CN206486427U - Isothermal, isobaric Multi-use ultra-thin glass toughening equipment equipment - Google Patents
Isothermal, isobaric Multi-use ultra-thin glass toughening equipment equipment Download PDFInfo
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- CN206486427U CN206486427U CN201720178698.5U CN201720178698U CN206486427U CN 206486427 U CN206486427 U CN 206486427U CN 201720178698 U CN201720178698 U CN 201720178698U CN 206486427 U CN206486427 U CN 206486427U
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Abstract
The utility model discloses a kind of isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment, it includes upper piece platform, heating furnace, tempering section, bottom sheet platform, blower fan, pipeline of fans system and electric control system, the blower fan is connected by the pipeline of fans system with tempering section, to tempering section continuous uniform air feed, preheating glass area, Glass Transition area and stabilization area are respectively arranged with the heating furnace, the tempering section is divided into glass setting zone and glass tempering area.The utility model is provided with preheating glass and stabilization area, it is ensured that glass is abundant, thermally equivalent, and uses upper and lower double roller road, can reduce the glass deformation amount in heating process to greatest extent；And tempering section is provided with upper and lower pair of roller bed type glass setting zone, the glass of softening shaping can be subjected to before tempering, its flatness is reached the standard requirement of safety glass.The utility model can realize flat, curved multipurpose, can produce flat, curved all size, variously-shaped safety glass.
Description
Technical field：
The utility model is related to a kind of glass fibre reinforced plastic equipment, it is more particularly to a kind of can be by thickness below 2.5mm's
Ultra-thin glass carries out physical toughened under isothermal, isobaric cooling medium, it is ensured that tempered glass quality is not by season, temperature change
Influence, energy is continuous, steady production, and tempered glass quality reaches the physical toughened equipment of the ultra-thin glass of Its Relevant Technology Standards, and
Realize that the multipurposes such as flat, curved plurality of specifications, shape are used.
Background technology：
Safety glass is as a kind of safety glass, with very high intensity and toughness, extensively using with building, automobile, household electrical appliances,
The industries such as furniture, photovoltaic generation.With social development, energy-conserving and environment-protective, new energy development are utilized, the high speed development of intelligentized Furniture
Deng so that every profession and trade proposes higher requirement to safety glass, and the demand of physical toughened glass ultra-thin to below 2.5mm is increasingly
Strongly.
Glass fibre reinforced plastic equipment in the market, mainly for the production of more than 3mm safety glass, by upper piece platform, heating furnace, cold
But section, the additional blower fan of bottom sheet platform, pipeline of fans system and electric control system are constituted, in production, due to more than 3mm heavy sheet glass
For relative thin glass, the heat time is longer, can guarantee that glass is uniformly heated, deflection is smaller, and tempering needs air-flow pressure
Power is relatively low, and the uneven influence to tempering quality of air-flow is not obvious, be substantially all can realize to the tempering of more than 3mm glass and
Its Relevant Technology Standards can be met.
The glass fibre reinforced plastic equipment designed with conventional method produces the ultra-thin safety glass of below 2.5mm it is difficult to ensure that safety glass
Quality, one is that tempering section cooling capacity is limited, and cooling velocity does not reach the requirement for producing ultra-thin safety glass；Two be control system
It can not be gathered based on controlling of production process tempering apparatus control production section, the personal subjective consciousness of operating personnel is largely controlled
Make production section to gather, caused heating in-furnace temperature unstable, so as to cause heating uneven, influence tempered glass quality；Three are
Ultra-thin glass is rapidly heated in heating furnace, glass is produced moderate finite deformation, and traditional tempering apparatus is not carried out in advance to glass
Stable processing after heat and heating, causes glass flatness to be unable to reach standard requirement；Four be traditional tempering apparatus rollgang
Spacing is larger, it is impossible to ensure that heated glass is indeformable；Five be that tempering section is handled without glass shaping, and inhomogeneous cooling
It is even, cause glass deformation to increase；Six be that pipeline of fans system does not design airflow commutating device, and fan outlet air-flow is not reaching to
Stable state is to be admitted to air grid, it is impossible to which air-flow is evenly distributed to each position of air grid, it is impossible to realized to the uniform of glass
Cooling, influences glass tempering quality.Seven be that the cooling medium air pressure that blower fan is provided is relatively low, temperature is high, flow velocity is slow, causes to cool down energy
Power is not enough.Eight be that cooling medium is influenceed by using ground season, temperature change, and medium temperature and pressure change are larger, cause tempering
Glass quality is unstable.Nine be that traditional glass tempering apparatus production function is single, and flat, curved tempered glass can not be given birth to same equipment
Production.
Utility model content：
Technical problem to be solved in the utility model is：Overcoming the deficiencies in the prior art, there is provided a kind of reasonable in design, steel
Change glass quality temperature, deform the small and high production efficiency physical toughened equipment of isothermal and isobaric ultra-thin glass, and realize flat, curved many
Purposes.
The technical solution of the utility model is：
A kind of isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment, including upper piece platform, heating furnace, tempering section, bottom sheet
Platform, blower fan, pipeline of fans system and electric control system, it is characterized in that：The blower fan passes through the pipeline of fans system and institute
Tempering section connection is stated, to tempering section continuous uniform air feed, preheating glass area, glass are respectively arranged with the heating furnace soft
Change area and stabilization area, the tempering section is divided into glass setting zone and glass tempering area.
Three sections in the heating furnace set respectively independent heating system, temperature control system and transmission device and
Driving control system, according to the function of different workshop sections, is independently arranged heating-up temperature and glass transmission speed.
Two sections of the tempering section set independent transmission device and driving control system respectively；The glass setting
Duan Caiyong double rollers road structure, by roller-way up and down, adjusts glass tempering deflection, the lower roller is power roller-way, upper roller-way
According to actual glass specification, power roller-way or driven roller-way are designed as.
Tempering section is designed as putting down, curved multipurpose, is required, passed through according to the glass purposes and glass shape of actual production
Tempering apparatus control system adjust automatically tempering section shape, reaches multipurpose, many specifications, the production bar of Multiple Shape safety glass
Part, realizes a tractor serves several purposes, increases production chains.
The air grid structure of the tempering section is through hydrodynamics optimization design, and air grid is designed as arc or trapezoidal, it is ensured that will
Air-flow is evenly distributed to each position of air grid, reach to glass rapidly, the purpose of uniform quenching.
The upper piece platform, which is respectively arranged with feeding section, air table and enters stove, waits section, and the feeding section is gentle to start building
Combined as platform, the feeding section and enter stove Accreditation Waiting Area independent transmission device and driving control system is respectively adopted.
Stabilization area in the heating furnace uses double roller road structure, and shaping, institute are carried out to glass by roller-way up and down
The lower roller is stated for power roller-way, upper roller-way is designed as power roller-way or driven roller-way according to actual glass specification.
Air-flow honeycomb screen is provided with the pipeline of fans system, air-flow is reached laminar condition, is sent with stable state
It is to ensure the uniform quenching precondition of glass up to tempering section air grid.
The blower fan is centrifugal blower, centrifugal blower series connection unit, axial flow blower or positive displacement compressor；The blower fan is matched somebody with somebody
Set sets medium temperature constant temperature system, coolant temperature by ground season, climate change is used, 50 DEG C of perseverance is not kept throughout the year
Temperature state, it is ensured that the stability of tempered glass quality.
The beneficial effects of the utility model are：
1st, the utility model the utility model has filled up the domestic market sky of the physical toughened equipment of below 2.5mm ultra-thin glass
In vain, to reach the purpose of continuous, the ultra-thin physical toughened glass of below steady production 2.5mm；Also, according to default glass tempering
Technological parameter, automatic control equipment rhythm of production, it is ensured that the quality of production.
2nd, the utility model is provided with preheating glass and stabilization area in heating furnace, it is ensured that glass fully, it is uniform by
Heat, and upper and lower double roller road is set in glass glass stable region, the glass deformation in heating process can be reduced to greatest extent
Amount.
3rd, the utility model is provided with glass setting zone in tempering section, and glass setting zone roller-way is upper and lower double roller road, can be by
The glass of softening carries out shaping before tempering, its flatness is reached the standard requirement of safety glass.
4th, the utility model tempering section air grid structure can guarantee that through hydrodynamics optimization design and uniformly send cooling air-flow
To glass surface；Also, airflow commutating device is provided with pipeline of fans system, laminar flow shape is reached after cooling air-flow is rectified
State, the air-flow of temperature is the premise that glass rapidly, is uniformly cooled down.
5th, the utility model realizes multipurpose, can produce the flat, tempering of curved plurality of specifications, shape on the same device
Glass.
6th, the utility model is provided with cooling medium cooling system in pipeline of fans system, prevents because season, weather
Change causes coolant temperature and pressure change, so as to influence the quality of production.
7th, the utility model is reasonable in design, tempering effect, deformation is small and production efficiency is high, fills up domestic below 2.5mm and surpasses
The technological gap of physical toughened thin glass equipment design production, and possess very high automaticity, its glass produced can reach
To Its Relevant Technology Standards requirement, it is easy to promotion and implementation, with good economic benefit.
Brief description of the drawings：
Fig. 1 is the structural representation of the physical toughened equipment of ultra-thin glass；
Fig. 2 is the top view of the physical toughened equipment of ultra-thin glass shown in Fig. 1.
Embodiment：
Embodiment：Referring to Fig. 1 and Fig. 2, in figure, 1- feeding sections, 2- air tables, 3- enters stove Accreditation Waiting Area, and 4- glass is pre-
Hot-zone, 5- Glass Transitions area, 6- stabilizations area, 7- glass setting zones, 8- glass temperings area, 9- bottom sheet platforms, 10- blower fans, 11-
Cooling medium constant temperature system, 12- pipeline of fans systems, 13- pneumatic tube systems, 14- electric control systems.
The physical toughened equipment of below 2.5mm ultra-thin glass include upper piece platform, heating furnace, tempering section, bottom sheet platform 9, blower fan 10,
Pipeline of fans system 12, electric control system 14, pneumatic tube system 13, cooling medium constant temperature system 11.Wherein, upper piece platform,
Heating furnace, tempering section, bottom sheet platform 9 are installed successively, and blower fan 10 is connected by pipeline of fans system 12 with tempering section, are held to tempering section
Continue uniform air feed, electric control system 14 realizes effective control to each workshop section of equipment, pneumatic circuit system according to technological requirement
System 13 connects air compressors and each operating mechanism of tempering apparatus, realizes Compaction of Heating Furnace Door closure, upper piece platform, air table
The functions such as lifting.So as to constitute the complete physical toughened equipment of roller bed type ultra-thin glass.
Heating furnace is designed to three parts, respectively preheating glass area 4, glass according to glass tempering process needs
Softened zone 5 and stabilization area 6, different functions are realized with this, the function of preheating glass area 4 is less than glass transition temperature
Lower heating glass, it is ensured that each point of glass is heated evenly, and prevents that glass is drastically heated, the heated inequality in each position causes glass
Deformation；The function of Glass Transition area 5 is the temperature that glass is heated to steel process requirement at a temperature of glass can soften；Glass
Glass stable region 6, by stable section shaping, effectively controls glass deformation amount with the glass of softening.Three workshop sections of heating furnace, implement
Independent heating system, temperature control system and transmission device and driving control system, can independently set according to the functions of different workshop sections
Put heating-up temperature and glass transmission speed.
Tempering section is designed to glass setting zone 7 and glass tempering area 8 according to glass tempering process needs.Its function
It is, in the range of the flatness error for being required glass shaping to safety glass by glass setting zone 7；In glass tempering area 8, profit
With the air-flow of stable and uniform, quenching is carried out to glass, is allowed to obtain equally distributed stress and optimal tempering intensity.Tempering section
Two workshop sections using separate transmission series and transmission control.
Upper piece platform is designed to feeding section 1, air table 2 and enters stove wait section 3, and feeding section 1 and air table 2 are combined
Together, its function of upper piece platform is that the glass after cut, polishing, cleaning is placed on air-flotation workbench by operating personnel
2, air table declines, and glass is fallen on feeding section 1, by transmission system automatic transport to entering stove Accreditation Waiting Area 3, waiting facilities control
System processed, the charging signal provided according to the equipment condition of production, by glass make a gift to someone heating furnace carry out production next procedure.Feeding section
1 uses independent transmission and control system with stove Accreditation Waiting Area 3 is entered, and to control charging rate and rhythm of production, prevents loading frequency
Change, causes furnace temp to fluctuate, so as to influence glass tempering quality.
The roller-way of stabilization area 6 in heating furnace uses double roller road, carries out shaping to glass by roller-way up and down, makes at it
In the range of rational distortion inaccuracy.Lower roller is power roller, in order to prevent glass surface from pulling, and upper roller-way may be designed as power
Roller-way or driven voller.
Glass setting zone 7 in tempering section, by roller-way up and down, is prevented when glass is in tempering using double roller road, local
Inhomogeneous cooling is even, causes glass deformation, by up-down rollers track pitch from adjustment glass tempering deflection.Lower roller is power roller, is
Prevent glass surface from pulling, upper roller-way may be designed as power roller-way or driven voller.Tempering section in the case where control system is automatically adjusted,
Flat, curved multipurpose is realized, all size, shape safety glass can be produced.Tempering section air grid through hydrodynamics optimization design,
Air grid upper surface shape is different from traditional annealing furnace air grid, and upper surface is arc, plays guide functions, can evenly distribute air-flow
To each position of air grid.
Air-flow honeycomb screen is provided with pipeline of fans system 12, honeycomb screen fan airflow reaches laminar condition, with stable
State is sent to tempering section air grid, realizes the uniform quenching to glass.Blower fan 10 can meet ultra-thin physical toughened equipment life
Produce centrifugal blower, centrifugal blower series connection unit, axial flow blower and the positive displacement compressor of demand parameter.
Ground atmospheric conditions and production glass size and institute's gas-distributing fan parameter, the supporting wind of tempering apparatus are used according to tempering apparatus
Machine collocating medium thermostatic system, makes coolant temperature not by the perseverance using ground season, climate change, throughout the year 50 DEG C of holding
Temperature state, it is ensured that the stability of tempered glass quality.
It is described above, only it is preferred embodiment of the present utility model, not makees any formal to the utility model
Limitation, every any simple modification made according to technical spirit of the present utility model still falls within the utility model technology
In the range of scheme.
Claims (9)
1. a kind of isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment, including upper piece platform, heating furnace, tempering section, bottom sheet platform,
Blower fan, pipeline of fans system and electric control system, it is characterized in that：The blower fan passes through the pipeline of fans system and the steel
Change section connection, to tempering section continuous uniform air feed, preheating glass area, Glass Transition area are respectively arranged with the heating furnace
With stabilization area, the tempering section is divided into glass setting zone and glass tempering area.
2. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：The heating
Three sections in stove set independent heating system, temperature control system and transmission device and driving control system, root respectively
According to the function of different workshop sections, heating-up temperature and glass transmission speed are independently arranged.
3. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：The tempering
Two sections of section set independent transmission device and driving control system respectively；The glass setting section uses double roller road knot
Structure, by roller-way up and down, adjusts glass tempering deflection, the lower roller is power roller-way, and upper roller-way is advised according to actual glass
Lattice, are designed as power roller-way or driven roller-way.
4. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：The tempering
Section is designed as putting down, curved multipurpose, is required according to the glass purposes and glass shape of actual production, passes through tempering apparatus control system
Adjust automatically tempering section shape, reaches multipurpose, many specifications, the working condition of Multiple Shape safety glass, realizes a tractor serves several purposes, increase
Plus production chains.
5. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：The tempering
The air grid structure of section is through hydrodynamics optimization design, and air grid is designed as arc or trapezoidal, it is ensured that air-flow is evenly distributed into wind
Each position of grid, reach to glass rapidly, the purpose of uniform quenching.
6. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：It is described upper piece
Platform, which is respectively arranged with feeding section, air table and enters stove, waits section, and the feeding section and air table are combined, institute
State feeding section and enter stove Accreditation Waiting Area and independent transmission device and driving control system is respectively adopted.
7. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：The heating
Stabilization area in stove uses double roller road structure, and shaping is carried out to glass by roller-way up and down, and the lower roller is power roller
Road, upper roller-way is designed as power roller-way or driven roller-way according to actual glass specification.
8. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：The blower fan
Air-flow honeycomb screen is provided with pipe-line system, air-flow is reached laminar condition, tempering section air grid is sent to stable state, is to protect
Demonstrate,prove the uniform quenching precondition of glass.
9. isothermal and isobaric Multi-use ultra-thin glass toughening equipment equipment according to claim 1, it is characterized in that：The blower fan
For centrifugal blower, centrifugal blower series connection unit, axial flow blower or positive displacement compressor；The matched with blower sets medium temperature permanent
Warm system, makes coolant temperature not by the temperature constant state using ground season, climate change, throughout the year 50 DEG C of holding, it is ensured that tempering
The stability of glass quality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720178698.5U CN206486427U (en) | 2017-02-27 | 2017-02-27 | Isothermal, isobaric Multi-use ultra-thin glass toughening equipment equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720178698.5U CN206486427U (en) | 2017-02-27 | 2017-02-27 | Isothermal, isobaric Multi-use ultra-thin glass toughening equipment equipment |
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| CN206486427U true CN206486427U (en) | 2017-09-12 |
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| CN201720178698.5U Active CN206486427U (en) | 2017-02-27 | 2017-02-27 | Isothermal, isobaric Multi-use ultra-thin glass toughening equipment equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106865964A (en) * | 2017-02-27 | 2017-06-20 | 洛阳豪顿曼节能风机有限公司 | Isothermal, isobaric Multi-use ultra-thin glass toughening equipment equipment |
| CN114538101A (en) * | 2020-11-19 | 2022-05-27 | 洛阳兰迪玻璃机器股份有限公司 | Toughened glass production line |
-
2017
- 2017-02-27 CN CN201720178698.5U patent/CN206486427U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106865964A (en) * | 2017-02-27 | 2017-06-20 | 洛阳豪顿曼节能风机有限公司 | Isothermal, isobaric Multi-use ultra-thin glass toughening equipment equipment |
| CN106865964B (en) * | 2017-02-27 | 2023-03-28 | 侯维绪 | Isothermal and isobaric multipurpose ultrathin glass physical tempering equipment |
| CN114538101A (en) * | 2020-11-19 | 2022-05-27 | 洛阳兰迪玻璃机器股份有限公司 | Toughened glass production line |
| CN114538101B (en) * | 2020-11-19 | 2023-09-22 | 洛阳兰迪玻璃机器股份有限公司 | Toughened glass production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180522 Address after: 710000 No. 18, Dai Wang, Shan drum Road, Lintong District, Xi'an, Shaanxi. Co-patentee after: Ren Wendao Patentee after: Hou Weixu Address before: 471000 E 610, Torch Innovation and entrepreneurship Park, Yan Guang road, Luoyang new and high tech Zone, Henan Patentee before: Luoyang haodun Manchester energy saving blower Co Ltd |