CN109971316A - A kind of water-base epoxy fullerene anticorrosive paint, preparation method - Google Patents

A kind of water-base epoxy fullerene anticorrosive paint, preparation method Download PDF

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CN109971316A
CN109971316A CN201810440482.0A CN201810440482A CN109971316A CN 109971316 A CN109971316 A CN 109971316A CN 201810440482 A CN201810440482 A CN 201810440482A CN 109971316 A CN109971316 A CN 109971316A
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江拥
任明华
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CHENGDU BAYDI NEW MATERIAL Co Ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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Abstract

The present invention relates to a kind of water-base epoxy fullerene anticorrosive paints, preparation method.Including component A and B component;Component A includes the following composition of weight percent meter: the first aqueous epoxy curing agent 10~20%, fullerene slurry 3~5%, graphene slurry 1~2%, titanium dioxide 5~8%, carbon black 0.1~0.2%, aqueous zinc phosphate 2~5%, dispersing agent 0.3~0.8%, defoaming agent 0.3~0.6%, corrosion inhibiter 0.5~1%, aqueous organobentonite 0.3~0.5%, fumed silica 0.2~0.4%, aqueous wax liquor 2~4%, blanc fixe 10~20%, silica flour 10~20%, conductive mica powder 20~35%, cosolvent 1~2%, deionized water 6.2~7.3%;B component is aqueous epoxy resin emulsion.Such product has very excellent wearability, anti-corrosive properties, electric conductivity, chemical resistance, impact flexibility and excellent application property.

Description

A kind of water-base epoxy fullerene anticorrosive paint, preparation method
Technical field
The present invention relates to a kind of water-base epoxy fullerene anticorrosive paints, preparation method, more particularly to a kind of using rich The coating that alkene improves aqueous epoxy resins anti-corrosion effect is strangled, technical field of aqueous paint is belonged to.
Background technique
With gradually increasing for people's environmental consciousness, water-based anticorrosive paint develops oneself important directions as paint development And research hotspot.Epoxy coating adhesive force height, fine corrosion resistance, excellent performance are not only applied in solvent type anti-corrosion It finds full expression in material, also sufficiently applies in water-based anticorrosive paint.Since epoxy resin has excellent adhesive force, heat steady Qualitative, anticorrosive property, chemical-resistant, insulating properties etc. can solidify with a variety of curing agent, can be as needed using flexile Formula, these excellent properties of epoxy coating make epoxy resin occupy leading position, epoxy in anticorrosive paint as Qi Ji Resin also becomes the anticorrosive paint resin that current number of applications is most, application range is most wide.Most of epoxy resin are not It is dissolved in water, the coating industrially used at present is largely solvent based coating, and conventional solution-type coating is mostly with aromatic hydrocarbons, esters, alcohol The disadvantages of class, ketone etc. are used as solvent, but organic solvent is inflammable, explosive, toxic brings inconvenience to storage and transportation and construction, and And volatile matter is directly discharged into air, environmental pollution is compared with type, with the enhancing of people's environmental consciousness, without organic solvent or low waves The novel anticorrosion coating such as green coatings such as powdery paints, the solventless coatings and water paint quilt in succession of hair property organic compound Exploitation.Powdery paints is because condition of cure is more harsh, to limit its development.Solventless epoxy coating is applied in solvent free Material field is that comparison is successful, only in recent years the hypotoxicity of reactive diluent and curing agent in terms of by Arrived challenge, improving among;And waterborne epoxy coatings is other than the plurality of advantages for adhering to solvent based coating, to raising Performance reduces pollution, expansion application etc. development.
Fullerene (C60) is a kind of newfound industrial material, its characteristic: 1, hardness is also harder than diamond;2, firmware degree (ductility) is 100 times stronger than steel;3, it can be conductive, and electric conductivity is stronger than copper, and weight only has 1/6th of copper;4, its ingredient is Carbon, so can be refined from waste.
C60 has the football structure of ideal symmetrical, reaction degeneracy with higher on its electron energy level.Theoretical calculation Show that the electron energy level degeneracy of C60 molecule reaches as high as five weights.The lowest unoccupied molecular orbital (LUMO) of C60 is triple The tlu state of degeneracy, so that C60 has very high electronegativity, it can receive electronics and form the anion of negatively charged son.Highly Structural symmetry combines with molecular orbit degeneracy, so that C60 molecule has redox property very rich.
Due to C60 molecule ionization potential with higher (the first ionization energy of C60 is about 7.6eV), it is, in general, that The electrochemical oxidation of C60 is more difficult, although also someone reports the electrochemistry irreversible oxidation reaction of C60 and C70, more often What is seen is the electrochemical reduction of fullerene.
C60 is also easy to that electrochemical hydrogenation reaction occurs.Electrochemical charge reaction can occur by hydrogen for C60 electrode, and The C60Hx of generation can be discharged with very high efficiency.Odd (Birch) reduction reaction of the uncle of fullerene and catalytic hydrogenation obtain Product it is very much, have C60H18, C60H36, C60H56 and completely hydrogenated C60H60 etc., there are also the hydrogenation products of C70 C70H46.The plus hydrogenated conjunction object of fullerene is highly stable, has broad application prospects.It safely can largely be collected using them With storage hydrogen property, as storage hydrogen material, this can apply the purifying in hydrogen, absorption, hydrogen combustion engine and In hydrogen-air-fuel battery.Fullerene is to the storage of hydrogen and is released to the compression of Study of Hydrogen, purifying, heat pump and refrigeration New method opens gate.
Fullerene is the 4 of carbon after diamond, graphite and Linear Carbon (carbyne) in discovery in 1985 Kind crystal habit.C60 molecule has armaticity, is dissolved in benzene in red sauce.It can make graphite with resistance heating graphite rod or arc process The methods of evaporation is made.C60 has lubricity, is likely to become super lubricant.Metal-doped C60 has superconductivity, is to have development The superconductor of future.C60 is also possible to be applied in many fields such as semiconductor, catalyst, accumulator material and drug. C60 molecule can and metal bonding, can also be combined with nonmetallic anion.When alkali metal atom and C60 are combined, electronics from Metallic atom is gone on C60 molecule, can form the MxC60 with superconductivity, and wherein M is K, Rb, Cs;X is to be doped into alkali metal The number of atom.K3C60 is superconductor in 18K or less, is conductor in 18K or more, is doped into atomicity up to 6, K6C60 is exhausted Edge body.C60 is the substance that existing scientific value has application prospect again, and there also have in fields such as life science, medicine, astrophysics to be fixed Meaning.Carbon 60 (C60) and carbon 70 (C70) are most common, and are capable of the fullerene of volume production, and the member of fullerene is also C28,C32,C240,C540.C78, C82, C84, C90, C96 etc. also have the other shapes such as tubulose.
Unconventional fullerene is extremely important in fullerene research although unstable in structure.Because on the one hand Many unconventional fullerenes are the precursor and intermediate product for synthesizing conventional fullerene, study its structure and property for understanding fowler The formation mechenism of alkene is extremely important;On the other hand the isomer number of unconventional fullerene is nearly the 100 of conventional fullerene Times, if it is possible to carrying out modification to fullerene by certain mode settles out it, then is tantamount to open a new material The gate of treasure-house.2000, the scientific research personnel of molecular nanostructure and key lab, nanotechnology institute during Japan's work, When finding two metal scandiums being placed in Fullerene Carbon cage for the first time, it can effectively stablize unconventional fullerene C66(Nature, 408,426,2000).After returning to China, the scientist of they and Xiamen University cooperates, and synthesizes to separate and characterize and pass through External Cl atom and the unconventional fullerene derivate C50Cl10(Science 304,699-699,2004 settled out). Laboratory scientific research personnel has synthesized in succession again embeds fullerene Sc2C2 C68 by the stabilization of packet metal carbides in fullerene The unconventional fullerene derivate C64H4 of (Angew. Chem. Int. ed. 45,2107,2006) and external hydrogen atom (J. Am. Chem. Soc. 128,6605,2006).These results illustrate that unconventional fullerene can be in several ways It settles out, lays a good foundation for research fullerene structure feature and the more fullerene-based materials of exploration.Fullerene is only due to it Special structure and chemical physical property, produces far-reaching influence to chemistry, physics, material science, shows in application aspect Tempting prospect.With the continuous deepening of research, Spectra of Carbon Clusters will bring great riches to the mankind.
Summary of the invention
Invention broadly provides a kind of water-base epoxy wear-proof anticorrosive paint containing fullerene, is utilized fullerene Spherical shape, spherical structure, high rigidity, high tenacity, high conduction performance substantially enhance the wearability, electric conductivity, impact of coating Toughness and antiseptic property.It is widely used in practicing the product tables such as oil-piping, crude oil storage tank, refined oil storage tank, automobile, engineering machinery The protection in face.
A kind of water-base epoxy fullerene anticorrosive paint, includes component A and B component;
Wherein,
Component A includes following composition in percentage by weight:
First aqueous epoxy curing agent 10~20%, fullerene slurry 3~5%, graphene starch 1~2%, titanium dioxide 5~8%, carbon black 0.1 ~0.2%, aqueous zinc phosphate 2~5%, dispersing agent 0.3~0.8%, defoaming agent 0.3~0.6%, corrosion inhibiter 0.5~1%, aqueous organic Bentonite 0.3~0.5%, fumed silica 0.2~0.4%, aqueous wax liquor 2~4%, blanc fixe 10~20%, silica flour 10~20%, conductive mica powder 20~35%, cosolvent 1~2%, deionized water 6.2~7.3%;
B component is aqueous epoxy resin emulsion;
The weight ratio of component A and B component is 100:40~80.
Cosolvent is selected from ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, dipropylene glycol, propylene glycol monomethyl ether, propylene glycol The alcohol ethers solvent such as monomethyl ether acetate, ethyl alcohol, n-butanol or isopropanol.
In one embodiment, the fullerene content in fullerene slurry is 10~16wt%.
In one embodiment, the preparation method of fullerene slurry is: preparing containing 0.3~0.5mol/L K2Cr2O7With the aqueous solution of the HCl of 1.2~1.5mol/L, the fullerene of 0.5~0.8g/L is added in aqueous solution, stirs evenly Afterwards, 3~5h is reacted under the conditions of 82~86 DEG C to filter out solid after reaction and cleaned with deionized water, and dry, obtain To the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 2~5wt% surface active fullerene, 5~ Second aqueous epoxy curing agent of 8wt%N, N- dihydroxy ethyl -3- amido methyl acrylate and 10~15wt%, add 0.8~ 1.0wt% Catalyzed by p-Toluenesulfonic Acid agent after being uniformly dispersed under ultrasound condition, is evaporated under reduced pressure under the conditions of 60~65 DEG C and removes solvent Afterwards, then at N25~8h is stirred under protective condition under the conditions of 40~45 DEG C to be reacted, after the reaction was completed, is cleaned instead with ethyl alcohol Object, and vacuum drying are answered, the fullerene of hyperbranched modification is obtained;Prepare again the fullerene containing the hyperbranched modification of 10~16wt%, The aqueous solution of 1~1.5wt% sodium polycarboxylate dipersant after being uniformly dispersed, obtains fullerene slurry.
In one embodiment, the aqueous epoxy resin emulsion is the modification E51 epoxy resin of ethenyl blocking Lotion.
In one embodiment, the preparation method of the modification E51 epoxy resin latex of the ethenyl blocking includes Following steps: polyalcohol, isocyanates are added into reactor step 1, organotin catalysts are added, and in nitrogen protection Under, 1~3h of reaction is carried out under the conditions of 82~88 DEG C, chain extender is added the reaction was continued 0.5~1h, obtain performed polymer;Wherein - the OH of polyalcohol the offer ,-NCO of isocyanates offer, chain extender molar ratio 5:6~8:1.2~1.6;Step 2, by pre-polymerization Body, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile are according to weight ratio 1:6~8:0.5~0.8:0.05~0.2 Mixing, then under nitrogen protection, 0.5~1.5h of reaction is carried out under the conditions of 80~85 DEG C, add the poly- methyl of ethenyl blocking Phenyl siloxane continues to react 1.5~2h of end capping reaction, the weight of ethenyl blocking polymethylphenylsiloxane and performed polymer Measuring ratio is 0.2:2~3;After reaction, neutralizer is added to be neutralized, adds deionized water and be vigorously stirred, is obtained Lotion;Deionized water and the additional amount of neutralizer are 12~14 times and 0.05~0.1 times of the weight of performed polymer.
In one embodiment, the organotin catalysts are dibutyl tin dilaurates.
In one embodiment, the chain extender is l, 4- butanediol, neopentyl glycol, ethylene glycol, a contracting diethyl two Alcohol, glycerol, maleic anhydride, trimethylolpropane, ethylenediamine, diethylenetriamine, triethylene tetramine or dihydromethyl propionic acid One or more of mixture.
In one embodiment, neutralizer is triethylamine, methylamine or triethanolamine.
The preparation method of water-base epoxy fullerene anticorrosive paint, includes the following steps:
Step 1, by the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter cosolvent be added production cylinder in, use 400~600 revs/min are stirred 5 minutes;
Aqueous organobentonite, fumed silica, aqueous wax liquor is added, using 400~600 revs/min in step 2 while stirring Stirring 5 minutes;
Titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate is added, using 600~800 in step 3 while stirring Rev/min stirring 10 minutes;
Fineness is ground to 30 microns using sand mill by step 4;
Step 5 is slowly added into conductive mica powder using 400~600 revs/min while stirring, is stirred using 1000~1200 revs/min 25~30 minutes;
Step 6, using 600~800 revs/min be slowly added into while stirring graphene slurry, fullerene starch, using 800~1000 turns/ Divide stirring 40~60 minutes.
Beneficial effect
Such product has very excellent wearability, anti-corrosive properties, electric conductivity, chemical resistance, impact flexibility and excellent applies Work, disposable coating reach 150 microns of not saggings;
In the present invention, it is the important component for improving epoxy coating corrosion resistance that the fullerene of use, which is starched, since fullerene has Conductive, spherical structure, high rigidity substantially enhance wearability, electric conductivity, impact flexibility and the antiseptic property of coating; Meanwhile aqueous zinc phosphate is used as corrosion-resistant filling, improve the anticorrosive property of coating;Using conductive mica powder, base In its electric conductivity, is matched with other fillers, improve coating antiseptic;In addition, when preparing fullerene slurry, by making It is directly added into aqueous epoxy curing agent during standby, using its spherical structure, epoxy hardener is embedded in spherical structure, is led to The crosslinking curing for crossing epoxy hardener and epoxy resin acts on, and directly fullerene is embedded in coating, improves the attached of coating Put forth effort, while N is carried out to the surface of fullerene, it is long-term to improve it for N- dihydroxy ethyl -3- amido methyl acrylate graft modification Stability when storage makes fullerene slurry by steadily saving, and keeps its Anticorrosive Character;Preparing aqueous epoxy resins cream In liquid, by lotion hydridization Polyurethane can be improved the adhesive force of coating, while by lotion first with acrylic acid list Body is blocked by Polyurethane performed polymer and cross linking of epoxy resin, then with ethenyl blocking polymethylphenylsiloxane, Ke Yiti The high compatibility with fullerene slurry, keeps coating more wear resistant.
Specific embodiment
Embodiment 1
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (6520 U.S.'s Hexion).
Embodiment 2
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (6520 U.S.'s Hexion).
Embodiment 3
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (6520 U.S.'s Hexion).
Embodiment 4
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (6520 U.S.'s Hexion).
Embodiment 5
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (6520 U.S.'s Hexion).
Embodiment 6
Wherein, the preparation method of fullerene slurry:
Prepare the K containing 0.3mol/L2Cr2O7With the aqueous solution of the HCl of 1.2mol/L, the richness of 0.5g/L is added in aqueous solution It strangles alkene and reacts 3h under the conditions of 82 DEG C after mixing evenly, after reaction, solid is filtered out and is cleaned with deionized water, and is dried It is dry, obtain the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 2wt% surface active fullerene, Second aqueous epoxy curing agent of 5wt%N, N- dihydroxy ethyl -3- amido methyl acrylate and 10wt%, adds 0.8wt% to first Benzene sulfonic acid catalyst after being uniformly dispersed under ultrasound condition, is evaporated under reduced pressure under the conditions of 60 DEG C except after solvent, then at N2Ceiling 5h is stirred under part under the conditions of 40 DEG C to be reacted, after the reaction was completed, reactant, and vacuum drying is cleaned with ethyl alcohol, is surpassed The fullerene of branched modification;Prepare again the fullerene containing the hyperbranched modification of 10wt%, 1wt% sodium polycarboxylate dipersant it is water-soluble Liquid after being uniformly dispersed, obtains fullerene slurry.
Second aqueous epoxy curing agent (the 701 fatty amine lotion of Ep ilink of A ir Products company)
Sodium polycarboxylate dipersant (Nantong City Han Tai Chemical Co., Ltd. HT-5050)
The preparation method of aqueous epoxy resin emulsion: polyalcohol, isocyanates are added into reactor step 1, and February is added Dilaurylate, and under nitrogen protection, reaction 1h is carried out under the conditions of 82 DEG C, adds chain extender l, 4- butanediol continues 0.5h is reacted, performed polymer is obtained;- NCO, the chain extender molar ratio 5:6 of-OH, isocyanates offer that wherein polyalcohol provides: 1.2;Step 2, by performed polymer, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile according to weight ratio 1:6:0.5: 0.05 mixing, then under nitrogen protection, reaction 0.5h is carried out under the conditions of 80 DEG C, add ethenyl blocking polymethyl-benzene base silicon Oxygen alkane continues to react end capping reaction 1.5h, and the weight ratio of ethenyl blocking polymethylphenylsiloxane and performed polymer is 0.2: 2;After reaction, neutralizer triethylamine is added to be neutralized, adds deionized water and be vigorously stirred, obtains lotion;It goes The additional amount of ionized water and neutralizer is 12 times and 0.05 times of the weight of performed polymer.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (self-control).
Embodiment 7
Wherein, the preparation method of fullerene slurry:
Prepare the K containing 0.5mol/L2Cr2O7With the aqueous solution of the HCl of 1.5mol/L, the richness of 0.8g/L is added in aqueous solution It strangles alkene and reacts 5h under the conditions of 86 DEG C after mixing evenly, after reaction, solid is filtered out and is cleaned with deionized water, and is dried It is dry, obtain the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 5wt% surface active fullerene, Second aqueous epoxy curing agent of 8wt%N, N- dihydroxy ethyl -3- amido methyl acrylate and 15wt%, adds 1.0wt% to first Benzene sulfonic acid catalyst after being uniformly dispersed under ultrasound condition, is evaporated under reduced pressure under the conditions of 65 DEG C except after solvent, then at N2Ceiling 8h is stirred under part under the conditions of 45 DEG C to be reacted, after the reaction was completed, reactant, and vacuum drying is cleaned with ethyl alcohol, is surpassed The fullerene of branched modification;The water of the fullerene containing the hyperbranched modification of 16wt%, 1.5wt% sodium polycarboxylate dipersant is prepared again Solution after being uniformly dispersed, obtains fullerene slurry.
Second aqueous epoxy curing agent (the 701 fatty amine lotion of Ep ilink of A ir Products company)
Sodium polycarboxylate dipersant (Nantong City Han Tai Chemical Co., Ltd. HT-5050)
The preparation method of aqueous epoxy resin emulsion: polyalcohol, isocyanates are added into reactor step 1, and February is added Dilaurylate, and under nitrogen protection, reaction 3h is carried out under the conditions of 88 DEG C, adds chain extender l, 4- butanediol continues 1h is reacted, performed polymer is obtained;- NCO, the chain extender molar ratio 5:8 of-OH, isocyanates offer that wherein polyalcohol provides: 1.6;Step 2, by performed polymer, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile according to weight ratio 1:8: 0.8:0.2 mixing, then under nitrogen protection, carry out reaction 1.5h under the conditions of 85 DEG C, add ethenyl blocking polymethyl-benzene Radical siloxane continues to react end capping reaction 2h, and the weight ratio of ethenyl blocking polymethylphenylsiloxane and performed polymer is 0.2:3;After reaction, neutralizer triethylamine is added to be neutralized, adds deionized water and be vigorously stirred, obtains cream Liquid;Deionized water and the additional amount of neutralizer are 14 times and 0.1 times of the weight of performed polymer.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (self-control).
Embodiment 8
Wherein, the preparation method of fullerene slurry:
Prepare the K containing 0.4mol/L2Cr2O7With the aqueous solution of the HCl of 1.3mol/L, the richness of 0.6g/L is added in aqueous solution It strangles alkene and reacts 4h under the conditions of 85 DEG C after mixing evenly, after reaction, solid is filtered out and is cleaned with deionized water, and is dried It is dry, obtain the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 3wt% surface active fullerene, Second aqueous epoxy curing agent of 6wt%N, N- dihydroxy ethyl -3- amido methyl acrylate and 12wt%, adds 0.9wt% to first Benzene sulfonic acid catalyst after being uniformly dispersed under ultrasound condition, is evaporated under reduced pressure under the conditions of 62 DEG C except after solvent, then at N2Ceiling 6h is stirred under part under the conditions of 42 DEG C to be reacted, after the reaction was completed, reactant, and vacuum drying is cleaned with ethyl alcohol, is surpassed The fullerene of branched modification;The water of the fullerene containing the hyperbranched modification of 12wt%, 1.2wt% sodium polycarboxylate dipersant is prepared again Solution after being uniformly dispersed, obtains fullerene slurry.
Second aqueous epoxy curing agent (the 701 fatty amine lotion of Ep ilink of A ir Products company)
Sodium polycarboxylate dipersant (Nantong City Han Tai Chemical Co., Ltd. HT-5050)
The preparation method of aqueous epoxy resin emulsion: polyalcohol, isocyanates are added into reactor step 1, and February is added Dilaurylate, and under nitrogen protection, reaction 2h is carried out under the conditions of 85 DEG C, adds chain extender l, 4- butanediol continues 0.6h is reacted, performed polymer is obtained;- NCO, the chain extender molar ratio 5:7 of-OH, isocyanates offer that wherein polyalcohol provides: 1.3;Step 2, by performed polymer, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile according to weight ratio 1:7:0.6: 0.1 mixing, then under nitrogen protection, reaction 1.2h is carried out under the conditions of 82 DEG C, add ethenyl blocking polymethyl-benzene base silicon Oxygen alkane continues to react end capping reaction 1.6h, and the weight ratio of ethenyl blocking polymethylphenylsiloxane and performed polymer is 0.2: 2.2;After reaction, neutralizer triethylamine is added to be neutralized, adds deionized water and be vigorously stirred, obtains lotion; Deionized water and the additional amount of neutralizer are 13 times and 0.07 times of the weight of performed polymer.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (self-control).
Reference examples 1
Difference with embodiment 5 is: conductive mica powder not being added, weight is replaced by aqueous zinc phosphate.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, it is stirred using 400~600 revs/min, is stirred 25~30 minutes using 1000~1200 revs/min;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (6520 U.S.'s Hexion).
Reference examples 2
Difference with embodiment 5 is that fullerene slurry is not added, and weight is starched by graphene and substituted.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry while stirring using 600~800 revs/min, using 800~1000 revs/min of stirrings 40~60 Minute, obtain A component.
B component uses aqueous epoxy resin emulsion (6520 U.S.'s Hexion).
Reference examples 3
Difference with embodiment 8 is: not using N in the preparation of fullerene slurry, N- dihydroxy ethyl -3- amido methyl acrylate is repaired Decorations.
Wherein, the preparation method of fullerene slurry:
Prepare the K containing 0.4mol/L2Cr2O7With the aqueous solution of the HCl of 1.3mol/L, the richness of 0.6g/L is added in aqueous solution It strangles alkene and reacts 4h under the conditions of 85 DEG C after mixing evenly, after reaction, solid is filtered out and is cleaned with deionized water, and is dried It is dry, obtain the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 3wt% surface active fullerene and The second aqueous epoxy curing agent of 12wt% adds 0.9wt% Catalyzed by p-Toluenesulfonic Acid agent, after being uniformly dispersed under ultrasound condition, It is evaporated under reduced pressure under the conditions of 62 DEG C after removing solvent, then at N26h is stirred under protective condition under the conditions of 42 DEG C to be reacted, instead After the completion of answering, reactant, and vacuum drying are cleaned with ethyl alcohol, obtains modified fullerene;The richness modified containing 12wt% is prepared again The aqueous solution for strangling alkene, 1.2wt% sodium polycarboxylate dipersant after being uniformly dispersed, obtains fullerene slurry.
Second aqueous epoxy curing agent (the 701 fatty amine lotion of Ep ilink of A ir Products company)
Sodium polycarboxylate dipersant (Nantong City Han Tai Chemical Co., Ltd. HT-5050)
The preparation method of aqueous epoxy resin emulsion: polyalcohol, isocyanates are added into reactor step 1, and February is added Dilaurylate, and under nitrogen protection, reaction 2h is carried out under the conditions of 85 DEG C, adds chain extender l, 4- butanediol continues 0.6h is reacted, performed polymer is obtained;- NCO, the chain extender molar ratio 5:7 of-OH, isocyanates offer that wherein polyalcohol provides: 1.3;Step 2, by performed polymer, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile according to weight ratio 1:7:0.6: 0.1 mixing, then under nitrogen protection, reaction 1.2h is carried out under the conditions of 82 DEG C, add ethenyl blocking polymethyl-benzene base silicon Oxygen alkane continues to react end capping reaction 1.6h, and the weight ratio of ethenyl blocking polymethylphenylsiloxane and performed polymer is 0.2: 2.2;After reaction, neutralizer triethylamine is added to be neutralized, adds deionized water and be vigorously stirred, obtains lotion; Deionized water and the additional amount of neutralizer are 13 times and 0.07 times of the weight of performed polymer.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (self-control).
Reference examples 4
Difference with embodiment 8 is: aqueous epoxy resin emulsion is handled without Polyurethane hydridization.
Wherein, the preparation method of fullerene slurry:
Prepare the K containing 0.4mol/L2Cr2O7With the aqueous solution of the HCl of 1.3mol/L, the richness of 0.6g/L is added in aqueous solution It strangles alkene and reacts 4h under the conditions of 85 DEG C after mixing evenly, after reaction, solid is filtered out and is cleaned with deionized water, and is dried It is dry, obtain the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 3wt% surface active fullerene, Second aqueous epoxy curing agent of 6wt%N, N- dihydroxy ethyl -3- amido methyl acrylate and 12wt%, adds 0.9wt% to first Benzene sulfonic acid catalyst after being uniformly dispersed under ultrasound condition, is evaporated under reduced pressure under the conditions of 62 DEG C except after solvent, then at N2Ceiling 6h is stirred under part under the conditions of 42 DEG C to be reacted, after the reaction was completed, reactant, and vacuum drying is cleaned with ethyl alcohol, is surpassed The fullerene of branched modification;The water of the fullerene containing the hyperbranched modification of 12wt%, 1.2wt% sodium polycarboxylate dipersant is prepared again Solution after being uniformly dispersed, obtains fullerene slurry.
Second aqueous epoxy curing agent (the 701 fatty amine lotion of Ep ilink of A ir Products company)
Sodium polycarboxylate dipersant (Nantong City Han Tai Chemical Co., Ltd. HT-5050)
The preparation method of aqueous epoxy resin emulsion: step 1, by E51 epoxy resin, methyl methacrylate, two isobutyl of azo Nitrile is mixed according to weight ratio 7:0.6:0.1, then under nitrogen protection, is carried out reaction 1.2h under the conditions of 82 DEG C, added ethylene Base sealing end polymethylphenylsiloxane continues to react end capping reaction 1.6h, ethenyl blocking polymethylphenylsiloxane and pre- The weight ratio of aggressiveness is 0.2:2.2;After reaction, neutralizer triethylamine is added to be neutralized, adds deionized water progress It is vigorously stirred, obtains lotion;Deionized water and the additional amount of neutralizer are 13 times and 0.07 times of the weight of performed polymer.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (self-control).
Reference examples 5
Difference with embodiment 8 is: aqueous epoxy resin emulsion shows to be handled by ethenyl blocking.
Wherein, the preparation method of fullerene slurry:
Prepare the K containing 0.4mol/L2Cr2O7With the aqueous solution of the HCl of 1.3mol/L, the richness of 0.6g/L is added in aqueous solution It strangles alkene and reacts 4h under the conditions of 85 DEG C after mixing evenly, after reaction, solid is filtered out and is cleaned with deionized water, and is dried It is dry, obtain the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 3wt% surface active fullerene, Second aqueous epoxy curing agent of 6wt%N, N- dihydroxy ethyl -3- amido methyl acrylate and 12wt%, adds 0.9wt% to first Benzene sulfonic acid catalyst after being uniformly dispersed under ultrasound condition, is evaporated under reduced pressure under the conditions of 62 DEG C except after solvent, then at N2Ceiling 6h is stirred under part under the conditions of 42 DEG C to be reacted, after the reaction was completed, reactant, and vacuum drying is cleaned with ethyl alcohol, is surpassed The fullerene of branched modification;The water of the fullerene containing the hyperbranched modification of 12wt%, 1.2wt% sodium polycarboxylate dipersant is prepared again Solution after being uniformly dispersed, obtains fullerene slurry.
Second aqueous epoxy curing agent (the 701 fatty amine lotion of Ep ilink of A ir Products company)
Sodium polycarboxylate dipersant (Nantong City Han Tai Chemical Co., Ltd. HT-5050)
The preparation method of aqueous epoxy resin emulsion: polyalcohol, isocyanates are added into reactor step 1, and February is added Dilaurylate, and under nitrogen protection, reaction 2h is carried out under the conditions of 85 DEG C, adds chain extender l, 4- butanediol continues 0.6h is reacted, performed polymer is obtained;- NCO, the chain extender molar ratio 5:7 of-OH, isocyanates offer that wherein polyalcohol provides: 1.3;Step 2, by performed polymer, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile according to weight ratio 1:7:0.6: 0.1 mixing, then under nitrogen protection, reaction 2.8h is carried out under the conditions of 82 DEG C;After reaction, be added neutralizer triethylamine into Row neutralizes, and adds deionized water and is vigorously stirred, obtains lotion;Deionized water and the additional amount of neutralizer are performed polymers 13 times of weight and 0.07 times.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added in production cylinder, using 400~ 600 revs/min are stirred 5 minutes;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (self-control).
Reference examples 6
Difference with embodiment 8 is that when preparing fullerene slurry, the second aqueous epoxy curing agent is not added, but is directly added Enter into component A.
Wherein, the preparation method of fullerene slurry:
Prepare the K containing 0.4mol/L2Cr2O7With the aqueous solution of the HCl of 1.3mol/L, the richness of 0.6g/L is added in aqueous solution It strangles alkene and reacts 4h under the conditions of 85 DEG C after mixing evenly, after reaction, solid is filtered out and is cleaned with deionized water, and is dried It is dry, obtain the fullerene of surface active;Using acetone as reaction dissolvent, wherein be added 3wt% surface active fullerene, 6wt%N, N- dihydroxy ethyl -3- amido methyl acrylate, add 0.9wt% Catalyzed by p-Toluenesulfonic Acid agent, disperse under ultrasound condition After uniformly, it is evaporated under reduced pressure under the conditions of 62 DEG C after removing solvent, then at N26h is stirred under protective condition under the conditions of 42 DEG C to carry out Reaction, after the reaction was completed, cleans reactant, and vacuum drying with ethyl alcohol, obtains the fullerene of hyperbranched modification;Prepare again containing The aqueous solution of the fullerene of the hyperbranched modification of 12wt%, 1.2wt% sodium polycarboxylate dipersant, after being uniformly dispersed, obtains fullerene Slurry.
Second aqueous epoxy curing agent (the 701 fatty amine lotion of Ep ilink of A ir Products company)
Sodium polycarboxylate dipersant (Nantong City Han Tai Chemical Co., Ltd. HT-5050)
The preparation method of aqueous epoxy resin emulsion: polyalcohol, isocyanates are added into reactor step 1, and February is added Dilaurylate, and under nitrogen protection, reaction 2h is carried out under the conditions of 85 DEG C, adds chain extender l, 4- butanediol continues 0.6h is reacted, performed polymer is obtained;- NCO, the chain extender molar ratio 5:7 of-OH, isocyanates offer that wherein polyalcohol provides: 1.3;Step 2, by performed polymer, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile according to weight ratio 1:7:0.6: 0.1 mixing, then under nitrogen protection, reaction 1.2h is carried out under the conditions of 82 DEG C, add ethenyl blocking polymethyl-benzene base silicon Oxygen alkane continues to react end capping reaction 1.6h, and the weight ratio of ethenyl blocking polymethylphenylsiloxane and performed polymer is 0.2: 2.2;After reaction, neutralizer triethylamine is added to be neutralized, adds deionized water and be vigorously stirred, obtains lotion; Deionized water and the additional amount of neutralizer are 13 times and 0.07 times of the weight of performed polymer.
Using above-mentioned raw material proportioning, it is prepared by the following method:
1, the first aqueous epoxy curing agent, the second aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter and cosolvent are added Enter to produce in cylinder, be stirred 5 minutes using 400~600 revs/min;The additional amount of second aqueous epoxy curing agent is surface active 4 times of the weight of fullerene;
2, aqueous organobentonite, fumed silica, aqueous wax liquor are added while stirring, using 400~600 revs/min of stirrings 5 Minute;
3, titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate are added while stirring, using 600~800 revs/min Stirring 10 minutes.
4, fineness is ground to 30 microns using sand mill;
5, be slowly added into conductive mica powder while stirring using 400~600 revs/min, using 1000~1200 revs/min stirring 25~ 30 minutes;
6, it is slowly added into graphene slurry, fullerene slurry while stirring using 600~800 revs/min, is stirred using 800~1000 revs/min It mixes 40~60 minutes, obtains A component.
B component uses aqueous epoxy resin emulsion (self-control).
Reference examples 7
Anticorrosive paint disclosed in ZL201510516233.1.
Reference examples 8
Anticorrosive paint disclosed in ZL201410115127.8.
Coating in Examples 1 to 8 and reference examples 1~8 is subjected to coating test, dry plate is realized: according to component A: component B= 100:40-80 is matched, and the adjustment of spray viscosity is carried out using deionized-distilled water, spray viscosity is adjusted to 30-40S (T-4 glasss) spray 2 layers, and dry plate is placed from dry 48 hours detection traditional performances in 25 DEG C of insulating boxs, as a result as shown in table 1, table 2.
In order to test the long-time stability of coating, above-mentioned waterborne epoxy coatings is packed with iron sheet, stores 18 in 30 DEG C A month, coating property test is carried out again, as a result as shown in table 3, table 4.
Table 1
Table 2
Table 3
Table 4
By Experimental Comparison analysis of illustrating above, the water-base epoxy conduction anti-corrosion of conductive mica powder production is combined using graphene slurry Painting conductive can reach 109-1010Ω.cm2, salt fog resistance is logical can reach 4000 hours or more, but still there are wearabilities Energy is poor, resistance to acid and alkali is general.After fullerene slurry is added, wear-resisting property is greatly promoted, and paint film loss is only 0.008 gram, conductive Performance reaches 107-108Ω.cm2While salt spray resistance has reached 5500h, resistance to acid and alkali is there has also been being obviously improved, simultaneously Toughness is promoted, and impact resistance reaches 65cm.By the comparison of embodiment 6 and embodiment 5 as can be seen that use was prepared Fullerene slurry and aqueous epoxy resin emulsion have the advantages that preferably to promote antiseptic property, adhesive force;By embodiment 8 and right 1 compared to as can be seen that the effect of conductive mica powder can effectively improve the antiseptic property of coating as usual;Pass through 8 He of embodiment Reference examples 2 are as can be seen that fullerene slurry in terms of improving coating abrasion performance and antiseptic property, has apparent effect;Pass through reality Example 8 and reference examples 3 are applied as can be seen that carrying out N to the surface of fullerene, the grafting of N- dihydroxy ethyl -3- amido methyl acrylate changes Property, stability when its long-term storage is improved, the phenomenon that coating storage is reunited later is avoided the occurrence of, keeps fullerene slurry logical It is saved after steadily, and keeps its Anticorrosive Character;By embodiment 8 and reference examples 4 as can be seen that preparing aqueous epoxy resins In lotion, by lotion hydridization Polyurethane the adhesive force of coating can be improved;It can be seen by embodiment 8 and reference examples 5 Out, by lotion first with acrylic monomers by Polyurethane performed polymer and cross linking of epoxy resin, then with the poly- first of ethenyl blocking Base phenyl siloxane is blocked, and the compatibility with fullerene slurry can be improved, keep coating more wear resistant;By embodiment 8 and right 6 as can be seen that the spherical structure that addition aqueous epoxy curing agent can use graphene will be consolidated when preparing fullerene slurry as usual When agent is fixed on structure, in paint solidification, epoxy resin and curing agent and fullerene is formed into stable consolidated structures, mentioned High adhesion force.Waterborne epoxy coatings provided by the invention be widely used in practice oil-piping, crude oil storage tank, refined oil storage tank, automobile, The protection of the product surfaces such as engineering machinery.

Claims (8)

1. a kind of water-base epoxy fullerene anticorrosive paint, includes component A and B component;
Wherein,
Component A includes following composition in percentage by weight:
First aqueous epoxy curing agent 10~20%, fullerene slurry 3~5%, graphene starch 1~2%, titanium dioxide 5~8%, carbon black 0.1 ~0.2%, aqueous zinc phosphate 2~5%, dispersing agent 0.3~0.8%, defoaming agent 0.3~0.6%, corrosion inhibiter 0.5~1%, aqueous organic Bentonite 0.3~0.5%, fumed silica 0.2~0.4%, aqueous wax liquor 2~4%, blanc fixe 10~20%, silica flour 10~20%, conductive mica powder 20~35%, cosolvent 1~2%, deionized water 6.2~7.3%
B component is aqueous epoxy resin emulsion;
The weight ratio of component A and B component is 100:40~80.
2. water-base epoxy fullerene anticorrosive paint according to claim 1, which is characterized in that cosolvent is selected from ethylene glycol Monobutyl ether, diethylene glycol monobutyl ether, dipropylene glycol, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, ethyl alcohol, n-butanol Or the alcohol ethers solvent such as isopropanol.
3. water-base epoxy fullerene anticorrosive paint according to claim 1, which is characterized in that in the fullerene slurry Fullerene content be 10~16wt%.
4. water-base epoxy fullerene anticorrosive paint according to claim 3, which is characterized in that the fullerene slurry Preparation method is: preparing the K containing 0.3~0.5mol/L2Cr2O7With the aqueous solution of the HCl of 1.2~1.5mol/L, in aqueous solution The middle fullerene that 0.5~0.8g/L is added reacts 3~5h after mixing evenly under the conditions of 82~86 DEG C, after reaction, will Solid is filtered out and is cleaned with deionized water, and is dried, and the fullerene of surface active is obtained;Using acetone as reaction dissolvent, at it Fullerene, the 5~8wt%N of the middle surface active that 2~5wt% is added, N- dihydroxy ethyl -3- amido methyl acrylate and 10~ The second aqueous epoxy curing agent of 15wt% adds 0.8~1.0wt% Catalyzed by p-Toluenesulfonic Acid agent, disperses under ultrasound condition equal After even, it is evaporated under reduced pressure under the conditions of 60~65 DEG C after removing solvent, then at N25 are stirred under the conditions of 40~45 DEG C under protective condition ~8h is reacted, and after the reaction was completed, is cleaned reactant, and vacuum drying with ethyl alcohol, is obtained the fullerene of hyperbranched modification;Again The aqueous solution of the fullerene containing the hyperbranched modification of 10~16wt%, 1~1.5wt% sodium polycarboxylate dipersant is prepared, dispersion is equal After even, fullerene slurry is obtained.
5. water-base epoxy fullerene anticorrosive paint according to claim 1, which is characterized in that the water-base epoxy tree Fat liquor is the modification E51 epoxy resin latex of ethenyl blocking.
6. water-base epoxy fullerene anticorrosive paint according to claim 5, which is characterized in that the ethenyl blocking The preparation method of modification E51 epoxy resin latex include the following steps: step 1, polyalcohol, isocyanates are added to reaction In device, organotin catalysts are added, and under nitrogen protection, carries out 1~3h of reaction under the conditions of 82~88 DEG C, adds chain extension Agent the reaction was continued 0.5~1h, obtains performed polymer;- NCO, the chain extender of-OH, isocyanates offer that wherein polyalcohol provides rub You are than 5:6~8:1.2~1.6;Step 2 presses performed polymer, E51 epoxy resin, methyl methacrylate, azodiisobutyronitrile It mixes according to weight ratio 1:6~8:0.5~0.8:0.05~0.2, then under nitrogen protection, is reacted under the conditions of 80~85 DEG C 0.5~1.5h adds ethenyl blocking polymethylphenylsiloxane and continues to react 1.5~2h of end capping reaction, vinyl The weight ratio for blocking polymethylphenylsiloxane and performed polymer is 0.2:2~3;After reaction, neutralizer is added to be neutralized, It adds deionized water to be vigorously stirred, obtains lotion;Deionized water and the additional amount of neutralizer are the weight of performed polymer 12~14 times and 0.05~0.1 times.
7. water-base epoxy fullerene anticorrosive paint according to claim 6, which is characterized in that described is organotin catalyzed Agent is dibutyl tin dilaurate;The chain extender is l, 4- butanediol, neopentyl glycol, ethylene glycol, diglycol, sweet One in oil, maleic anhydride, trimethylolpropane, ethylenediamine, diethylenetriamine, triethylene tetramine or dihydromethyl propionic acid Kind or several mixtures;Neutralizer is triethylamine, methylamine or triethanolamine.
8. the preparation method of the described in any item water-base epoxy fullerene anticorrosive paints of claim 1~7, which is characterized in that Include the following steps:
Step 1, by the first aqueous epoxy curing agent, dispersing agent, defoaming agent, corrosion inhibiter cosolvent be added production cylinder in, use 400~600 revs/min are stirred 5 minutes;
Aqueous organobentonite, fumed silica, aqueous wax liquor is added, using 400~600 revs/min in step 2 while stirring Stirring 5 minutes;
Titanium dioxide, carbon black, blanc fixe, silica flour, aqueous zinc phosphate is added, using 600~800 in step 3 while stirring Rev/min stirring 10 minutes;
Fineness is ground to 30 microns using sand mill by step 4;
Step 5 is slowly added into conductive mica powder using 400~600 revs/min while stirring, is stirred using 1000~1200 revs/min 25~30 minutes;
Step 6, using 600~800 revs/min be slowly added into while stirring graphene slurry, fullerene starch, using 800~1000 turns/ Divide stirring 40~60 minutes.
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CN110698946A (en) * 2019-09-17 2020-01-17 湖州市南浔联谊喷涂厂 Superstrong anti-corrosion marine water-based paint and preparation method thereof
CN111793405A (en) * 2020-07-31 2020-10-20 江苏华夏制漆科技有限公司 Waterborne epoxy graphene zinc-containing anticorrosive primer
CN112011270A (en) * 2020-08-28 2020-12-01 江苏华夏制漆科技有限公司 Waterborne epoxy anticorrosive paint containing modified E51 epoxy and fullerene
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CN110698946A (en) * 2019-09-17 2020-01-17 湖州市南浔联谊喷涂厂 Superstrong anti-corrosion marine water-based paint and preparation method thereof
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CN115836115A (en) * 2020-05-13 2023-03-21 石墨创新技术有限公司 Composition for coating, coating and method thereof
CN111793405A (en) * 2020-07-31 2020-10-20 江苏华夏制漆科技有限公司 Waterborne epoxy graphene zinc-containing anticorrosive primer
CN112011270A (en) * 2020-08-28 2020-12-01 江苏华夏制漆科技有限公司 Waterborne epoxy anticorrosive paint containing modified E51 epoxy and fullerene

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