CN109786883A - Safety forcible entry recovery method, forcible entry recovery system and the method for automatically operating of lead-acid accumulator - Google Patents
Safety forcible entry recovery method, forcible entry recovery system and the method for automatically operating of lead-acid accumulator Download PDFInfo
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- CN109786883A CN109786883A CN201910188233.1A CN201910188233A CN109786883A CN 109786883 A CN109786883 A CN 109786883A CN 201910188233 A CN201910188233 A CN 201910188233A CN 109786883 A CN109786883 A CN 109786883A
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- acid accumulator
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- 239000002253 acid Substances 0.000 title claims abstract description 157
- 238000011084 recovery Methods 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 72
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 239000011505 plaster Substances 0.000 claims abstract description 31
- 238000000926 separation method Methods 0.000 claims abstract description 27
- 238000012545 processing Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 54
- 238000007664 blowing Methods 0.000 claims description 48
- 238000004080 punching Methods 0.000 claims description 36
- 238000009790 rate-determining step (RDS) Methods 0.000 claims description 30
- 238000013519 translation Methods 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 5
- 238000005553 drilling Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000000547 structure data Methods 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 18
- 238000007789 sealing Methods 0.000 description 8
- 210000004027 cell Anatomy 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 7
- 239000013618 particulate matter Substances 0.000 description 6
- 230000010152 pollination Effects 0.000 description 5
- 230000000740 bleeding effect Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 210000005056 cell body Anatomy 0.000 description 3
- 238000012937 correction Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000001351 cycling effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000009191 jumping Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000000505 pernicious effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
The present invention provides safety forcible entry recovery method, forcible entry recovery system and the method for automatically operating of a kind of lead-acid accumulator, are related to the recovery processing technical field of lead-acid accumulator.Safety forcible entry recovery method provided by the invention includes: punch out step, and the upper cover and shell bottom to battery are punched respectively；Acid solution step is put, the acid solution in battery is discharged from hole；The forcible entry step of upper cover and shell bottom, carries out cutting removal to upper cover and shell bottom respectively；The forcible entry step that pole plate connects between separate slot, punches the junction of pole plate separate slot；Pole plate and lead plaster step are taken, pole plate is pushed to isolate from shell.The safety forcible entry recovery method provided through the invention, solves the separation difficulty of material present in the recycling of lead-acid accumulator in the prior art, the larger technical problem of recovery difficult.
Description
Technical field
The present invention relates to the recovery processing technical fields of lead-acid accumulator, more particularly, to a kind of safety of lead-acid accumulator
Dismantle recovery method, forcible entry recovery system and method for automatically operating.
Background technique
Recycling to waste and old lead acid accumulator is generallyd use and is carried out at crushing using hammer mill to lead-acid accumulator
Reason.The particle of lead grid, lead plaster and plastics after pulverization process is smaller, causes separation difficult, also increases the impurity for recycling lead, mention
The high recovery difficult of lead-acid accumulator.Moreover, after being pulverized, generally also needing to sort lead grid, lead plaster and plastics, making
The process of recycling lead increases, and reduces production efficiency.In the broken and separation process of battery, need to consume a large amount of energy,
Increase cost.The country is also in the prevalence of the mode manually dismantled, but there is forcible entry low efficiencys for this forcible entry mode, and
Lead can occur directly to contact with human body, and loss lead dust and sulfurous gas cause long-term injury and injury to accumulate human body, while acid
The unordered of liquid topples over and can cause long-term damage to Workshop Production environment, such as equipment, clothing, building structure.
Forcible entry method is different from crush method, and dismantling process has not only dismantled cell body, also directly by residual acid, the plastic cement of battery
Shell, Plante-type plate, lead mud are separated, and have high separating degree；And it need not be first crushed mixing as crush method, then carry out complexity
Lock out operation, production separative efficiency it is lower.
Calculated according to production, forcible entry method is about than crush method economize on electricity 90%, water-saving 95%, occupied area few 60%, equipment at
Sheet low 70%, operation low with maintenance cost 50%, separating degree is high by 20%；But then there is operative employee and leaded environment in artificial forcible entry
Close contact, labour protection measures are difficult to up to standard.Currently, not yet mature using the key technology of mechanical forcible entry, complexes are still
Amorphous products.
Due to the safety requirements under lead-acid accumulator use condition and accident condition, structure not only has higher structure strong
Degree, anti-leak closure also have whole non-dismountable, anti-decomposability, realize to basic perfect modular machine free of demolition
Tool structure and non-maintaining.Therefore, battery designs and manufactures link, does not substantially account for recycling cycling and reutilization, it may be said that
Current battery is mainly a kind of disposable products, rather than regenerative battery, and forcible entry method is not proper
Inverse process is assembled, thus proposes completely new technical research requirement to battery forcible entry formula regeneration.
Therefore, there is separation difficulty, the larger technical problem of recovery difficult to the recycling of lead-acid accumulator in the prior art.
The information disclosed in the background technology section is intended only to deepen understanding of the general background technology to the present invention, and
It is not construed as recognizing or implying in any form that the information constitutes the prior art known to those skilled in the art.
Summary of the invention
The purpose of the present invention is to provide a kind of lead-acid accumulator safety forcible entry recovery method, forcible entry recovery system and from
Dynamic operating method, to alleviate the difficulty of separation present in the recycling of lead-acid accumulator in the prior art, the biggish skill of recovery difficult
Art problem.
First aspect present invention provides a kind of safety forcible entry recovery method of lead-acid accumulator.Plumbic acid provided by the invention stores
The safety of battery dismantles recovery method
Punch out step, sets taphole to the upper cover of battery, sets air inlet to shell bottom；
Acid solution step is put, is blown by air inlet, the acid solution in battery is driven to be discharged from taphole；
The forcible entry step of upper cover and shell bottom, carries out cutting removal to upper cover and shell bottom respectively；
The forcible entry step that pole plate connects between separate slot, punches the junction of pole plate separate slot；
Pole plate and lead plaster step are taken, pole plate is pushed to isolate from shell.
Further, safety forcible entry recovery method provided by the invention includes: pole plate and lead plaster sorting step, uses acid solution
Pole plate is rinsed, separates lead plaster with pole plate.
Further, putting acid solution step includes blow step, is blown to the hole of upper cover or shell bottom, driving acid solution from
It is discharged in the hole on opposite.
Further, in punch out step, the depth of taphole is 10mm-12mm bigger than the thickness of upper cover, the depth of air inlet
It is 10mm-12mm bigger than the thickness at shell bottom；The diameter range of air inlet and taphole is 10mm-30mm.
Further, it puts in acid solution step, the air blowing flow rates of single air inlet are 10m/s-15m/s.
Further, the forcible entry step of upper cover and shell bottom, the velocity interval of cutting are 0.1m/s-0.8m/s.
Second aspect of the present invention provides a kind of safety forcible entry recovery system of lead-acid accumulator.Plumbic acid provided by the invention stores
Battery safety forcible entry recovery system include: battery conveyer system, punch device, the first demolition equipment, the second demolition equipment and
Pole plate separation equipment；Battery conveyer system, for driving, lead-acid accumulator to be recycled moves to punch device, the first forcible entry is set
Standby, the second demolition equipment and pole plate separation equipment；Punch device is including the first flexible actuator and is connected to the first flexible driving
The super hole cutter of part, the first flexible actuator punch the shell of lead-acid accumulator for driving super hole cutter to move up and down；The
One demolition equipment includes translation mechanism and the rotary cutting sawing for being connected to translation mechanism, and translation mechanism is for driving rotary cutting sawing
It is mobile, it is cut with the shell to lead-acid accumulator；Second demolition equipment includes the second flexible actuator and is connected to second
The punch of flexible actuator, the second flexible actuator is for driving punch to move up and down, between the separate slot of lead-acid accumulator
The junction of pole plate carries out punching forcible entry；Pole plate separation equipment include third stretch actuator and be connected to third stretch actuator
Thrust block pad, third stretches actuator for driving thrust block pad to move up and down, to push the pole plate in lead-acid accumulator from shell
In isolate.
Further, safety forcible entry recovery system provided by the invention further includes blowing to put acid solution equipment, and acid solution is put in air blowing
Equipment is set between punch device and the first demolition equipment；Air blowing puts acid solution equipment and includes the 4th flexible actuator and be connected to the
The blowing nozzle of four flexible actuators, the 4th flexible actuator are docked for driving blowing nozzle to move to the hole on shell, are blown
Mouth is blown into shell, to drive acid solution to be discharged from shell.
Further, battery conveyer system includes battery clamping device, battery clamping device include clamping drive mechanism and
Two pieces of clamping plates for being connected to clamping drive mechanism, clamping drive mechanism is for driving two clamping plates relatively close, to clamp
Lead-acid accumulator.
Further, battery conveyer system includes conveying mechanism and battery pushing device, and battery pushing device includes the 5th
Flexible actuator and the push plate for being connected to the 5th flexible actuator, the 5th flexible actuator, will be defeated for driving push plate campaign
The lead-acid accumulator in mechanism is sent to push between two clamping plates.
Further, conveying mechanism includes conveyer belt, conveying seat, conveying slide plate and eccentric wheel mechanism, and conveying seat is fixed on
One end of the close battery pushing device of conveyer belt, conveying slide plate is connected to conveying seat and is located at the lower section of conveyer belt, to accept
The lead-acid accumulator slid from conveyer belt；Eccentric wheel mechanism is connect with conveying slide plate, for driving conveying slide plate relative to defeated
Seat is sent to move back and forth.
Further, conveyer belt includes the first feeder motor, the second feeder motor, gear shift group and the setting of multiple intervals
Roller, the first feeder motor and the second feeder motor are passed through gear shift group respectively and connect with roller, rotated with driven roller.
Further, safety forcible entry recovery system provided by the invention includes shell stretcher, shell stretcher packet
It includes shell and stretches fixed frame, the first stretching cylinder, the second stretching cylinder, the first push plate and the second push plate；First stretching cylinder and second is drawn
It stretches cylinder to be fixed on shell stretching fixed frame, the first stretching cylinder is fixed in the first push plate, and the second stretching cylinder is fixed in the second push plate
Extension end；Pyramid is slidably connected to the second push plate by pyramid fixed glides and shell stretches one end of fixed frame；Spring
Side be fixedly mounted on shell stretch fixed frame on, the other side is slidably connected on sliding rail；Wherein the first push plate and positioning plate
Side be wedge shape；
Two pyramid fixed glides, which are fixedly linked and are slided with sliding rail respectively, to be connected, and a pyramid fixed glides and second
Push plate sliding is connected, and after the completion of spring is for completing the first push plate promotion pyramid fixed glides positioning, is withdrawn into sliding rail originally
Position.
Further, safety forcible entry recovery system each unit is respectively positioned in negative pressure box body, is entered at exhaust gas by air inducing
Reason system.
Third aspect present invention provides a kind of method of automatically operating for dismantling lead-acid accumulator, comprising: battery clamping control
The forcible entry rate-determining steps and take pole plate that step, shell punching rate-determining steps, upper cover are connected with shell bottom surface cut-sytle pollination step, pole plate
Rate-determining steps；Each rate-determining steps are connect by communication cable with motor driver and sensor by computer, motor driver and
Motor connection composition, computer convert setting position, revolving speed for battery structure data and are stored in hard disc of computer, use
When be sent to motor driver in a coded form；Computer counts the consume of cutter, drilling tool according to the processing quantity of battery
Number, and part is changed to consume, issue early warning.
Further, each battery clamping device is mounted on RFID label tag, and each station is separately installed with RFID inductor；
RFID inductor identifies RFID label tag, different where the clamping limb for identifying and obtaining different battery clamping devices 30
Physics station.
Safety forcible entry recovery method, forcible entry recovery system and the method for automatically operating of lead-acid accumulator provided by the invention,
It is related to the recovery processing technical field of lead-acid accumulator.The safety forcible entry recovery method packet of lead-acid accumulator provided by the invention
Include: punch out step, upper cover and shell bottom to battery are punched respectively；Acid solution step is put, arranges the acid solution in battery from hole
Out；The forcible entry step of upper cover and shell bottom, carries out cutting removal to upper cover and shell bottom respectively；The forcible entry step that pole plate connects between separate slot
Suddenly, the junction of pole plate separate slot is punched；Pole plate and lead plaster step are taken, pole plate is pushed to isolate from shell.
Lead-acid accumulator is handled using safety forcible entry recovery method provided by the invention, in the upper cover of battery and shell bottom point
It does not punch, convenient for acid solution from aerial discharge, on the one hand reduces the solid particulate matter in acid solution, acid solution is on the other hand first discharged
Afterwards, convenient for subsequent handling separation pole plate and lead plaster.
After the upper cover of cutting removal battery case and shell bottom, is punched, broken by the junction between pole plate separate slot
The connection structure of pole plate and shell is torn open；In subsequent handling, by promotion pole plate, pole plate can be isolated from shell, and
And lead plaster is discharged from shell together.
Safety forcible entry recovery method provided by the invention reduces the particulate matter generated due to using pulverization process, to subtract
It is mixed into particulate matter in few lead plaster, convenient for the sorting to lead plaster, pole plate and shell, the impurity in recycling lead is advantageously reduced, reduces
Recovery difficult, improves recovering effect.
In conclusion the safety forcible entry recovery method of the lead-acid accumulator provided through the invention, alleviates the prior art
Separation present in the recycling of middle lead-acid accumulator is difficult, the larger technical problem of recovery difficult.
The safety forcible entry recovery system of the lead-acid accumulator and the safety forcible entry recycling side of above-mentioned lead-acid accumulator
Possessed advantage is identical compared with the existing technology for method, and details are not described herein.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, present pre-ferred embodiments are cited below particularly,
And cooperate appended attached drawing, it is described below in detail.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of perspective view of the explosion of lead-acid accumulator；
Fig. 2 is the structure of the first way of the safety forcible entry recovery system of lead-acid accumulator provided in an embodiment of the present invention
Schematic diagram；
Fig. 3 is the structure of the second way of the safety forcible entry recovery system of lead-acid accumulator provided in an embodiment of the present invention
Schematic diagram；
Fig. 4 is the structural schematic diagram of negative-pressure sealing room in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 3；
Fig. 5 is the structural schematic diagram of the first turntable in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Fig. 6 is the structural schematic diagram of the second turntable in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Fig. 7 is conveying mechanism and battery pushing device in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2
Structural schematic diagram；
Fig. 8 is conveying mechanism and battery pushing device in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2
Top view；
Fig. 9 is that conveying seat shows with the structure for conveying slide plate in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2
It is intended to；
Figure 10 is the structural representation of battery pushing device in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2
Figure；
Figure 11 is the structural representation of the battery clamping device in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2
Figure；
Figure 12 is the side view of the punch device in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Figure 13 is the top view of the punch device in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Figure 14 is that the structure that acid solution equipment is put in the safe air blowing dismantled in recovery system of lead-acid accumulator shown in Fig. 2 is shown
It is intended to；
Figure 15 is the structural representation of the first demolition equipment in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2
Figure；
Figure 16 is the side view of the second demolition equipment in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Figure 17 is the top view of the second demolition equipment in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Figure 18 is the structural representation of the shell stretcher in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2
Figure；
Figure 19 is the partial enlarged view in Figure 18；
Figure 20 is the side view of the pole plate separation equipment in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Figure 21 is the top view of the pole plate separation equipment in the safety forcible entry recovery system of lead-acid accumulator shown in Fig. 2；
Figure 22 is the process flow chart of safety forcible entry recovery method provided by the embodiment；
Figure 23 is the overall flow figure of method of automatically operating provided by the embodiment；
Figure 24 is the control sequence figure that battery clamps rate-determining steps in method of automatically operating provided by the embodiment；
Figure 25 is the control sequence figure that rate-determining steps are punched at upper cover and shell bottom in method of automatically operating provided by the embodiment；
Figure 26 is to blow to put the control sequence figure of acid solution rate-determining steps in method of automatically operating provided by the embodiment；
Figure 27 is the control sequence figure of upper cover and shell bottom surface cut-sytle pollination step in method of automatically operating provided by the embodiment；
Figure 28 is the control sequence figure of the forcible entry rate-determining steps of pole plate connection in method of automatically operating provided by the embodiment；
Figure 29 is that shell stretches rate-determining steps and takes the control of pole plate rate-determining steps in method of automatically operating provided by the embodiment
Precedence diagram processed；
Figure 30 is the control sequence figure that shell collects rate-determining steps in method of automatically operating provided by the embodiment.
Icon: 11- conveyer belt；The first feeder motor of 111-；The second feeder motor of 112-；113- gear shift group；12-
Convey seat；121- sliding slot；13- conveys slide plate；141- eccentric wheel；142- frame；20- battery pushing device；21- push plate；22-
5th hydraulic cylinder；30- battery clamping device；31- is fixedly clamped frame；32- clamping plate；33- connecting rod；34- clamps lead screw；35- connects
Linkage；40- punch device；41- super hole cutter；42- first hydraulic cylinder；43- punches fixed frame；The first lead screw of 441-；442-
Two lead screws；The first guiding axis of 451-；The second guiding axis of 452-；Acid solution equipment is put in 50- air blowing；51- blowing nozzle；52- the 4th is hydraulic
Cylinder；53- air blowing fixed frame；54- air blowing lead screw；The first demolition equipment of 60-；61- rotary cutting sawing；The forcible entry of 62- first is fixed
Frame；63- third lead screw；The second demolition equipment of 70-；71- punch；72- second hydraulic cylinder；73- second dismantles fixed frame；81-
First turntable；82- first flange disk；The second turntable of 83-；90- shell stretcher；91- shell stretches fixed frame；921- first
Stretching cylinder；The second stretching cylinder of 922-；The first push plate of 931-；932- positioning plate；941- pyramid；942- pyramid fixed glides；
95- sliding rail；96- spring；The second push plate of 97-；010- pole plate separation equipment；0101- thrust block pad；0102- third hydraulic cylinder；
0103- pole plate separates fixed frame；020- negative-pressure sealing room；0201- cell inlet；0202- bleeding point；0203- material outlet；
03- lead-acid accumulator.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Fig. 1 show a kind of lead-acid accumulator.
First aspect of the embodiment of the present invention provides a kind of safety forcible entry recovery method of lead-acid accumulator.The embodiment of the present invention
The safety forcible entry recovery method of the lead-acid accumulator of offer includes: punch out step, and the upper cover and shell bottom to battery are beaten respectively
Hole；Acid solution step is put, the acid solution in battery is discharged from hole；The forcible entry step of upper cover and shell bottom, respectively to upper cover and shell bottom
Carry out cutting removal；The forcible entry step that pole plate connects between separate slot, punches the junction of pole plate separate slot；Take pole plate and lead
Cream step pushes pole plate to isolate from shell.
Specifically, lead-acid accumulator is handled using safety forcible entry recovery method provided in an embodiment of the present invention, in battery
Upper cover and shell bottom punch respectively, convenient for acid solution, through hole is quickly discharged outward from shell, on the one hand reduces in acid solution
Solid particulate matter, after acid solution first on the other hand is discharged, convenient for subsequent handling separation pole plate and lead plaster.
After the upper cover of cutting removal battery case and shell bottom, is punched, broken by the junction between pole plate separate slot
The connection structure of pole plate and shell is torn open；In subsequent handling, by promotion pole plate, pole plate can be isolated from shell, and
And lead plaster is discharged from shell together.
Safety forcible entry recovery method provided in an embodiment of the present invention reduces the particulate matter generated due to using pulverization process,
It is mixed into particulate matter in lead plaster to reduce, convenient for the sorting to lead plaster, pole plate and shell, advantageously reduces miscellaneous in recycling lead
Matter reduces recovery difficult, improves recovering effect.
In order to which separation is better achieved, it need to will mix pole plate and lead plaster separates, the embodiment of the present invention provides
Safety forcible entry recovery method include: pole plate and lead plaster sorting step, rinse pole plate using acid solution, separate lead plaster with pole plate.
Isolated process carries out in separating sieve, and the liquid used in separation process is the acid solution for putting acid solution collection step, with sufficiently real
The recycling of existing resource.
Further, putting acid solution step includes blow step, is blown to the hole at shell bottom, and hole of the acid solution from upper cover is driven
In be quickly discharged.
Specifically, drilling bore hole is distinguished in punch out step in upper cover and shell bottom；In blow step, the shell bottom of battery is towards upper
Side, upper cover downward, place acid solution collecting tank below upper cover；Blowing nozzle is bonded with shell bottom, and is connected to the hole at shell bottom, is blown
Gas nozzle is blown into shell, to improve the speed that the acid solution in shell is discharged by the hole on upper lid.
2, Figure 22 is the process flow chart of safety forcible entry recovery method provided by the embodiment referring to figure 2., and cell body is in electricity
Pond body prepares station and carries out feeding, and by isolating door, is delivered in forcible entry negative-pressure sealing environment, carries out clamping to cell body
After fixation, it is sequentially completed subsequent handling.
Further, in the punch out step, the depth of the taphole is 10mm-12mm bigger than the thickness of the upper cover,
The depth of the air inlet is 10mm-12mm bigger than the thickness at the shell bottom；The diameter range of the air inlet and the taphole
It is 10mm-30mm.It puts in acid solution step, the air blowing flow rates of the single air inlet are 10m/s-15m/s.Upper cover and shell
The forcible entry step at bottom, the velocity interval of cutting are 0.1m/s-0.8m/s.
Further, in punch out step, depending on punch position foundation electrode position, and it is arranged in CNC software, punching
Depth is 10mm-12mm bigger than connection polar diameter.It takes in pole plate and lead plaster step, the size of motive force is the multiple of battery weight；
Preferably, the size of motive force is 8-10 times of battery weight.
Second aspect of the embodiment of the present invention provides a kind of safety forcible entry recovery system of lead-acid accumulator.The embodiment of the present invention
The safety forcible entry recovery system of the lead-acid accumulator of offer includes: battery conveyer system, punch device, the first demolition equipment, the
Two demolition equipments and pole plate separation equipment；Battery conveyer system is set for driving lead-acid accumulator to be recycled to move to punching
Standby, the first demolition equipment, the second demolition equipment and pole plate separation equipment；Punch device includes the first flexible actuator and is connected to
The super hole cutter of first flexible actuator, the first flexible actuator is for driving super hole cutter to move up and down, to the shell of lead-acid accumulator
Body is punched, and the first flexible actuator is first hydraulic cylinder；First demolition equipment includes translation mechanism and is connected to translation machine
The rotary cutting sawing of structure, translation mechanism are cut for driving rotary cutting sawing mobile with the shell to lead-acid accumulator；The
Two demolition equipments include the second flexible actuator and the punch for being connected to the second flexible actuator, and the second flexible actuator is used for
It drives punch to move up and down, punching forcible entry, the second flexible driving is carried out between the junction of pole plate the separate slot of lead-acid accumulator
Part is second hydraulic cylinder；Pole plate separation equipment 010 includes the flexible actuator of third and the thrust for being connected to the flexible actuator of third
Block, third stretch actuator for driving thrust block pad to move up and down, to push the pole plate in lead-acid accumulator to separate from shell
Out, third stretches actuator for third hydraulic cylinder.
Specifically, safety forcible entry recovery system provided in an embodiment of the present invention, upper cover and shell bottom of the punch device to shell
It is punched, in order to which subsequent handling carries out putting acid solution；Upper cover and the shell bottom of shell are fallen in the forcible entry of first demolition equipment；Second forcible entry
Equipment has dismantled the connection structure of pole plate and shell by punching；Pole plate separation equipment pushes pole plate to isolate from shell.
In some embodiments, referring to figure 2. with 5, battery conveyer system includes the first turntable, and the first turntable includes
First turntable 81 is provided with multiple stations on first turntable 81；Corner assembly is connected separately on each station.Corner assembly packet
First flange disk 82, gear drive group and stepper motor are included, first flange disk 82 is rotationally connected on the first turntable 81, rotation axis
Line is arranged radially along the first turntable 81；Stepper motor connect by gear drive group with first flange disk 82, and driving the is used for
One ring flange 82 relative to the first turntable 81 around pivot axis, to adjust the angle of first flange disk 82.
Punch device 40, the first demolition equipment 60 and the second demolition equipment 70 are distributed around the first turntable 81, respectively with the
Each station on one turntable 81 corresponds.
Specifically, Figure 12 and Figure 13 are please referred to, punch device 40 includes punching fixed frame 43 and the first driven in translation machine
Structure, first hydraulic cylinder 42 are installed on punching fixed frame 43 by the first translational drive mechanism, and the first translational drive mechanism is for driving
Dynamic first hydraulic cylinder 42 is planar moved relative to punching fixed frame 43, to adjust the horizontal position of super hole cutter 41, with
Multiple holes are processed respectively on the upper cover of shell and shell bottom.
First translational drive mechanism includes the first lead screw 441, the second lead screw 442, the first guiding axis 451, the second guiding axis
452 and two stepper motors；First lead screw 441 and the second lead screw 442 are respectively arranged in punching fixed frame 43, and first
Thick stick 441 and the second lead screw 442 are mutually perpendicular to；First guiding axis, 451 one end is connect with the first lead screw 441, and the other end is slidably connected
In punching fixed frame 43, and the first guiding axis 451 is vertical with the first lead screw 441, and a stepper motor and the first lead screw 441 connect
It connects, drives the first guiding axis 451 along the axial movement of the first lead screw 441 by the first lead screw 441；Second guiding axis, 452 one end
It is connect with the second lead screw 442, the other end is slidably connected to punching fixed frame 43, and the second guiding axis 452 and the second lead screw
442 is vertical, and a stepper motor is connect with the second lead screw 442, drives the second guiding axis 452 along second by the second lead screw 442
The axial movement of lead screw 442.First hydraulic cylinder 42 is slidably connected with the first guiding axis 451 and the second guiding axis 452 respectively, the
One hydraulic cylinder 42 can be relative to the first guiding axis 451 being free to move axially along the first guiding axis 451, and first hydraulic cylinder 42 can
Relative to the second guiding axis 452 being free to move axially along the second guiding axis 452.
Specifically, Figure 15 is please referred to, the first demolition equipment 60 includes the first forcible entry fixed frame 62；Translation mechanism includes third
Lead screw 63, meshing gear and stepper motor；Third lead screw 63 is installed on the first forcible entry fixed frame 62, and along the radial direction of the first turntable
Setting；Rotary cutting sawing 61 is connected to third lead screw 63；Stepper motor is connect by meshing gear with third lead screw 63, with driving
Rotary cutting sawing 61 is translated along third lead screw 63.Rotary cutting sawing 61 includes circular saw blade and motor, motor drive annular
Saw blade rotation, realizes cutting.
First driven by rotary disc lead-acid accumulator reaches the corresponding station of the first demolition equipment, and first flange disk drives plumbic acid to store
Battery turns to upper cover and bottom case and extends along the vertical direction, in order to which rotary cutting sawing is cut.
Specifically, Figure 16 and Figure 17 are please referred to, the second demolition equipment 70 includes the second forcible entry fixed frame 73 and the second translation
Driving mechanism, second hydraulic cylinder 72 are installed on the second forcible entry fixed frame 73, the second driven in translation by the second translational drive mechanism
Mechanism is for driving second hydraulic cylinder 72 relative to moving in the second forcible entry 73 plane of fixed frame, to adjust 71 prosposition of punch
It sets, with neatly designated position is punched in the housing, in order to dismantle the connection of pole plate between separate slot, convenient for point of pole plate
From.Since former procedures successively punch from correction, clamping, upper cover and shell bottom, put acid solution, upper cover and shell bottom to battery
Dismantling, battery location it has been determined that at this time punch only need to according to the rotation of lead screw drive under, reach designated position complete every
The forcible entry that pole plate connects between slot.
Second translational drive mechanism includes two groups of lead screws, two groups of guiding axis and two stepper motors；Second driven in translation machine
The structure of structure is similar with the structure of the first translational drive mechanism, and details are not described herein.
Specifically, 0 and Figure 21, pole plate separation equipment 010 include that pole plate separation fixed frame 0103 and third are flat referring to figure 2.
Driving mechanism is moved, third hydraulic cylinder 0102 is installed on pole plate by third translational drive mechanism and separates fixed frame 0103, and third is flat
Driving mechanism is moved for driving third hydraulic cylinder 0102 planar to move relative to pole plate separation fixed frame 0103, to adjust
The horizontal position of thrust block pad 0101 makes thrust block pad 0101 reach designated position, drives thrust block pad 0101 in third hydraulic cylinder 0102
Dynamic lower up and down motion, the pole plate in shell is released downwards.
Third translational drive mechanism includes two groups of lead screws, two groups of guiding axis and two stepper motors；Third driven in translation machine
The structure of structure is similar with the structure of the first translational drive mechanism, and details are not described herein.
In some embodiments, acid solution collecting tank is provided with below punch device.
Further, safety forcible entry recovery system provided in an embodiment of the present invention further includes blowing to put acid solution equipment 50, is blown
Gas is put acid solution equipment 50 and is set between punch device 40 and the first demolition equipment 60；Air blowing is put acid solution equipment 50 and is stretched including the 4th
Contracting actuator and the blowing nozzle 51 for being connected to the 4th flexible actuator, the 4th flexible actuator is for driving about 51 blowing nozzle to transport
It moves to the hole on shell and docks, blowing nozzle 51 is blown into shell, and to drive acid solution to be quickly discharged from shell, the 4th is flexible
Actuator is the 4th hydraulic cylinder 52.
Specifically, Figure 14 is please referred to, it includes air blowing fixed frame 53, air blowing lead screw 54 and stepping electricity that acid solution equipment 50 is put in air blowing
Machine.4th hydraulic cylinder 52 is fixedly installed in air blowing fixed frame 53；Air blowing lead screw 54 is installed on air blowing admittedly by the 4th hydraulic cylinder 52
Determine frame 53, and being arranged radially along the first turntable；Stepper motor and air blowing lead screw 54 are sequentially connected, to drive blowing nozzle 51
Along the axial movement of air blowing lead screw 54；4th hydraulic cylinder 52 drives air blowing lead screw 54, stepper motor, 51 up and down direction of blowing nozzle to move
It is dynamic.Radial position and upper and lower position of the blowing nozzle 51 along the first turntable is adjusted, so that blowing nozzle 51 is bonded with battery case, and
With Kong Liantong.Connect pulsometer outside blowing nozzle, with supply air flow.
Further, battery conveyer system includes battery clamping device 30, and battery clamping device 30 includes clamping driving machine
Structure and two pieces are connected to the clamping plate 32 of clamping drive mechanism, and clamping drive mechanism is for driving two clamping plates 32 are opposite to lean on
Closely, to clamp lead-acid accumulator.
Specifically, Figure 11 is please referred to, battery clamping device 30 includes the frame 31 that is fixedly clamped, and the one end for the frame 31 that is fixedly clamped is set
It is equipped with the ring flange with the cooperation of first flange disk, battery clamping device is fixed on first flange disk.As shown in Fig. 2, this hair
The safety forcible entry recovery system that bright embodiment provides includes multiple battery clamping devices 30, and battery clamping device 30 is correspondingly
It is connected to the first flange disk on the first turntable on each station.
Clamping drive mechanism includes link mechanism 35, clamps lead screw 34 and stepper motor；Two clamping plates 32 pass through company respectively
Extension bar 33 is connected to the frame 31 that is fixedly clamped, and the frame 31 that can be respectively relative to be fixedly clamped is moved along connecting rod 33；Two connecting rods 33
It is parallel to each other.The fixed plate being fixedly clamped in frame 31 is equipped with through-hole, and connecting rod 33 is passed through from the through-hole, and connecting rod 33
It can move in the through hole.35 one end of link mechanism is connect with connecting rod 33, and the other end is by internal screw thread sliding block and clamps lead screw
34 connections, stepper motor and clamping lead screw 34 are sequentially connected, with one end of drive link mechanism 35 along the axial direction for clamping lead screw 34
Mobile, the other end drives connecting rod 33 and clamping plate 32 mobile relative to the frame 31 that is fixedly clamped, to realize the phase of two clamping plates 32
To close to clamp battery, or it is relatively distant to unclamp battery.
Further, a RFID label tag (Radio Frequency is mounted on each battery clamping device 30
Identification, wireless radio frequency identification mark)；Conveying mechanism, battery pushing device, punch device, air blowing are put acid solution and are set
A RFID sense is separately installed on standby, the first demolition equipment, the second demolition equipment, shell stretcher and pole plate separation equipment
Answer device (Radio Frequency Identification, radio frequency identification inductor).RFID inductor is to RFID label tag
It is identified, different physics stations where the clamping limb for identifying and obtaining different battery clamping devices 30.
In normal course of operation, clamping limb and station cooperate, and form a process, the RFID label tag quilt of clamping limb
The perception of RFID inductor, and then send the address the Mac identifier combination of the built-in number of RFID label tag and RFID inductor to
Position machine enables host computer recording and displaying to go out the clamping limb distribution and dismantling processing dynamic change of current each station.
When clamping stagnation or temporary parking occurs in machinery, especially the temporary interruption the case where, continuation tear down operations are being restarted
When, host computer automatically records station mark and head mark, manual entry problem types and position.Pass through the system to combination mark
Meter provides fault type, trouble location distributed data for machine maintenance maintenance and improvement.
Further, Fig. 7-Figure 10 is please referred to, battery conveyer system includes conveying mechanism and battery pushing device 20, battery
Driving means 20 includes the 5th flexible actuator and the push plate 21 for being connected to the 5th flexible actuator, and the 5th flexible actuator is used for
It drives push plate 21 to move, the lead-acid accumulator on conveying mechanism is pushed between two clamping plates, the 5th flexible actuator is
5th hydraulic cylinder 22.Conveying mechanism includes conveyer belt 11, conveying seat 12, conveying slide plate 13 and eccentric wheel mechanism, and conveying seat 12 is solid
Due to one end of the close battery pushing device 20 of conveyer belt 11, conveys slide plate 13 and be connected to conveying seat 12 and be located at conveyer belt 11
Lower section, to accept the lead-acid accumulator that slides from conveyer belt 11；Eccentric wheel mechanism is connect with conveying slide plate 13, for driving
Slide plate 13 is conveyed to move back and forth relative to conveying seat 12.
Specifically, conveyer belt 11 is set to the outside of the first turntable, the clamping on battery pushing device 20 and the first turntable
Station is corresponding.Lead-acid accumulator to be recycled carries out feeding far from one end of the first turntable from conveyer belt 11, defeated by conveyer belt
It send to conveying slide plate 13.Battery pushing device 20 is set to conveying side of the slide plate 13 far from the first turntable；Lead-acid accumulator arrives
Up to after conveying slide plate 13, push plate pushes lead-acid accumulator mobile to the direction of the first turntable, between two clamping plates.
The sliding slot 121 radially extended along the first turntable is provided on conveying seat 12, conveying slide plate 13 is matched with the sliding slot 121
It closes, eccentric wheel mechanism driving conveying slide plate 13 121 frequently moves back and forth along the chute, to reduce lead-acid accumulator in dropping process
It is middle to rub due to Caton because with conveying slide plate 13.Specifically, eccentric wheel mechanism includes eccentric wheel 141 and frame 142, frame 142 with
Slide plate 13 is conveyed to connect；Motor driven eccentric wheel 141 rotates, and the rotation of eccentric wheel 141 drives frame 142 to move back and forth, thus
Conveying slide plate 13 is driven to move back and forth.
Further, conveyer belt includes the first feeder motor 111, the second feeder motor 112, gear shift group 113, gear
Transmission group and multiple spaced rollers, the first feeder motor 111 are connect by gear shift group 113 with roller, and second is defeated
Power transmission machine 112 is connect by gear drive group with roller, is rotated with driven roller.
Specifically, gear shift group is six grades of gear sets, and each gear in six grades of gear sets is respectively and in conveyer belt 11
Roller close to feeding end connects, also, the direction of conveying seat 12 is directed toward along the feeding end of conveyer belt 11, in six grades of gear sets
The number of teeth of each gear is gradually reduced；First feeder motor 111 and six grades of gear sets are sequentially connected, to drive in conveyer belt 11
Each roller turn close to feeding end, and the direction for conveying seat 12 is directed toward along the feeding end of conveyer belt 11, each roller
Revolving speed is gradually increased.
Second feeder motor 112 is connect by gear drive group with multiple rollers in conveyer belt 11 close to conveying seat 12,
The gear drive group is constant speed drive, also, by the revolving speed of control the first feeder motor 111 and the second feeder motor 112, is made
The revolving speed for each roller connecting with the gear drive group is equal to the maximum speed in each roller connecting with six grades of gear sets,
To realizing: the revolving speed of each roller in conveyer belt 11 is directed toward the direction of conveying seat 12 along the feeding end of conveyer belt 11, first by
It is cumulative big, then keep constant, have differences the revolving speed of roller, to realize correcting certainly for lead-acid accumulator position.
Further, Figure 18 and Figure 19 are please referred to, safety forcible entry recovery system provided in an embodiment of the present invention includes shell
Stretcher 90.Shell stretcher 90 includes that shell stretches fixed frame 91, the first stretching cylinder 921, the second stretching cylinder 922, the
One push plate 931, pyramid 941, pyramid fixed glides 942, sliding rail 95, spring 96, the second push plate 97 and pyramid 941.
Specifically, the first stretching cylinder 921 and the second stretching cylinder 922 are mutually perpendicular to be fixed on shell stretching fixed frame 91,
First push plate 931 and the second push plate 97 are individually fixed in the extension end of 922 piston of the first stretching cylinder 921 and the second stretching cylinder；Rib
Cone 941 is slidably connected to the second push plate 97 by pyramid fixed glides 942 and shell stretches one end of fixed frame 91；Spring
96 side is fixedly mounted on shell and stretches on fixed frame 91, and the other side is slidably connected on sliding rail 95；Wherein the first push plate
931 and the side of positioning plate 932 be wedge shape, battery can play the role of correcting battery location when falling, and two pyramids fix
Slide plate 942, which is fixedly linked and slides with sliding rail 95 respectively, to be connected, and a pyramid fixed glides 942 and the second push plate 97 are slided
It is connected, spring 96 is used to complete the reset operation after the completion of the first push plate pushes pyramid fixed glides 942 to position, and draws sliding rail 95
Origin-location is returned to, is prepared for the stretching of next shell.
During the work time, between completion separate slot after pole plate connection forcible entry, battery is clamped in the first turntable 81 by clamping limb
Rotation drives 60 degree of arrival shells of lower rotation to stretch station.Clamping limb unclamps battery and falls on the top that shell stretches fixed frame 91,
Then the piston in the first stretching cylinder 921, which retracts, drives the second push plate 97 to move the one end for driving battery case in piston direction
It stretches, then piston in the second stretching cylinder 922, which stretches out, drives the first push plate campaign, and battery is through pyramid fixed glides 942 the
Positioning plate 932 is reached under the promotion of one push plate, and is close to positioning plate 932, and final battery case completes stretching and positioning, electricity
Pond body be stretched positioning after prepare take pole plate lead plaster station.
Specifically, referring to figure 2. and Fig. 6, safety forcible entry recovery system provided in an embodiment of the present invention includes multiple shells
Stretcher 90；Battery conveyer system includes the second turntable, and the second turntable includes the second turntable 83, is set on the second turntable 83
It is equipped with multiple stations；Station on shell stretcher 90 and the second turntable 83 corresponds.It is connected separately on each station
Corner assembly.Corner assembly includes gear drive group and stepper motor, and shell stretcher 90 passes through gear drive group and stepping
Motor connection, stepper motor drive shell stretcher 90 are rotated relative to the second turntable 83, and pivot center is along the second turntable 83
Be arranged radially, to realize the overturning of shell stretcher 90, the angle of adjustment housings stretcher 90.
Second turntable 83 is set to the outside of the first turntable 81, and with after the second demolition equipment 70 on the first turntable 81
One station is corresponding.After second demolition equipment 70 handles lead-acid accumulator completion, the first turntable 81 drives lead-acid accumulator
It continues to rotate 60 degree and reaches the top that shell in the second turntable stretches station.Shell stretches fixed frame 91 and is located at lead-acid accumulator
Lower section；Battery clamping device unclamps, and lead-acid accumulator is detached from battery clamping device, is freely dropped into shell and stretches on fixed frame 91.
Further, safety forcible entry recovery system provided in an embodiment of the present invention is provided with negative-pressure sealing room 020.It please refers to
Fig. 3 and Fig. 4 is provided with cell inlet, bleeding point and material outlet on negative-pressure sealing room.Waste and old lead acid accumulator is from cell inlet
Into all forcible entry processes are completed in negative-pressure sealing room, the pernicious gas generated during forcible entry will be received in bleeding point
Collection, the external air-extractor of bleeding point handle pernicious gas, enter exhaust treatment system by air inducing；After completing forcible entry
Material is transported from material outlet.
Safety provided in an embodiment of the present invention dismantles recovery system, and each stage has voice prompting to make brokenly in whole process
It tears open more intelligent, allows operator that can know clearly the ongoing process of forcible entry.Also, whole process is in sealing space
Interior progress, sealing space are that negative pressure system can prevent hazardous materials spillage when forcible entry from impacting to human health and environment；
The safety forcible entry recovery system provided through the embodiment of the present invention, in forcible entry removal process, realize people with lead zero is contacted,
It is almost nil to the harm of people.
A kind of method of automatically operating for lead-acid accumulator that the third aspect of the embodiment of the present invention provides, comprising: battery clamping
The forcible entry rate-determining steps and take that rate-determining steps, shell punching rate-determining steps, upper cover are connected with shell bottom surface cut-sytle pollination step, pole plate
Pole plate rate-determining steps.
Above-mentioned safety forcible entry recovery system is connected with control unit, and control unit clamps rate-determining steps, shell to battery
The forcible entry rate-determining steps and take pole plate rate-determining steps that punching rate-determining steps, upper cover are connected with shell bottom surface cut-sytle pollination step, pole plate
Operational process controlled.Control unit includes memory module；The data of the lead-acid accumulator of different size model numbers are inputted
Into memory module.When operation, the model of lead-acid accumulator is inputted, the plumbic acid of corresponding model can be read from memory module
The dimension data of battery, the forcible entry technique of setting is called by control unit, then is sent in demolition equipment in an encoded form,
Complete the forcible entry of battery.
Specifically, 3-30, the method for automatically operating include battery the clamping rate-determining steps, shell successively carried out referring to figure 2.
The forcible entry control that rate-determining steps are punched at bottom, acid solution rate-determining steps are put in air blowing, upper cover is connected with shell bottom surface cut-sytle pollination step, pole plate
Step, shell stretch rate-determining steps, pole plate rate-determining steps and shell are taken to collect rate-determining steps, are specifically described as follows:
(1) start forcible entry device, input battery size, the instruction of each motor driven, Driven by Hydraulic Cylinder instruction in set interface；
Punch position coordinate；Blow-out position coordinate；Air compressor instruction；Upper cover and shell bottom surface cutting position coordinate；Pole plate connection is broken
Tear position coordinates open；Shell stretch position coordinate；Take pole plate, lead plaster position coordinates；
(2) data are saved, basic display unit interface is returned to, click operation button；
(3) voice prompting electric discharge pond；A optoelectronic switch judges whether to put battery, if detecting, optical signal S1=1 jump is
0, then it can determine whether that having put battery then executes lower road each process；Continue to return to language if optical signal S1=1 jump is not detected and is 0
Sound prompt electric discharge pond option；
(4) battery pose is corrected, and is detected and is referred to after optical signal S1=1 jump is 0 to battery correction motor a, b, c transmission
Enable p1, p2, p3；Battery posture corrects motor a, b, c delay operation 10s posture correction motor driven roller and drives battery movement
Distance X1；
(5) battery pushes, and judges that battery pushes away folder position optical signal and receives whether S2=1 jumps to 0, returns if not jumping as 0
It returns to (4) and continues to execute (4)；Folder position optical signal is pushed away if battery to receive to send push instruction to hydraulic cylinder if S2=1 jumps to 0
P4, battery push distance X2 by hydraulic cylinder piston；
(6) battery is clamped, and judges that battery enters whether an optical signal S3=1 jumps as 0, returns to (5) if not jumping as 0
Continue to execute (5)；Enter if battery and sends instruction p5, clamping limb motor to clamping limb motor J5 if an optical signal S3=1 jumps to 0
Driving lead screw, which rotates in the forward direction, drives clamping plate moving distance X3 to clamp battery, and then voice prompting " complete, and prepares punching by clamping battery
Operation "；
(7) cell cover and the punching of shell bottom surface, a battery send to the first rotary tray motor Z1 after being clamped and instruct p6, and first
Turntable rotates 60 degree of arrival cell covers and shell bottom surface punching station；Then punching coordinate Xi, Yi, punching number i, upper cap bore are read
Number N, coordinate is converted to punching station XY motor command PXi, PYi and sends, and super hole cutter is powered, ZJ=1, backward punching station Z-direction
Hydraulic cylinder, which is sent, instructs PZi, Z-direction hydraulic cylinder transmission instruction PZi is promoted after completing a punching, after completion Z-direction hydraulic cylinder is promoted
Super hole cutter power-off, ZJ=0；Then judge punch number i whether=upper cover hole count N, if be not equal to if continue read punching coordinate Xi,
Yi, punching number i, upper cover hole count N operation, voice prompting " upper cover punching terminates, and prepares bottom surface punch operation " if equal；Then
Instruction p7 is sent to clamping limb rotating electric machine, battery turns over turnback, reads punching coordinate Xi, Yi, punching number i, bottom outlet later
Number M will read punching coordinate Xi, Yi, punching number i, bottom outlet number M, and then coordinate is converted to punching station XY motor command PXi, PYi
And send, super hole cutter energization ZJ=1 is given, then punching station Z-direction hydraulic cylinder sends instruction PZi, promotes Z-direction hydraulic cylinder later and sends
Instruct PZi, ZJ=0, super hole cutter power-off, ZJ=0；Judge whether punch number i=bottom outlet number M, continues to read if being not equal to and beat
Hole coordinate Xi, Yi, punching number i, bottom outlet number M operation, " bottom surface punching terminates voice prompting, prepares to blow and puts acid solution if being equal to
Operation "；
(8) acid solution is put in battery air blowing, sends instruction p8 to the first rotary tray motor Z1, the first turntable rotates 60 degree, then reads
Air blowing coordinate Y, Z are taken, air compressor switch instructs T, F, and coordinate is converted to air blowing platform YZ motor and hydraulic cylinder instruction PY, PZ
And issue, while air compressor switch is converted to air compressor and opens instruction and PT and issues, then air blowing platform Z is to hydraulic cylinder
Send instruction PZ, it is rear to air-compressor valve send pulse command P9, P10, P11, P12, P13, backward air compress
Machine valve sends instruction P14, and be delayed air blowing 10s, then promotes Z-direction hydraulic cylinder and sends instruction PZ, conversion air compressor pass refers to
It enables PF and issues, stop blowing, last voice prompting " air blowing terminates, and prepares upper cover and shell bottom surface cutting operation ".
(9) cell cover and the cutting of shell bottom surface, send instruction p15 to the first rotary tray motor Z1 first, then the first turntable revolves
Turn 60 degree, then send instruction P16 to clamping limb rotating electric machine, battery is rotated by 90 ° counterclockwise, then reads upper cover and shell bottom
Coordinate Y is cut in face, then instructs P17 to rotary cutter motor pulses, and rotating saw is opened；Then coordinate be converted to upper cover and
Bottom surface cutting rack Y-motor rotates forward pulse command PY1 and issues the feeding for completing rotating saw, and then reads Y-motor inversion pulse
Instruction PY2 simultaneously issue, cutter retract complete upper cover and bottom surface cutting, then voice prompting " upper cover and shell bottom surface cutting terminate,
Pole plate connection dismantles between preparing separate slot "；
(10) between separate slot pole plate connection forcible entry, cell cover and shell bottom surface cutting after the completion of read pole plate forcible entry coordinate Xi,
Yi, pole plate connection number i cut hole count O, and then coordinate is converted to pole plate and breaks frame XY motor command PXi, PYi and send, Zhi Houji
Plate connection forcible entry electrical power LJ=1, then pole plate connection framework Z-direction hydraulic cylinder sends instruction PZi, and punch decline completes one
The secondary forcible entry connected between pole plate separate slot promotes Z-direction hydraulic cylinder later and sends instruction PZi, and punch, which rises, completes a punching
Operation, continuous circulation i times rear pole plate connection forcible entry motor powers off LJ=0, by cycle-index i compared with cutting hole count O, if pole plate
Connection number i then continues to read pole plate forcible entry coordinate Xi, Yi, pole plate connection number i not equal to cutting hole count O, cuts hole count O operation；
" pole plate connection forcible entry terminates voice prompting between separate slot, prepares shell and stretches behaviour if pole plate connection number i is equal to cutting hole count O
Make ".
(11) battery case stretches, and sends pulse command P20 turntable to the first rotary tray motor Z1 first and rotates 60 degree, connects
To clamping limb motor J5 send pulse command P21, clamping limb motor driven lead screw reversely rotate drive clamping plate moving distance X3
Battery is unclamped, battery is fallen on next clamping limb；Then it reads shell and stretches coordinate X, Y, it is hydraulic that coordinate is converted to shell stretching X
Cylinder pulse command PX is simultaneously issued, later the flexible plate stretching X4 of piston driving in hydraulic cylinder, is issued instruction P22 hydraulic cylinder and is closed, connects
Coordinate be converted to shell and stretch and Y hydraulic cylinder pulse command PY and issue, the piston driving positioning plate that stretches is stretched in hydraulic cylinder later
X5 out, and issue instruction P23 hydraulic cylinder and close.Last voice prompting " shell stretching terminates, and preparation takes pole plate, lead plaster operation ".
(12) pole plate, lead plaster are taken, pulse command P24 turntable is sent to the second rotary tray motor Z2 first and rotates 120 degree, connect
Take pole plate, lead plaster coordinate Xi, Yi, under push away slot number i, slot number Q, then coordinate, which is converted to, takes pole plate, lead plaster platform XY motor
Instruction PXi, PYi is simultaneously sent, and hydraulic cylinder opens YG=1；Pole plate, lead plaster platform Z-direction hydraulic cylinder send instruction PZi after hydraulic cylinder is opened
Start to complete once to release pole plate；Lead plaster operation after completing the primary operation for pushing away pole plate, lead plaster, promotes Z-direction hydraulic cylinder and simultaneously sends
PZi is instructed, completes to push away pole plate, lead plaster and the operation for promoting push plate；Then judgement pushes away down under completing and pushes away slot number i's and slot number Q
Compare, take pole plate, lead plaster coordinate Xi, Yi not equal to i=i+1 return if slot number Q if the cycle-index i completed, under push away slot
Number i, slot number Q push away slot number i equal to slot number Q under meeting；Voice prompting " takes pole plate, lead if cycle-index i is equal to slot number Q
Cream terminates, and prepares assembling supporting member ".
(13) shell is collected, and is sent pulse command P25 turntable to the second rotary tray motor Z2 first and is rotated 120 degree, to clamping
Arm rotating electric machine sends instruction P26 battery rotary 180, then reads shell and stretches coordinate instruction X, Y, is then converted to coordinate
Housing shrinkage X hydraulic cylinder pulse command PX is simultaneously issued, and piston driving constriction plate shrinks X4 in hydraulic cylinder, and it is hydraulic to issue instruction P22
Cylinder is closed, and coordinate is then converted to housing shrinkage Y hydraulic cylinder instruction PY and is issued, piston driving shrinks positioning plate in hydraulic cylinder
X5 is shunk, instruction P23 hydraulic cylinder is issued and closes, makes the ineffective power of shell, last shell whereabouts is collected.Complete one piece of battery
Forcible entry after voice prompting discharge pond, continue cycling through the forcible entry of next piece of battery.
Finally, it should be noted that all the embodiments in this specification are described in a progressive manner, each embodiment
What is stressed is all differences from other embodiments, and same and similar part cross-reference is between each embodiment
It can；The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；Although referring to foregoing embodiments pair
The present invention is described in detail, those skilled in the art should understand that: it still can be to foregoing embodiments
Documented technical solution is modified, or equivalent substitution of some or all of the technical features；Do not conflicting
In the case where, the features in the embodiments and the embodiments of the present application can be combined with each other.And these modifications, replacement or group
It closes, the range for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of safety forcible entry recovery method of lead-acid accumulator characterized by comprising
Punch out step, sets taphole to the upper cover of battery, sets air inlet to shell bottom；
Acid solution step is put, is blown by air inlet, the acid solution in battery is driven to be discharged from taphole；
The forcible entry step of upper cover and shell bottom, carries out cutting removal to upper cover and shell bottom respectively；
The forcible entry step that pole plate connects between separate slot, punches the junction of pole plate separate slot；
Pole plate and lead plaster step are taken, pole plate is pushed to isolate from shell.
2. the safety forcible entry recovery method of lead-acid accumulator according to claim 1, which is characterized in that the punch out step
In, the depth of the air inlet is 10mm-12mm bigger than the thickness at the shell bottom, and the depth of the taphole is thicker than the upper cover
Spend big 10mm-12mm；
The diameter range of the air inlet and the taphole is 10mm-30mm.
3. the safety forcible entry recovery method of lead-acid accumulator according to claim 1, which is characterized in that described to put acid solution step
In rapid, the air blowing flow rates of the single air inlet are 10m/s-15m/s.
4. the safety forcible entry recovery method of lead-acid accumulator according to claim 1, which is characterized in that the upper cover and shell
The forcible entry step at bottom, the velocity interval of cutting are 0.1m/s-0.8m/s.
5. a kind of lead-acid accumulator safety forcible entry recovery system characterized by comprising battery conveyer system, punch device,
First demolition equipment, the second demolition equipment and pole plate separation equipment；
The battery conveyer system, for driving lead-acid accumulator to be recycled to move to the punch device, described first broken
Tear equipment, second demolition equipment and the pole plate separation equipment open；
The punch device includes the first flexible actuator and the super hole cutter for being connected to the described first flexible actuator, and described first
Flexible actuator punches the shell of the lead-acid accumulator for driving the super hole cutter to move up and down；
First demolition equipment includes translation mechanism and the rotary cutting sawing for being connected to the translation mechanism, the translation mechanism
For driving the rotary cutting sawing mobile, cut with the shell to the lead-acid accumulator；
Second demolition equipment includes the second flexible actuator and the punch for being connected to the described second flexible actuator, described
Second flexible actuator is for driving the punch to move up and down, between the junction of pole plate the separate slot of the lead-acid accumulator
Carry out punching forcible entry；
The pole plate separation equipment include third stretch actuator and be connected to the third stretch actuator thrust block pad, it is described
Third stretches actuator for driving the thrust block pad to move up and down, to push the pole plate in the lead-acid accumulator from shell
It isolates.
6. the safety forcible entry recovery system of lead-acid accumulator according to claim 5, which is characterized in that the safety forcible entry
Recovery system further includes blowing to put acid solution equipment, and the air blowing puts acid solution equipment set on the punch device and first forcible entry
Between equipment；
It includes the 4th flexible actuator and the blowing nozzle for being connected to the 4th flexible actuator, institute that acid solution equipment is put in the air blowing
It states the 4th flexible actuator to dock for driving the blowing nozzle to move to the hole on shell, the blowing nozzle is blown into shell
Gas, to drive acid solution to be discharged from shell.
7. the safety forcible entry recovery system of lead-acid accumulator according to claim 5, which is characterized in that the battery transmission
System includes battery clamping device, and the battery clamping device includes that clamping drive mechanism and two pieces are connected to the clamping
The clamping plate of driving mechanism, the clamping drive mechanism is relatively close for driving two pieces of clamping plates, is stored with clamping the plumbic acid
Battery；
The battery conveyer system includes conveying mechanism and battery pushing device, and the battery pushing device includes the 5th flexible drive
Moving part and the push plate for being connected to the 5th flexible actuator, the 5th flexible actuator are used to drive the push plate campaign,
The lead-acid accumulator on the conveying mechanism to be pushed between two pieces of clamping plates；
The conveying mechanism includes that conveyer belt, conveying seat, conveying slide plate and eccentric wheel mechanism, the conveying seat are fixed on described defeated
One end close to the battery pushing device of band is sent, the conveying slide plate is connected to the conveying seat and is located at the conveyer belt
Lower section, to accept the lead-acid accumulator that slides from the conveyer belt；
The eccentric wheel mechanism is connect with the conveying slide plate, for driving the conveying slide plate reciprocal relative to the conveying seat
Movement；
The conveyer belt includes the first feeder motor, the second feeder motor, gear shift group and multiple spaced rollers, institute
It states the first feeder motor and second feeder motor to connect by the gear shift group with the roller respectively, to drive
State roller turn.
8. the safety forcible entry recovery system of lead-acid accumulator according to claim 5, which is characterized in that the safety forcible entry
Recovery system includes shell stretcher, and the shell stretcher includes that shell stretches fixed frame, the first stretching cylinder, the second drawing
Stretch cylinder, the first push plate, the second push plate and spring；
First stretching cylinder and second stretching cylinder are fixed on the shell and stretch on fixed frame, and first push plate is fixed
In the first stretching cylinder, the extension end of second stretching cylinder is fixed in second push plate；Pyramid passes through pyramid fixed glides
It is slidably connected to second push plate and the shell stretches one end of fixed frame；The side of the spring is fixedly mounted on described
Shell stretches on fixed frame, and the other side is slidably connected on sliding rail；The side of first push plate and positioning plate is wedge shape；
Two pyramid fixed glides are fixedly linked and slide with the sliding rail respectively and are connected, and the fixed cunning of a pyramid
Plate is connected with second push plate sliding, and the spring pushes the pyramid fixed glides positioning for completing first push plate
After the completion, the sliding rail is made to be withdrawn into origin-location.
9. a kind of method of automatically operating for dismantling lead-acid accumulator is applied to the described in any item safety forcible entry of claim 5-8
Recovery system characterized by comprising battery clamps rate-determining steps, shell punching rate-determining steps, upper cover and the cutting control of shell bottom surface
Step processed, pole plate connection forcible entry rate-determining steps and take pole plate rate-determining steps；
Each rate-determining steps are connect by communication cable with motor driver and sensor by computer, motor driver and electricity
Machine connection composition, computer converts setting position, revolving speed for battery structure data and is stored in hard disc of computer, when use
It is sent to motor driver in a coded form；
Computer counts the consume of cutter, drilling tool according to the processing quantity of battery, and changes part to consume, issues early warning and mentions
Show.
10. method of automatically operating according to claim 9, which is characterized in that each battery clamping device is mounted on
RFID label tag, each station are separately installed with RFID inductor；
RFID inductor identifies RFID label tag, where the clamping limb for identifying and obtaining different battery clamping devices 30
Different physics stations.
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