CN109951033B - Automatic paste dress and do not take device of magnetism magnetic steel piece - Google Patents
Automatic paste dress and do not take device of magnetism magnetic steel piece Download PDFInfo
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- CN109951033B CN109951033B CN201711383704.1A CN201711383704A CN109951033B CN 109951033 B CN109951033 B CN 109951033B CN 201711383704 A CN201711383704 A CN 201711383704A CN 109951033 B CN109951033 B CN 109951033B
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Abstract
The invention relates to a device for automatically pasting and mounting a non-magnetic steel sheet, which comprises a profiling jig, a profiling jig pressing cylinder, a profiling jig hexagonal rotation servo motor, a carrying robot, a profiling pressing head cylinder, a magnetic pasting pressing cylinder and a magnetic steel sheet distributing and feeding mechanism, wherein the profiling jig, the profiling jig pressing cylinder, the profiling jig hexagonal rotation servo motor and the magnetic steel sheet distributing and feeding mechanism are arranged in a magnetic steel sheet reshaping area, the profiling pressing head cylinder and the magnetic pasting pressing cylinder are arranged in the magnetic steel sheet region, and the carrying robot is positioned between the magnetic steel sheet reshaping area and the magnetic steel sheet region. Compared with the prior art, the invention has the advantages of being suitable for automatically pasting the magnetic steel on the rotor of the small motor, high in production efficiency, high in product consistency and the like.
Description
Technical Field
The invention relates to the technical field of motor accessory processing equipment, in particular to a device for automatically pasting a non-magnetic steel sheet.
Background
At present, the technology of direct current or alternating current motors is mature, and the principle is that a rotor rotates and does work through magnetic induction. The motor brings great changes to industrial production and improves production efficiency, but the manufacturing or assembling of the motor still has a plurality of technical defects influencing production efficiency and quality, the product processed by the existing motor rotor magnetic steel pasting equipment is a magnetic steel sheet with magnetism, the magnetism of the magnetic steel sheet can be well pasted on the rotor during installation, and meanwhile, the large rotor is generally assembled in a magnetic steel sheet inserting mode; at present, the market of the process of sticking the magnetic steel sheet without magnetism on the motor rotor is basically blank, and the sticking technology of the magnetic steel sheet without magnetism for the small motor becomes more urgent technology.
Disclosure of Invention
The present invention is directed to overcoming the above-mentioned drawbacks of the prior art and providing an apparatus for automatically mounting a sheet without magnetic steel.
The purpose of the invention can be realized by the following technical scheme:
a device for automatically pasting and mounting a non-magnetic steel sheet comprises a profiling jig, a profiling jig pressing cylinder, a profiling jig hexagonal rotation servo motor, a carrying robot, a profiling pressure head cylinder and a magnetic pasting pressing cylinder, wherein the profiling jig, the profiling jig pressing cylinder and the profiling jig six-angle rotation servo motor are arranged in a magnetic steel sheet reshaping area;
the device firstly utilizes the copying jig to carry out magnetic steel sheet shaping in a magnetic steel sheet shaping area, the carrying robot conveys the copying jig pasted with the magnetic steel sheet to a magnetic steel sheet pasting area, and after the copying pressure head cylinder is utilized to carry out adsorption operation on a demagnetized steel sheet, the carrying robot conveys the copying jig back to the magnetic steel sheet shaping area, conveys the motor rotor to the magnetic steel sheet pasting area and carries out magnetic steel sheet pasting operation on the motor rotor.
Preferably, the device further comprises a magnetic steel sheet distributing and feeding mechanism, and the magnetic steel sheet distributing and feeding mechanism is arranged in the magnetic steel sheet shaping area.
Preferably, the shape of the profiling jig is the same as that of the motor rotor.
Preferably, the outer surface of the profiling jig is provided with six equal shaping grooves for placing the magnetic steel sheets, and each shaping groove is internally provided with a magnet.
Preferably, the profiling pressure head is internally provided with an electromagnet, the device comprises 6 profiling pressure heads and 6 profiling pressure head cylinders, the profiling pressure heads are uniformly distributed on one circumference, and the profiling pressure head cylinders are distributed on the periphery of the profiling pressure head.
Preferably, the surface of the profiling pressing head is in shape fit with the magnetic steel sheet.
Preferably, the profiling pressure head is internally provided with a vacuum chuck.
Preferably, the transfer robot is a 4-axis transfer robot.
Compared with the prior art, the invention has the following advantages:
1. the pertinence is strong: the mechanism automatically pastes the magnetic steel to the rotor of the small motor aiming at the magnetic steel without magnetism.
2. The production efficiency is high: the original product is assembled and purchased manually, the time for assembling a single product is two minutes or three minutes, and the time for assembling the product after the automatic assembly is adopted at present is 45 seconds.
3. The product consistency is high: aiming at the complexity of the appearance of the product, a profiling jig and a profiling pressure head are adopted to shape the magnetic steel sheet constantly, and the height of the magnetic steel sheet is leveled by a magnetic pressing cylinder before the magnetic steel sheet is pasted, so that the uniformity of the directional height of the assembled product is ensured, and the qualification rate is high.
Drawings
FIG. 1 is a plan view of the apparatus of the present invention;
FIG. 2 is a schematic view of the magnetic steel sheet shaping area of the device of the present invention;
FIG. 3 is a schematic view of the magnetic steel sheet region of the device of the present invention;
wherein: 1. the profiling mechanism comprises a profiling pressure head, 2 a profiling pressure head cylinder, 3 a profiling jig, 4 and 4-axis carrying robots, 5 a workpiece, 6 a magnetic steel sheet distributing and feeding mechanism, 7 a profiling jig hexagonal rotation servo motor, 8 a profiling jig pressing cylinder, 9 a magnetic pressing cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.
Example (b):
the profiling jig is used for shaping the non-magnetic steel sheet, the profiling jig with the magnetic steel sheet is carried to the magnetic steel sheet sticking area through the carrying robot or the transferring mechanism, the magnetic steel sheet on the profiling jig is sucked away through the profiling pressure head, and after an electric motor rotor shaft reaches the magnetic sticking area, the magnetic steel sheet sticking operation is carried out on the electric motor rotor shaft.
The concrete structure is as follows:
the utility model provides an automatic paste device of subsides without magnetism magnetic steel piece, as shown in figure 1, the device includes profile modeling tool 3, profile modeling tool compresses tightly cylinder 8, six angle of rotation servo motor 7 of profile modeling tool, transfer robot, profile modeling pressure head 1, profile modeling pressure head cylinder 2, paste magnetism and compress tightly cylinder 9, and magnetic steel piece divides material and feeding mechanism 6, as shown in figure 2, profile modeling tool 3, profile modeling tool compresses tightly cylinder 8, six angle of rotation servo motor 7 of profile modeling tool, and magnetic steel piece divide material and feeding mechanism 6 to set up in the magnetic steel piece plastic region, as shown in figure 3, profile modeling pressure head 1, profile modeling pressure head cylinder 2 and paste magnetism and compress tightly cylinder 9 and set up in pasting the magnetic steel piece region, transfer robot is located between magnetic steel piece plastic region and the magnetic steel piece region. The profiling pressure head is arranged at the front end of the profiling pressure head cylinder. The transfer robot is a 4-axis transfer robot 4. The transfer robot is used for transferring the copying jig or the workpiece 5 during working.
The shape of the profiling jig 3 simulates the shape of a motor rotor, six equal shaping grooves for placing magnetic steel sheets are formed in the outer surface of the profiling jig, and a magnet is arranged in each shaping groove.
The profile modeling pressure head 1 embeds the electro-magnet, and the device includes 6 profile modeling pressure heads and 6 profile modeling pressure head cylinders, and the profile modeling pressure head is the circumference form and distributes, and profile modeling pressure head cylinder distributes in profile modeling pressure head periphery. The surface of the profiling pressure head is attached to the shape of the magnetic steel sheet.
The working principle is as follows:
when the magnetic steel sheet is shaped in the shaping area, 1) the magnetic steel sheet distributing and feeding mechanism pastes the magnetic steel sheet without magnetism to the profiling jig tool for six times; 2) the top of the profiling jig 3 is pressed by the profiling jig pressing cylinder 8 when the magnetic steel is adhered, so that the magnetic steel is prevented from shaking when being adhered to the profiling jig; 3) after the six magnetic steels are adhered to the profiling jig, the 4-shaft transfer robot 4 picks the six magnetic steels; 4) after grabbing, the robot puts the profiling jig 3 in a magnet pasting area;
when pasting the magnetic steel sheet operation in pasting the magnetic steel sheet region, carry out profile modeling tool demagnetization steel sheet work flow earlier:
1) the robot grabs the profiling jig (with magnetic steel sheet) from the feeding area to the magnet sticking area; 2) the magnetism sticking and pressing cylinder 9 presses down the lower copying jig and then retreats; 3) six sets of profiling pressure head cylinders 2 drive six profiling pressure heads 1 to be attached to the periphery of the profiling jig; 4) a vacuum chuck is arranged in the profiling pressure head to work, and six magnetic steel sheets are adsorbed; 5) after adsorption, the six sets of profiling pressing heads 2 return to the air cylinder; 6) then the robot conveys the profiling jig with the magnetic steel sheet taken out to a material loading area from the magnet sticking area;
then, the magnetic steel is attached to the rotor in a working process: 1) the 4-axis robot takes the glued rotor from the previous station to the magnet sticking area; 2) the six profiling pressure head cylinders 2 push out the magnetic steel sheets of the six profiling pressure heads 1 to be attached to the rotor; 3) the magnet sticking and pressing cylinder 9 is pressed down to level the heights of the six magnetic steels and then return; 4) the 4-axis robot clamps the rotor stuck with six pieces of magnetic steel to be fixed; 4) six built-in vacuum chucks of the six profiling tools stop absorbing, and then six magnetic cylinders return; 5) and the 4-axis robot sends the rotor pasted with the magnetic steel to the next procedure.
The equipment firstly installs a magnetic steel sheet without magnetism on a profiling jig in a shaping area, then a 4-shaft robot transports the profiling jig pasted with the magnetic steel sheet to a magnet pasting area, a profiling pressure head sucks the magnetic steel sheet on the profiling jig away through a built-in electromagnet, then a 4-shaft transporting robot transports the profiling jig back to the shaping area, the transporting robot transports a motor rotor shaft to the magnet pasting area, a profiling pressure head cylinder acts, the profiling pressure head pastes the magnetic steel sheet on the profiling pressure head to the motor rotor shaft, and at the moment, the action of the mechanism is finished.
Aiming at the small motor rotor, the invention adopts a magnetic steel sheet pasting mode, is simple and convenient, simultaneously utilizes the profiling jig and the profiling pressure head to successively shape the magnetic steel sheet so that the magnetic steel sheet is finally pasted on the surface of the motor rotor, has good installation effect and high automation degree, the time for assembling a single product is two minutes or three minutes, the time for assembling the product after the automatic assembly is adopted at present is 45 seconds, and the production efficiency is high.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (7)
1. The device is characterized by comprising a profiling jig, a profiling jig pressing cylinder, a profiling jig hexagonal rotation servo motor, a carrying robot, a profiling pressure head cylinder and a magnet sticking pressing cylinder, wherein the profiling jig, the profiling jig pressing cylinder and the profiling jig six-angle rotation servo motor are arranged in a magnet steel sheet shaping area;
the device firstly utilizes the copying jig to carry out magnetic steel sheet shaping in a magnetic steel sheet shaping area, the carrying robot conveys the copying jig pasted with the magnetic steel sheet to a magnetic steel sheet pasting area, and after the copying pressure head cylinder is utilized to carry out adsorption operation on a demagnetized steel sheet, the carrying robot conveys the copying jig back to the magnetic steel sheet shaping area, conveys the motor rotor to the magnetic steel sheet pasting area and carries out magnetic steel sheet pasting operation on the motor rotor.
2. The apparatus of claim 1, further comprising a magnetic steel sheet distributing and feeding mechanism disposed in the magnetic steel sheet shaping region.
3. The apparatus as claimed in claim 1, wherein the profiling jig has six equal shaping grooves for holding the magnetic steel sheet on the outer surface, and each shaping groove is provided with a magnet.
4. An apparatus as claimed in claim 1, wherein said copying ram has an electromagnet inside, said apparatus includes 6 copying rams and 6 copying ram cylinders, said copying rams are evenly distributed around a circumference, and said copying ram cylinders are distributed around the periphery of said copying ram.
5. An apparatus as recited in claim 1, wherein said contoured platen surface conforms to the shape of the magnetic steel sheet.
6. An apparatus as recited in claim 1, wherein said profiling head incorporates a vacuum chuck.
7. An apparatus for automatically attaching a sheet of non-magnetic steel according to claim 1, wherein said transfer robot is a 4-axis transfer robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711383704.1A CN109951033B (en) | 2017-12-20 | 2017-12-20 | Automatic paste dress and do not take device of magnetism magnetic steel piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711383704.1A CN109951033B (en) | 2017-12-20 | 2017-12-20 | Automatic paste dress and do not take device of magnetism magnetic steel piece |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109951033A CN109951033A (en) | 2019-06-28 |
| CN109951033B true CN109951033B (en) | 2020-12-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711383704.1A Expired - Fee Related CN109951033B (en) | 2017-12-20 | 2017-12-20 | Automatic paste dress and do not take device of magnetism magnetic steel piece |
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| Country | Link |
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| CN (1) | CN109951033B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112600370B (en) * | 2020-12-17 | 2022-05-24 | 苏州新棋周自动化科技有限公司 | High-precision automatic magnetic steel sheet pasting device |
| CN112787471B (en) * | 2021-01-05 | 2021-12-21 | 常州机电职业技术学院 | Automatic magnetic steel sheet pasting device for permanent magnet synchronous motor |
Citations (9)
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|---|---|---|---|---|
| US6467157B1 (en) * | 2000-01-26 | 2002-10-22 | Odin Technologies, Ltd. | Apparatus for construction of annular segmented permanent magnet |
| CN102265488A (en) * | 2008-11-28 | 2011-11-30 | 蒂森克虏伯电梯股份有限公司 | Method for mounting permanent magnets |
| CN102615498A (en) * | 2012-04-21 | 2012-08-01 | 石家庄爱驰自动化设备有限公司 | Machine for automatically assembling magnetic steel |
| CN102629806A (en) * | 2012-04-24 | 2012-08-08 | 深圳市轴心自控技术有限公司 | Rotor magnetic steel pasting process |
| CN103095065A (en) * | 2013-01-30 | 2013-05-08 | 广东明阳风电产业集团有限公司 | Assembling and positioning method of tile-shaped magnetic patch of permanent magnet |
| CN205096838U (en) * | 2015-10-19 | 2016-03-23 | 南京工程学院 | Multipolar magnetic shoe assembly system |
| CN205178793U (en) * | 2015-10-30 | 2016-04-20 | 湖北西浦电机科技有限责任公司 | Exchange general assembly fixture of synchronous cylinder rotor tile formula magnet steel of permanent magnetism |
| CN106374696A (en) * | 2016-11-01 | 2017-02-01 | 宁波舜宇智能科技有限公司 | Magnetic steel assembling equipment and magnetic steel assembling method therefor |
| CN107398710A (en) * | 2017-07-19 | 2017-11-28 | 华中科技大学 | A kind of mounting tool suitable for tile shape permanent magnet |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6974522B2 (en) * | 2003-09-29 | 2005-12-13 | Torrington Research Co. | Method and apparatus for mounting a plurality of magnet segments on a back ring |
-
2017
- 2017-12-20 CN CN201711383704.1A patent/CN109951033B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6467157B1 (en) * | 2000-01-26 | 2002-10-22 | Odin Technologies, Ltd. | Apparatus for construction of annular segmented permanent magnet |
| CN102265488A (en) * | 2008-11-28 | 2011-11-30 | 蒂森克虏伯电梯股份有限公司 | Method for mounting permanent magnets |
| CN102615498A (en) * | 2012-04-21 | 2012-08-01 | 石家庄爱驰自动化设备有限公司 | Machine for automatically assembling magnetic steel |
| CN102629806A (en) * | 2012-04-24 | 2012-08-08 | 深圳市轴心自控技术有限公司 | Rotor magnetic steel pasting process |
| CN103095065A (en) * | 2013-01-30 | 2013-05-08 | 广东明阳风电产业集团有限公司 | Assembling and positioning method of tile-shaped magnetic patch of permanent magnet |
| CN205096838U (en) * | 2015-10-19 | 2016-03-23 | 南京工程学院 | Multipolar magnetic shoe assembly system |
| CN205178793U (en) * | 2015-10-30 | 2016-04-20 | 湖北西浦电机科技有限责任公司 | Exchange general assembly fixture of synchronous cylinder rotor tile formula magnet steel of permanent magnetism |
| CN106374696A (en) * | 2016-11-01 | 2017-02-01 | 宁波舜宇智能科技有限公司 | Magnetic steel assembling equipment and magnetic steel assembling method therefor |
| CN107398710A (en) * | 2017-07-19 | 2017-11-28 | 华中科技大学 | A kind of mounting tool suitable for tile shape permanent magnet |
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| CN109951033A (en) | 2019-06-28 |
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Granted publication date: 20201229 Termination date: 20211220 |