CN109822350B - Multi-station intelligent assembly detection equipment - Google Patents
Multi-station intelligent assembly detection equipment Download PDFInfo
- Publication number
- CN109822350B CN109822350B CN201910137162.2A CN201910137162A CN109822350B CN 109822350 B CN109822350 B CN 109822350B CN 201910137162 A CN201910137162 A CN 201910137162A CN 109822350 B CN109822350 B CN 109822350B
- Authority
- CN
- China
- Prior art keywords
- station
- cylinder
- burning
- product
- detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Automatic Assembly (AREA)
Abstract
The invention discloses multi-station intelligent assembly detection equipment which comprises a base, a driving mechanism and an index plate, wherein the index plate comprises a middle fixed part and a peripheral rotating part, the fixed part is fixedly connected with the base, the rotating part is movably connected with the fixed part, the driving mechanism is in transmission connection with the rotating part so as to realize intermittent rotation of the rotating part, a plurality of stations are arranged around the rotating part, a plurality of fixture clamps are uniformly arranged on the rotating part along the peripheral side, and the fixture clamps are consistent with the stations in number. The invention combines the high-precision indexing structure with the high-stability assembly and detection component, can ensure the stability and measurement accuracy of product assembly and the high reliability of equipment, and meets the requirement of high-speed automatic production of an electronic control unit. Economical, reliable and highly integrated. And a reserved station is designed, so that flexible adjustment is convenient to meet the requirements of process adjustment and product type increase.
Description
Technical Field
The invention relates to assembly detection equipment, in particular to multi-station intelligent assembly detection equipment, and belongs to the field of mechanical automation.
Background
For the processing of electronic control unit part, the prior art generally adopts each station to disperse the setting, and the material transfer adopts the manual mode between the station, and the transfer probably causes the product assembly position to change between the station, leads to the fact the influence to the equipment and the detection of product, causes the product yield to be lower, leads to production quality unable promotion. Meanwhile, the automation degree of production equipment is low, and the production efficiency can not meet the requirements. Moreover, the distributed production layout has large occupied area, low automation degree and poor production and assembly stability and measurement accuracy, and restricts the improvement of production efficiency and production quality.
The comparison document CN 109062186A discloses a full-automatic assembly test production line of an independent electronic control unit controller, each station of the production line is linearly arranged along a transmission mechanism, the arrangement mode occupies a large area after more production procedures are carried out, an operator obtains another material after feeding one end of the production line, and the operation is complex.
In order to reduce the floor area of the production line and simplify the loading and unloading operation, some production lines adopt the design of a circular dividing plate, such as a multi-station automatic valve rod sealing ring assembling machine disclosed in CN 105834740B, a plurality of clamps are uniformly distributed on the dividing plate along the circumferential direction and are used for clamping valve rod workpieces, and a valve rod loading station, at least one sealing ring loading and assembling station, at least one detection station, a finished product collecting station and a defective product collecting station are arranged on a base around the dividing plate;
the dividing plate enables all stations of the production line to be arranged in a concentrated mode, occupied area is reduced, and space in the middle of the dividing plate cannot be utilized. Further, although a clamp for fixing a valve stem is disclosed in this patent, the clamp cannot be applied to the compression fixation of an electronic control unit product.
In addition to the above problems, the prior art also considers the inadequacies of the expansion and compatibility of the process, and when it is necessary to add a process or change a processed product, the corresponding adjustment cannot be made.
In summary, to the shortcomings of the above solutions, how to provide a multi-station intelligent assembly and detection device, so that the multi-station intelligent assembly and detection device can not only concentrate on production layout and reduce occupied area, but also ensure stability and measurement accuracy of product assembly, and meanwhile, can be flexibly adjusted to adapt to requirements of process adjustment and product type increase, which is a problem to be solved by those skilled in the art.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention aims to provide a multi-station intelligent assembly detection device capable of centrally producing layout, reducing occupied area, guaranteeing stability and measurement accuracy of product assembly, and flexibly adjusting to meet requirements of process adjustment and product type increase.
The aim of the invention is achieved by the following technical scheme:
the utility model provides a multistation intelligent assembly check out test set, includes base, actuating mechanism and graduated disk, the graduated disk install in on the base, the graduated disk includes the fixed part in the middle and the rotation portion of week side, fixed part with base fixed connection, rotation portion with fixed part swing joint, actuating mechanism with thereby rotation portion transmission is connected realizes the intermittent type rotation of rotation portion, centers on rotation portion is provided with a plurality of stations, evenly be provided with a plurality of frock clamp along week side on the rotation portion, frock clamp with the quantity of station is unanimous, a plurality of stations include material loading station, at least one empty station, at least one rivet station, at least one welding station, product test station, spouts gluey station, solidification station, camera detection station, burn-in station and unloading station.
Preferably, one side of the hot riveting station, the welding station, the product testing station, the glue spraying station, the camera detecting station and the burning station is provided with a pressing device, the pressing device is fixedly arranged on the base, the pressing device comprises a support, a lifting cylinder and a pressing plate, the support is fixedly connected with the base, the lifting cylinder is fixedly connected with the support, the pressing plate is connected with the telescopic end of the lifting cylinder so as to move along the vertical direction, an operation hole is formed in the pressing plate, and protection plates are arranged on two sides of the tool clamp; when the rotating part rotates, the height of the pressing plate is higher than that of the protecting plate; when the rotating part is static, the pressing plate presses and fixes the product on the fixture.
Preferably, the fixing part and the corresponding positions of the feeding station, the hot riveting station, the welding station, the product testing station, the glue spraying station, the curing station, the camera detecting station and the burning station are respectively provided with a detection sensor, the irradiation direction of the detection sensors faces to the fixture, the sensors are electrically connected with a controller, and the controller is electrically connected with an alarm.
Preferably, the feeding station is provided with feed mechanism, feed mechanism includes preassembly part detection camera and display screen, preassembly part detection camera set up in directly over the frock clamp, preassembly part detection camera's irradiation direction orientation frock clamp, preassembly part detection camera with fixed part fixed connection, the display screen set up in preassembly part detection camera top, feeding station one side is provided with start button, preassembly part detection camera, display screen and start button all with controller electric connection, the feeding station sets up in the protection casing, the protection casing opening orientation deviates from the graduated disk place one side, on the protection casing with there is sensor irradiation path, preassembly part detection camera corresponding position and the juncture of the motion path of rotation portion all are provided with the opening.
Preferably, the hot riveting station is provided with a hot riveting mechanism, the hot riveting mechanism comprises an X-axis servo module, a Y-axis servo module, a Z-axis lifting electric cylinder, a hot riveting cylinder and a hot riveting head, the X-axis servo module is fixedly connected with the fixing part or the base, the Y-axis servo module is perpendicular to the X-axis servo module and movably connected with the X-axis servo module, the Z-axis lifting electric cylinder is perpendicular to the X-axis servo module, the Y-axis servo module and movably connected with the Y-axis servo module, the hot riveting cylinder is movably connected with the Z-axis lifting electric cylinder, the hot riveting head is arranged at the lower end of the hot riveting cylinder, and the tool fixture is located in the working range of the hot riveting head.
Preferably, the welding station is provided with welding mechanism, welding mechanism includes welding robot, automatic welding wire feeding device, welding robot fixed set up in on the base, welding robot includes first servo motor, first rotating arm, second rotating arm, lifting arm and welder, first servo motor with base fixed connection, the one end of first rotating arm with first servo motor transmission is connected, the other end with the second rotating arm transmission is connected, the lifting arm set up in the second rotating arm is terminal, welder set up in the lower extreme of lifting arm, automatic welding wire feeding fixed set up in one side of second rotating arm, frock clamp is located welder's working range.
Preferably, the product testing station is provided with a testing mechanism, the testing mechanism set up in on the fixed part, the testing mechanism includes test support, test position switching cylinder, first moving platform, first test lift cylinder, first product test head, second test lift cylinder and second product test head, the test position switching cylinder fixed set up in on the test support, first moving platform with test position switching cylinder is connected, first moving platform pass through first slide rail with test support is connected, thereby first moving platform can be in under the drive of test position switching cylinder follow first slide rail motion, be provided with stop device on the first moving platform, first test lift cylinder and second test lift cylinder all with moving platform fixed connection, first product test head set up in first test lift cylinder lower extreme, the second product test head set up in second test lift cylinder lower extreme, the frock clamp is located first product test head and second product test head's working range.
Preferably, the glue spraying station is provided with a glue spraying mechanism, the glue spraying mechanism is fixedly arranged on the base, the glue spraying mechanism comprises a glue spraying robot, a glue spraying head, a point detection table and a waste box, the glue spraying head is arranged at the tail end of the glue spraying robot, the glue barrel and the waste box are both arranged in the movable range of the glue spraying robot, and the fixture clamp is positioned in the working range of the glue spraying head.
Preferably, the curing station is provided with curing mechanism, curing mechanism includes sealed cowling, UV curing lamp, gas vent and exhaust fan, the sealed cowling fixed with base fixed connection, UV curing lamp, gas vent and exhaust fan set up in the sealed cowling, the sealed cowling below be provided with the through groove of rotating portion shape adaptation, the UV curing lamp set up in the top of through groove, through the groove pass through the gas vent with the inside intercommunication of sealed cowling, exhaust fan set up in the gas vent.
Preferably, the camera detection station is provided with camera detection mechanism, camera detection mechanism is including spouting gluey detection camera, ultraviolet lamp, dotting cylinder and dotting pen, spout gluey detection camera and ultraviolet lamp all with fixed part fixed connection, the ultraviolet lamp set up in directly over the frock clamp, the ultraviolet lamp middle part is provided with the light path through-hole, the camera set up in directly over the ultraviolet lamp, dotting cylinder set up in under the frock clamp, dotting pen set up in dotting cylinder upper end, dotting cylinder with base fixed connection.
Preferably, the burning station is provided with a burning mechanism, the burning mechanism is arranged on the fixing portion, the burning mechanism comprises a burning support, a burning position switching cylinder, a second moving platform, a first burning lifting cylinder, a first product burning head, a second burning lifting cylinder and a second product burning head, the burning position switching cylinder is fixedly arranged on the burning support, the second moving platform is connected with the burning position switching cylinder, the second moving platform is connected with the burning support through a second sliding rail, so that the second moving platform can move along the second sliding rail under the driving of the burning position switching cylinder, a limiting device is arranged on the second moving platform, the first burning lifting cylinder and the second burning lifting cylinder are fixedly connected with the second moving platform, and the first product burning head is arranged at the lower end of the first burning lifting cylinder and the second product burning head is arranged at the lower end of the second burning lifting cylinder.
Preferably, the unloading station is provided with unloading mechanism, unloading mechanism is including carrying servo, unloading lift cylinder, clamping jaw cylinder and clamping jaw, carry servo along the horizontal direction setting and with base fixed connection, unloading lift cylinder along vertical direction setting and with carry servo swing joint, clamping jaw cylinder with unloading lift cylinder swing joint, the clamping jaw with clamping jaw cylinder swing joint, the movable path below of clamping jaw is provided with defective products case and good product slide, the good product slide end is provided with gets the material platform.
The technical scheme of the invention has the advantages that: the high-precision indexing structure is combined with the high-stability assembly and detection component, so that the stability and the measurement accuracy of product assembly and the high reliability of equipment can be ensured while the centralized production layout and the occupied area are reduced, and the requirement of high-speed automatic production of an electronic control unit can be met. Economical, reliable and highly integrated, and is designed with reserved stations, which are convenient for flexible adjustment to adapt to the requirements of process adjustment and product type increase.
In addition, the invention further utilizes the space by dividing the dividing disc into the fixed part and the rotating part, and ensures that the position of a product in each working procedure operation is not changed by arranging the pressing device, thereby improving the processing precision; through being provided with no detection sensor and alarm device, guarantee that each station can not operate when not having the product in frock clamp, report to the police when lacking the material.
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings, so that the technical scheme of the present invention can be understood and mastered more easily.
Drawings
Fig. 1 is a top view of the overall structure of the present invention.
Fig. 2 is a perspective view of the overall structure of the present invention.
Fig. 3 is a schematic structural view of a feeding mechanism of the present invention.
Fig. 4 is a schematic structural view of the hot riveting mechanism when the invention is mounted on the fixing part.
Fig. 5 is a schematic structural view of the hot riveting mechanism when the hot riveting mechanism is installed on a base.
Fig. 6 is a schematic view of the welding mechanism of the present invention.
FIG. 7 is a schematic diagram of a product testing mechanism according to the present invention.
Fig. 8 is a schematic structural diagram of the glue spraying mechanism of the present invention.
Fig. 9 is a schematic view of the structure of the curing mechanism of the present invention.
Fig. 10 is a schematic diagram of a camera detection mechanism according to the present invention.
Fig. 11 is a schematic structural diagram of a burning mechanism according to the present invention.
Fig. 12 is a schematic structural view of a blanking mechanism of the present invention.
Wherein: 1-base, 1B-fixed part, 1C-rotating part, ST 10-feeding station, ST 20-blank station, ST30-A/B point hot riveting station, ST40 is C point hot riveting station, ST50 is D point hot riveting station, ST 60-blank station, ST70-E point welding station, ST80-F point welding station, ST 90-blank station, ST 100-product testing station, ST 110-glue spraying station, ST 120-curing station, ST 130-camera detecting station, ST 140-burning station, ST 150-blanking station and ST 160-blank station; the device comprises a 2 a-fixture clamp, a 2 b-protection plate, a 2 c-preassembled part detection camera, a 3a-X axis servo module, a 3b-Y axis servo module, a 3c-Z axis lifting cylinder, a 3 d-hot riveting cylinder and a 3 e-hot riveting head, wherein the 3 d-Z axis lifting cylinder is arranged on the fixture clamp; 4 a-an automatic welding wire feeding device, 4 b-a first servo motor, 4 c-a first rotating arm, 4 d-a second rotating arm, 4 e-a lifting arm and 4 f-a welding gun; the test device comprises a 5 a-test support, a 5 b-test position switching cylinder, a 5 c-first moving platform, a 5 d-first sliding rail, a 5 e-first test lifting cylinder, a 5 f-first product test head, a 5 g-second test lifting cylinder and a 5 h-second product test head; 6 a-glue spraying robot, 6 b-glue spraying head, 6 c-point inspection table, 6 d-waste box and 6 e-glue barrel; 7 a-sealing cover, 7b-UV curing lamp, 7 c-vent, 7 d-pass trough; 8 a-glue spraying detection camera, 8 b-ultraviolet lamp, 8 c-bracket, 8 d-lifting cylinder and 8 e-compacting plate; 9 a-recording support, 9 b-recording position switching cylinder, 9 c-second moving platform, 9 d-second sliding rail, 9 e-first recording lifting cylinder, 9 f-first product recording head, 9 g-second recording lifting cylinder and 9 h-second product recording head; 10 a-transferring servo, 10 b-blanking lifting cylinder, 10 c-clamping jaw cylinder, 10 d-clamping jaw, 10 e-end of good product slideway and 10 f-material taking platform.
Detailed Description
The objects, advantages and features of the present invention are illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are only typical examples of the technical scheme of the invention, and all technical schemes formed by adopting equivalent substitution or equivalent transformation fall within the scope of the invention.
As shown in fig. 1 and 2, the invention discloses a multi-station intelligent assembly detection device, the main body comprises a base 1, a driving mechanism and an index plate, the index plate is installed on the base 1, the index plate comprises a middle fixed part 1b and a peripheral rotating part 1c, the fixed part 1b is fixedly connected with the base 1, the rotating part 1c is movably connected with the fixed part 1b, the driving mechanism is in transmission connection with the rotating part 1c so as to realize intermittent rotation of the rotating part 1c, the driving mechanism can refer to a driving device of the index plate in the prior art, and the difference is that only the rotating part 1c is driven to rotate. A plurality of stations are arranged around the rotating part 1c, a plurality of tool clamps 2a are uniformly arranged on the rotating part 1c along the circumferential side, and the tool clamps 2a adopt product profiling tools. By dividing the dividing plate into the fixed part 1b and the rotating part 1c, a part of stations are arranged on the fixed part 1b, so that the space is further utilized, and the occupied area is reduced.
The number of the tool fixtures 2a is consistent with the number of the stations, the specific number of the tools can be determined according to the process requirement, the stations comprise a feeding station ST10, at least one blank station ST20/ST90/ST160, at least one hot riveting station, at least one welding station, a product testing station ST100, a glue spraying station ST110, a curing station ST120, a camera detecting station ST130, a burning station ST140 and a blanking station ST150, in the embodiment, the assembled electronic control unit product comprises three hot riveting points A/B, C, D, so that three hot riveting stations are arranged, according to the actual requirement, the hot riveting stations can be arranged on the base 1 or the fixing part 1b to maximize the utilization space, in the embodiment, the hot riveting stations corresponding to the hot riveting points A/B, D are arranged on the fixing part 1b of the index plate, and the hot riveting stations corresponding to the hot riveting points C are arranged on the base 1.
In addition, the assembled electronic control unit product also comprises two welding spots E and F, so that two welding stations are arranged, and corresponding welding mechanisms are arranged on the base 1.
As shown in fig. 2, 4 empty stations ST60ST20 are provided in the present embodiment, in fig. 2 ST10 is a feeding station ST10, ST20, ST60, ST90, ST160 are empty stations ST60ST20, ST30 is an a/B point rivet station ST30, ST40 is a C point rivet station ST40, ST50 is a D point rivet station ST50, ST70 is an E spot welding station ST70, ST80 is an F spot welding station ST80, ST100 is a product testing station ST100, ST110 is a glue spraying station ST110, ST120 is a curing station ST130, ST130 is a camera detecting station ST130, ST140 is a burning station ST150, and ST150 is a blanking station ST150. The reserved empty stations ST60ST20 are used for facilitating flexible adjustment to adapt to the requirements of process adjustment and product type increase
In order to ensure that products are not mistakenly taken away from the tool clamp 2a or offset in each working procedure, one side of the hot riveting station, the welding station, the product testing station ST100, the glue spraying station ST110, the camera detecting station ST130 and the burning station ST140 is provided with a pressing device, the pressing device is fixedly arranged on the base 1, the pressing device comprises a support 8c, a lifting cylinder 8d and a pressing plate 8e, the support 8c is fixedly connected with the base 1, the lifting cylinder 8d is fixedly connected with the support 8c, the pressing plate 8e is connected with the telescopic end of the lifting cylinder 8d so as to move along the vertical direction, the pressing plate 8e is provided with an operation hole so as to facilitate the robot to operate the products, and two sides of the tool clamp 2a are provided with protection plates 2b; when the rotating portion 1c rotates, the height of the pressing plate 8e is higher than the protection plate 2b; when the rotating part 1c is stationary, the pressing plate 8e presses and fixes the product on the tool clamp 2 a.
In this embodiment, the fixing portion 1b is provided with a detection sensor at a position corresponding to the feeding station ST10, the rivet hot station, the welding station, the product testing station ST100, the glue spraying station ST110, the curing station ST120, the camera detection station ST130 and the burning station ST140, and the irradiation direction of the detection sensor faces the tool fixture 2a, and the detection sensor is electrically connected with a controller, which is electrically connected with an alarm. By the aid of the detection-free sensor and the alarm device, each station is guaranteed not to operate when no product exists in the tool clamp 2a, and the alarm is given when materials are absent.
As shown in fig. 2 and 3, the feeding station ST10 is provided with a feeding mechanism, the feeding mechanism includes a pre-installed part detecting camera 2c and a display screen 2d, the pre-installed part detecting camera 2c is disposed right above the fixture 2a, the irradiation direction of the pre-installed part detecting camera 2c is toward the fixture 2a, the pre-installed part detecting camera 2c is fixedly connected with the fixing portion 1b, the display screen 2d is disposed above the pre-installed part detecting camera 2c, a start button 2f is disposed on one side of the feeding station ST10, the pre-installed part detecting camera 2c, the display screen 2d and the start button 2f are all electrically connected with the controller, the feeding station ST10 is disposed in the protective cover 2e, the opening of the protective cover 2e faces away from one side where the index plate is located, and openings are disposed on the protective cover 2e and at the junctions of the irradiation path of the sensor, the corresponding position of the pre-installed part detecting camera 2c and the movement path of the rotating portion 1 c.
Fig. 4 shows a structure when a hot riveting station is arranged on a fixing portion 1B, fig. 5 shows a structure when a hot riveting station is arranged on a base 1, the hot riveting station is provided with a hot riveting mechanism, the hot riveting mechanism comprises an X-axis servo module 3A, Y-axis lifting electric cylinder 3C, a hot riveting cylinder 3d and a hot riveting head 3e, the X-axis servo module 3A is fixedly connected with the fixing portion 1B or the base 1, the Y-axis servo module 3B is perpendicular to the X-axis servo module 3A and is movably connected with the X-axis servo module 3A, the Z-axis lifting electric cylinder 3C is perpendicular to the X-axis servo module 3A, Y-axis servo module 3B and is movably connected with the Y-axis servo module 3B, the hot riveting cylinder 3d is movably connected with the Z-axis lifting electric cylinder 3C, the hot riveting head 3e is arranged at the lower end of the hot riveting head 3d, and the fixture 2a is positioned in a working range of the hot riveting tool 3 e.
As shown in fig. 6, the welding station is provided with a welding mechanism, the welding mechanism includes a welding robot and an automatic welding wire feeding device 4a, the welding robot is fixedly disposed on the base 1, the welding robot includes a first servo motor 4b, a first rotating arm 4c, a second rotating arm 4d, a lifting arm 4e and a welding gun 4f, the first servo motor 4b is fixedly connected with the base 1, one end of the first rotating arm 4c is in transmission connection with the first servo motor 4b, the other end is in transmission connection with the second rotating arm 4d, the lifting arm 4e is disposed at the tail end of the second rotating arm 4d, the welding gun 4f is disposed at the lower end of the lifting arm 4e, the automatic welding wire feeding device is fixedly disposed at one side of the second rotating arm 4d, so that welding wires can be automatically provided for the welding gun 4f, and the tool fixture 2a is located in the working range of the welding gun 4 f.
As shown in fig. 7, the product testing station ST100 is provided with a testing mechanism, the testing mechanism is disposed on the fixing portion 1b, the testing mechanism includes a testing support 5a, a testing position switching cylinder 5b, a first moving platform 5c, a first testing lifting cylinder 5e, a first product testing head 5f, a second testing lifting cylinder 5g and a second product testing head 5h, the testing position switching cylinder 5b is fixedly disposed on the testing support 5a, a piston rod (not shown in the drawing) of the first moving platform 5c is connected with the testing position switching cylinder 5b so as to push the first moving platform 5c to move along the first sliding rail 5d, the first moving platform 5c is connected with the testing support 5a through the first sliding rail 5d, so that the first moving platform 5c can move along the first sliding rail 5d under the driving of the testing position switching cylinder 5b, a limiting device is disposed on the first moving platform 5c, the first testing lifting cylinder 5e and the second lifting cylinder 5g are both fixedly disposed in the first product testing head 5f and the second product testing head 5f, and the first moving platform 5g is disposed in the first product lifting fixture 5 h.
As shown in fig. 8, the glue spraying station ST110 is provided with a glue spraying mechanism, the glue spraying mechanism is fixedly arranged on the base 1, the glue spraying mechanism comprises a glue spraying robot 6a, a glue spraying head 6b, a spot inspection table 6c and a waste box 6d, the glue spraying head 6b is mounted at the tail end of the glue spraying robot 6a, the glue barrel 6e and the waste box 6d are both arranged in the movable range of the glue spraying robot 6a, and the tool fixture 2a is located in the working range of the glue spraying head 6 b. When dispensing, the glue spraying head 6b sucks glue from the glue barrel 6e, sprays the glue, and is detected by the point detecting table 6c, and the glue waste is put into the waste box 6 d.
As shown in fig. 9, the curing station ST120 is provided with a curing mechanism to cure the UV glue sprayed from the previous station, the curing mechanism includes a sealing cover 7a, a UV curing lamp 7b, an exhaust port 7c and an exhaust fan, the sealing cover 7a is fixedly connected with the base 1, the UV curing lamp 7b, the exhaust port 7c and the exhaust fan are disposed in the sealing cover 7a, a through slot 7d adapted to the shape of the rotating part 1c is disposed below the sealing cover 7a, the UV curing lamp 7b is disposed above the through slot 7d, the through slot 7d is communicated with the inside of the sealing cover 7a through the exhaust port 7c, and the exhaust fan is disposed in the exhaust port 7 c.
As shown in fig. 10, the camera detection station ST130 is provided with a camera detection mechanism, the camera detection mechanism includes a glue spraying detection camera 8a, an ultraviolet lamp 8b, a dotting cylinder (not shown in the drawing) and a dotting pen (not shown in the drawing), the glue spraying detection camera 8a and the ultraviolet lamp 8b are fixedly connected with the fixing portion 1b, the ultraviolet lamp 8b is disposed right above the fixture 2a, a light path through hole is formed in the middle of the ultraviolet lamp 8b, the camera is disposed right above the ultraviolet lamp 8b, the dotting cylinder is disposed right below the fixture 2a, the dotting pen is disposed at the upper end of the dotting cylinder, the dotting cylinder is fixedly connected with the base 1, and if the product detection is qualified, the dotting pen is dotted on the product.
As shown in fig. 11, the recording station ST140 is provided with a recording mechanism for performing program recording on a product, the recording mechanism is disposed on the fixing portion 1b, and the recording mechanism includes a recording support 9a, a recording position switching cylinder 9b, a second moving platform 9c, a first recording lifting cylinder 9e, a first product recording head 9f, a second recording lifting cylinder 9g and a second product recording head 9h, the recording position switching cylinder 9b is fixedly disposed on the recording support 9a, the second moving platform 9c is connected with the recording position switching cylinder 9b so as to push the second moving platform 9c to move along the second sliding rail 9d, and the second moving platform 9c can move along the second sliding rail 9d under the driving of the recording position switching cylinder 9b, and is disposed on the second moving platform 9c, and the first lifting cylinder 9e and the second lifting cylinder 9f are connected with the second recording head 9f, and the second lifting cylinder 9c is disposed at the second lifting end of the second lifting cylinder 9 g.
As shown in fig. 12, the blanking station ST150 is provided with a blanking mechanism, the blanking mechanism includes a transfer servo 10a, a blanking lifting cylinder 10b, a clamping jaw 10d cylinder 10c and a clamping jaw 10d, the transfer servo 10a is disposed along a horizontal direction and is fixedly connected with the base 1, the blanking lifting cylinder 10b is disposed along a vertical direction and is movably connected with the transfer servo 10a, the clamping jaw 10d cylinder 10c is movably connected with the blanking lifting cylinder 10b, the clamping jaw 10d is movably connected with the clamping jaw 10d cylinder 10c, a defective product box (not shown in the drawing) and a defective product slide 10e are disposed below a moving path of the clamping jaw 10d, and a material taking platform 10f is disposed at an end of the defective product slide 10 e.
In addition, can install the universal wheel under base 1 in order to make things convenient for this equipment to remove, can also be at this equipment external cover in order to reduce external disturbance, prevent that dust debris from dropping and influencing production precision.
The actions of the invention are described in detail as follows:
1. manually preassembling at the ST10 station, putting the product into a loading station tray tool, pressing a start button, automatically running the equipment, and intermittently indexing and rotating the index plate.
2. The pallet fixture brings the product to the ST20 station, which is an empty station. (ST 60/ST90/ST160 is also an empty station).
3. And the pallet tool brings the product to the ST30 station, and the A\B point riveting is automatically completed.
4. And the pallet tool brings the product to the ST40 station, and the C point riveting is automatically completed.
5. And the pallet tool brings the product to the ST50 station, and the riveting of the point D is automatically completed.
6. And the pallet tool brings the product to the ST70 station, and E spot welding is automatically finished.
7. And the pallet tool brings the product to the ST80 station, and F spot welding is automatically completed.
8. And the pallet tool brings the product to the ST100 station, and the product test is automatically completed.
9. And the pallet tool brings the product to the ST110 station, and the glue spraying of the PCB is automatically completed.
10. And the pallet tool brings the product to the ST120 station, and the glue spraying and curing are automatically completed.
11. And the pallet tool brings the product to the ST130 station, and the glue spraying effect camera detection is automatically completed.
12. And the pallet tool brings the product to the ST140 station, and the program burning and marking are automatically completed.
13. And the pallet tool brings the products to the ST150 station, finished product blanking is automatically completed, qualified products slide into the material taking platform, and unqualified products are placed into the defective product box.
The invention combines the high-precision indexing structure with the high-stability assembly and detection component, so that the invention can ensure the stability and measurement accuracy of product assembly and the high reliability of equipment while centralizing the production layout and reducing the occupied area, and meets the requirement of high-speed automatic production of an electronic control unit. Economical, reliable and highly integrated. And a reserved station is designed, so that flexible adjustment is convenient to meet the requirements of process adjustment and product type increase.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (8)
1. Multi-station intelligent assembly detection equipment is characterized by comprising: the automatic feeding device comprises a base, a driving mechanism and an index plate, wherein the index plate is arranged on the base and comprises a middle fixing part and a peripheral rotating part, the fixing part is fixedly connected with the base, the rotating part is movably connected with the fixing part, the driving mechanism is in transmission connection with the rotating part so as to realize intermittent rotation of the rotating part, a plurality of work stations are arranged around the rotating part, a plurality of tool clamps are uniformly arranged on the rotating part along the peripheral side, the number of the tool clamps is consistent with that of the work stations, and the work stations comprise a feeding work station, at least one empty work station, at least one hot riveting work station, at least one welding work station, a product testing work station, a glue spraying work station, a curing work station, a camera detection work station, a burning work station and a blanking work station;
the hot riveting device comprises a hot riveting station, a welding station, a product testing station, a glue spraying station, a camera detecting station and a burning station, wherein one side of the hot riveting station, one side of the welding station, one side of the product testing station, one side of the glue spraying station, one side of the camera detecting station and one side of the burning station are respectively provided with a pressing device, the pressing devices are fixedly arranged on a base, each pressing device comprises a support, a lifting cylinder and a pressing plate, the supports are fixedly connected with the base, the lifting cylinders are fixedly connected with the supports, the pressing plates are connected with the telescopic ends of the lifting cylinders so as to move along the vertical direction, the pressing plates are provided with operation holes, and the two sides of each fixture clamp are provided with protection plates; when the rotating part rotates, the height of the pressing plate is higher than that of the protecting plate; when the rotating part is static, the pressing plate presses and fixes the product on the tool clamp;
the fixing part is provided with a presence detection sensor at the corresponding positions of the feeding station, the hot riveting station, the welding station, the product testing station, the glue spraying station, the curing station, the camera detection station and the burning station, the irradiation direction of the presence detection sensor faces to the tool clamp, the presence detection sensor is electrically connected with a controller, and the controller is electrically connected with an alarm;
the feeding station is provided with a feeding mechanism, the feeding mechanism comprises a preassembly part detection camera and a display screen, the preassembly part detection camera is arranged right above the fixture, the irradiation direction of the preassembly part detection camera faces the fixture, the preassembly part detection camera is fixedly connected with the fixing part, the display screen is arranged above the preassembly part detection camera, one side of the feeding station is provided with a starting button, the preassembly part detection camera, the display screen and the starting button are electrically connected with a controller, the feeding station is arranged in a protective cover, an opening of the protective cover faces to one side away from the index plate, and openings are formed in the junction of the protective cover, the irradiation path of the detection sensor, the corresponding position of the preassembly part detection camera and the movement path of the rotating part;
the hot riveting station is provided with a hot riveting mechanism, the hot riveting mechanism comprises an X-axis servo module, a Y-axis servo module, a Z-axis lifting electric cylinder, a hot riveting cylinder and a hot riveting head, the X-axis servo module is fixedly connected with the fixing part or the base, the Y-axis servo module is perpendicular to the X-axis servo module and movably connected with the X-axis servo module, the Z-axis lifting electric cylinder is perpendicular to the X-axis servo module, the Y-axis servo module and movably connected with the Y-axis servo module, the hot riveting cylinder is movably connected with the Z-axis lifting electric cylinder, the hot riveting head is arranged at the lower end of the hot riveting cylinder, and the tool clamp is positioned in the working range of the hot riveting head.
2. The multi-station intelligent assembly detection device of claim 1, wherein: the welding station is provided with welding mechanism, welding mechanism includes welding robot, automatic welding wire feeding device, welding robot fixed set up in on the base, welding robot includes first servo motor, first rotating arm, second rotating arm, lifting arm and welder, first servo motor with base fixed connection, the one end of first rotating arm with first servo motor transmission is connected, the other end with the second rotating arm transmission is connected, the lifting arm set up in the second rotating arm is terminal, welder set up in the lower extreme of lifting arm, automatic welding wire feeding fixed set up in one side of second rotating arm, frock clamp is located welder's working range.
3. The multi-station intelligent assembly detection device of claim 1, wherein: the product test station is provided with testing mechanism, testing mechanism set up in on the fixed part, testing mechanism includes test support, test position switching cylinder, first moving platform, first test lift cylinder, first product test head, second test lift cylinder and second product test head, test position switching cylinder fixed set up in on the test support, first moving platform with test position switching cylinder connects, first moving platform pass through first slide rail with the test support is connected, thereby first moving platform is in under the drive of test position switching cylinder follow first slide rail motion, be provided with stop device on the first moving platform, first test lift cylinder and second test lift cylinder all with moving platform fixed connection, first product test head set up in first test lift cylinder lower extreme, the second product test head set up in second test lift cylinder lower extreme, the first moving platform is located in the working range of first product test head and second product fixture test head.
4. The multi-station intelligent assembly detection device of claim 1, wherein: the glue spraying station is provided with a glue spraying mechanism, the glue spraying mechanism is fixedly arranged on the base, the glue spraying mechanism comprises a glue spraying robot, a glue spraying head, a glue barrel, a point detection table and a waste box, the glue spraying head is arranged at the tail end of the glue spraying robot, the point detection table is fixedly connected to one side of the glue spraying head, the glue barrel and the waste box are both arranged in the working range of the glue spraying robot, and the fixture clamp is positioned in the working range of the glue spraying head.
5. The multi-station intelligent assembly detection device of claim 1, wherein: the curing station is provided with curing mechanism, curing mechanism includes sealed cowling, UV curing lamp, gas vent and exhaust fan, the sealed cowling with base fixed connection, UV curing lamp, gas vent and exhaust fan set up in the sealed cowling, the sealed cowling below be provided with the through groove of rotor shape adaptation, the UV curing lamp set up in the top of through groove, through the groove pass through the gas vent with the inside intercommunication of sealed cowling, exhaust fan set up in the gas vent.
6. The multi-station intelligent assembly detection device of claim 1, wherein: the camera detection station is provided with camera detection mechanism, camera detection mechanism is including spouting gluey detection camera, ultraviolet lamp, dotting cylinder and dotting pen, spout gluey detection camera and ultraviolet lamp all with fixed part fixed connection, the ultraviolet lamp set up in directly over the frock clamp, the ultraviolet lamp middle part is provided with the light path through-hole, the camera set up in directly over the ultraviolet lamp, dotting cylinder set up in under the frock clamp, dotting pen set up in dotting cylinder upper end, dotting cylinder with base fixed connection.
7. The multi-station intelligent assembly detection device of claim 1, wherein: the burning station is provided with burning mechanism, burning mechanism set up in on the fixed part, burning mechanism includes burning support, burning position switching cylinder, second moving platform, first burning lift cylinder, first product burns first, second burning lift cylinder and second product burns first, the burning position switching cylinder is fixed to be set up on the burning support, the second moving platform with the burning position switching cylinder is connected, the second moving platform pass through the second slide rail with the burning support is connected, thereby the second moving platform is in the drive of burning position switching cylinder is followed the second slide rail motion, be provided with stop device on the second moving platform, first burning lift cylinder and second burning lift cylinder all with second moving platform fixed connection, first product burns first set up in first burning lift cylinder lower extreme, second product burns first set up in second burning lift cylinder lower extreme.
8. The multi-station intelligent assembly detection device of claim 1, wherein: the blanking station is provided with a blanking mechanism, the blanking mechanism comprises a transfer servo, a blanking lifting cylinder, a clamping jaw cylinder and clamping jaws, the transfer servo is arranged along the horizontal direction and fixedly connected with the base, the blanking lifting cylinder is arranged along the vertical direction and is movably connected with the transfer servo, the clamping jaw cylinder is movably connected with the blanking lifting cylinder, the clamping jaws are movably connected with the clamping jaw cylinder, a defective product box and a good product slideway are arranged below a movable path of the clamping jaws, and a material taking platform is arranged at the tail end of the good product slideway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910137162.2A CN109822350B (en) | 2019-02-25 | 2019-02-25 | Multi-station intelligent assembly detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910137162.2A CN109822350B (en) | 2019-02-25 | 2019-02-25 | Multi-station intelligent assembly detection equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109822350A CN109822350A (en) | 2019-05-31 |
| CN109822350B true CN109822350B (en) | 2023-09-05 |
Family
ID=66864375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910137162.2A Active CN109822350B (en) | 2019-02-25 | 2019-02-25 | Multi-station intelligent assembly detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109822350B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110625393B (en) * | 2019-09-17 | 2020-11-24 | 中国计量大学上虞高等研究院有限公司 | Automatic welding and assembling device for buffer gland |
| CN110530574A (en) * | 2019-09-20 | 2019-12-03 | 伟创力电子技术(苏州)有限公司 | A kind of air-tightness product test automation equipment |
| CN110899959B (en) * | 2019-12-06 | 2021-12-14 | 宁德壹连电子有限公司 | Automatic production equipment for wiring harness isolation board |
| CN111716049B (en) * | 2020-07-09 | 2021-11-16 | 郑州工业应用技术学院 | Intelligent welding equipment based on industrial robot |
| CN114643775B (en) * | 2022-05-20 | 2022-08-02 | 苏州茂特斯自动化设备有限公司 | Automatic pad printing machine for contact lenses |
| CN114910764B (en) * | 2022-07-18 | 2022-11-08 | 苏州朗坤自动化设备股份有限公司 | Open-loop Hall part assembling test line |
| CN115425271B (en) * | 2022-09-15 | 2024-02-02 | 武汉逸飞激光股份有限公司 | Square cell protection frame assembly device and assembly method |
| CN115833502B (en) * | 2022-12-30 | 2023-12-29 | 苏州天弘激光股份有限公司 | Multi-working-procedure stator manufacturing equipment |
| CN116094271B (en) * | 2023-02-20 | 2023-06-30 | 苏州天准科技股份有限公司 | PCBA board, motor body and lower casing welding assembly structure of motor |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5743695A (en) * | 1994-06-24 | 1998-04-28 | Lg Semicon Co., Ltd. | Automatic chip-loading apparatus |
| KR200251440Y1 (en) * | 2001-07-20 | 2001-11-17 | 문인환 | Between good quality and bad quality discriminating apparatus for bounce time detection of microswitch |
| CN102097237A (en) * | 2010-12-18 | 2011-06-15 | 周俊雄 | Novel tact switch assembling machine |
| CN102411871A (en) * | 2011-12-29 | 2012-04-11 | 天津市源峰科技发展有限责任公司 | Modular manufacture training unit device and modular combined manufacture training system |
| CN105108492A (en) * | 2015-08-22 | 2015-12-02 | 玉环县东美塑机有限公司 | Assembling device of plastic needle assembly of infusion apparatus |
| WO2016086333A1 (en) * | 2014-12-01 | 2016-06-09 | 李相鹏 | Visual detection device for screw detection |
| CN206153755U (en) * | 2016-09-30 | 2017-05-10 | 广东正业科技股份有限公司 | Laser process equipment and duplex position auto -change over device thereof |
| CN106862924A (en) * | 2017-02-28 | 2017-06-20 | 常州安智能科技有限公司 | Magnetic valve tests kludge automatically |
| CN107695517A (en) * | 2017-10-26 | 2018-02-16 | 苏州工业园区格比机电有限公司 | Camshaft-signal sensor multistation processing unit (plant) |
| CN107768725A (en) * | 2017-09-28 | 2018-03-06 | 海目星（江门）激光智能装备有限公司 | A kind of battery core retainer installs equipment |
| CN108262561A (en) * | 2018-03-27 | 2018-07-10 | 苏州科技大学 | Camshaft-signal sensor assembling test process units and test method |
-
2019
- 2019-02-25 CN CN201910137162.2A patent/CN109822350B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5743695A (en) * | 1994-06-24 | 1998-04-28 | Lg Semicon Co., Ltd. | Automatic chip-loading apparatus |
| KR200251440Y1 (en) * | 2001-07-20 | 2001-11-17 | 문인환 | Between good quality and bad quality discriminating apparatus for bounce time detection of microswitch |
| CN102097237A (en) * | 2010-12-18 | 2011-06-15 | 周俊雄 | Novel tact switch assembling machine |
| CN102411871A (en) * | 2011-12-29 | 2012-04-11 | 天津市源峰科技发展有限责任公司 | Modular manufacture training unit device and modular combined manufacture training system |
| WO2016086333A1 (en) * | 2014-12-01 | 2016-06-09 | 李相鹏 | Visual detection device for screw detection |
| CN105108492A (en) * | 2015-08-22 | 2015-12-02 | 玉环县东美塑机有限公司 | Assembling device of plastic needle assembly of infusion apparatus |
| CN206153755U (en) * | 2016-09-30 | 2017-05-10 | 广东正业科技股份有限公司 | Laser process equipment and duplex position auto -change over device thereof |
| CN106862924A (en) * | 2017-02-28 | 2017-06-20 | 常州安智能科技有限公司 | Magnetic valve tests kludge automatically |
| CN107768725A (en) * | 2017-09-28 | 2018-03-06 | 海目星（江门）激光智能装备有限公司 | A kind of battery core retainer installs equipment |
| CN107695517A (en) * | 2017-10-26 | 2018-02-16 | 苏州工业园区格比机电有限公司 | Camshaft-signal sensor multistation processing unit (plant) |
| CN108262561A (en) * | 2018-03-27 | 2018-07-10 | 苏州科技大学 | Camshaft-signal sensor assembling test process units and test method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109822350A (en) | 2019-05-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109822350B (en) | Multi-station intelligent assembly detection equipment | |
| CN108655725B (en) | Automatic assembling system for LED bulb lamp | |
| CN108039113B (en) | Intelligent manufacturing unit system integrated design teaching equipment | |
| CN103124038B (en) | Flexible automatic assembling machine of mobile communication radio frequency coaxial connector | |
| CN107902412B (en) | Chip grabbing structure of chip burning machine | |
| CN106826165B (en) | Kettle body and upper connector automatic assembling machine | |
| CN107363367B (en) | Pressure-sensitive soldering tin equipment of iron core motor rotor subassembly | |
| CN106112522A (en) | Self-cleaning vehicle shock absorber three linked piece automatic charging pressing machine and control method thereof | |
| CN207642638U (en) | A kind of LEDbulb lamp automatic assembling machine | |
| CN203288922U (en) | Flexible automated assembly machine of mobile communicationradio frequency coaxial connector | |
| CN108248053A (en) | Has the rotary rack Intelligent welding device of high accuracy positioning | |
| CN208052617U (en) | rotary rack intelligent welding device | |
| CN207508809U (en) | A kind of full-automatic numerical control milling machine manipulator | |
| CN209887065U (en) | Multi-station intelligent assembling and detecting equipment | |
| CN208913351U (en) | A kind of handling equipment and production line | |
| CN216760849U (en) | Hot melting assembly equipment | |
| CN109849352B (en) | Spring assembly device for double-card mobile phone card holder | |
| CN108356451B (en) | full-automatic welding production line based on vision | |
| CN109531144A (en) | A kind of auto-sequencing assembly device | |
| CN213257577U (en) | Automatic welding equipment | |
| CN108971734A (en) | A kind of handling equipment and production line | |
| CN113579705A (en) | Full-automatic assembly equipment of robot sweeps floor | |
| CN210360261U (en) | Motor frequency conversion board processing line body | |
| CN208811470U (en) | A kind of automobile synchronizer self-lock pin press-loading apparatus | |
| CN221110225U (en) | Electrochemical sensor PCBA assembly table and assembly equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |