CN109985707A - A kind of fertilizer system of processing - Google Patents

A kind of fertilizer system of processing Download PDF

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Publication number
CN109985707A
CN109985707A CN201711467800.4A CN201711467800A CN109985707A CN 109985707 A CN109985707 A CN 109985707A CN 201711467800 A CN201711467800 A CN 201711467800A CN 109985707 A CN109985707 A CN 109985707A
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CN
China
Prior art keywords
silo
rotation
primary
cooling
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711467800.4A
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Chinese (zh)
Inventor
康民堂
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ANYANG BAOKANG AGRICULTURAL Co Ltd
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ANYANG BAOKANG AGRICULTURAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANYANG BAOKANG AGRICULTURAL Co Ltd filed Critical ANYANG BAOKANG AGRICULTURAL Co Ltd
Priority to CN201711467800.4A priority Critical patent/CN109985707A/en
Publication of CN109985707A publication Critical patent/CN109985707A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/12Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/02Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
    • F26B11/04Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28CHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C3/00Other direct-contact heat-exchange apparatus
    • F28C3/10Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material
    • F28C3/12Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material the heat-exchange medium being a particulate material and a gas, vapour, or liquid
    • F28C3/18Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material the heat-exchange medium being a particulate material and a gas, vapour, or liquid the particulate material being contained in rotating drums
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/12Manure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention discloses a kind of fertilizer system of processing, it from front to back successively include feeding device (1), agitating device (2), crushing device (3), a prilling granulator (4), secondary granulation device (5), a cooling device (6), a screening plant (7), secondary cooling apparatus (8), regrading device (9), coating device (10), weighing sack-filling device (11), the first wind pipe (5-5) is arranged in the rear end of secondary granulation device (5), and the first gravity settling chamber (5-6) is arranged in the other end of first wind pipe (5-5).The present invention is by being granulated twice, cooling twice, sieving twice, realize the technical purpose that particle balling preparation rate is high, impurity is few, and dust-removing process is respectively provided in each setting position of whole system, station especially more in Dust Capacity, using the device of multiple gravitational settling, targetedly solves the problems, such as the fugitive dust in fertilizer process.

Description

A kind of fertilizer system of processing
Technical field
The invention belongs to granule materials production and processing technical field more particularly to a kind of fertilizer systems of processing.
Background technique
Agricultural production is country and the Important Economic basis that people depend on for existence, with the continuous quickening of social rhythm, biography The agricultural production of system formula can not meet the needs of modernization, the constant battalion for the plantation fertilising of crops, in soil Support elemental nitrogen, phosphorus, potassium generally can not meet the needs of plant growth, need to apply nitrogenous, phosphorus, the chemical fertilizer of potassium is supplied.Chemical fertilizer General is mostly inorganic compound, and the chemical fertilizer of all nutrients that content can be indicated containing only one kind is known as straight fertilizer, such as nitrogenous fertilizer, phosphorus Fertilizer, potash fertilizer etc., containing in three kinds of nitrogen, phosphorus, potassium nutrients two or more and can indicate that the chemical fertilizer of its content is known as Compound fertilizer or mixed fertilizer.
Compound fertilizer has the characteristics that nutrient content is high, fertilizer efficiency is fast, has been widely used in field, has answered market Wilderness demand, compound fertilizer processing enterprise not only need to study the yields of fertilizer in process of production, it is also necessary to meet more next Stringenter environmental requirement.
For example, the patent document of application number CN201621093953.8 discloses a kind of chemical fertilizer dust-extraction unit and system, packet Shell is included, encloses and is set as dedusting chamber, upper part of the housing is equipped with the first blow vent on outer peripheral surface, and the bottom of dedusting chamber is equipped with the first ash discharge Mouthful;Central tube, is vertically arranged at that dedusting is intracavitary, extends upwardly to the outside of dedusting chamber, extends downward into the first ash discharging hole;Center The upper port of pipe is the second blow vent, and the lower port of central tube is the second ash discharging hole;Guiding device is set to the periphery of central tube Face, and it is tangent towards one end of central tube and central tube, and extend outwardly along the tangent line of central tube, guiding device has and center The guide channel of pipe connection.The device uses vertical structure in process of construction, not only needs to set up higher workshop, Er Qiexu Sufficiently large wind-force is wanted just to be able to achieve the rotation of air-flow, so necessarily bringing power cost under the premise of guaranteeing dust removing effects Increase;
For another example, the patent document of application number CN201610910147.3 discloses a kind of fountain dedusting dress for chemical fertilizer production It sets, is dusted using spray process, be unfavorable for the utilization again of material dust, and need to add drainage system and assisted, It is not very practical;
The patent document of application number CN201610701611.8 discloses a kind of chemical fertilizer station-service tail gas drying dust-extraction unit, therein to remove The method that dirt device uses gravitational settling realizes physics dedusting using demarcation plate, but three-dimensional expansion chamber certainly will increase and build If height and construction cost, such as the design of frame structure, multiple demarcation plates, especially cause inconvenience to deashing process.
Summary of the invention
In view of this, passing through two in view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of fertilizer system of processing It is secondary to be granulated, is cooling twice, sieving twice, realize the technical purpose that particle balling preparation rate is high, impurity is few, and in the every of whole system A setting position is respectively provided with dust-removing process, station especially more in Dust Capacity, using the device of multiple gravitational settling, for The fugitive dust of property solved the problems, such as in fertilizer process.
In order to achieve the above objectives, the invention adopts the following technical scheme:
A kind of fertilizer system of processing, from front to back successively include feeding device, agitating device, crushing device, a prilling granulator, Secondary granulation device, a cooling device, a screening plant, secondary cooling apparatus, regrading device, coating device, title Bag rebagged device, the feeding device, a prilling granulator, a screening plant, are all provided on regrading device agitating device Cleaning shaft is set, a prilling granulator includes that primary be granulated rotates silo, and the primary tail end for being granulated rotation silo is set Atomizing spray pipe is set, the secondary granulation device includes secondary granulation rotation silo, and the secondary granulation rotates silo from forward direction It afterwards successively include promoting area, secondary granulation area, drying forming area, the first hot wind is arranged in the front end of the secondary granulation rotation silo The first wind pipe is arranged in the rear end of pipe, the external hot air supply device of the first hot air pipe, the secondary granulation rotation silo, The first gravity settling chamber is arranged in the other end of first wind pipe.
Further, a prilling granulator includes the first support transmission mechanism and is located on the first support transmission mechanism The primary granulation of side rotates silo, and the primary granulation rotation silo, which is that the front is high and the back is low, to be arranged, the primary granulation rotates silo Inner wall be circumferentially uniformly arranged multiple first and raise plate, described first raises the extending direction of plate and the primary axis for being granulated rotation silo In parallel, the primary tail end setting atomizing spray pipe for being granulated rotation silo and third dust block board, the atomizing spray pipe protrude into Primary to be granulated in rotation silo, the external hot water supply apparatus of atomizing spray pipe, the hot water supply apparatus includes water heater And booster water pump, third cleaning shaft is set on the third dust block board, a prilling granulator and secondary granulation device it Between be arranged the 5th belt conveyer.
Further, two prilling granulator includes the second support transmission mechanism and is located above the second support transmission mechanism Secondary granulation rotate silo, arrangement that secondary granulation rotation silo is that the front is high and the back is low, the inner wall setting for promoting area is more A pushing plate, the spatial position of the pushing plate are intersected with the axis of secondary granulation rotation silo, the secondary granulation area it is interior Wall is smooth structure, and the inner wall in the drying forming area circumferentially arranged multiple second raises plate, and described second raises the extension side of plate To parallel with the secondary granulation rotation axis of silo, described second, which raises on plate interval, is arranged multiple openings, adjacent second raise plate it Between opening be staggered, between second prilling granulator and a cooling device be arranged the 6th belt conveyer.
Further, a cooling device includes that third support transmission mechanism is driven with third support is horizontally set on The primary cooling rotation silo of mechanism upper end, the primary cooling rotation silo, which is that the front is high and the back is low, to be arranged, the primary cooling rotation The inner wall in rotating cylinder storehouse is arranged multiple thirds and raises plate, and the axis that the third raises the extending direction of plate and primary cooling rotates silo is flat Row, the front end of the primary cooling rotation silo are arranged the second wind pipe, the other end setting of second wind pipe the The second hot air pipe, a cooling device and primary screening is arranged in two gravity settling chambers, the rear end of a cooling device 7th belt conveyer is set between device.
Further, the secondary cooling apparatus includes the 4th support transmission mechanism and secondary cooling rotates silo, described Secondary cooling rotates silo and arranges for the front is high and the back is low, and plate is raised in the inner wall setting the multiple 4th of the secondary cooling rotation silo, institute State extending direction that the 4th raises plate and the secondary cooling rotation axis of silo be parallel, the front end of secondary cooling rotation silo with The front end of primary cooling rotation silo is connected by air hose.
Further, the feeding device includes multiple feed hoppers to locate below ground level, is enclosed above the feed hopper If the first dust block board, the first cleaning shaft is set, feed screen is arranged in the upper end of the feed hopper, often on first dust block board Weighing control system is respectively provided with below a feed hopper, the lower section of multiple Weighing control systems is arranged the first belt and passes Device is sent, sets the second belt conveyer between first belt conveyer and agitating device;The agitating device is from upper Successively include lower hopper, an agitating device and secondary stirring device under and, is enclosed above the agitating device and set second gear ash The second cleaning shaft is arranged on second dust block board in plate, and the tail end of second belt conveyer is located at the upper of lower hopper Side, the discharge port of an agitating device are located at the top of secondary stirring device, the secondary stirring device and crushing device Between be arranged third belt conveyer, between the crushing device and a prilling granulator be arranged the 4th belt conveyer, The coating device includes the 5th support transmission mechanism and coating rotates silo, the coating rotation silo inner wall setting annular gear Plate, coating rotate the front end setting oil pipe and tube cell of silo.
Further, a screening plant is identical with the structure of regrading device, including horizontally disposed rotation Shaft screen encloses above the rotation shaft screen and sets fourth gear hawk, and arrangement that rotation shaft screen is that the front is high and the back is low rotates under shaft screen front end Side's setting dust collection hopper, dust collection hopper is located at the top of the 4th belt conveyer, and the is arranged on fourth gear hawk Four cleaning shafts.
Further, an agitating device is two, and mechanism is allocated in setting on the lower hopper, described to allocate mechanism Plate of allocating including lower hopper upper surface is hingedly arranged in, the secondary stirring device are arranged in below ground, using auger type Structure.
Further, the structure of first gravity settling chamber and the second gravity settling chamber is identical, including what is be arranged side by side Multiple sealing rooms, the indoor setting lower retaining wall of the sealing and top retaining wall are connected between adjacent seals room by the first underground air duct It is logical, it is connected to by the second underground air duct with outdoor positioned at the sealing room of rear side, the first exhaust fan is arranged in second underground air duct.
Further, the other end of second hot air pipe is connected with the second underground air duct of the first gravity settling chamber, The second exhaust fan is set on second hot air pipe;
Further, the first support transmission mechanism, the second support transmission mechanism, third support transmission mechanism, the 4th support The structure of transmission mechanism is identical, from front to back successively includes the first support base, the second support base and third support base, institute The upper end for stating the first support base is symmetrical arranged two the first idler wheels, and driving gear, institute is arranged in second support base upper end The external driving device of driving gear is stated, the driving device includes driving motor and speed reducer, the output shaft of the driving motor It is connect with speed reducer drive, the output shaft and driving gear of the speed reducer are sequentially connected, the upper end of the third support base Two the second idler wheels arranged symmetrically, the primary granulation rotates silo, secondary granulation rotates silo, primary cooling rotates silo, The outer wall of secondary cooling rotation silo is fixedly connected sequentially the first ring-shaped article, driven gear, the second ring-shaped article from front to back, and first Ring-shaped article and two the first idler wheels connect, and driven gear and driving gear are sequentially connected, the second ring-shaped article and two second Idler wheel connects;The primary granulation rotation silo, secondary granulation rotation silo, primary cooling rotation silo, secondary cooling The hinged multiple percussion hammers of outer wall of silo are rotated, heat insulation layer is arranged in the outer wall that secondary granulation rotates silo.
Further, the first dust block board, the second dust block board, third dust block board, fourth gear hawk are made of glass fiber reinforced plastic, skin Bracket with transmission device uses PVC or wooden, and fifth gear hawk is arranged around belt conveyer, sets on fifth gear hawk Set the 5th cleaning shaft.
The beneficial effects of the present invention are:
1. the present invention successively includes feeding device, agitating device, crushing device, prilling granulator, a secondary granulation from front to back Device, a cooling device, a screening plant, secondary cooling apparatus, regrading device, coating device, weighing pack dress Set, carry out material transmission by belt conveyer between neighboring devices, it is as follows to be granulated principle: feeding device is used for quantitative claim After weight, agitated device and crushing device are uniformly mixed, crushed, first time molding is carried out, mixed powder, which follows, once to be made It in grain device rotary course, stirs and is continuously advanced, mixed dust sprays the effect of the surface tension of hot water in atomizing spray pipe Under, it is shaped to small-sized spherical particles;In secondary granulation device in rotary course, light of the small particle material in secondary granulation area It mutually adsorbs, crystallize in sliding surface rotary course, be shaped to the compound fertilizer granule of normal size size;In secondary granulation device Be passed through hot wind to be dried, the moisture of compound fertilizer granule be evaporated for the first time, guarantee compound fertilizer granule without gluing glutinous effect, Dust Capacity during this is also most;Compound fertilizer granule is rotatably cooled down in a cooling device, the process Dust Capacity is equally relatively more, distinguishes by a screening plant to powdered and particle, subsequently into secondary cooling apparatus Interior carry out secondary cooling, Dust Capacity is less during being rotationally advancing in secondary cooling apparatus, but the present invention passes through two Ventilation duct is set between secondary cooling device and a cooling device, a small amount of dust in secondary cooling apparatus is collected again And settle, the air quality of processing workshop is effectively ensured;
The present invention by being sufficiently stirred and crushing to base material, successively by molding twice, primary cooling, primary screening, Ratio of briquetting has been effectively ensured in secondary cooling, regrading, and the cleanliness on compound fertilizer granule surface after molding is high, Dust Capacity is few, It prevents from gluing glutinous problem.
2. the present invention is in feeding device, agitating device, crushing device, a prilling granulator, a screening plant, secondary sieve Cleaning shaft is respectively provided on separating device, bag-type dust collector is arranged in the tail end of cleaning shaft, to a small amount of of above-mentioned multiple working positions Dust carries out dust and dedusting;
Due to secondary granulation device, a cooling device, secondary cooling apparatus be rotary structure, diameter be usually two meters with On, it can be generated in rotary course in larger amount of dust, the especially baking zone and primary cooling procedure of secondary granulation device, The Dust Capacity that fertiliser granulates molding and cooling process generate is most, and for above three working position, the present invention uses the first weight Power expansion chamber and the second gravity settling chamber are dusted, and the structure of two gravity settling chambers is identical multiple close including what is be arranged side by side Room is sealed, indoor setting lower retaining wall and top retaining wall is sealed, is connected between adjacent seals room by the first underground air duct, is located at rear side Sealing room be connected to by the second underground air duct with outdoor, the second underground air duct the first exhaust fan of setting;Wind with dust exists Under the barrier effect of lower retaining wall and top retaining wall, the ground of expansion chamber is automatically fallen in by its own gravity, dust removing effects are significant, no Only have the characteristics that construction cost is low, and can increase and the dust on ground is collected, the convenience of secondary use;It need to point out , it is 3-5 that each gravity settling chamber, which is arranged side by side, and dust removing effects are more preferably;
The present invention simultaneously carries out comprehensive control to the dust in forming process, station especially big to Dust Capacity targetedly into Row dedusting avoids the pollution to environment, while reducing corrosion of the dust to the steel equipment in working environment, delays and sets Standby service life.
3. the primary rotation silo that is granulated is arranged for the front is high and the back is low, and circumferentially uniform in the primary inner wall for being granulated rotation silo It is arranged multiple first and raises plate, the design of this structure can makes misty hot water contact with mixed dust not only conducive to the forward of material More sufficiently, guarantee a balling ratio.
It is arranged 4. secondary granulation rotates silo for the front is high and the back is low, promotes the inner wall in area that multiple pushing plates are set, pushing plate Spatial position is intersected with the axis of secondary granulation rotation silo, and the material that the design of this structure is conducive to inlet quickly moves ahead, and is prevented Only occur the phenomenon that channel blockage;The inner wall in drying forming area circumferentially arranged multiple second raises plate, and second raises the extension side of plate To rotating with secondary granulation, the axis of silo is parallel, and second raises setting multiple openings in interval on plate, and adjacent second raises between plate Opening is staggered, this structure design, can make secondary granulation rotation silo in granule materials during raising up with heat Air comes into full contact with, and guarantees the abundant drying of compound fertilizer granule.
It is arranged 5. primary cooling rotation silo is that the front is high and the back is low, the second outlet air is set in the front end of primary cooling rotation silo The second gravity settling chamber is arranged in the other end of pipeline, the second wind pipe, carries out weight to the dust in primary cooling rotation silo Power sedimentation, while the second hot air pipe, the other end of the second hot air pipe and the first weight are set in the rear end of primary cooling rotation silo Second underground air duct of power expansion chamber is connected, and secondary use dries material of the waste heat to the rear end of a cooling device of hot wind Reheating is carried out, prevents ambient air humidity from causing greatly once in material dampness or secondary granulation device in cooling equipment Moisture dries halfway problem, and material is avoided to occur to glue glutinous problem in primary screening and secondary cooling apparatus.
6. third belt conveyer is arranged between secondary stirring device and crushing device, crushing device and primary be granulated are filled 4th belt conveyer, the lower section setting powder of a screening plant and regrading device rotation shaft screen front end are set between setting Dirt bunker for collecting, dust collection hopper are located at the top of the 4th belt conveyer, are conducive to the granular material weight that will be screened out Newly put into production, the investment to save human and material resources;Coating device includes the 5th support transmission mechanism and coating rotates silo, described Coating rotates silo inner wall and ring baffle is arranged, and coating rotates front end setting oil pipe (oil emulsion) and the tube cell (calcium powder) of silo, It is handled by surface of the coating device to material particles, improves the dampproof effect and glossiness of material.
7. an agitating device is two, mechanism is allocated in setting on lower hopper, and allocating mechanism includes hinged be arranged in blanking Plate is allocated in bucket upper surface, and secondary stirring device setting is in below ground, using auger type structure, this structure to particulate dust into Row stirs twice, guarantees mixed completeness and uniformity.
8. primary rotation silo, secondary granulation rotation silo, primary cooling rotation silo, the secondary cooling of being granulated rotates silo Hinged multiple the percussion hammers of outer wall tap hammer freely falling body in above-mentioned apparatus rotary course and carry out beating percussion to it, reduction Dust and material are sticky in the phenomenon that its inner wall, and the outer wall that secondary granulation rotates silo is arranged heat insulation layer, makes the baking of hot wind It does more efficient.
9. the bracket of belt conveyer uses PVC or wooden, since fertilizer raw material belongs to moisture-sensitive, corrosive spy Property, the belt conveyer of common iron and steel material quality, service life is usually 3-5, and the present invention is using wooden, when belt passes It send after adhering to raw material dust on device, dust water suction dampness, wooden link position (such as wedge-shaped opening) expands afterwards, and connection is more Step up close, and wooden corrosion resistance and good, the especially pine of oil-containing prominent using the effect in fertilizer production system, Effect is more obvious;First dust block board, the second dust block board, third dust block board, fourth gear hawk are made of glass fiber reinforced plastic, glass reinforced plastic Have the advantages that heat-resisting, anti-corrosion, fire prevention, at low cost, smooth dustless, is suitble to be used for a long time in corrosive environment.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of feeding device of the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of agitating device of the embodiment of the present invention;
Fig. 4 is the structural schematic diagram of prilling granulator of the embodiment of the present invention;
Fig. 5 is the structural schematic diagram of secondary granulation of embodiment of the present invention device;
Fig. 6 is the structural schematic diagram of the first gravity settling chamber of the embodiment of the present invention;
Fig. 7 is the structural schematic diagram of screening plant of the embodiment of the present invention;
Fig. 8 is the structural schematic diagram of coating device of the embodiment of the present invention;
Fig. 9 is the structural schematic diagram of fifth gear of embodiment of the present invention hawk;
Figure 10 is the structural schematic diagram that the embodiment of the present invention taps hammer.
Figure label: 1: feeding device, 1-1: feed hopper, the 1-2: the first dust block board, the 1-3: the first cleaning shaft, 1- 4: feed screen, 1-5: Weighing control system, the 1-6: the first belt conveyer, the 1-7: the second belt conveyer, 2: agitating device, 2-1: lower hopper, 2-2: agitating device, 2-3: 2-4: secondary stirring device allocates plate, 2-5: Operating handle, the 2-6: the second dust block board, the 2-7: the second cleaning shaft, 2-8: third belt conveyer, the 2-9: the four skin Band transmission device, 3: crushing device, 4: prilling granulators, 4-1: primary to be granulated rotation silo, 4-2: the first raises plate, 4- 3: atomizing spray pipe, 4-4: third dust block board, 4-5: third cleaning shaft, the 4-6: the five belt conveyer, 5: secondary to make 5-1: grain device promotes area, 5-2: secondary granulation area, 5-3: drying forming area, the 5-4: the first hot air pipe, and 5-5: the first Wind pipe, the 5-6: the first gravity settling chamber, 5-7: pushing plate, 5-8: the second raises plate, the 5-9: the six belt conveyer, and 6: Cooling device, the 6-1: the second gravity settling chamber, the 6-2: the second hot air pipe, the 6-3: the seven belt conveyer, 6-4: the second Wind pipe, the 7th belt conveyer, 7: screening plants, 7-1: rotation shaft screen, 7-2: fourth gear hawk, 7-3: powder Dirt bunker for collecting, the 7-4: the four cleaning shaft, the 7-5: the eight belt conveyer, 8: secondary cooling apparatus, 8-1: air hose, 8- 2: the nine belt conveyers, 9: regrading device, the 9-1: the ten belt conveyer, 10: coating device, 10-1: coating Silo is rotated, 10-2: ring baffle, 10-3: oil pipe, 10-4: tube cell, the 10-5: the ten one belt conveyer, 11: weighing dress It is packed to set, 12: lower retaining wall, 13: top retaining wall, 14: the first underground air ducts, 15: the second underground air ducts, 16: the first exhaust fans, 17: First support base, 18: the second support bases, 19: third support base, 20: the first idler wheels, 21: driving gear, 22: driving Motor, 23: speed reducer, 24: the second idler wheels, 25: the first ring-shaped articles, 26: driven gear, 27: the second ring-shaped articles, 28: hammer is tapped, 29: heat insulation layer, 30: fifth gear hawk, 31: the five cleaning shafts.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
As shown in Figure 1, the present invention includes successively from front to back feeding device 1, agitating device 2, crushing device 3, once makes Grain device 4, secondary granulation device 5, one times cooling device No. 6, one times screening plant 7, secondary cooling apparatus 8, regrading device 9, coating device 10, weighing sack-filling device 11, as shown in Fig. 2, feeding device 1 includes that multiple (in figures for three) are located at ground It is enclosed above face feed hopper 1-1 below, feed hopper 1-1 and sets on the first dust block board 1-2, the first dust block board 1-2 setting first and remove Feed screen 1-4 is arranged in the upper end of dirt pipeline 1-3, feed hopper 1-1, is respectively provided with Weighing control below each feed hopper 1-1 The first belt conveyer 1-6, the first belt transmission dress is arranged in the lower section of system 1-5 processed, multiple Weighing control system 1-5 It sets and sets the second belt conveyer 1-7 between 1-6 and agitating device 2;As shown in figure 3, agitating device 2 successively includes from top to bottom Lower hopper 2-1, an agitating device 2-2 and secondary stirring device 2-3, an agitating device 2-2 are two, on lower hopper 2-1 Mechanism is allocated in setting, allocate mechanism include lower hopper upper surface is hingedly set allocate plate 2-4 and operating handle 2-5, need When to one of them agitating device 2-2 charging, stirs allocate plate 2-4 opening upwards, secondary stirring device 2-3 setting In below ground, using auger type structure, encloses to set above agitating device and be arranged on the second dust block board 2-6, the second dust block board 2-6 Second cleaning shaft 2-7, the tail end of the second belt conveyer 1-7 are located at the top of lower hopper 2-1, two agitating devices The discharge port of 2-2 is located at the top of secondary stirring device 2-3, and third skin is arranged between secondary stirring device 2-3 and crushing device 3 Band transmission device 2-8, is arranged the 4th belt conveyer 2-9 between crushing device 3 and a prilling granulator 4;As shown in figure 4, Prilling granulator 4 includes that the first support transmission mechanism and the primary granulation above the first support transmission mechanism rotate silo 4-1, the primary rotation silo 4-1 that is granulated arrange that the primary inner wall for being granulated rotation silo 4-1 is circumferentially uniformly arranged more for the front is high and the back is low A first raises plate 4-2, and first raises the extending direction of plate 4-2 and the primary rotation axis of silo 4-1 that is granulated is parallel, primary to be granulated rotation Atomizing spray pipe 4-3 and third dust block board 4-4 is arranged in the tail end of rotating cylinder storehouse 4-1, and the end of atomizing spray pipe 4-3, which is protruded into, once makes In grain rotation silo 4-1, the external hot water supply apparatus (not shown) of atomizing spray pipe 4-3, hot water supply apparatus uses existing skill Third cleaning shaft 4-5 is arranged on third dust block board 4-4 for equipment in art, including water heater and booster water pump, primary to be granulated dress Set the 5th belt conveyer 4-6 of setting between 4 and secondary granulation device 5;
As shown in figure 5, two prilling granulators 5 include the second support transmission mechanism and support positioned at second secondary above transmission mechanism It is granulated rotation silo, secondary granulation rotates silo and arranges for the front is high and the back is low, and secondary granulation rotation silo successively includes from front to back Area 5-1, secondary granulation area 5-2, drying forming area 5-3 are promoted, the first hot air pipe 5- is arranged in the front end that secondary granulation rotates silo The external hot air supply device (not shown) of 4, the first hot air pipe 5-4, hot air supply device use pressure fan by combustion of natural gas Heat is sent into hot air pipe, and the first wind pipe 5-5 is arranged in the rear end that secondary granulation rotates silo, the first wind pipe 5-5's The first gravity settling chamber 5-6 is arranged in the other end, promotes the inner wall of area 5-1 that multiple pushing plate 5-7 are arranged, and pushing plate 5-7 is spiral Formula structure, spatial position are intersected with the axis of secondary granulation rotation silo, and the inner wall of secondary granulation area 5-2 is smooth structure, The inner wall of drying forming area 5-3 circumferentially arranged multiple second raises plate 5-8, and second raises the extending direction and secondary granulation of plate 5-8 The axis for rotating silo is parallel, and second, which raises interval on plate 5-8, is arranged multiple openings, and the adjacent second opening raised between plate 5-8 is handed over Mistake setting, is arranged the 6th belt conveyer 5-9 between the second prilling granulator 5 and a cooling device 6;Cooling device 6 It is similar with the structure of a prilling granulator 4, it supports transmission mechanism referring to Fig. 4 (this is not repeated), including third and is horizontally set on Third supports the primary cooling of transmission mechanism upper end to rotate silo, and primary cooling rotation silo is arranged for the front is high and the back is low, primary cold But the inner wall for rotating silo is arranged multiple thirds and raises plate, and the axis that third raises the extending direction and primary cooling rotation silo of plate is flat The other end setting second of the second wind pipe 6-4, the second wind pipe 6-4 is arranged in the front end of row, primary cooling rotation silo The structure of gravity settling chamber 6-1, the first gravity settling chamber 5-6 and the second gravity settling chamber 6-1 are identical, as shown in fig. 6, including simultaneously Multiple sealing rooms of setting are arranged, arrow is oriented to wind direction, the indoor setting lower retaining wall 12 of the sealing and top retaining wall 13, adjacent seals It is connected between room by the first underground air duct 14, is connected to by the second underground air duct 15 with outdoor positioned at the sealing room of rear side, The first exhaust fan 16 is arranged in second underground air duct 15;The second hot air pipe of rear end setting 6-2 of primary cooling rotation silo, the second heat The other end of air hose 6-2 is connected with the second underground air duct 15 of the first gravity settling chamber 5-6, is arranged on the second hot air pipe 6-2 The 7th belt conveyer 6-3 is arranged in second exhaust fan (not shown) between cooling device 6 and a screening plant 7;Figure Middle arrow direction is air-flow direction;As shown in fig. 7, screening plant 7 includes horizontally disposed rotation shaft screen 7-1, one The support transmission mechanism of secondary screening plant 7 can also use structure identical with the support transmission mechanism of a prilling granulator, rotation It is enclosed above drum sieve 7-1 and sets fourth gear hawk 7-2, rotation shaft screen 7-1, which is that the front is high and the back is low, to be arranged, the rotation front end shaft screen 7-1 Dust collection hopper 7-3 is arranged in lower section, and dust collection hopper 7-3 is located at the top of the 4th belt conveyer 2-9, fourth gear ash 4th cleaning shaft 7-4 is set on plate 7-2, the 8th belt is set between a screening plant 7 and secondary cooling apparatus 8 and transmits dress Set 7-5;Secondary cooling apparatus 8 is identical as the structure of a cooling device, including the 4th support transmission mechanism and secondary cooling rotation Rotating cylinder storehouse, secondary cooling rotate silo and arrange for the front is high and the back is low, and plate is raised in the inner wall setting the multiple 4th of secondary cooling rotation silo (not shown), the 4th raise plate extending direction and secondary cooling rotation the axis of silo it is parallel, secondary cooling rotate silo before It holds and is connected with the front end of primary cooling rotation silo by air hose 8-1, between a screening plant 8 and secondary cooling apparatus 9 9th belt conveyer 8-2 is set;Regrading device 9 is identical with the structure of a screening plant 7, this is not repeated, difference It is that belt drive unit is arranged below the dust collection hopper of regrading device 9, the dust particles being collected into is sent to 4th belt conveyer 2-9 is used for secondary use, and the tenth belt is arranged between regrading device 9 and coating device 10 and passes Send device 9-1;As shown in figure 8, coating device 10 includes the 5th support transmission mechanism and coating rotates silo 10-1, coating rotation Ring baffle 10-2 is arranged in silo 10-1 inner wall, and oil pipe 10-3 and tube cell 10-4, packet is arranged in the front end that coating rotates silo 10-1 The 11st belt conveyer 10-5 is set between film device 10 and weighing sack-filling device 11.
First support transmission mechanism, second support transmission mechanism, third support transmission mechanism, the 4th support transmission mechanism and The structure of 5th support transmission mechanism is identical, as shown in figure 4, being illustrated by taking the first support transmission mechanism as an example, the first support Transmission mechanism from front to back successively include the first support base 17, the second support base 18 and third support base 19, first The upper end of support pedestal 17, which is symmetrical arranged in two the first idler wheel 20(figures, shows one positioned at front), in the second support base 18 End setting driving gear 21, the external driving device of driving gear 21, driving device include driving motor 22 and speed reducer 23, driving The output shaft and speed reducer 23 of motor 22 are sequentially connected, and the output shaft and driving gear 21 of speed reducer 23 are sequentially connected, third branch The upper end of support pedestal 19, which is symmetrical arranged in two the second idler wheel 24(figures, shows one positioned at front), it is primary to be granulated rotation silo 4-1, secondary granulation rotation silo, primary cooling rotate the outer of silo, secondary cooling rotation silo and coating rotation silo 10-1 Wall is fixedly connected sequentially the first ring-shaped article 25, driven gear 26, the second ring-shaped article 27 from front to back, the first ring-shaped article 25 and two First idler wheel 20 connects, and driven gear 26 and driving gear 21 are sequentially connected, the second ring-shaped article 27 and two the second idler wheels 24 connect;It is primary to be granulated rotation silo 4-1, secondary granulation rotation silo, primary cooling rotation silo, secondary cooling rotation The hinged multiple percussion hammer 28(of the outer wall of silo and coating rotation silo 10-1 are as shown in Figure 10), secondary granulation rotates the outer of silo Heat insulation layer 29 is arranged in wall.
As shown in figure 9, fifth gear hawk 30 is arranged around 11 groups of belt conveyers, it is arranged on fifth gear hawk 30 5th cleaning shaft 31, the first to the 5th dust removing tube connect a bag-type dust collector, the first dust block board, second gear ash jointly Plate, third dust block board, fourth gear hawk and fifth gear hawk 30 are made of glass fiber reinforced plastic, the bracket of 11 groups of belt conveyers Using PVC or wooden.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, this field is common Other modifications or equivalent replacement that technical staff makes technical solution of the present invention, without departing from technical solution of the present invention Spirit and scope, be intended to be within the scope of the claims of the invention.

Claims (10)

1. a kind of fertilizer system of processing, it is characterised in that: from front to back successively include feeding device (1), agitating device (2), break Crushing device (3), a prilling granulator (4), secondary granulation device (5), a cooling device (6), screening plant (7), two Secondary cooling device (8), regrading device (9), coating device (10), weighing sack-filling device (11), the feeding device (1), Agitating device (2), a prilling granulator (4), a screening plant (7), regrading device are respectively provided with cleaning shaft on (9), Prilling granulator (4) includes that primary be granulated rotates silo (4-1), the primary tail end for being granulated rotation silo (4-1) It is arranged atomizing spray pipe (4-3), the secondary granulation device (5) includes secondary granulation rotation silo, the secondary granulation rotation Silo successively includes promoting area (5-1), secondary granulation area (5-2), drying forming area (5-3), the secondary granulation from front to back The first hot air pipe (5-4) is arranged in the front end for rotating silo, the external hot air supply device of first hot air pipe (5-4), and described two The first wind pipe (5-5) is arranged in the secondary rear end for being granulated rotation silo, the other end setting the of first wind pipe (5-5) One gravity settling chamber (5-6).
2. a kind of fertilizer system of processing according to claim 1, it is characterised in that: a prilling granulator (4) includes First support transmission mechanism and the primary granulation above the first support transmission mechanism rotate silo (4-1), described once to make Grain rotation silo (4-1), which is that the front is high and the back is low, to be arranged, the primary inner wall for being granulated rotation silo (4-1) is circumferentially uniformly arranged multiple First raises plate (4-2), and described first raises the extending direction of plate (4-2) and the primary rotation axis of silo (4-1) that is granulated is parallel, institute State primary tail end setting atomizing spray pipe (4-3) for being granulated rotation silo (4-1) and third dust block board (4-4), the atomization spray Shower pipe (4-3) protrudes into primary be granulated and rotates in silo (4-1), and the external hot water supply apparatus of the atomizing spray pipe (4-3) is described Hot water supply apparatus includes water heater and booster water pump, and third cleaning shaft (4-5) is arranged on the third dust block board (4-4), 5th belt conveyer (4-6) is set between prilling granulator (4) and secondary granulation device (5).
3. a kind of fertilizer system of processing according to claim 1, it is characterised in that: two prilling granulator includes second It supports transmission mechanism and the secondary granulation above the second support transmission mechanism rotates silo, the secondary granulation rotation silo is Multiple pushing plates (5-7), the space bit of the pushing plate (5-7) is arranged in arrangement that the front is high and the back is low, the inner wall for promoting area (5-1) It sets and intersects with the axis of secondary granulation rotation silo, the inner wall of the secondary granulation area (5-2) is smooth structure, described to be dried into The inner wall in type area (5-3) circumferentially arranged multiple second is raised plate (5-8), described second raise the extending direction of plate (5-8) with it is secondary The axis for being granulated rotation silo is parallel, and described second, which raises interval on plate (5-8), is arranged multiple openings, and adjacent second raises plate (5-8) Between opening be staggered, between second prilling granulator and a cooling device (6) be arranged the 6th belt conveyer (5-9).
4. a kind of fertilizer system of processing according to claim 3, it is characterised in that: a cooling device (6) includes Third support transmission mechanism and the primary cooling rotation silo for being horizontally set on third support transmission mechanism upper end, it is described primary cold But rotation silo is arranged for the front is high and the back is low, and the inner wall of the primary cooling rotation silo is arranged multiple thirds and raises plate, the third The extending direction for raising plate is parallel with the primary cooling rotation axis of silo, the front end setting second of the primary cooling rotation silo The second gravity settling chamber (6-1) is arranged in the other end of wind pipe (6-4), second wind pipe (6-4), described primary cold But the second hot air pipe (6-2) is arranged in the rear end of device (6), sets between a cooling device (6) and a screening plant (7) Set the 7th belt conveyer (6-3).
5. a kind of fertilizer system of processing according to claim 1, it is characterised in that: the secondary cooling apparatus (8) includes 4th support transmission mechanism and secondary cooling rotate silo, and the secondary cooling rotation silo, which is that the front is high and the back is low, to be arranged, and described two Plate is raised in the inner wall setting the multiple 4th of secondary cooling rotation silo, and the described 4th raises the extending direction of plate and secondary cooling rotation silo Axis it is parallel, the front end of the front end of secondary cooling rotation silo and primary cooling rotation silo passes through air hose (8-1) phase Connection.
6. a kind of fertilizer system of processing according to claim 1, it is characterised in that: the feeding device (1) includes multiple The feed hopper (1-1) to locate below ground level encloses above the feed hopper (1-1) and sets the first dust block board (1-2), the first gear It is arranged on hawk (1-2) the first cleaning shaft (1-3), feed screen (1-4) is arranged in the upper end of the feed hopper (1-1), each It is respectively provided with below feed hopper (1-1) Weighing control system (1-5), the lower section of multiple Weighing control systems (1-5) It is arranged the first belt conveyer (1-6), sets the second skin between first belt conveyer (1-6) and agitating device (2) Band transmission device (1-7);The agitating device (2) successively includes lower hopper (2-1), an agitating device (2-2) from top to bottom With secondary stirring device (2-3), encloses above the agitating device (2) and set the second dust block board (2-6), second dust block board It is arranged on (2-6) the second cleaning shaft (2-7), the tail end of second belt conveyer (1-7) is located at lower hopper (2-1) Top, the discharge port of an agitating device (2-2) are located at the top of secondary stirring device (2-3), the secondary agitation dress Setting third belt conveyer (2-8) between (2-3) and crushing device (3) is set, the crushing device (3) and primary be granulated fill The 4th belt conveyer (2-9) of setting between (4) is set, the coating device (10) includes the 5th support transmission mechanism and coating It rotates silo (10-1), coating rotation silo (10-1) inner wall setting ring baffle (10-2), coating rotates silo (10- 1) front end setting oil pipe (10-3) and tube cell (10-4).
7. a kind of fertilizer system of processing according to claim 6, it is characterised in that: a screening plant (7) and two The structure of secondary screening plant (9) is identical, including horizontally disposed rotation shaft screen (7-1), encloses above the rotation shaft screen (7-1) If fourth gear hawk (7-2), rotation shaft screen (7-1), which is that the front is high and the back is low, is arranged, dust is arranged in the lower section of rotation front end shaft screen (7-1) Bunker for collecting (7-3), dust collection hopper (7-3) are located at the top of the 4th belt conveyer (2-9), fourth gear hawk (7- 2) the 4th cleaning shaft (7-4) is set on.
8. a kind of fertilizer system of processing according to claim 6, it is characterised in that: an agitating device (2-2) is Two, mechanism is allocated in setting on the lower hopper (2-1), and the mechanism of allocating includes hinged is arranged in the upper end lower hopper (2-1) Face is allocated plate (2-4), and the secondary stirring device (2-3) is arranged in below ground, using auger type structure.
9. a kind of fertilizer system of processing according to claim 4, it is characterised in that: first gravity settling chamber (5-6) It is identical with the structure of the second gravity settling chamber (6-1), including multiple sealing rooms arranged side by side, the indoor setting lower block of the sealing Wall (12) and top retaining wall (13) are connected between adjacent seals room, positioned at the sealing room of rear side by the first underground air duct (14) It is connected to by the second underground air duct (15) with outdoor, the first exhaust fan (16) are arranged in second underground air duct (15).
10. a kind of fertilizer system of processing according to claim 9, it is characterised in that: second hot air pipe (6-2) it is another One end is connected with the second underground air duct (15) of the first gravity settling chamber (5-6), and is arranged on second hot air pipe (6-2) Two exhaust fans.
CN201711467800.4A 2017-12-29 2017-12-29 A kind of fertilizer system of processing Pending CN109985707A (en)

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* Cited by examiner, † Cited by third party
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CN111454759A (en) * 2020-03-17 2020-07-28 合肥工业大学 Dustless clean apparatus for producing of straw shaping granule
CN113399022A (en) * 2021-07-16 2021-09-17 江西昂仕新材料科技有限公司 Drying agent crushing and drying treatment device

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CN105922452A (en) * 2016-06-17 2016-09-07 佛山市联智新创科技有限公司 Foam concrete automatic mixing plant
CN206646037U (en) * 2017-03-19 2017-11-17 山东永大肥业有限公司 Marine alga acid type active element compound (mixed) Hefei rotary drum granulator
CN207872357U (en) * 2017-12-29 2018-09-18 安阳市宝康农资有限责任公司 A kind of fertilizer system of processing

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Publication number Priority date Publication date Assignee Title
GB881067A (en) * 1959-02-05 1961-11-01 Potasse & Engrais Chimiques Improved apparatus for the production of granulated fertilizers
CN102331168A (en) * 2011-09-21 2012-01-25 孙超 Hot air dryer with auxiliary plates
CN203329695U (en) * 2013-05-20 2013-12-11 河南天宇肥业有限公司 Dust-free granulating system for producing chemical fertilizer
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Publication number Priority date Publication date Assignee Title
CN111454759A (en) * 2020-03-17 2020-07-28 合肥工业大学 Dustless clean apparatus for producing of straw shaping granule
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CN113399022B (en) * 2021-07-16 2022-08-16 江西昂仕新材料科技有限公司 Drying agent crushing and drying treatment device

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