CN109932488B - Capacitor appearance detection method - Google Patents

Capacitor appearance detection method Download PDF

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Publication number
CN109932488B
CN109932488B CN201910204942.4A CN201910204942A CN109932488B CN 109932488 B CN109932488 B CN 109932488B CN 201910204942 A CN201910204942 A CN 201910204942A CN 109932488 B CN109932488 B CN 109932488B
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capacitor
square capacitor
suction nozzle
square
detection
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CN109932488A (en
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李海荣
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Guangdong Rongxu Intelligent Technology Co ltd
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Guangdong Rongxu Intelligent Technology Co ltd
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Abstract

The invention relates to the technical field of capacitor appearance detection methods, in particular to a capacitor appearance detection method; feeding the square capacitor pins downwards, carrying out primary detection on the top surface of the square capacitor by using a first detection device, and continuously moving the qualified square capacitor which is subjected to the primary detection along a feeding track; the suction nozzle sucks the top surface of the square capacitor and moves upwards; the square capacitor is overturned by the suction nozzle, so that the square capacitor is transversely placed; the suction nozzle rotates automatically, and the peripheral side surfaces of the square capacitor are detected by a second detection device; turning over the square capacitor to enable the pins of the square capacitor to be upward, detecting the bottom surface of the square capacitor by a second detection device, and discharging after detection is finished; the invention carries out side surface detection by turning over the square capacitor and the rotation of the suction nozzle, can realize automatic production, and has simple structure and high efficiency.

Description

Capacitor appearance detection method
Technical Field
The invention relates to the technical field of detection equipment, in particular to a capacitor appearance detection method.
Background
The existing square capacitor needs to detect the appearance of the capacitor and six surfaces of the capacitor, when the capacitor is detected, pins of the capacitor are not necessarily straight, and the pins of the capacitor need to be leveled, and the existing detection equipment generally has the conditions of low efficiency and complex structure.
Therefore, based on the above-mentioned drawbacks of the existing capacitive appearance inspection apparatus, it is necessary to improve the existing capacitive appearance inspection apparatus.
Disclosure of Invention
The invention aims to provide a capacitance appearance detection method aiming at the defects of the prior art, which solves the problems of the prior detection equipment and method that: low efficiency, complex structure and the like.
In order to realize the purpose, the invention is realized by the following technical scheme: the capacitor appearance detection method comprises the steps that square capacitor pins are fed downwards, the first detection device is used for carrying out primary detection on the top surface of a square capacitor, and the qualified square capacitor which is subjected to primary detection continues to move along a feeding track; the suction nozzle sucks the top surface of the square capacitor and moves upwards; the square capacitor is overturned by the suction nozzle, so that the square capacitor is transversely placed; the suction nozzle rotates automatically, and the second detection device detects the side surface of the square capacitor; and then the square capacitor is turned over, so that the pins of the square capacitor are upward, the bottom surface of the square capacitor is detected by the second detection device, and the square capacitor is discharged after detection is finished.
After the bottom surface of the square capacitor is detected, the suction nozzle is turned over to enable the pins of the square capacitor to be placed transversely, the square capacitor is placed on the discharging rail, and a third detection device is arranged on the discharging rail in a matched mode to detect the bottom surface material of the square capacitor.
After the primary detection is qualified, the pin clamp of the square capacitor is leveled by the pin clamping device.
And after the primary detection is qualified, the square capacitor is flattened by the pressure lever from top to bottom.
The first detection device and the second detection device are longitudinally arranged.
The suction nozzle is provided with a rotation device.
The bottom of the suction nozzle is provided with a gear which is provided with a rack driven by a cylinder.
The invention has the beneficial effects that: the top surface of the square capacitor is detected firstly, then the suction nozzle sucks the top surface of the square capacitor, the side surface detection is carried out through the automation of turning over the square capacitor and the suction nozzle, the automatic production can be realized, and the structure is simple and the efficiency is high.
Drawings
Fig. 1 is a schematic structural diagram of a capacitive appearance inspection apparatus according to the present invention.
Fig. 2 is a schematic view of an assembly structure of the material suction device of the present invention.
Fig. 3 is a partial structural schematic view of the material suction device of the present invention.
Fig. 4 is a partial structural view of a feeding portion of the present invention.
Fig. 5 is another angle structure diagram of fig. 4.
FIG. 6 is another partial structural view of the feeding section of the present invention.
Fig. 7 is a schematic view of an assembly structure of the cam rotating shaft and the cam according to the present invention.
Fig. 8 is an assembly structure diagram of the truing seat of the present invention.
Fig. 9 is a partial structural schematic view of the material clamp of the present invention.
Fig. 10 is a perspective view of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
The invention discloses a capacitor appearance detection method, which comprises the following steps: feeding the square capacitor pins downwards, carrying out primary detection on the top surface of the square capacitor by using a first detection device, and continuously moving the qualified square capacitor which is subjected to the primary detection along a feeding track; the suction nozzle sucks the top surface of the square capacitor and moves upwards; the square capacitor is turned over by the suction nozzle, so that pins of the square capacitor are horizontal; the suction nozzle rotates automatically, and the second detection device detects the side surface of the square capacitor; and then the square capacitor is turned over, so that the pins of the square capacitor are upward, the bottom surface of the square capacitor is detected by the second detection device, and the square capacitor is discharged after detection is finished.
After the bottom surface of the square capacitor is detected, the suction nozzle is turned over to enable the pins of the square capacitor to be horizontal, the square capacitor is placed on the discharging rail, and a third detection device is arranged on the discharging rail in a matched mode to detect the bottom surface material of the square capacitor.
The third detection device detects the height of the bottom resin surface of the bottom surface of the square capacitor by laser; and the sorting mechanism device automatically sorts all products according to the detection result. The invention detects the 360-degree appearance of six surfaces and two pins of the square capacitor by moving and turning the square capacitor and the rotation of the suction nozzle device, can realize automatic production, and has simple structure, high efficiency and labor saving.
After the primary detection is qualified, the pin clamp of the square capacitor is leveled by the pin clamping device.
And after the primary detection is qualified, the square capacitor is flattened by the pressure lever from top to bottom.
Referring to fig. 1-10, the capacitor appearance detection device provided by the invention comprises a primary detection device 1, a material suction device 2, a suction nozzle 3, a top detection device 4, a discharge rail 5, a subsequent detection device 6, a primary defective product box 7, a defective product box 8, a rotating motor 9, a rack motor 10, a movable slide rail 11, a capacitor 12, a rack 13, a gear 14, a clamping plate 15, a feeding rail 16, an inserting plate 17, a shaping mold 18, a push plate 19, a pressure bar 20, a lifting block 21, a lifting rod 22, a movable clamp 23, a rotating wheel 24, a first cam 25, a second cam 26, a third cam 27, a fourth cam 28, a material clamp 29, a front and rear swing rod 30, a cam rotating shaft 31, a pull rod 32, a lifting pulley 33, an inclined surface 34, an automatic feeding device 35, a driving rod 36, a first lifting swing rod 37, a second lifting swing rod 38, a shaping seat 39 and a lifting plate 40.
If fig. 1, install preliminary detection device 1 on the workstation, absorb material device 2, suction nozzle 3, top detection device 4, ejection of compact track 5, subsequence detection device 6, just examine defective products case 7, defective products case 8, pay-off track 16, material clamp 29, preliminary detection device 1 adopts a detection head, detect the top surface of the electric capacity of feeding in proper order, if detect for defective products, then be sent into in the just examining defective products case 7, if detect for the defective products, then continue to remove, defective products case 8 is sent into to last defective products, still be provided with other defective products cases on the workstation, here do not describe repeatedly. Top detection device 4 adopts more than one to detect the head, can detect a plurality of electric capacity 12 simultaneously, and top detection device 4 still is furnished with the division board to mutual interference is avoided, and subsequent detection device 6 detects electric capacity 12's bottom panel. The discharging rail 5 adopts a belt structure, the material sucking device 2 rotates, and the capacitor 12 is placed on the discharging rail 5 for discharging.
The whole material suction device 2 can be lifted and driven by a lifting cylinder, and is not described herein.
Referring to fig. 2 and 3, the material suction device 2 of the present invention includes a nozzle holder, a plurality of nozzles 3, and a rack motor 10, wherein the rack motor 10 is installed on a side surface of the nozzle holder, the nozzle holder is installed with the plurality of nozzles 3 and a rack 13, the nozzles 3 are coaxially provided with a rotating shaft, and a gear 14 engaged with the rack 13 is formed on an outer side wall of the rotating shaft. The bottom end of the material suction device 2 is arranged on a movable slide rail 11, the movable slide rail 11 is vertical to the feeding track 23, and the side surface of the suction nozzle base 2 is provided with a rotating motor 9.
The invention comprises three detection procedures, namely firstly, the primary detection device 1 carries out top surface appearance detection, secondly, the top detection device 4 carries out side surface appearance and bottom surface appearance detection, and thirdly, the subsequent detection device 6 carries out bottom surface detection.
The nozzle base 2 of the invention moves to the feeding track 23 along the movable slide rail 11, the nozzle base 2 is driven by the rotating motor 9 to turn over, and the nozzle 3 sucks the top surface of the capacitor 12. The nozzle base 2 is continuously turned over for 90 degrees, the side face of the capacitor 12 faces upwards, the top detection device 4 detects the side face of the capacitor 12, during detection, the rack motor 10 moves, the suction nozzle 3 rotates under the matching action of the rack 13 and the gear 14 of the suction nozzle 3, and the top detection device 4 detects all the side faces of the capacitor 12. The nozzle base 2 is turned over by 90 degrees continuously, so that the bottom surface of the capacitor 12 faces upwards, and the top detection device 4 detects the bottom surface of the capacitor 12. The suction nozzle base 2 is turned over 90 degrees again, the suction nozzle base 2 moves along the movable sliding rail 11, and the suction nozzle 3 places the capacitor 12 on the discharging rail 5. The discharging rail 5 moves, and the subsequent detection device 6 detects parameters such as the thickness of the bottom material of the capacitor 12.
The clamp plate 15 is arranged below the top detection device 4, the clamp plate 15 is parallel to the discharge rail 5, and the clamp plate 15 clamps and opens the capacitors 12, so that the capacitors 12 sucked by the suction nozzles 3 can be flat and convenient to detect.
The workbench is provided with a cam rotating shaft 31, the cam rotating shaft 31 is parallel to the feeding track 16, the cam rotating shaft 31 is driven by a motor to rotate, and the cam rotating shaft 31 is sequentially sleeved with a rotating wheel 24, a first cam 25, a second cam 26, a third cam 27 and a fourth cam 28.
A curve cam groove is formed in the outer side face of the rotating wheel 24, a front swing rod 30 and a rear swing rod 30 are matched with the curve cam groove, the middle portions of the front swing rod 30 and the rear swing rod 30 are fixed, the bottom ends of the front swing rod 30 and the rear swing rod 30 are matched with pulleys, the pulleys are embedded in the curve cam groove, and the top ends of the front swing rod 30 and the rear swing rod 30 are connected with the material clamping seat. When the rotating wheel 24 rotates, the front and rear swing rods 30 swing, so that the material clamp 29 can move back and forth along the feeding track 16, and the material clamping and feeding actions are realized.
The first cam 25 and the fourth cam 28 drive the material moving clamp 23, the material moving clamp 23 is used for moving the capacitor 12, and the bottom of the material moving clamp 23 is provided with a slide rail vertical to the feeding rail 16. The worktable is pivoted with a driving rod 36 which swings vertical to the feeding track 16, and the driving rod 36 is provided with a tension spring for resetting. The top end of the driving rod 36 is connected with the movable clamp 23, the bottom end is provided with a pulley, and the pulley is movably matched with the first cam 25 and the fourth cam 28 respectively. When the cam rotating shaft 31 rotates, the first cam 25 and the fourth cam 28 rotate and are matched with the driving rod 36, so that the driving rod 36 swings and pulls the movable clamp 23 to move. The movable clamp 23 is movably connected with the material clamp seat.
The movable clamps 23 comprise a front group and a rear group, a pull rod 32 is connected between the two groups of movable clamps 23, and the two movable clamps 23 can move synchronously.
The third cam 27 is matched with a second lifting swing rod 38, the second lifting swing rod 38 is perpendicular to the cam rotating shaft 31, one end of the second lifting swing rod 38 is fixed, the middle of the second lifting swing rod 38 is provided with a pulley, the other end of the second lifting swing rod is connected with the lifting rod 22, the lifting rod 22 is vertically arranged, and the pulley is movably matched with the third cam 27. The driving pulley is rotated by the third cam 27, so that the second lifting swing link 38 pulls the lifting rod 22 to move longitudinally. The upper end of the lifting rod 22 is connected with a lifting block 21, a pressure rod 20 is vertically fixed on the lifting block 21, and the pressure rod 20 is positioned right above the feeding track 16.
As shown in fig. 6, the feeding rail 16 is further provided with a push plate 19, the push plate 19 is driven by an air cylinder, the feeding rail 16 opposite to the push plate 19 is provided with a notch, a discharging slide is correspondingly arranged below the notch, and the discharging slide corresponds to the defective product box 7 for initial inspection.
The second cam 26 is matched with a first lifting swing rod 37, the first lifting swing rod 37 is perpendicular to the cam rotating shaft 31, one end of the first lifting swing rod 37 is fixed, the middle part of the first lifting swing rod is matched with a pulley, the outer end of the first lifting swing rod is matched with a pulley, the pulley in the middle part is movably contacted with the second cam 26, and the pulley in the outer end is movably abutted against the bottom of the lifting plate 40. The lifting plate 40 is provided with a slide rail that can only move longitudinally.
The invention adopts a cam structure to carry out the operations of incoming material movement, detection and transfer, pin shaping, longitudinal flattening and the like.
As shown in fig. 8, the feeding rail 16 is further provided with a shaping seat 39, the shaping seat 39 is fixed with an insert plate 17 and a shaping mold 18, the insert plate 17 can be inserted between two pins of the capacitor to open the pins, the shaping mold 18 is approximately E-shaped, the middle part is fixed, two sides are movable arms, the middle part of the shaping mold 18 is inserted between the two pins of the capacitor, and the movable arms at the two sides clamp the pins for shaping.
The front end of the bottom of the shaping seat 39 is provided with an inclined surface 34, the inclined surface 34 is matched with the lifting pulley 33, and the lifting pulley 33 is abutted against the inclined surface 34 when lifted, so that the shaping seat 39 moves along the direction vertical to the feeding track, and the insert plate 17 and the shaping die 18 move. The truing block 39 is provided with a tension spring for return.
The lifting pulley 33 is mounted on a side surface of the lifting plate 40. When the second cam 26 rotates, the first lifting swing link 37 is driven to swing, and the lifting plate 40 is driven to lift, so that the lifting plate 40 drives the lifting pulley 33 to cooperate with the inclined surface 34 to move the shaping base 39 vertical to the feeding rail 16.
As shown in fig. 9, the material clamp 29 comprises two movable arms, the material clamp 29 is mounted on the material clamp seat, and the movable arms are respectively provided with a cylinder drive.
As shown in FIG. 10, the detecting device of the present invention is provided with an automatic feeding device 35 beside, and the automatic feeding device 35 feeds the capacitor to the position of the material clamp through the track, and the material clamp 29 feeds the capacitor to the next step.
Other components related to the slide rail, the tension spring and the like are not described in detail herein.
The invention can be operated automatically, and has quick detection and good effect.
It is to be understood that the above-described embodiments are merely preferred examples of the present invention and are not intended to limit the scope of the invention, so that equivalent changes or modifications in the structure, features and principles of the invention as described in the claims should be included in the claims.

Claims (7)

1. The capacitor appearance detection method is characterized by comprising the following steps: the material sucking device comprises a suction nozzle seat, suction nozzles and a motor for racks, the motor for the racks is arranged on the side surface of the suction nozzle seat, a plurality of suction nozzles and racks are arranged on the suction nozzle seat, the suction nozzles are coaxially provided with rotating shafts, gears meshed with the racks are formed on the outer side walls of the rotating shafts, the bottom end of the material sucking device is arranged on a movable sliding rail, the movable sliding rail is vertical to the feeding track, the side surface of the suction nozzle seat is provided with a rotating motor,
feeding the square capacitor pins downwards, carrying out primary detection on the top surface of the square capacitor by using a first detection device, and continuously moving the qualified square capacitor which is subjected to the primary detection along a feeding track; the suction nozzle sucks the top surface of the square capacitor and moves upwards; the square capacitor is overturned by the suction nozzle, so that the square capacitor is transversely placed; the suction nozzle rotates automatically, and the second detection device detects the side surface of the square capacitor; and then the square capacitor is turned over, so that the pins of the square capacitor are upward, the bottom surface of the square capacitor is detected by the second detection device, and the square capacitor is discharged after detection is finished.
2. The capacitive appearance inspection method of claim 1, wherein: after the bottom surface of the square capacitor is detected, the suction nozzle is turned over to enable the square capacitor to be placed transversely, the square capacitor is placed on the discharging rail, and a third detection device is arranged on the discharging rail in a matched mode to detect the bottom surface material of the square capacitor.
3. The capacitive appearance inspection method of claim 1, wherein: after the primary detection is qualified, the pin clamp of the square capacitor is leveled by the pin clamping device.
4. The capacitive appearance inspection method of claim 1, wherein: and after the primary detection is qualified, the square capacitor is flattened by the pressure lever from top to bottom.
5. The capacitive appearance inspection method of claim 1, wherein: the first detection device and the second detection device are longitudinally arranged.
6. The capacitive appearance inspection method of claim 1, wherein: the suction nozzle is provided with a rotation device.
7. The capacitive appearance inspection method of claim 6, wherein: the bottom of the suction nozzle is provided with a gear which is provided with a rack driven by a cylinder.
CN201910204942.4A 2019-03-18 2019-03-18 Capacitor appearance detection method Active CN109932488B (en)

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* Cited by examiner, † Cited by third party
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CN114152228B (en) * 2021-10-29 2023-07-14 苏州浪潮智能科技有限公司 Method, system, equipment and storage medium for checking capacitance around chip
CN114535113A (en) * 2022-01-19 2022-05-27 东莞市金族通用机械设备有限公司 Capacitor case expansion detection device and capacitor forming system

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CN207759691U (en) * 2017-11-15 2018-08-24 南通江海电容器股份有限公司 A kind of capacitor weatherometer discharging pressuring flat device
CN208091939U (en) * 2018-05-07 2018-11-13 南京信息职业技术学院 Capacitor appearance automatic detection machine based on double-arm robot structure
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KR101114076B1 (en) * 2005-09-08 2012-03-05 가부시키가이샤 도쿄 웰드 Work Inspection Apparatus
JP2007107941A (en) * 2005-10-12 2007-04-26 Fujifilm Corp Apparatus and method for transfer in inspection process
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