CN109817445B - Winding mechanism of poling enameled wire - Google Patents

Winding mechanism of poling enameled wire Download PDF

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Publication number
CN109817445B
CN109817445B CN201910180242.6A CN201910180242A CN109817445B CN 109817445 B CN109817445 B CN 109817445B CN 201910180242 A CN201910180242 A CN 201910180242A CN 109817445 B CN109817445 B CN 109817445B
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wire
clamping
axis
finger
driving mechanism
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CN109817445A (en
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刘刚
袁寒春
刘二超
黄杰贤
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Tanac Automation Co Ltd
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Tanac Automation Co Ltd
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Abstract

A winding mechanism for a tube penetrating enameled wire comprises a base frame, a tail wire clamping mechanism, a wire lifting clamping mechanism, a main shaft driving mechanism, a finger driving mechanism and a framework clamping clamp. The tail clamping mechanism includes a plurality of first clamps. The wire lifting clamping mechanism comprises second clamps, each second clamp comprises two second clamping blocks, and the minimum distance between the two second clamping blocks is smaller than or equal to the diameter of the enameled wire. The spindle driving mechanism comprises a plurality of rotating shafts and a spindle three-dimensional driving mechanism. The finger driving mechanism comprises a finger and a finger three-dimensional driving mechanism which is used for driving the finger to move in three dimensions and is arranged on the spindle driving mechanism. The framework clamping clamp is inserted between the tail wire clamping mechanism and the wire lifting clamping mechanism and rotates under the drive of the rotating shaft so as to wind the enameled wire on the framework. The winding mechanism can automatically wind the enamelled wire on the framework and respectively keep the two hoses on the winding wire and the tail wire of the coil.

Description

Winding mechanism of poling enameled wire
Technical Field
The invention belongs to the technical field of mechanical equipment, and particularly relates to a winding mechanism of a perforating enamelled wire.
Background
A winding machine is a machine that winds a linear object onto a specific workpiece. Most of electric products need to be wound into an inductance coil by enamelled copper wires (enamelled wires for short), and a winding machine is needed. The manufacture and processing of a single serial hollow coil in the electronic industry generally requires a spindle driving device. The spindle driving device is used for clamping a framework of the coil so as to wind the wire on the framework while rotating the framework.
However, for some special coils, in order to achieve certain special functions, such as shielding, wear resistance, and the like, plastic hoses need to be arranged on the winding wire starting and tail wire of the enameled wire wound on the coil. However, in order to realize that the hoses are sleeved on the wire lifting and tail wires of the enameled wire, and meanwhile, automation is realized, a winding mechanism is an important mechanism, and is important for realizing winding of the coil.
Disclosure of Invention
In view of the above, the present invention provides a winding mechanism for a piercing wire, which can ensure accuracy and stability of clamping of the piercing wire, so as to solve the above-mentioned problems.
The utility model provides a wire winding mechanism of poling enameled wire, the poling enameled wire includes an enameled wire to and two sections separation wear to establish the hose on the enamelling wire, enamelling wire winds to establish on a skeleton. The winding mechanism of the perforating enamelled wire comprises a base frame, a tail wire clamping mechanism arranged on the base frame, a wire lifting clamping mechanism arranged on the base frame, a main shaft driving mechanism arranged on the base frame, a finger driving mechanism arranged on the main shaft driving mechanism and a plurality of framework clamping clamps arranged on the main shaft driving mechanism. The tail wire clamping mechanism comprises a plurality of first clamps fixedly arranged on the base frame. Each first clamp comprises two first clamping blocks, and the minimum distance between the two first clamping blocks is larger than the diameter of the enameled wire and smaller than the outer diameter of the hose when the first clamping blocks are in a clamping state. The wire lifting clamping mechanism comprises a plurality of second clamps which are movably arranged on the base frame, each second clamp comprises two second clamping blocks, and the minimum distance between the two second clamping blocks is smaller than or equal to the diameter of the enameled wire when the second clamping blocks are in a clamping state. The arrangement direction of the tail wire clamping mechanism and the starting clamping mechanism is parallel to the central axis of the enameled wire. The spindle driving mechanism comprises a plurality of rotating shafts and a spindle three-dimensional driving mechanism for driving the rotating shafts to move in three dimensions. The rotating shaft is used for setting the framework clamping clamp and driving the framework clamping clamp to rotate so as to wind the enamelled wire on the framework. The central axis of the rotating shaft is perpendicular to the central axis of the enameled wire. The main shaft three-dimensional driving mechanism is used for enabling the central shaft of the rotating shaft to be located between the tail wire clamping mechanism and the wire lifting clamping mechanism. The finger driving mechanism comprises a finger and a finger three-dimensional driving mechanism which is used for driving the finger to move in three dimensions and is arranged on the spindle driving mechanism. The finger is driven by the three-dimensional finger driving mechanism to hang the enameled wire on the framework clamping clamp. The framework clamping clamp is used for clamping the framework. When the finger hangs the enameled wire on the framework clamping clamp, the framework clamping clamp is inserted between the tail wire clamping mechanism and the wire lifting clamping mechanism and rotates under the drive of the rotating shaft so as to wind the enameled wire on the framework.
Further, the tail wire clamping mechanism comprises a plurality of first drivers fixedly arranged on the base frame, and two first clamping blocks are arranged on one first driver and driven by the first drivers to clamp or release the hose.
Further, the wire lifting clamping mechanism comprises a guide rail mechanism arranged on the base frame, a mounting frame connected with the guide rail mechanism, and a driver for driving the mounting frame to slide along the central axis of the enameled wire.
Further, the clamping directions of the two first clamping blocks are parallel to the clamping directions of the two second clamping blocks.
Further, the central axis of the enamelled wire between the wire holding mechanism and the tail wire holding mechanism is perpendicular to the horizontal plane.
Further, the wire lifting clamping mechanism comprises a plurality of second drivers fixedly arranged on the mounting frame, and two second clamping blocks are arranged on one second driver and driven by the second drivers to clamp or release the enameled wires.
Further, the spindle three-dimensional driving mechanism is used for driving the rotating shaft to move in three directions of an X axis, a Y axis and a Z axis so as to enable the rotating shaft to reach a designated position.
Further, the spindle three-dimensional driving mechanism comprises an X-axis platform, the rotating shaft is arranged on the X-axis platform, and the X-axis platform moves along three directions of an X axis, a Y axis and a Z axis.
Further, the finger three-dimensional driving mechanism is arranged on the X-axis platform and moves along with the main shaft three-dimensional driving mechanism in three directions of an X axis, a Y axis and a Z axis.
Further, the three-dimensional finger driving mechanism drives the finger to move in three directions of an X axis, a Y axis and a Z axis.
Compared with the prior art, the winding mechanism of the perforating enameled wire is characterized in that the tail wire clamping mechanism and the wire lifting clamping mechanism are arranged, namely, a wire lifting and a hose sleeved on the wire lifting are clamped and fixed by the wire lifting clamping mechanism, the tail wire clamping mechanism only clamps the hose, and the enameled wire can pass through the hose, so that the enameled wire can be pulled out of the tail wire clamping mechanism, and the hose is still clamped. Meanwhile, the wire lifting clamping mechanism is a movable mechanism, the framework clamping clamp arranged on the rotating shaft can be inserted between the wire lifting clamping mechanism and the tail wire clamping mechanism through movement of the wire lifting clamping mechanism, then the enameled wire is hung on the framework clamping clamp under the action of fingers, and the framework clamping clamp winds the enameled wire on the framework under the rotation driving of the rotating shaft, so that winding of the framework is completed. In addition, after the winding of the enameled wire is completed, the wire lifting clamping mechanism and the tail wire clamping mechanism release the clamping of the hoses, so that the two hoses can be respectively reserved on the wire lifting and the tail wire of the coil, and the winding of the whole coil is completed.
Drawings
Fig. 1 is a schematic structural view of a winding mechanism of a perforating enamelled wire provided by the invention.
Fig. 2 is a schematic view of a winding mechanism of the piercing wire of fig. 1 at another angle.
Detailed Description
Specific embodiments of the present invention are described in further detail below. It should be understood that the description herein of the embodiments of the invention is not intended to limit the scope of the invention.
Fig. 1 and fig. 2 are schematic structural views of a winding mechanism of a perforating enamelled wire provided by the invention. The winding mechanism of the tube-penetrating enameled wire comprises a base frame 10, a plurality of tail wire clamping mechanisms 20 arranged on the base frame 10, a plurality of wire lifting clamping mechanisms 30 arranged on the base frame 10, a main shaft driving mechanism 40 arranged on the base frame 10, a finger driving mechanism 50 arranged on the main shaft driving mechanism 40 and a plurality of framework clamping clamps 60 arranged on the main shaft driving mechanism 50. It is contemplated that the winding mechanism of the through-tube enamel wire may further include other functional modules such as assembly components, mounting components such as screws, electrical connection components, etc., which are well known to those skilled in the art and are not described in detail herein.
The base frame 10 is used for arranging the tail wire clamping mechanism 20, the wire lifting clamping mechanism 30, the main shaft driving mechanism 40 and the finger driving mechanism 50, and is also used for fixedly arranging the winding mechanism of the pipe penetrating enamelled wire on other structures so as to form a whole with other parts. The base frame 10 is typically made of metal to achieve a certain strength. Accordingly, the structure and shape of the base frame 10 should be set according to the structure and shape of each of the functional modules and other components.
A first one of the plurality of tail clamping mechanisms 20 has the same structure, only one of which is described herein. The tail clamping mechanism 20 has a first drive 21 fixedly arranged on the base frame 10 and two first clamping blocks 22 arranged on the first drive 21. The first actuator 21 may be a pneumatic actuator or an electric actuator. The two first clamping blocks 22 perform clamping and releasing actions under the action of the first driver 21, so that the clamping and releasing of the hose and the enameled wire are realized. The minimum distance between the two first clamping blocks 22 is greater than the diameter of the enamel wire and less than the outer diameter of the hose when the two first clamping blocks 22 are in the clamped state, so that the enamel wire can still be drawn out of the hose when the tail clamping mechanism 20 clamps the hose. When both the first clamping blocks 22 are in the release state, the enameled wire and the flexible pipe are released.
The wire holding mechanism 30 is parallel to the arrangement direction of the tail wire holding mechanism 20, and includes a guide rail mechanism 31 provided on the base frame 10, a mounting frame 32 connected to the guide rail mechanism 31, a second driver 33 driving the mounting frame 32 to slide along the central axis of the enamel wire, a plurality of third drivers 34 provided on the mounting frame 32, and a plurality of sets of second clamping blocks 35 provided on the third drivers 34. Each group comprising two second clamping blocks 35. The rail mechanism 31 may include a rail and a slider, which are a prior art and are not described herein. The mounting frame 32 is a plane, and is mounted on the rail mechanism 31 and slides under the action of the second driver 33. When the second driver 33 is operated, it will drive the mounting bracket 32 to slide away from or toward the tail clamping mechanism 20 to pull the distance between the first and second clamp blocks 22, 35 in the direction of the center axis of the enamel wire. The sliding direction of the mounting frame 32 is parallel to the central axis of the enamel wire clamped between the wire clamping mechanisms 20 and 30. The third actuator 34, like the first actuator 21, may be a pneumatic actuator or an electric actuator. The clamping direction of the two second clamping blocks 35 is parallel to the clamping direction of the two first clamping blocks 22, so as to avoid bending the enameled wire. When the two second clamping blocks 35 are in the clamping state, the minimum distance between the two second clamping blocks 35 is smaller than or equal to the diameter of the enameled wire, so that the enameled wire and the hose can be clamped when the second clamping blocks 35 are in the clamping state. It is conceivable that both the enamel wire and the hose are released when both the second clamping blocks 35 are in the released state.
The spindle drive mechanism 40 includes a plurality of rotary shafts 41, and a spindle three-dimensional drive mechanism 42 that drives the rotary shafts 41 to perform three-dimensional movement. The rotation shaft 41 is used to provide the backbone sandwiching clip 60 and to drive the backbone sandwiching clip 60 to rotate to wind the enamel wire around the backbone, so that the central axis of the rotation shaft 41 should be perpendicular to the central axis of the enamel wire. It is conceivable that a plurality of the rotating shafts 41 may be driven by one motor to achieve the same-speed rotation. It will be appreciated that the number of the plurality of the rotating shafts 41 is equal to the number of the groups of the second clamping blocks 35 and the number of the tail clamping mechanisms 20 to achieve corresponding and mating. The spindle three-dimensional driving mechanism 42 is used for enabling the central shaft of the rotating shaft 41 to be located between the tail wire clamping mechanism 20 and the wire lifting clamping mechanism 30 so as to facilitate winding of the enamelled wire on the framework. Therefore, the spindle three-dimensional driving mechanism 42 needs to drive the rotation shaft 41 to move in three directions of the X-axis, the Y-axis, and the Z-axis to bring the rotation shaft 41 to a specified position. It is contemplated that the spindle three-dimensional drive mechanism 42 may be implemented with a plurality of motors and a plurality of rail mechanisms disposed along the X-axis, Y-axis, and Z-axis for movement in three directions along the X-axis, Y-axis, and Z-axis. The spindle three-dimensional drive mechanism includes an X-axis table 421. The X-axis stage 421 is movable in the X-axis direction. The rotation shaft 41 is provided on the X-axis stage 421 such that the rotation shaft 41 is also movable in three directions of an X-axis, a Y-axis, and a Z-axis.
The finger driving mechanism 50 includes a plurality of fingers 51, and a finger three-dimensional driving mechanism 52 for driving the fingers 51 to move in three dimensions and provided on the spindle driving mechanism 40. The finger 51 is used to hang the enamel wire on the backbone clamping clip 60 to prepare for winding. The finger 51 may also perform other functions, such as pressing the wire and tail, pulling the wire or tail, etc., which may be set according to the actual needs. The three-dimensional finger driving mechanism 52 is provided on the spindle driving mechanism 40 so that each of the fingers 51 follows the corresponding skeleton sandwiching clip 60 provided on the rotation shaft 41, and therefore, the number of the fingers 51 should be equal to the number of the rotation shafts 41. The finger three-dimensional drive mechanism 52 is disposed on the X-axis platform 421 of the spindle drive mechanism 40. The three-dimensional finger driving mechanism 52 may also drive the finger 51 to move along three directions of the X-axis, the Y-axis and the Z-axis, and the specific driving manner thereof should be a technology known to those skilled in the art, and will not be described herein.
The frame clamping clamp 60 is used for clamping the frame and is inserted and fixed on the rotating shaft 41 to rotate along with the rotating shaft 41. The specific structure of the skeleton sandwiching clip 60 may be set according to the actual skeleton structural shape, and thus, the specific structure of the skeleton sandwiching clip 60 will not be described in detail herein. When the finger 51 hangs the enamel wire on the backbone clamping clip 60, the backbone clamping clip 60 is inserted between the tail wire clamping mechanism 20 and the wire lifting clamping mechanism 30 and rotated by the rotation shaft 41 to wind the enamel wire on the backbone.
Compared with the prior art, the winding mechanism of the perforating enameled wire provided by the invention is characterized in that the tail wire clamping mechanism 20 and the wire lifting clamping mechanism 30 are arranged, namely, a wire lifting and a hose sleeved on the wire lifting are clamped and fixed by the wire lifting clamping mechanism 30, the tail wire clamping mechanism 20 only clamps the hose, and the enameled wire can pass through the hose, so that the enameled wire can be pulled out of the tail wire clamping mechanism 20, and the hose is still clamped. Meanwhile, the wire lifting clamping mechanism 30 is a movable mechanism, the framework clamping clamp 60 arranged on the rotating shaft 41 can be inserted between the wire lifting clamping mechanism 30 and the tail wire clamping mechanism 20 through the movement of the wire lifting clamping mechanism 30, then the enameled wire is hung on the framework clamping clamp 60 under the action of the finger 51, and the framework clamping clamp 60 winds the enameled wire on the framework under the rotation driving of the rotating shaft 41, so that the winding of the framework is completed. In addition, after winding the enameled wire, the wire lifting clamping mechanism 30 and the tail wire clamping mechanism 20 release the clamping of the hoses, so that the two hoses can be respectively reserved on the wire lifting and the tail wire of the coil, and the winding of the whole coil is further completed.
The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions or improvements within the spirit of the present invention are intended to be covered by the claims of the present invention.

Claims (7)

1. The utility model provides a wire winding mechanism of poling enameled wire, the poling enameled wire includes an enameled wire to and two sections separation wear to establish hose on the enamelling wire, enamelling wire winds to establish on a skeleton, its characterized in that: the winding mechanism of the threading enameled wire comprises a base frame, a tail wire clamping mechanism arranged on the base frame, a wire lifting clamping mechanism arranged on the base frame, a main shaft driving mechanism arranged on the base frame, a finger driving mechanism arranged on the main shaft driving mechanism and a plurality of framework clamping clamps arranged on the main shaft driving mechanism, wherein the tail wire clamping mechanism comprises a plurality of first clamps fixedly arranged on the base frame, each first clamp comprises two first clamping blocks, the minimum distance between the two first clamping blocks is larger than the diameter of the enameled wire and smaller than the outer diameter of a hose when the first clamping blocks are in a clamping state, the wire lifting clamping mechanism comprises a plurality of second clamps movably arranged on the base frame, each second clamp comprises two second clamping blocks, the minimum distance between the two second clamping blocks is smaller than or equal to the diameter of the enameled wire when the enameled wire is in a clamping state, the arrangement direction of the tail wire clamping mechanism and the wire lifting clamping mechanism is parallel to the central axis of the enameled wire, the main shaft driving mechanism comprises a plurality of rotating shafts and a main shaft three-dimensional driving mechanism for driving the rotating shafts to move in three dimensions, the rotating shafts are used for arranging the framework clamping clamps and driving the framework clamping clamps to rotate so as to wind the enameled wire on the framework, the central axis of the rotating shafts is perpendicular to the central axis of the enameled wire, the central axis of the rotating shafts is arranged between the tail wire clamping mechanism and the wire lifting clamping mechanism, the finger driving mechanism comprises a finger, and the finger three-dimensional driving mechanism is used for driving the finger to move in three dimensions and is arranged on the main shaft driving mechanism, the finger hangs the enameled wire on the framework clamping clamp under the drive of the finger three-dimensional driving mechanism, the framework clamping clamp is used for clamping the framework, when the finger hangs the enameled wire on the framework clamping clamp, the framework clamping clamp is inserted between the tail wire clamping mechanism and the wire lifting clamping mechanism and rotates under the drive of the rotating shaft to wind the enameled wire on the framework, the tail wire clamping mechanism comprises a plurality of first drivers fixedly arranged on the base frame, two first clamping blocks are arranged on one first driver and driven by the first drivers to clamp or release the hose, the wire lifting clamping mechanism comprises a guide rail mechanism arranged on the base frame, the wire lifting clamping mechanism comprises a plurality of second drivers fixedly arranged on the mounting frame, two second clamping blocks are arranged on one second driver and driven by the second drivers to clamp or release the enameled wire, a lifting wire and a hose sleeved on the lifting wire are clamped and fixed by the wire lifting clamping mechanism, and the tail wire clamping mechanism only clamps the hose and the enameled wire can pass through the hose so that the enameled wire is pulled out from the tail wire clamping mechanism while the hose is still clamped.
2. The wire winding mechanism of a poling enamel wire as claimed in claim 1, wherein: the clamping directions of the two first clamping blocks are parallel to the clamping directions of the two second clamping blocks.
3. The wire winding mechanism of a poling enamel wire as claimed in claim 1, wherein: the central axis of the enameled wire between the wire lifting clamping mechanism and the tail wire clamping mechanism is vertical to the horizontal plane.
4. The wire winding mechanism of a poling enamel wire as claimed in claim 1, wherein: the spindle three-dimensional driving mechanism is used for driving the rotating shaft to move in three directions of an X axis, a Y axis and a Z axis so that the rotating shaft reaches a designated position.
5. The wire winding mechanism of a poling enamel wire as claimed in claim 4, wherein: the main shaft three-dimensional driving mechanism comprises an X-axis platform, the rotating shaft is arranged on the X-axis platform, and the X-axis platform moves along three directions of an X axis, a Y axis and a Z axis.
6. The wire winding mechanism of a poling enamel wire as claimed in claim 5, wherein: the finger three-dimensional driving mechanism is arranged on the X-axis platform and moves along with the main shaft three-dimensional driving mechanism in three directions of an X axis, a Y axis and a Z axis.
7. The wire winding mechanism of a poling enamel wire as claimed in claim 1, wherein: the finger three-dimensional driving mechanism drives the finger to move in three directions of an X axis, a Y axis and a Z axis.
CN201910180242.6A 2019-03-11 2019-03-11 Winding mechanism of poling enameled wire Active CN109817445B (en)

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CN109817445B true CN109817445B (en) 2024-03-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112233899B (en) * 2020-12-18 2021-04-09 佛山市东和智能科技有限公司 Transformer clamp tube winding system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07283065A (en) * 1994-04-05 1995-10-27 Nittoku Eng Co Ltd Coil winding machine
KR200420305Y1 (en) * 2006-04-12 2006-06-29 조현종 Coil Grip and Cutting Device of Winding Machine
CN102982998A (en) * 2012-12-12 2013-03-20 厦门米特自动化设备有限公司 Vertical electromagnetic coil winding device
CN104900397A (en) * 2015-06-11 2015-09-09 合肥市菲力克斯电子科技有限公司 Fully-automatic operating perforating bushing winding machine
CN205960900U (en) * 2016-05-04 2017-02-15 广东顺德三合工业自动化设备股份有限公司 Traditional thread binding putting is twisted with lead -out wire to motor end of a thread
CN108461278A (en) * 2018-03-16 2018-08-28 东莞市鑫华翼自动化科技有限公司 Automatic sleeve-penetrating coil winding machine
CN209328717U (en) * 2019-03-11 2019-08-30 浙江田中精机股份有限公司 A kind of winding mechanism of poling enameled wire

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07283065A (en) * 1994-04-05 1995-10-27 Nittoku Eng Co Ltd Coil winding machine
KR200420305Y1 (en) * 2006-04-12 2006-06-29 조현종 Coil Grip and Cutting Device of Winding Machine
CN102982998A (en) * 2012-12-12 2013-03-20 厦门米特自动化设备有限公司 Vertical electromagnetic coil winding device
CN104900397A (en) * 2015-06-11 2015-09-09 合肥市菲力克斯电子科技有限公司 Fully-automatic operating perforating bushing winding machine
CN205960900U (en) * 2016-05-04 2017-02-15 广东顺德三合工业自动化设备股份有限公司 Traditional thread binding putting is twisted with lead -out wire to motor end of a thread
CN108461278A (en) * 2018-03-16 2018-08-28 东莞市鑫华翼自动化科技有限公司 Automatic sleeve-penetrating coil winding machine
CN209328717U (en) * 2019-03-11 2019-08-30 浙江田中精机股份有限公司 A kind of winding mechanism of poling enameled wire

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