughened glass preparation method according to claim 2, which is characterized in that the tempered glass heating furnace packet
Heating furnace main body (1) is included, heating furnace main body (1) is by being arranged in the burner hearth (2) at the top of heating furnace main body (1) and being arranged in furnace
The support leg (3) of thorax (2) bottom is constituted, and the support leg (3) is fixed by screws with burner hearth (2)；
The top of the burner hearth (2) is equipped with ventilation opening (4), and the ventilation opening (4) is connected to burner hearth (2), the burner hearth (2)
Side is equipped with air inlet pipe (5), transport channel (6) and power supply line (10), and the air inlet pipe (5) is connected to burner hearth (2), the fortune
Defeated channel (6) is through being arranged in burner hearth (2), and the power supply line (10), which is partially submerged into, to be arranged in burner hearth (2), the burner hearth
(2) side is equipped with adjusting knob (7), master switch (8) and control button (9), and the adjusting knob (7), master switch (8) and
Control button (9), which is embedded in, to be arranged in burner hearth (2)；
The inside of the burner hearth (2) is equipped with heating plate (11), the first strut (12) and heat-collecting frame (13), and the heating plate (11)
Be fixedly connected with heat-collecting frame (13) by the first strut (12), the heating plate (11) respectively with adjusting knob (7), control button
(9) it is electrically connected with power supply line (10), the bottom of the transport channel (6) is equipped with conveyer belt (14), and the conveyer belt (14)
It being electrically connected respectively with control button (9) and power supply line (10), the inner wall of the conveyer belt (14) is equipped with damping spring (15), and
The damping spring (15) is fixed by screws with transmission belt (14)；
The inside of the heating plate (11) is equipped with resistance wire (16), the second strut (17), insulating layer (18) and radiating layer (19), and
The resistance wire (16) is embedding to be set on the second strut (17), and is electrically connected with heating plate (11)；The insulating layer (18)
Fixation is fitted closely with radiating layer (19).
4. chemically toughened glass preparation method according to claim 2, which is characterized in that the forming device for toughened glass
Including annealing cylinder (202) and cooler bin (2010), and the annealing cylinder (202) and cooler bin (2010) are closely welded, described to move back
The inside of fiery cylinder (202) is equipped with high temperature heater (HTH) (2013), and the high temperature heater (HTH) (2013) insertion setting is in annealing cylinder
(202) in, the top of the high temperature heater (HTH) (2013) is equipped with heat-resisting pulley (2012), the top of the cooler bin (2010)
It is equipped with exhaust pipe (208), and the exhaust pipe (208) insertion is arranged in cooler bin (2010), the cooler bin (2010)
Side be equipped with Operation switch (205), and the Operation switch (205) and high temperature heater (HTH) (2013) are electrically connected, described
The side of cooler bin (2010) is equipped with movable plate lid (207), and the movable plate lid (207) insertion is arranged in cooler bin
(2010) in, the bottom end of the cooler bin (2010) is equipped with multiple equally distributed support foot rests (2011), and the support
Foot prop is symmetric between (2011), and the center of the support foot rest (2011) is equipped with Weight plate (204), and described
Weight plate (204) and support foot rest (2011) are closely welded, and the inside of the cooler bin (2010) is equipped with multiple be uniformly distributed
Condenser (2014), and the condenser (2014) and Operation switch (205) are electrically connected, the bottom of the condenser (2014)
There are also spray gun (2015), the center of the condenser (2014) is equipped with Y355 motor (2016), and described for end installation
Y355 motor (2016) and Operation switch (205) are electrically connected, and the side of the Y355 motor (2016) is equipped with heat-resisting
Aluminium strip (2017), and the embedding end for being set on Y355 motor (2016) of the alumite band (2017), the cooler bin
(2010) bottom side is equipped with attaching plug (203), and the attaching plug (203) respectively with Y355 motor
(2016), condenser (2014) and high temperature heater (HTH) (2013) are electrically connected.
5. chemically toughened glass preparation method according to claim 4, which is characterized in that the side of annealing cylinder (202)
Face is equipped with sealing cover (201), and the embedding end for being set on annealing cylinder (202) of the sealing cover (201).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810008128.0A CN110002752A (en) | 2018-01-04 | 2018-01-04 | A kind of chemically toughened glass and preparation method |
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| CN201810008128.0A CN110002752A (en) | 2018-01-04 | 2018-01-04 | A kind of chemically toughened glass and preparation method |
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| US9499428B2 (en) * | 2012-07-20 | 2016-11-22 | Ferro Corporation | Formation of glass-based seals using focused infrared radiation |
| CN106587606A (en) * | 2016-12-02 | 2017-04-26 | 重庆市三星精艺玻璃股份有限公司 | Tempered glass manufacturing technique |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202208682U (en) * | 2011-09-19 | 2012-05-02 | 温州市汇顺达工贸有限公司 | Glass-ceramic product used flat screen type instant toughening furnace |
| US9499428B2 (en) * | 2012-07-20 | 2016-11-22 | Ferro Corporation | Formation of glass-based seals using focused infrared radiation |
| CN203768221U (en) * | 2014-04-16 | 2014-08-13 | 呼和浩特市原峰玻璃技术有限责任公司 | Energy-saving glass tempering furnace |
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Application publication date: 20190712 |