CN109894206B - Energy-conserving efficient breaker is used in soybean processing - Google Patents
Energy-conserving efficient breaker is used in soybean processing Download PDFInfo
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Abstract
The invention discloses an energy-saving and efficient crushing device for soybean processing, which comprises an underframe, wherein a crushing box device is arranged on the underframe, a crushing barrel device is arranged in the crushing box device, a driving device is arranged on the crushing barrel device, a bidirectional crushing disk device is arranged in the crushing barrel device, the driving device is connected with the bidirectional crushing disk device, power is provided by a motor, the bidirectional crushing disk device is connected with the crushing barrel device, the soybeans are shunted through an angle plate, crushing disks capable of rotating forwards and reversely are arranged in a staggered mode, and meanwhile, grinding disks are arranged between the crushing disks to crush the soybeans, so that the soybeans are crushed rapidly and efficiently. The invention has the advantages of simple structure and strong practicability.
Description
Technical Field
The invention relates to the field of soybean crushing related equipment, in particular to an energy-saving and efficient crushing device for soybean processing.
Background
In the soybean processing process, dry soybeans need to be crushed to realize sufficient refinement, so that the subsequent production and processing are facilitated, the crushing effect of the conventional soybean crushing device on the soybeans is poor, excessive accumulation is easy to occur in the soybean discharging process, and the soybeans cannot be crushed sufficiently.
In patent CN201710732745.0, a high-efficiency crushing device for soybean processing, the crushing of soybeans is promoted by the combined crushing of a first crushing roller and a second crushing roller, a shifting plate provided on the second crushing roller rotates and shifts the falling soybeans to the first crushing roller, so as to obtain the crushing of the first crushing roller and the second crushing roller again, and further realize the crushing effect for multiple times; the rotation of cam can drive the dispersion otter board and vibrate for the soybean on the dispersion otter board can be even falls in the mesh from the dispersion otter board, and then obtains the breakage of first crushing roller and second crushing roller, and the soybean whereabouts of avoiding is too concentrated, has improved broken effect, and whole device only needs rotating electrical machines as the power supply, has effectively practiced thrift the energy.
However, when the soybeans are crushed in this way, the internal space is too large, which easily causes leakage of the soybeans during crushing, discharges the uncrushed soybeans, and has an undesirable crushing effect.
Disclosure of Invention
The invention aims to solve the problems and designs an energy-saving and efficient crushing device for processing soybeans.
The technical scheme of the invention is that the energy-saving and efficient crushing device for soybean processing comprises an underframe, wherein a crushing box device is arranged on the underframe, a crushing cylinder device is arranged in the crushing box device, a driving device is arranged on the crushing cylinder device, and a bidirectional crushing disc device is arranged in the crushing cylinder device;
the bidirectional crushing disc device comprises two fixing frames, a crushing screen cylinder is arranged below the two fixing frames, two fixing baffles are arranged at two ends inside the crushing screen cylinder, a sleeve shaft bearing I is arranged at the center of the side surface of each fixing baffle, a short sleeve shaft I is arranged in the sleeve shaft bearing I, a forward rotation crushing disc I is arranged at one end of the short sleeve shaft I, the forward rotation crushing disc I is positioned inside the crushing screen cylinder, two sleeve shaft bearings II are arranged at two ends inside the short sleeve shaft I, a short sleeve shaft II is arranged in the sleeve shaft bearings II, a reverse rotation crushing disc is arranged at one end of the short sleeve shaft II, the reverse rotation crushing disc is positioned inside the crushing screen cylinder, a sleeve shaft bearing III is arranged at one end inside the short sleeve shaft II, a rotation rotating shaft is arranged inside the crushing screen cylinder and connected with the sleeve shaft bearing III, two crushing discs II are arranged at two sides of the center of the rotation rotating shaft, the rotary drum is installed at the center of the rotating shaft, a plurality of angle-shaped swinging plates are installed on the outer side surface of the rotary drum, the angle-shaped swinging plates are evenly distributed on the rotary drum, and a power transmission device is arranged on one side of the crushing sleeve.
The power transmission device comprises a crushing sleeve, two fixing frames are located on two sides of the center of the upper surface inside the crushing sleeve, two supports are arranged on the crushing sleeve, a first transmission bevel gear is installed at two ends of a rotating shaft, a second transmission bevel gear is installed at the other end of a second short sleeve shaft, a third transmission bevel gear is installed at the other end of the first short sleeve shaft, a small bearing is installed on the supports, a small rotating shaft is installed in the small bearing, a fourth transmission bevel gear is installed at one end of the small rotating shaft, the fourth transmission bevel gear is meshed with the first transmission bevel gear and the second transmission bevel gear respectively, and the fourth transmission bevel gear is meshed with the third transmission bevel gear and the second transmission bevel gear.
Broken case device includes broken case is installed to chassis top, broken case top is installed the soybean and is held the funnel, the delivery pipe is installed to broken case below.
Broken cylinder device includes broken screen cloth section of thick bamboo upper surface center department opens there is the soybean import, the soybean import holds funnel fixed connection with the soybean, broken sleeve below is equipped with collects the funnel, collect funnel and delivery pipe fixed connection.
The driving device comprises two bearing blocks arranged on the surface of the outer side of the crushing sleeve, driving bearings are arranged on the bearing blocks, driving shafts are arranged in the two driving bearings, two driving belt pulleys I are arranged at two ends of each driving shaft, two driving belt pulleys II are arranged at two ends of each rotating shaft, the driving belt pulleys I and the driving belt pulleys II are connected through driving belts, a driving bevel gear I is arranged on each driving shaft, a driving motor is arranged on the surface of the outer side of the crushing sleeve, a driving bevel gear II is arranged at a rotating end of the driving motor, and the driving bevel gear II is meshed with the driving bevel gear I.
The outer side surfaces of the forward rotation crushing disc I, the reverse rotation crushing disc II and the forward rotation crushing disc II are spiral insections.
And a certain gap is formed among the forward rotation crushing disc I, the reverse rotation crushing disc and the forward rotation crushing disc II.
And friction plates are arranged on the surfaces of two sides of the forward rotation crushing disc I, the reverse rotation crushing disc II and the forward rotation crushing disc II.
The crushing screen cylinder is composed of a screen plate consisting of a fine mesh screen.
According to the energy-saving and efficient crushing device for processing soybeans, which is manufactured by the technical scheme of the invention, the forward rotation crushing disc I, the reverse rotation crushing disc and the forward rotation crushing disc II are driven to rotate by the driving motor, and the forward rotation crushing disc I, the reverse rotation crushing disc and the forward rotation crushing disc II rotate in a staggered forward rotation mode and a reverse rotation mode, so that the soybeans can be completely crushed, meanwhile, the soybeans can rapidly enter two sides of the rotary cylinder under the action of the angle-shaped swinging plate, and the soybeans can be continuously crushed when falling into gaps through friction plates among the forward rotation crushing disc I, the reverse rotation crushing disc and the forward rotation crushing disc II.
Drawings
FIG. 1 is a schematic structural diagram of an energy-saving and efficient crushing device for processing soybeans according to the invention;
FIG. 2 is a schematic view of a bi-directional crushing disc apparatus of the present invention;
FIG. 3 is a schematic view of a rotary drum according to the present invention;
FIG. 4 is a schematic view of the angle thrower plate of the present invention;
FIG. 5 is a schematic view of the drive of the present invention;
in the figure, 1, a chassis; 2. a crushing box; 3. a soybean holding funnel; 4. a discharge pipe; 5. crushing the sleeve; 6. a fixed mount; 7. crushing the screen cylinder; 8. fixing a baffle plate; 9. soybean import; 10. a collection funnel; 11. a sleeve shaft bearing I; 12. a short sleeve shaft I; 13. a first forward rotation crushing disc; 14. a sleeve shaft bearing II; 15. a second short sleeve shaft; 16. reversing the crushing disc; 17. a sleeve shaft bearing III; 18. rotating the rotating shaft; 19. a second forward rotation crushing disc; 20. a rotary drum; 21. an angle-shaped swinging plate; 22. a first transmission bevel gear; 23. a second transmission bevel gear; 24. a third transmission bevel gear; 25. a support; 26. a small bearing; 27. a small rotating shaft; 28. a fourth transmission bevel gear; 29. a bearing seat; 30. a drive bearing; 31. a drive shaft; 32. a first driving belt pulley; 33. a second driving belt pulley; 34. a drive belt; 35. a first driving bevel gear; 36. a drive motor; 37. a second driving bevel gear; 38. a friction plate.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings, as shown in FIGS. 1-5, in this embodiment:
in the device, the device is connected with an external power supply for supplying power, the external power supply is connected with the driving motor 36 for supplying power, the control signal output end of an external controller is electrically connected with the driving motor 36 for controlling the device to operate, the controller is a ZDF40E motor controller, and the power supply access end of the controller is electrically connected with the external power supply;
the invention is characterized in that the structural design of a bidirectional crushing disc device is combined with an attached drawing 1, an attached drawing 2, an attached drawing 3 and an attached drawing 4, the bidirectional crushing disc device comprises two fixed frames 6, a crushing screen cylinder 7 is arranged below the two fixed frames 6, two fixed baffles 8 are arranged at two ends inside the crushing screen cylinder 7, a sleeve shaft bearing I11 is arranged at the center of the side surface of each fixed baffle 8, a short sleeve shaft I12 is arranged in the sleeve shaft bearing I11, a forward rotation crushing disc I13 is arranged at one end of the short sleeve shaft I12, the forward rotation crushing disc I13 is positioned inside the crushing screen cylinder 7, two sleeve shaft bearings II 14 are arranged at two ends inside the short sleeve shaft I12, a short sleeve shaft II 15 is arranged inside the sleeve shaft bearing II 14, a reverse rotation crushing disc 16 is arranged at one end of the short sleeve shaft II 15, the reverse rotation crushing disc 16 is positioned inside the crushing screen cylinder 7, a sleeve shaft bearing III 17 is arranged at one end, the crushing screen drum 7 is internally provided with a rotating shaft 18, the rotating shaft 18 is connected with a sleeve bearing III 17, two forward rotation crushing discs II 19 are arranged on two sides of the center of the rotating shaft 18, a rotating drum 20 is arranged at the center of the rotating shaft 18, a plurality of angle-shaped swinging plates 21 are arranged on the surface of the outer side of the rotating drum 20, the angle-shaped swinging plates 21 are uniformly distributed on the rotating drum 20, soybeans are crushed sequentially through the forward rotation crushing discs II 19 in the crushing process through the rotation of the forward rotation crushing discs I13, the reverse rotation crushing discs 16 and the forward rotation crushing discs II 19, the crushed soybeans are discharged through the filter screen drum 7, the soybeans are crushed through the forward rotation and reverse rotation staggering, the crushing effect of the soybeans can be effectively guaranteed, the crushing efficiency of the soybeans can be improved, and the soybeans can be fully crushed, set up the angle type through rotatory section of thick bamboo 20 and get rid of movable plate 21, can make the soybean throw into the inside both sides of filter screen section of thick bamboo 7 through the rapid drainback of angle type throwing movable plate 21 and smash, improve the work efficiency of device, ensure that the soybean can be quick carry out the breakage.
The invention is characterized in that the structure design of the power transmission part of the bidirectional crushing disc device is combined with the attached figure 2, the power transmission device comprises a crushing sleeve 5, two fixing frames 6 are positioned at two sides of the center of the upper surface in the crushing sleeve 5, two supports 25 are arranged on the crushing sleeve 5, a first transmission bevel gear 22 is arranged at two ends of a rotating shaft 18, a second transmission bevel gear 23 is arranged at the other end of a second short sleeve shaft 15, a third transmission bevel gear 24 is arranged at the other end of a first short sleeve shaft 12, a small bearing 26 is arranged on each support 25, a small rotating shaft 27 is arranged in each small bearing 26, a fourth transmission bevel gear 28 is arranged at one end of each small rotating shaft 27, one fourth transmission bevel gear 28 is respectively meshed with the first transmission bevel gear 22 and one second transmission bevel gear 23, and the other fourth transmission bevel gear 28 is meshed with the third transmission, the transmission of power is carried out through the mutual engagement of various gears, so that the driving device can be driven to operate only by using one driving motor 36, and the cost of the device can be effectively saved.
In this device, broken case device is used for wrapping up two-way broken dish device and drive arrangement to the operation of protection device prevents that power transmission device and power device from causing the damage to the staff, and broken barrel assembly's effect lies in providing a discharge passage to the granule after the soybean breakage, makes things convenient for the emission after the soybean breakage, and drive arrangement drives through driving motor 36 and carries out the transmission of power as the power supply through driving pulley 32, driving pulley two 33 and driving belt 34.
The working principle of the device is as follows: when soybeans need to be crushed, the soybeans are manually placed into the soybean containing funnel 3 at the moment, the driving motor 36 is controlled to drive the driving shaft 31 to start rotating through the action of the first driving bevel gear 35 and the second driving bevel gear 37, and therefore the rotating shaft 18 is driven to start rotating through the action of the first driving belt pulley 32 and the second driving belt pulley 33;
at the moment, the rotating shaft 18 rotates to drive the first transmission bevel gear 22 to start rotating, the first transmission bevel gear 22 drives the second transmission bevel gear 23 to start rotating through the fourth transmission bevel gear 28, so that the second short sleeve shaft 15 starts rotating, the second other transmission bevel gear 23 drives the third transmission bevel gear 24 to start rotating through the fourth transmission bevel gear 28, so that the first short sleeve shaft 12 is driven to start rotating, at the moment, the rotating directions of the first short sleeve shaft 12 and the rotating shaft 18 are consistent, the rotating directions of the second short sleeve shaft 15 are opposite, so that the first forward rotating crushing disc 13 and the second forward rotating crushing disc 19 start rotating in the forward direction, and the reverse rotating crushing disc 16 starts rotating in the reverse direction;
meanwhile, the rotation of the rotating shaft 18 drives the rotating cylinder 20 to rotate, the rotating cylinder 20 drives the angle-shaped throwing plate 21 to rotate, when soybeans fall into the crushing screen cylinder 7 through the soybean containing hopper 3, the soybeans fall onto the rotating cylinder 20, and then the soybeans start to generate throwing force towards two sides through the rotation of the angle-shaped throwing plate 21 on the rotating cylinder 20, so that the soybeans are thrown to two sides of the crushing screen cylinder 7;
the soybeans fall into gaps among the first forward rotation crushing disc 13, the second reverse rotation crushing disc 16 and the second forward rotation crushing disc 19 through rotation of the first forward rotation crushing disc 13, the second reverse rotation crushing disc 16 and the second forward rotation crushing disc 19, and are crushed through rotation, when small bean blocks fall into gaps among the first forward rotation crushing disc 13, the second reverse rotation crushing disc 16 and the second forward rotation crushing disc 19 in the soybean crushing process, the small bean blocks are crushed through friction plates 38 among the first forward rotation crushing disc 13, the second reverse rotation crushing disc 16 and the second forward rotation crushing disc 19, and meanwhile, the outer portions of the first forward rotation crushing disc 13, the second reverse rotation crushing disc 16 and the second forward rotation crushing disc 19 are arranged into spiral shapes, so that the soybeans can be thrown outwards when being crushed, and the crushed soybeans are thrown to one side to be crushed again;
the crushed soybeans fall through the filter mesh openings of the crushing screen drum into a collection hopper 10 below and are finally discharged into an external collection device through a discharge pipe 4.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (8)
1. An energy-saving and efficient crushing device for processing soybeans comprises an underframe (1), wherein a crushing box device is arranged on the underframe (1), a crushing cylinder device is arranged in the crushing box device, and a driving device is arranged on the crushing cylinder device;
the bidirectional crushing disc device comprises two fixing frames (6), a crushing screen cylinder (7) is installed below the two fixing frames (6), two fixing baffles (8) are installed at two ends inside the crushing screen cylinder (7), a sleeve shaft bearing I (11) is installed at the center of the side surface of each fixing baffle (8), a short sleeve shaft I (12) is installed inside each sleeve shaft bearing I (11), a forward rotation crushing disc I (13) is installed at one end of each short sleeve shaft I (12), the forward rotation crushing disc I (13) is located inside the crushing screen cylinder (7), two sleeve shaft bearings II (14) are installed at two ends inside each short sleeve shaft I (12), a short sleeve shaft II (15) is installed inside each sleeve shaft bearing II (14), a reverse rotation crushing disc (16) is installed at one end of each short sleeve shaft II (15), and the reverse rotation crushing disc (16) is located inside the crushing screen cylinder (7), a sleeve shaft bearing III (17) is mounted at one end inside the short sleeve shaft II (15), a rotating shaft (18) is arranged inside the crushing screen cylinder (7), the rotating shaft (18) is connected with the sleeve shaft bearing III (17), two forward rotation crushing discs II (19) are mounted on two sides of the center of the rotating shaft (18), a rotating cylinder (20) is mounted at the center of the rotating shaft (18), a plurality of angle-shaped throwing plates (21) are mounted on the outer side surface of the rotating cylinder (20), the angle-shaped throwing plates (21) are uniformly distributed on the rotating cylinder (20), and a power transmission device is arranged on one side of each crushing sleeve;
the power transmission device comprises a crushing sleeve (5), two fixing frames (6) are located on two sides of the center of the inner upper surface of the crushing sleeve (5), two supports (25) are arranged on the crushing sleeve (5), first transmission bevel gears (22) are installed at two ends of a rotating shaft (18), two second transmission bevel gears (23) are installed at the other ends of the second short sleeve shafts (15), third transmission bevel gears (24) are installed at the other ends of the first short sleeve shafts (12), small bearings (26) are installed on the supports (25), small rotating shafts (27) are installed in the small bearings (26), fourth transmission bevel gears (28) are installed at one ends of the small rotating shafts (27), one of the fourth transmission bevel gears (28) is meshed with the first transmission bevel gears (22) and the second transmission bevel gears (23) respectively, and the fourth transmission bevel gears (28) are meshed with the third transmission bevel gears (24) and the second transmission bevel gears (23) respectively 23) And (4) meshing with each other.
2. The energy-saving and efficient crushing device for soybean processing according to claim 1, wherein the crushing box device comprises a crushing box (2) mounted above the base frame (1), a soybean containing funnel (3) mounted above the crushing box (2), and a discharge pipe (4) mounted below the crushing box (2).
3. The energy-saving and efficient crushing device for soybean processing according to claim 1, wherein the crushing cylinder device comprises a crushing screen cylinder (7) and a soybean inlet (9) arranged at the center of the upper surface of the crushing screen cylinder, the soybean inlet (9) is fixedly connected with a soybean containing funnel (3), a collecting funnel (10) is arranged below the crushing sleeve (5), and the collecting funnel (10) is fixedly connected with a discharge pipe (4).
4. The energy-saving and efficient crushing device for soybean processing according to claim 1, wherein the driving device comprises two bearing seats (29) installed on the outer side surface of the crushing sleeve (5), driving bearings (30) installed on the bearing seats (29), a driving shaft (31) installed in the two driving bearings (30), two driving belt pulleys (32) installed at two ends of the driving shaft (31), two driving belt pulleys (33) installed at two ends of the rotating shaft (18), the driving belt pulleys (32) and the driving belt pulleys (33) are connected through a driving belt (34), a driving bevel gear I (35) is arranged on the driving shaft (31), a driving motor (36) is arranged on the outer side surface of the crushing sleeve (5), a driving bevel gear II (37) is arranged at the rotating end of the driving motor (36), the second driving bevel gear (37) is meshed with the first driving bevel gear (35).
5. The energy-saving and efficient crushing device for processing soybeans as recited in claim 1, wherein the outer side surfaces of the forward rotation crushing disk I (13), the reverse rotation crushing disk (16) and the forward rotation crushing disk II (19) are spiral insections.
6. The energy-saving and efficient crushing device for processing soybeans according to claim 1, wherein a certain gap is formed among the forward rotation crushing disc I (13), the reverse rotation crushing disc (16) and the forward rotation crushing disc II (19).
7. The energy-saving and efficient crushing device for processing soybeans as recited in claim 1, wherein friction plates (38) are mounted on the surfaces of both sides of the forward rotation crushing disk I (13), the reverse rotation crushing disk (16) and the forward rotation crushing disk II (19).
8. The energy-saving and efficient crushing device for soybean processing according to claim 1, wherein the crushing screen drum (7) is composed of a screen plate consisting of a fine mesh screen.
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