CN109799152A - A kind of full service temperature section composite-material body built-in fitting fatigue experimental device and test method - Google Patents

A kind of full service temperature section composite-material body built-in fitting fatigue experimental device and test method Download PDF

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Publication number
CN109799152A
CN109799152A CN201910231405.9A CN201910231405A CN109799152A CN 109799152 A CN109799152 A CN 109799152A CN 201910231405 A CN201910231405 A CN 201910231405A CN 109799152 A CN109799152 A CN 109799152A
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China
Prior art keywords
clamping plate
fitting
temperature
fatigue
refrigeration
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Chinese (zh)
Inventor
那景新
冯耀
慕文龙
谭伟
申浩
任俊铭
刘浩磊
杨佳宙
高原
栾建泽
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Shandong Jiaotong University
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Jilin University
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Abstract

The invention discloses a kind of full service temperature section composite-material body built-in fitting fatigue experimental devices, comprising: fixed part, including support platform, connection pedestal, guide rail etc., connect pedestal, it is mounted on fatigue tester, and the connection pedestal is U-shaped bottom seat, and bottom end is inverted T shaped;Temperature control modules specifically include that heating module, refrigeration module, surface temperature sensor etc., and composite panel is with built-in fitting integrated molding and setting is in the fixed device, and according to the installation thermal module of test ambient temperature selectivity;When test temperature is higher than normal temperature, composite panel is clamped between heating module;When test temperature is lower than normal temperature, composite panel is clamped between refrigeration module, and thermal module and surface temperature sensor form closed-loop system to control Part temperature, also, the thermal module is arranged in the connection pedestal;Transmission rod, is rotatablely connected with the built-in fitting, and the other end is fixedly connected with the side jaw of fatigue tester.

Description

A kind of full service temperature section composite-material body built-in fitting fatigue experimental device and examination Proved recipe method
Technical field
The present invention relates to Composites Fatigue experimental technique fields, and in particular to a kind of full service temperature section composite material Vehicle body built-in fitting fatigue experimental device and test method.
Background technique
Currently, the lightweight of body of a motor car becomes more and more important, thus compound under the development main trend of energy-saving and emission-reduction Application of the material in vehicle body also more comes also extensively.Composite-material body built-in fitting is the important company of one kind of vehicle body composite material Form is connect, there is a large amount of application, therefore the safety and reliability of composite material built-in fitting tie point in composite-material body It is very important for automobile.Fatigue rupture is one of most commonly seen failure mode in all kinds of parts and structure, fatigue Performance is also the important performance indexes of each part and structure, is that each part and safety of structure check an essential Xiang Huan Section.Operating condition locating for auto parts and components is more changeable, and service temperature range is big, and temperature change section is -40 DEG C to 80 DEG C, and is answered Condensation material mechanical property has sensibility to temperature, and the static behavior of the composite material bonded structure under low temperature and high temperature can reach two Times gap, and mechanical property also has decaying to composite material built-in fitting at relatively high temperatures.Therefore, pre- for composite-material body The experiment on fatigue properties that embedded part accounts for temperature influence is very important.
It is tested for vehicle body built-in fitting, this team has proposed a kind of composite-material body built-in fitting strength test fixture hair Bright patent, Patent No. ZL201510523716.4, which, which can realize, carries out complicated strength test for vehicle body built-in fitting, but It is limited in that can only carry out static(al) mechanical test at normal temperature, and temperature change can not be considered to built-in fitting mechanical property shadow It rings.
Summary of the invention
The present invention is to solve current technology shortcoming, and it is pre- to provide a kind of full service temperature section composite-material body Embedded part fatigue experimental device, can carry out on-line heating or refrigeration to composite-material body built-in fitting, and test temperature changes to pre- Embedded part Effect on Mechanical Properties.
The present invention also provides a kind of full service temperature section composite-material body built-in fitting fatigue test test methods, lead to Crossing the several representative temperatures chosen can obtain choosing S-N curve and data point at each temperature, and the data obtained point is fitted it The vehicle body built-in fitting fatigue behaviour under different temperatures can be obtained afterwards.
A kind of technical solution provided by the invention are as follows: full service temperature section composite-material body built-in fitting fatigue test dress It sets, comprising:
Built-in fitting, with composite panel integrated molding to be measured;
Temperature control modules, clamp the composite panel, and the temperature control modules include heating module and refrigeration Module, according to the installation thermal module of test ambient temperature selectivity;
Wherein, when environment temperature is higher than normal temperature, composite panel is clamped between heating module;
When environment temperature is lower than normal temperature, composite panel is clamped between refrigeration module;
Transmission rod, one end and the built-in fitting are rotatablely connected, and the side jaw of the other end and fatigue tester is fixed to be connected It connects;
Pedestal is connected, the connection pedestal is U-shaped bottom seat, and bottom end is inverted T shaped, also, the thermal module is arranged in institute It states in connection pedestal;
Guide rail is arranged below the connection pedestal, and the bottom end of the connection pedestal is slidably disposed on described lead In rail, the bottom end of the guide rail is fixed on the lower jaw of electronic universal tester.
Preferably,
The heating module includes upper heating plate and lower heating plate;
Wherein, the upper heating plate and lower first opening of heating plate center setting, first opening is interior to be arranged institute State built-in fitting;
The refrigeration module includes upper refrigeration clamping plate and lower refrigeration clamping plate;
Wherein, the upper refrigeration module and the lower refrigeration clamping plate center setting second are open, and set in second opening Set the built-in fitting.
Preferably,
Clamping plate interface is heated in the upper heating clamping plate side setting, the lower heating clamping plate side setting is lower to heat clamping plate Interface;
Freeze clamping plate intake interface in the upper refrigeration clamping plate side setting, the lower lower refrigeration of refrigeration clamping plate side setting Clamping plate intake interface.
Preferably,
Backing plate is supported, is arranged between the upper heating clamping plate and the lower heating clamping plate or in the upper refrigeration clamping plate Between the lower refrigeration clamping plate;
Surface temperature sensor is arranged in the built-in fitting root.
Preferably,
The thickness of the lower heating clamping plate is greater than the thickness of the upper heating clamping plate;
The thickness of the lower refrigeration clamping plate is greater than the thickness of the upper refrigeration clamping plate.
Preferably,
The upper heating clamping plate and the lower heating clamping plate are cast aluminium electrothemic plate.
Preferably,
The upper refrigeration clamping plate and the lower refrigeration clamping plate are hollow cavity, and the external liquid nitrogen of the intake interface is deposited Storage tank.
Preferably,
Venthole is respectively set on the upper refrigeration clamping plate and the lower refrigeration clamping plate.
A kind of full service temperature section composite-material body built-in fitting fatigue test method, includes the following steps:
Step 1: built-in fitting to be tested is tested under different test ambient temperatures, by the test specimen and fixture It is placed 2 hours in the environment temperature;
Step 2: carrying out fatigue test under different test ambient temperatures, varying environment temperature T is obtainediAnd it is different tired Labor intensity PjUnder experimental point (Sij,Nij), and varying environment temperature T can be made respectivelyiUnder the curve of fatigue;Wherein, i=1, 2,3..., N, j=1,2,3..., M, SijFor corresponding temperature TiWith fatigue strength PjUnder fatigue stress, NijCorresponding temperature TiWith Fatigue strength PjUnder fatigue life;And
Fatigue test is carried out under different test ambient temperatures, obtains varying environment temperature TiAnd different fatigue intensity Pj Under experimental point (Ti,Sij,Nij), and data point is fitted based on least square method, obtain varying environment temperature TiUnder Temperature fatigue curved surface, and obtain functional relation corresponding with the curved surface;
Preferably,
In the step 2, when test, take temperature from low to high, the sequence of fatigue strength from high to low carry out tired examination It tests, and tested using staircase method is chosen.
It is of the present invention the utility model has the advantages that
1, the present invention provides it is a kind of consideration temperature influence composite-material body built-in fitting fatigue test auxiliary device, The device can carry out on-line heating or refrigeration to composite-material body built-in fitting, so that test specimen temperature is reached set temperature, and protect It holds set temperature and fatigue test is carried out by fatigue tester.
2, the present invention provides the method for fatigue test in a kind of full service temperature section of composite-material body built-in fitting, benefits The thought being fitted with data with interpolation, by several representative temperatures of selection can obtain choosing S-N curve at each temperature with Data point, the vehicle body built-in fitting fatigue behaviour that will can be obtained after the fitting of the data obtained point under different temperatures.
3, refrigeration is used in the auxiliary device of composite-material body built-in fitting fatigue test provided by the present invention and is added Hot two kinds of clamping plates can carry out on-line heating or refrigeration to composite-material body built-in fitting temperature, select in higher temperature test Clamping plate is heated, in low-temperature test using refrigeration clamping plate, used temperature control system is simple, small in size, cheap, peace It fills easy to use.
4, the auxiliary device of composite-material body built-in fitting fatigue test provided by the present invention, utilizes common fatigue test Machine can account for the fatigue test of temperature influence, avoid using special fatigue test environmental cabinet, greatly reduce device Complexity and cost.
Detailed description of the invention
Fig. 1 is the knot of heating module part in the composite-material body built-in fitting fatigue test auxiliary device of the invention Structure schematic diagram.
Fig. 2 is the knot of refrigeration module part in the composite-material body built-in fitting fatigue test auxiliary device of the invention Structure schematic diagram.
Fig. 3 is when heating module is housed in heretofore described composite-material body built-in fitting fatigue test auxiliary device Schematic diagram.
Fig. 4 is when refrigeration module is housed in heretofore described composite-material body built-in fitting fatigue test auxiliary device Schematic diagram.
Fig. 5 is the clamp region figure that freezes in composite-material body built-in fitting fatigue test auxiliary device of the present invention.
Fig. 6 is gained T-S-N surface chart in embodiment.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text Word can be implemented accordingly.
As shown in Figs 1-4, the present invention provides a kind of full service temperature section composite-material body built-in fitting fatigue test dress It sets, wherein temperature control modules, specifically includes that heating module, refrigeration module, surface temperature sensor etc., composite panel With built-in fitting integrated molding and setting is in the fixed device, and according to the installation temperature of test ambient temperature selectivity Spend module;When test temperature is higher than normal temperature, composite panel is clamped between heating module;When test temperature is lower than mark When quasi- temperature, composite panel is clamped between refrigeration module;
One end of transmission rod 140 and the built-in fitting are rotatablely connected, and the side jaw of the other end and fatigue tester is fixed Connection.Pedestal 100 is connected, is U-shaped bottom seat, bottom end is inverted T shaped, also, the thermal module is arranged in the connection pedestal In 100.Support platform is set in connection 100 inside two sides of pedestal, thermal module is arranged above support platform.Guide rail 130 is set It sets below the connection pedestal 100, the bottom end of the connection pedestal 100 is slidably disposed in the guide rail 130, described The bottom end of guide rail 130 is fixed on the lower jaw of fatigue tester.
140 top of transmission rod is fixed on the upper jaw of fatigue tester, and power transmission rod piece 1 can be upper with fatigue tester Jaw and move up and down.What built-in fitting 150 was generally made of metal, pedestal embedded composite material plate before shaping, then Integrated molding.
The heating module 110 includes upper heating plate 111 and lower heating plate 112, and the two passes through fixing bolt and nut 103 It is fixed;Wherein, the first opening of the upper heating plate 111 and 112 center of lower heating plate setting, the interior setting of the first opening The built-in fitting 150;
The refrigeration module 120 includes upper refrigeration clamping plate 121 and lower refrigeration clamping plate 122, and the two passes through fixing bolt and spiral shell Mother 103 is fixed;Wherein, the upper refrigeration module 121 and lower 122 center of refrigeration clamping plate setting, second opening, described second The setting built-in fitting 150 in opening.
Clamping plate interface 113, lower 112 side of the heating clamping plate setting are heated in upper 111 side of the heating clamping plate setting Lower heating clamping plate interface 114.Freeze clamping plate intake interface 123 in upper 121 side of the refrigeration clamping plate setting, the lower refrigeration folder The lower clamping plate intake interface 124 that freezes of 122 side of plate setting.Clamping plate external power supply and controller are heated, freeze the external liquid nitrogen of clamping plate Nozzle and controller.
Four angles between the upper heating clamping plate 111 and the lower heating clamping plate 112 are arranged in four support backing plates 101 Place or it is described it is upper refrigeration clamping plate 121 and it is described it is lower refrigeration clamping plate 122 between four angles at.
Stablize backing plate 105 be long rectangle and with thermal insulation board stack pile, be arranged among lower thermal insulation board, in fatigue test When, it avoids due to lower thermal insulation board and generating damping effect influences the accuracy of fatigue test.
Surface temperature sensor 102 is arranged in the built-in fitting root.
Lower heating 112 thickness of clamping plate is greater than the thickness of the upper heating clamping plate 111;The lower refrigeration clamping plate 122 is thick Degree is greater than the thickness of the upper refrigeration clamping plate 121.To in fatigue test to reserving sufficient space below built-in fitting.
The upper heating clamping plate and the lower heating clamping plate are cast aluminium electrothemic plate.Shape as shown in figure 5, heating clamping plate from It is connected at corresponding interface with external controller, to realize that heating and temperature to built-in fitting test specimen control.
Two thermal insulation boards (upper thermal insulation board 104 and lower thermal insulation board 106) have been used to be placed in the top and the bottom of lower clamp plate respectively (the upper setting of thermal insulation board 104 adds in upper 111 top of heating clamping plate or upper 121 top of refrigeration clamping plate, the lower setting of thermal insulation board 106 lower Hot 112 lower part of clamping plate or lower 122 lower part of refrigeration clamping plate), reducing temperature loss, improve heat insulation effect, wherein on described every Hot plate is identical as upper clamp plate shape, and lower thermal insulation board is and the same size rectangle of clamping plate and the empty position for removing placement stabilizing block.
Refrigeration clamping plate in refrigeration module is (as shown in Figure 5) hollow cavity, external liquid nitrogen storage tank, by solenoid valve control It is slowly sprayed into through air inlet inside atomization liquid nitrogen to cold plate, nitrogen is discharged by the venthole that refrigeration postlaminar part is arranged, thus real It now reduces refrigeration plate temperature and realizes the effect freezed to test specimen in turn.
Heating clamping plate and refrigeration clamping plate are to be replaced mutually element, and the test dress is selectively assemblied according to experimental condition In setting.
The present invention also provides a kind of full service temperature section composite-material body built-in fitting fatigue test method, including it is as follows Step:
Step 1: regarding the built-in fitting tested as test specimen, different test ambient temperatures is selected, by the test specimen and folder Tool is placed 2 hours in the environment temperature;
Step 2: carrying out fatigue test under different test ambient temperatures, varying environment temperature T is obtainediAnd it is different tired Labor intensity PjUnder experimental point (Sij,Nij), and specific temperature T can be madeiUnder the curve of fatigue;Wherein, i=1,2,3..., N, j=1,2,3..., M, SijFor corresponding temperature TiWith fatigue strength PjUnder fatigue stress, NijCorresponding temperature TiAnd fatigue strength PjUnder fatigue life;
Step 3: temperature is obtained new data point (T in conjunction with each corresponding some column experimental pointsi,Sij,Nij), and base Data point is fitted in least square method, obtains temperature fatigue curved surface and corresponding functional relation.
In composite-material body built-in fitting Test Method of Fatigue Behavior in the full service temperature section, data are being carried out When fitting, MATLAB software can be used, obtained data are fitted by Curve Fitting Tool, to obtain institute Curved surface and relational expression are needed, data processing is simple and convenient easy to operate.
Specifically, step 1 includes: to select heating clamping plate or refrigeration clamping plate according to test temperature, it is pre- by be tested Embedded part is mounted in composite-material body built-in fitting fatigue test auxiliary device and surface temperature sensor is affixed to built-in fitting Heating clamping plate or liquid nitrogen solenoid valve and temperature sensor are accessed peripheral control unit by root, and blending bolt is fixed in pedestal On, described device is mounted on fatigue tester lower jaw, fatigue tester upper jaw connecting rod is connected by pin shaft and built-in fitting It connects.
Fatigue test is carried out by staircase method, a test specimen is chosen first and measures the surrender of its static stretch at a set temperature Intensity R0, it is set as the 0th grade of stress level, and set the 1st grade of stress level R1=0.95R0, the 2nd grade of stress level R2= 0.95R1, and so on.
In stress level R0The 1st specimen test of lower progress, the sample are reaching specified life N=107It is sent out before secondary circulation Destruction is given birth to, then the 2nd sample is just in the stress level R of the low level-one of stress intensity1Under tested, if previous sample Through 107Secondary circulation is not destroyed, then a subsequent sample will carry out under the higher leveled stress level of stress intensity, until complete Until one group of 16 test specimen.Repeat to test at different temperatures, and records corresponding experimental data Ti, Sij, Nij
Step E: test data is combined to obtain each point (Ti,Sij,Nij), to obtained each point (Ti,Sij,Nij) benefit Least square method is based on MATLAB software and carries out data fitting, to obtain temperature fatigue curved surface and function relational expression.
Specifically, according to test requirements document temperature, thermal module selected to use chooses glass fibre composite wood in this example Material built-in fitting is tested.Heating clamping plate is used after first using refrigeration clamping plate by this Case Experiments On A temperature requirement.
Upper thermal insulation board is placed on upper refrigeration clamping plate, lower thermal insulation board and stabilizing block are placed under lower refrigeration clamping plate, with Built-in fitting is clamped between the pedestal being sandwiched in lower freeze clamping plate and traditional loading section and is fixed on upper refrigeration folder by stabilizing block Between plate and lower refrigeration clamping plate, lip block and same be clipped between lower clamp plate of built-in fitting are placed in four corners, by fixing bolt And above-mentioned component is fixed on traditional loading section by nut, and surface temperature sensor is pasted on built-in fitting root, by liquid The electromagnetism valve nozzle access refrigeration clamping plate import of nitrogen storage tank, and solenoid valve and temperature sensor are connected with peripheral control unit, Finally device is connected with fatigue tester lower jaw, fatigue tester upper jaw and built-in fitting pin connection are set by controller Determine test temperature, can be tested after built-in fitting temperature is stablized and records data.
It after low-temperature test, sandwiches before built-in fitting, refrigeration clamping plate is changed to heating clamping plate and by heating clamping plate Interface, which is connected to controller, can carry out higher temperature test.
According to experimental condition, fatigue test temperature is set by controller.By vehicle body service temperature range, choose Test temperature is respectively that -40 °, -10 °, 20 °, 50 °, 80 ° pass through to avoid frequency is excessively high built-in fitting is caused to generate temperature rising Fatigue tester sets fatigue loading frequency as 3Hz, and load ratio is -1.Measure data at each temperature respectively by staircase method Value, and it is combined into data point (N, S, T) with temperature, using the CFtool tool in MATLAB, based on least square method to data It is fitted, just obtains the fitting surface (as shown in Figure 6) and equation of T-S-N, (R2It is 0.89) as follows:
T=f (N, S)=P00+P10N+P01S+P20N2+P11NS+P02N2
Wherein: Coefficients (with 95%confidence bounds):
P00=49.03 (- 164.5,262.6)
P10=0.1476 (- 1.02,1.315)
P01=0.6331 (- 0.5014,1.768)
P20=0.00326 (0.001353,0.005168)
P11=-0.003456 (- 0.00656, -0.0003516)
P02=-0.001564 (- 0.003063, -6.428e-05)
Thus the fatigue properties of composite-material body built-in fitting under any service temperature can be obtained.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details and legend shown and described herein.

Claims (10)

1. a kind of full service temperature section composite-material body built-in fitting fatigue experimental device characterized by comprising
Built-in fitting, with composite panel integrated molding to be measured;
Temperature control modules, clamp the composite panel, and the temperature control modules include heating module and refrigeration module, According to the installation thermal module of test ambient temperature selectivity;
Wherein, when environment temperature is higher than normal temperature, composite panel is clamped between heating module;
When environment temperature is lower than normal temperature, composite panel is clamped between refrigeration module;
Transmission rod, one end and the built-in fitting are rotatablely connected, and the other end is fixedly connected with the side jaw of fatigue tester;
Pedestal is connected, the connection pedestal is U-shaped bottom seat, and bottom end is inverted T shaped, also, the thermal module is arranged in the company It connects in pedestal;
Guide rail is arranged below the connection pedestal, and the bottom end of the connection pedestal is slidably disposed in the guide rail, The bottom end of the guide rail is fixed on the lower jaw of electronic universal tester.
2. full service temperature section composite-material body built-in fitting fatigue experimental device according to claim 1, feature It is,
The heating module includes upper heating plate and lower heating plate;
Wherein, the upper heating plate and lower first opening of heating plate center setting, the interior setting of the first opening are described pre- Embedded part;
The refrigeration module includes upper refrigeration clamping plate and lower refrigeration clamping plate;
Wherein, the upper refrigeration module and lower second opening of refrigeration clamping plate center setting, second opening is interior to be arranged institute State built-in fitting.
3. full service temperature section composite-material body built-in fitting fatigue experimental device according to claim 2, feature It is,
Clamping plate interface is heated in the upper heating clamping plate side setting, the lower heating clamping plate side setting is lower to heat fished joint Mouthful;
Freeze clamping plate intake interface in the upper refrigeration clamping plate side setting, the lower lower clamping plate that freezes of refrigeration clamping plate side setting Intake interface, another side are equipped with gas vent.
4. full service temperature section composite-material body built-in fitting fatigue experimental device according to claim 3, feature It is,
Backing plate is supported, is arranged between the upper heating clamping plate and the lower heating clamping plate or in the upper refrigeration clamping plate and institute It states between lower refrigeration clamping plate;
Surface temperature sensor is arranged in the built-in fitting root.
5. full service temperature section composite-material body built-in fitting fatigue experimental device according to claim 4, feature It is,
The thickness of the lower heating clamping plate is greater than the thickness of the upper heating clamping plate;
The thickness of the lower refrigeration clamping plate is greater than the thickness of the upper refrigeration clamping plate.
6. full service temperature section composite-material body built-in fitting fatigue experimental device according to claim 4, feature It is,
The upper heating clamping plate and the lower heating clamping plate are cast aluminium electrothemic plate.
7. full service temperature section composite-material body built-in fitting fatigue experimental device according to claim 6, feature It is,
The upper refrigeration clamping plate and the lower refrigeration clamping plate are hollow cavity, and the intake interface is via electromagnetism valve nozzle External liquid nitrogen storage tank.
8. full service temperature section composite-material body built-in fitting fatigue experimental device according to claim 7, feature It is,
Venthole is respectively set on the upper refrigeration clamping plate and the lower refrigeration clamping plate.
9. a kind of full service temperature section composite-material body built-in fitting fatigue test method, which is characterized in that including walking as follows It is rapid:
Step 1: built-in fitting to be tested is tested under different test ambient temperatures, by the test built-in fitting and folder Tool is placed 2 hours in the environment temperature;
Step 2: carrying out fatigue test under different test ambient temperatures, varying environment temperature T is obtainediAnd different fatigue intensity PjUnder experimental point (Sij,Nij), and varying environment temperature T can be made respectivelyiUnder the curve of fatigue;Wherein, i=1,2, 3..., N, j=1,2,3..., M, SijFor corresponding temperature TiWith fatigue strength PjUnder fatigue stress, NijCorresponding temperature TiWith it is tired Labor intensity PjUnder fatigue life;And
Fatigue test is carried out under different test ambient temperatures, obtains varying environment temperature TiAnd different fatigue intensity PjUnder Experimental point (Ti,Sij,Nij), and data point is handled based on least square method, obtain varying environment temperature TiUnder temperature Tired curved surface, and the curved surface is fitted, obtain functional relation corresponding with the curved surface.
10. full service temperature section composite-material body built-in fitting fatigue test method according to claim 9, feature It is,
In the step 2, when test, take temperature from low to high, the sequence of fatigue strength from high to low carry out fatigue test, And it is tested using staircase method is chosen.
CN201910231405.9A 2019-03-26 2019-03-26 A kind of full service temperature section composite-material body built-in fitting fatigue experimental device and test method Pending CN109799152A (en)

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